JP3539744B2 - Surface treatment equipment - Google Patents

Surface treatment equipment Download PDF

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Publication number
JP3539744B2
JP3539744B2 JP06283793A JP6283793A JP3539744B2 JP 3539744 B2 JP3539744 B2 JP 3539744B2 JP 06283793 A JP06283793 A JP 06283793A JP 6283793 A JP6283793 A JP 6283793A JP 3539744 B2 JP3539744 B2 JP 3539744B2
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Prior art keywords
work
rotation
reciprocating
container
processing liquid
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JP06283793A
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JPH06248477A (en
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光男 和沢
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光男 和沢
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Description

【0001】
【産業上の利用分野】
この発明は、収容具(例えば収容カゴ)に収容したネジ、板金金具などのワークをメッキ液や洗浄水などの処理液に浸漬して当該ワークの表面にメッキ、塗装、洗浄その他の表面処理を行う装置に関するものである。
【0002】
【従来の技術】
この種の表面処理装置は、収容具に収容した多数のワークを平均して処理液に曝すために、また複雑な形状のワーク表面に均一に処理液を接触流動させるために、収容具を処理液内で往復動させる往復動機構を備えている。往復動としては、通常往復昇降、往復回動、振子状に揺り動かす往復揺動を適宜組み合わせた運動が用いられる。
【0003】
収容具に収容されたワークは、このような往復動によりその姿勢や集合状態が変化し、また処理液の相対流動方向に対するワークの向きが変化して、ワークの表面全体が処理液と接触するようになる。すなわち収容具の往復昇降により、ワークの上下面に処理液を衝突させるとともにワークを瞬間的に浮き上がらせ、このときの収容具の回動ないし揺動により浮き上がったワークを転動させて姿勢を変化させ、揺動や回動に伴って生じる処理液の相対流動に対するワークの向きを変化させて、ワークの表面全体が可能な限り均一な条件で処理液と接触するようにしている。このため従来の装置においては、往復昇降と往復回動の組み合わせ、往復昇降と腕長さの大きな振子運動の組み合わせ、腕長さの短い振子運動と往復回動の組み合わせ等の往復動が用いられることが多い。
【0004】
【発明が解決しようとする課題】
しかし図4に示すように収容具3に往復回動を行わせるものは、収容具の周辺部に位置するワーク30a、bと中心部に位置するワーク30とで処理液との接触条件が大きく異なってしまう欠点がある。すなわち、周辺部のワーク30a、bは収容具3の回動に伴って処理液と速い速度で衝突し、また収容具の半径方向軸回りのワークの転動(図4の矢印r方向の転動)も頻繁に行われることとなるが、中心部のワーク30は処理液と静的にしか接触せず、またワークの転動もあまり起こらない。一方図5に示す揺動運動においては、ワークの揺動方向Xと直交する面には処理液が衝突し、またこの揺動方向Xと直交する水平軸まわりのワーク30の転動(図5の矢印x方向の転動)も頻繁に行われるが、揺動方向Xと平行な軸まわりの転動や鉛直軸まわりのワークの転動が行われ難いため、例えば揺動方向Xと平行な垂直面(図5の立方体ワーク30における面32)と処理液との接触が不充分になる傾向があった。
【0005】
また上記のいずれの往復動においても、収容具内におけるワークの転動が充分に行われないと、ワークのある特定の面のみが処理液との接触を繰り返して、ワークの表面全体を均一に処理できなくなるという問題があった。
【0006】
そこでこの発明は、収容具内におけるワークの位置や方向によって処理液との接触条件が変化することがなく、従ってより均一にワークの表面処理を行うことができる表面処理装置を得ることを課題としている。
【0007】
【課題を解決するための手段】
本発明に係る表面処理装置は、不動部材14に連係する回り止め機構12を設けた支持体1を回転ないし往復回動する回動体10の偏心位置に相対回動可能に支持し、この支持体1に処理されるワークを収容する収容具3を装着したことを特徴とするものである。
【0008】
【作用】
上記の機構を備えた表面処理装置は、回動体10を回動させることにより支持体1は自転を伴わない公転運動をし、これに懸架された収容具3も自転を伴わない公転運動をする。自転を伴わない公転運動は、収容具3の各点を同一方向に同一速度で円運動(図2の矢印Ω)させるから、収容具3内のワーク30の運動態様は、収容具3内におけるワークの位置に無関係に一定になる。また自転を伴わない円運動により、ワーク30が転動しなくてもその周囲全体が同一条件で処理液に衝突することとなり、自転を伴わない公転運動と往復昇降運動とを組み合わせることにより、ワークの上下前後左右に万遍なく処理液を流動接触させてワークの表面全体を均一に処理できるようになる。
【0009】
また1回転の公転運動中にワークの移動方向が360度変化するから、ワークがあらゆる方向に転動(図3の矢印ω)し、この点においてもワーク表面のより均一な処理が保障される。
【0010】
【実施例】
図1ないし図3はこの発明の一実施例を示したものである。ワーク30は、支持軸1の下端に設けた把持具2で把持された収容カゴ3に収容されて図示しない処理槽中の処理液に浸漬されてメッキ、塗装、洗浄などの表面処理が行われる。把持具2は、中央にプッシュロッド4を有し、このプッシュロッドの先端と揺動爪5の中間位置とが斜めになった連結リンク6で連結されている。プッシュロッド4が下動すると、連結リンク6が揺動爪5を押し、揺動爪5がその支点7まわりに外側に回動し、収容カゴ3の把手8に揺動爪5のV溝9を押しつけて収容カゴ3を把持する。支持軸1は、鉛直方向の回動軸10に設けた偏心孔11に回動かつ軸方向移動自在に嵌挿され、その上端に軸直角方向に植立した回り止めピン12が昇降フレーム13に設けた回り止め板14の鉛直方向のガイドスリット15に遊嵌して上下動、揺動及び挿抜自在である。
【0011】
回動軸10は、昇降フレーム13に設けた軸受18、19で回動自在に支持され、ベルト伝導装置20を介して正逆転モータ21に駆動連結されている。従って正逆転モータ21が設定された時間間隔で正転と逆転を繰り返すことにより、回動軸10は往復回動し、この回動軸10の偏心位置に軸支されてその回動を回り止めピン12で規制されている支持軸1は、自転を伴わない公転をする。回動軸10の1回の正転又は逆転の回転角は、少なくとも90度以上とするのが好ましく、360度以上とするのがより好ましい。回動体10の回転角を90度程度としたときは、その往復回動機構としてクランク機構を採用することも可能である。
【0012】
支持軸1の上端は、昇降フレーム13に搭載した上下動モータ22により旋回駆動されるクランクピン23にクランクロッド24を介して連結されており、上下動モータ22を回転させることによって、軸方向に往復動する。クランクロッド24の両端は、支持軸1の公転運動を制限しないように、球面継手を介してクランクピン23および支持軸1に連結されている。従って、支持軸1の下端に懸吊された収容カゴ3は、図2に矢印Ωで示す自転を伴わない公転と、図2の紙面直角方向の往復昇降との組み合わせによる往復動を行う。
【0013】
昇降フレーム13は、ガイドコラム25に沿って昇降自在に装着されており、スライダクランク機構(ピストンクランク機構)からなる昇降駆動装置26により適時昇降駆動される。この昇降フレーム13の昇降動作により、収容カゴ3に収容されたワークの処理液への浸漬及びその引き上げ動作が行われる。
【0014】
【発明の効果】
このようにして収容具3に自転を伴わない公転運動を行わせると、例えばワークとして図2ないし5に示す孔31を有するワーク30の場合、従来の往復回動や往復揺動では、図4、5に示すようにその回動方向Rや揺動方向Xと孔31とが平行になっているワーク30aでは孔31内に処理液が常に流入流出するのに対し、孔31が直交方向を向いているワーク30bでは孔31内の処理液が殆ど流動しないので、処理が不完全になる。一方本発明の装置では、収容具3が1回転する間にワーク30に対する処理液の相対流動方向が変化するため、孔31の方向にかかわりなく、孔31内の処理液の流動が均一に行われる。
【0015】
以上はこの発明の効果を理解しやすくするために孔31を有するワークについて説明したものであるが、孔を有するワークの場合に限らず、処理液がワークのあらゆる方向から流動するから、ワークの各方向を向いた表面が均一に処理され、複雑な形状をしたワークに対するより均一な表面処理が可能になる。また収容具3の各点に位置するワークの動きが総て同じであるので、ワークの収容位置による処理の不均一も生じない。
【0016】
またワークの転動動作についても、往復回動や往復揺動のときには、図4、5に示す一定の方向の転動(矢印r、xに示す方向の転動)のみが強調されるのに対し、この発明の装置では、あらゆる方向のワークの転動(図3の矢印ω)が均一に起こり、この点でもワークのより均一な表面処理が可能である。
