JP3524080B2 - Electroplated drum - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electrodeposition drum used as a rotating cathode when a metal foil such as a copper foil or a nickel foil is manufactured by electrodeposition.

[0002]

2. Description of the Related Art An apparatus for producing metal foil such as copper foil and nickel foil by electrodeposition is shown in FIG. The shaft b of the electrodeposition drum a is rotatably provided above the electrolytic bath c, and the electrode d is installed in the electrolytic bath c so as to face the electrodeposition drum a. Further, the rectifier e is connected to the electrodeposition drum a through the shaft b and the current collecting plate f attached to the shaft b, and is also connected to the anode d. The electrolytic solution g is injected to a depth of about / 2. When the electrodeposition drum a and the anode d are energized to rotate the electrodeposition drum a in the electrolytic solution g, a metal foil is deposited on the outer surface of the outer ring of the electrodeposition drum a. When the thickness reaches a predetermined value, the metal foil is peeled off from the outer surface of the outer ring for continuous production.

By the way, on the surface of the electrodeposition drum a, in order to make the foil thickness uniform, it is required to uniformly supply an electric current, and the electric current has also been increased in order to improve the production efficiency. Although the outer ring of the electrodeposition drum a is shrink-fitted to the outer surface of the inner drum, it is immersed in the heated electrolytic solution g, and the temperature of the portion where the current flows rises.
The part that comes out of will be cooled. In this way, since the electrodeposition drum a is repeatedly heated and cooled, relative movement is repeated on the contact surfaces of the inner drum and the outer ring, making it difficult to maintain a stable contact state.
As a result, a large current locally flows, and a hot spot, a so-called hot spot, appears on the outer ring surface. This phenomenon becomes more remarkable as the current increases.

In order to solve the above-mentioned problems, conventionally, a method of interposing an uneven metal plate between the outer ring and the inner drum (Japanese Patent Laid-Open No. 3-188292), a mesh-like or porous metal plate is used. A method of interposing (Japanese Patent Laid-Open No. 3-191079), a method of interposing a copper plate or a copper alloy plate (Japanese Patent No. 3121775), and the like have been proposed. However, the interposition of a metal plate or a copper plate or a copper alloy plate with such flat irregularities does not provide sufficient adhesion to the outer ring where heating and cooling are repeated, and therefore, the occurrence of hot spots is eliminated. However, it was difficult to cope with the increase in current.

[0005]

DISCLOSURE OF THE INVENTION The present invention provides an electrodeposition drum which is unlikely to generate hot spots even when a large current is applied, can produce a metal foil of high quality and uniform foil thickness, and has a high energization efficiency. This is an issue.

[0006]

The electrodeposition drum of the present invention comprises:
The outer ring is made of titanium, and a metal plate, which is softer than the outer ring and the inner drum and has a large electrical conductivity and a high thermal expansion coefficient, is interposed between the outer ring and the inner drum. On the contact surface of the metal plate with respect to the inner surface of the outer ring, a large number of protrusions having a diameter equal to or larger than the diameter are formed so as to always be in close contact with the inner surface of the outer ring and follow its rotation.

Due to the structure in which the conductivity and the thermal expansion coefficient of the metal plate are increased, the adhesion between the outer ring and the metal plate due to the temperature change and the efficiency of energization to the outer ring are enhanced.
By forming a large number of protrusions whose height is equal to or larger than the diameter on the contact surface of the metal plate with respect to the inner surface of the outer ring, the contact area is smaller than when smooth surfaces are contacted, and The pressing pressure increases, and in combination with the shape of the protrusion and the softened metal plate, the protrusion deforms following the relative movement between the inner drum and the outer ring, ensuring reliable contact. maintain.

A narrowed portion may be formed between the top and the base of the protrusion. As a result, the protruding portion is more easily deformed, and the followability with respect to the movement of the outer ring is improved. Since the electric conductivity of the metal plate is high, the passing current is secured even in the narrowed portion having a small diameter.