【0017】
このワークの転動方向の均一性は、収容具3を90度以上公転させることによって達成される。従ってワークが転動し易い形状のものであれば、回動体10の正逆方向の回動角を90度程度としたときでも均一な表面処理が可能になる。ワークが転動し難い形状のものであるときは、回転体10を360度以上の角度で往復回動させるのがより好ましい。
【0018】
以上の説明は様式化した説明であり、従来装置においても液流の乱れや収容具及び隣接するワークとの衝突によってワークの向きが変化し、それなりに均一な表面処理が行えたのであるが、本発明の装置によれば、より均一な表面処理をより速やかに行うことができるという効果があり、複雑な形状のワークにおける処理不良(処理むら)の発生もより低減できるという効果がある。
【図面の簡単な説明】
【図1】実施例装置を示す斜視図
【図2】本発明装置におけるワークの動きを模式的に示す平面図
【図3】1個のワークの動きを模式的に示す平面図
【図4】往復回動の場合のワークの動きを模式的に示す平面図
【図5】往復揺動の場合のワークの動きを模式的に示す平面図
【符号の説明】
1 支持軸
3 収容カゴ
10 回転軸
12 回り止めピン
14 回り止め板
[0001]
[Industrial applications]
According to the present invention, a work such as a screw or a metal plate housed in a housing (for example, a housing basket) is immersed in a processing solution such as a plating solution or washing water to perform plating, painting, washing and other surface treatments on the surface of the work. It is related to a device for performing.
[0002]
[Prior art]
This type of surface treatment apparatus treats a container so as to averagely expose a large number of workpieces contained in the container to the processing liquid and to uniformly contact and flow the processing liquid on a workpiece surface having a complicated shape. A reciprocating mechanism for reciprocating in the liquid is provided. As the reciprocating motion, a motion that appropriately combines a reciprocating vertical movement, a reciprocating rotation, and a reciprocating swing that swings like a pendulum is used.
[0003]
Such a reciprocating movement of the work accommodated in the container changes the posture and the assembled state, and the orientation of the work with respect to the relative flow direction of the processing liquid changes, so that the entire surface of the work comes into contact with the processing liquid. Become like In other words, the reciprocating movement of the container causes the processing liquid to collide with the upper and lower surfaces of the work and instantaneously lifts the work. At this time, the floating work is rolled by the rotation or swing of the container to change the posture. Then, the direction of the work with respect to the relative flow of the processing liquid caused by the rocking or the rotation is changed so that the entire surface of the work contacts the processing liquid under as uniform conditions as possible. For this reason, in the conventional apparatus, reciprocating motion such as a combination of reciprocating lifting and lowering and reciprocating rotation, a combination of reciprocating lifting and lowering and a pendulum motion having a large arm length, and a combination of a pendulum motion having a short arm length and reciprocating rotation are used. Often.
[0004]
[Problems to be solved by the invention]
However, as shown in FIG. 4, in the case of causing the container 3 to reciprocate, the contact condition between the workpieces 30a and 30b located at the peripheral portion of the container and the workpiece 30 located at the center of the container 3 is large. There are drawbacks that are different. That is, the peripheral works 30a and 30b collide with the processing liquid at a high speed with the rotation of the container 3, and the work rolls around the radial axis of the container (rotation in the direction of arrow r in FIG. 4). Movement) is frequently performed, but the work 30 at the center only comes into static contact with the processing liquid, and the work does not roll much. On the other hand, in the swing motion shown in FIG. 5, the processing liquid collides with a surface orthogonal to the swing direction X of the work, and the work 30 rolls around a horizontal axis orthogonal to the swing direction X (FIG. 5). Is frequently performed, but it is difficult to perform rolling about an axis parallel to the swing direction X or rolling of a work around a vertical axis. The contact between the vertical surface (the surface 32 of the cubic workpiece 30 in FIG. 5) and the processing liquid tended to be insufficient.
[0005]
Also, in any of the above reciprocating motions, if the work in the container is not sufficiently rolled, only a specific surface of the work repeatedly contacts the processing liquid to uniformly cover the entire surface of the work. There was a problem that processing could not be performed.
[0006]
Therefore, an object of the present invention is to provide a surface treatment apparatus that does not change the contact condition with the processing liquid depending on the position and direction of the work in the container, and thus can perform the surface treatment of the work more uniformly. I have.
[0007]
[Means for Solving the Problems]
Surface treatment apparatus according to the present invention, a detent mechanism 12 for linking the support 1 relative pivotally supported at an eccentric position of the rotating body 10 rotating or reciprocating rotation provided on the stationary member 14, the support It is characterized in that a housing 3 for housing a work to be processed on the body 1 is mounted.
[0008]
[Action]
In the surface treatment apparatus provided with the above-described mechanism, the support 1 makes a revolving motion without rotation by rotating the rotating body 10, and the container 3 suspended on the support also makes a revolving motion without rotation. . Since the orbital motion without rotation causes each point of the container 3 to perform a circular motion (arrow Ω in FIG. 2) in the same direction and at the same speed, the motion mode of the work 30 in the container 3 is It is constant regardless of the position of the work. In addition, the circular motion without rotation causes the entire periphery of the work 30 to collide with the processing liquid under the same conditions even if the work 30 does not roll. By combining the revolving motion without rotation and the reciprocating up-and-down movement, the work 30 is rotated. The processing liquid can be uniformly flow-contacted up, down, front, back, left and right to uniformly treat the entire surface of the work.
[0009]
Further, since the moving direction of the work changes by 360 degrees during one revolution, the work rolls in all directions (arrow ω in FIG. 3), and at this point, more uniform processing of the work surface is ensured. .
[0010]
【Example】
1 to 3 show an embodiment of the present invention. The work 30 is housed in a housing cage 3 held by a holding tool 2 provided at the lower end of the support shaft 1 and immersed in a processing solution in a processing tank (not shown) to perform surface treatment such as plating, painting, and cleaning. . The gripper 2 has a push rod 4 at the center, and the tip of the push rod and the middle position of the swinging claw 5 are connected by a connection link 6 which is inclined. When the push rod 4 moves down, the connecting link 6 pushes the swinging pawl 5, and the swinging pawl 5 pivots outward around its fulcrum 7, and the handle 8 of the storage basket 3 holds the V-groove 9 of the swinging pawl 5. To hold the storage basket 3. The support shaft 1 is rotatably and axially movably fitted into an eccentric hole 11 provided in a vertical rotation shaft 10, and a detent pin 12 erected at an upper end thereof in a direction perpendicular to the axis is mounted on the lifting frame 13. It is loosely fitted in the vertical guide slit 15 of the provided rotation preventing plate 14 and is vertically movable, swingable, and can be freely inserted and removed.
[0011]
The rotation shaft 10 is rotatably supported by bearings 18 and 19 provided on the lifting frame 13, and is drivingly connected to a forward / reverse rotation motor 21 via a belt transmission device 20. Therefore, when the forward / reverse rotation motor 21 repeats the forward rotation and the reverse rotation at a set time interval, the rotation shaft 10 reciprocates and is supported at the eccentric position of the rotation shaft 10 to prevent the rotation. The support shaft 1 regulated by the pin 12 revolves without rotation. The rotation angle of one forward or reverse rotation of the rotation shaft 10 is preferably at least 90 degrees, more preferably 360 degrees or more. When the rotation angle of the rotating body 10 is about 90 degrees, a crank mechanism can be employed as the reciprocating rotating mechanism.
[0012]
The upper end of the support shaft 1 is connected via a crank rod 24 to a crank pin 23 pivotally driven by a vertical motion motor 22 mounted on the lifting frame 13, and is rotated in the axial direction by rotating the vertical motion motor 22. Reciprocate. Both ends of the crank rod 24 are connected to the crank pin 23 and the support shaft 1 via a spherical joint so as not to limit the revolving motion of the support shaft 1. Therefore, the storage basket 3 suspended at the lower end of the support shaft 1 reciprocates by a combination of a revolving motion without rotation shown by an arrow Ω in FIG. 2 and a reciprocating vertical movement in a direction perpendicular to the plane of FIG.