[0009]

BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below in detail with reference to the drawings. As shown in FIG. 1, the electrodeposition drum of the present invention includes an inner drum 1, an outer ring 2 made of titanium fitted to the outer surface thereof, and an inner drum 1.
And a metal plate 3 interposed between the outer ring 2 and the outer ring 2. The inner drum 1 is made of carbon steel, stainless steel, or the like, and after cutting and polishing the outer peripheral surface of the inner drum 1 to be smooth,
The metal plate 3 is brought into close contact.

The metal plate 3 is made of a material that is softer than the outer ring 2 and the inner drum 1 and has a large electric conductivity and a large coefficient of thermal expansion, for example, copper or a copper alloy, and its thickness is about 8 mm. The outer peripheral surface of the metal plate 3 in contact with the outer ring 2 is once smoothly cut, and then a large number of protrusions 4 are formed by further cutting. Protrusion 4
Has a slender shape with a height equal to or larger than the diameter, and a constricted portion 5 having a small diameter is formed between the top and the base.
The dimensions of the protrusion 4 and the groove 6 formed therebetween are 2 mm in height of the protrusion 4 (depth of the groove 6), 2 mm in diameter of the contact portion of the protrusion 4 with the outer ring 2, and width of the groove 6. Is 3 mm and the diameter of the constricted portion 5 is about 1 mm.

The outer ring 2 is made of a titanium plate having a thickness of about 6 mm, is formed into a cylindrical shape, is heated, and is shrink-fitted to the outer surface of the metal plate 3. Then, the tip portion of the protrusion 4 comes into close contact with the inner surface of the outer ring 2, and by repeating cooling and heating, even if the outer ring 2 and the inner drum 1 relatively move, the protrusion 4 is deformed and this To maintain the adhesion to the outer ring 2. The dimensions of the protruding portion 4 and the groove portion 6 can be appropriately changed in consideration of the material of the metal plate 3, the conductivity, the coefficient of thermal expansion, the shrink fitting stress of the outer ring 2, and the like. Also, the protrusion 4
May be formed after covering the inner drum 1 with the metal plate 3, or may be formed in a flat plate state.

[0012]

According to the first aspect of the present invention, since the protrusion contacts the inner surface of the outer ring, the contact area is smaller than that in the case where the smooth surfaces are contacted with each other, and the pressing pressure per unit area is reduced. And the protrusion is elongated and the metal plate is soft, the protrusion is easily deformed following the relative movement of the inner drum and the outer ring, and the protrusion is securely attached to the outer ring. Maintain close contact. Further, since the metal plate has a high electrical conductivity and a high coefficient of thermal expansion, the adhesion between the outer ring and the metal plate due to the temperature change and the energization efficiency are improved, and the passing current can be secured even when the protruding portion has an elongated shape. Claim 2
According to the invention, the elasticity of the protruding portion is further increased, and the followability with respect to the movement of the inner surface of the outer ring is improved.

[Brief description of drawings]

FIG. 1 is a sectional view of a titanium electrodeposited drum showing an embodiment of the present invention.

FIG. 2 is a schematic view of a metal foil manufacturing apparatus.

[Explanation of symbols] 1 inner drum 2 Outer ring 3 metal plates 4 Projection 5 constriction 6 groove

Claims (2)

(57) [Claims] 1. An electrodeposited drum having an outer ring made of titanium, wherein a metal plate between the outer ring and the inner drum is softer than the outer ring and the inner drum, and has a large electrical conductivity and a large coefficient of thermal expansion. And a plurality of protrusions having a height equal to or larger than a diameter are formed on the contact surface of the metal plate with respect to the inner surface of the outer ring so as to always be in close contact with the inner surface of the outer ring and follow its rotation. Characterized electroplated drum. 2. The electrodeposition drum according to claim 1, wherein a constriction is formed between the top and the base of the protrusion.