[0013]
The elevating frame 13 is mounted so as to be able to move up and down along the guide column 25, and is driven up and down at appropriate times by an elevating drive device 26 including a slider crank mechanism (piston crank mechanism). By the elevating operation of the elevating frame 13, the work accommodated in the accommodation cage 3 is immersed in the treatment liquid and the operation of lifting the same is performed.
[0014]
【The invention's effect】
In this way, when the container 3 is caused to perform a revolving motion without rotation, for example, in the case of the work 30 having the holes 31 shown in FIGS. As shown in FIG. 5, in a work 30a in which the rotation direction R or the swing direction X is parallel to the hole 31, the processing liquid always flows into and out of the hole 31, whereas the hole 31 Since the processing liquid in the hole 31 hardly flows in the facing work 30b, the processing is incomplete. On the other hand, in the apparatus of the present invention, the relative flow direction of the processing liquid with respect to the work 30 changes during one rotation of the container 3, so that the flow of the processing liquid in the hole 31 is uniform regardless of the direction of the hole 31. Is
[0015]
In the above, the work having the holes 31 has been described in order to make it easier to understand the effects of the present invention. However, the present invention is not limited to the case of the work having the holes, and the processing liquid flows from all directions of the work. The surface directed in each direction is uniformly treated, so that a more uniform surface treatment can be performed on a workpiece having a complicated shape. In addition, since the movements of the works located at the respective points of the container 3 are all the same, there is no non-uniform processing depending on the position of the work.
[0016]
Regarding the rolling motion of the work, only the rolling in a certain direction shown in FIGS. 4 and 5 (the rolling in the directions shown by arrows r and x) is emphasized in the reciprocating rotation and the reciprocating swing. On the other hand, in the apparatus of the present invention, the rolling of the work in all directions (arrow ω in FIG. 3) occurs uniformly, and in this regard, the work can be more uniformly surface-treated.
[0017]
The uniformity of the rolling direction of the work is achieved by revolving the container 3 by 90 degrees or more. Therefore, if the workpiece has a shape that easily rolls, a uniform surface treatment can be performed even when the rotating angle of the rotating body 10 in the forward and reverse directions is about 90 degrees. When the workpiece has a shape that does not easily roll, it is more preferable to reciprocate the rotating body 10 at an angle of 360 degrees or more.
[0018]
The above description is a stylized description, and even in the conventional apparatus, the direction of the work is changed due to the turbulence of the liquid flow and the collision with the container and the adjacent work, so that a uniform surface treatment can be performed. ADVANTAGE OF THE INVENTION According to the apparatus of this invention, there exists an effect that more uniform surface treatment can be performed more quickly, and there exists an effect that generation | occurrence | production of the processing failure (processing unevenness) in a workpiece of a complicated shape can be reduced more.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an apparatus according to an embodiment; FIG. 2 is a plan view schematically showing movement of a work in the apparatus of the present invention; FIG. 3 is a plan view schematically showing movement of one work; FIG. 5 is a plan view schematically showing the movement of the work in the case of reciprocating rotation. FIG. 5 is a plan view schematically showing the movement of the work in the case of reciprocating swing.
DESCRIPTION OF SYMBOLS 1 Support shaft 3 Storage basket 10 Rotation shaft 12 Detent pin 14 Detent plate

Claims (1)

不動部材 (14) に連係する回り止め機構 (12) を設けた支持体 (1) 回転ないし往復回動する回動体(10)の偏心位置に相対回動可能に支持し、この支持体(1)に処理されるワークを収容する収容具(3)が装着されることを特徴とする、表面処理装置。 Stationary member (14) to the detent mechanism (12) rotates to relative pivotally supported at an eccentric position of the reciprocating rotation to the rotating body (10) of the support (1) provided with the associated, the support the container for accommodating the workpiece to be processed (1) (3) is characterized in that it is mounted, the surface treatment equipment.
JP06283793A 1993-02-26 1993-02-26 Surface treatment equipment Expired - Lifetime JP3539744B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP06283793A JP3539744B2 (en) 1993-02-26 1993-02-26 Surface treatment equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP06283793A JP3539744B2 (en) 1993-02-26 1993-02-26 Surface treatment equipment

Publications (2)

Publication Number Publication Date
JPH06248477A JPH06248477A (en) 1994-09-06
JP3539744B2 true JP3539744B2 (en) 2004-07-07

Family

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JP06283793A Expired - Lifetime JP3539744B2 (en) 1993-02-26 1993-02-26 Surface treatment equipment

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Publication number Priority date Publication date Assignee Title
JP2017043793A (en) * 2015-08-24 2017-03-02 木田精工株式会社 Removal method and removal device for residual lubrication film
JP7284994B2 (en) * 2019-07-30 2023-06-01 城南樹脂工業株式会社 Plating equipment
JP7226798B2 (en) * 2019-07-30 2023-02-21 城南樹脂工業株式会社 Plating equipment
CN114015969B (en) * 2021-10-26 2023-10-13 中交铁道设计研究总院有限公司 Corrosion-resistant treatment equipment for processing railway embedded part and treatment method thereof

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JPH06248477A (en) 1994-09-06

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