JP3520839B2 - Manufacturing method of piezoelectric vibrating reed - Google Patents

Manufacturing method of piezoelectric vibrating reed

Info

Publication number
JP3520839B2
JP3520839B2 JP2000168817A JP2000168817A JP3520839B2 JP 3520839 B2 JP3520839 B2 JP 3520839B2 JP 2000168817 A JP2000168817 A JP 2000168817A JP 2000168817 A JP2000168817 A JP 2000168817A JP 3520839 B2 JP3520839 B2 JP 3520839B2
Authority
JP
Japan
Prior art keywords
wafer
adhesive
piezoelectric vibrating
plate
vibrating piece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000168817A
Other languages
Japanese (ja)
Other versions
JP2001274128A (en
Inventor
三郎 根橋
昌伸 藤崎
英明 中村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiko Epson Corp
Original Assignee
Seiko Epson Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seiko Epson Corp filed Critical Seiko Epson Corp
Priority to JP2000168817A priority Critical patent/JP3520839B2/en
Publication of JP2001274128A publication Critical patent/JP2001274128A/en
Application granted granted Critical
Publication of JP3520839B2 publication Critical patent/JP3520839B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、例えば水晶、その
他の圧電材料からなるウエハのような脆性材料の薄板を
超薄肉に精密に研磨加工するための技術に関し、特に圧
電振動子の振動片を製造する方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technique for precisely polishing a thin plate of a brittle material, such as a wafer made of quartz or other piezoelectric material, into an ultrathin wall, and more particularly to a resonator element of a piezoelectric vibrator. To a method of manufacturing.

【0002】[0002]

【従来の技術】従来より掲帯電話、PHS等の情報通信
機器やコンピュータ等のOA機器、電子時計等の民生機
器を含む様々な電子機器には、電子回路のクロック源と
して圧電振動子が広く採用されている。特に携帯電話等
による情報通信の分野では、情報伝送の大容量化及び高
速化に伴い、通信周波数の高周波化、システムの高速化
が進行し、それに対応して従来の数十MHz程度までの
周波数よりも高い、90〜200MHz程度の高周波数
で動作する振動子が要求されている。
2. Description of the Related Art Conventionally, piezoelectric vibrators have been widely used as a clock source for electronic circuits in various electronic devices including information communication devices such as postal phones, PHSs, OA devices such as computers, and consumer devices such as electronic watches. Has been adopted. Especially in the field of information communication by mobile phones, as the capacity and speed of information transmission increase, the communication frequency becomes higher and the system speed becomes higher. There is a demand for a vibrator that operates at a higher frequency of about 90 to 200 MHz.

【0003】圧電振動子の高周波化を図るためには、水
晶その他の圧電材料からなる圧電振動片(又は振動部)
の厚さを、現在生産されている20〜30μm程度より
も更に薄くする必要がある。一般に圧電振動片の製造で
は、特開平10−180623号公報等に記載されるよ
うに、同軸上に回転自在な太陽ギヤとリングギヤとの間
に、これらと歯合して自転かつ公転する薄板状のキャリ
アを設け、該キャリアに開設した貫通孔に挿入・保持さ
れるウエハの上下両面を上下定盤間でスラリーを供給し
ながら研磨する研磨加工装置を用いて、ウエハを所望の
振動片の板厚に加工する。
In order to increase the frequency of a piezoelectric vibrator, a piezoelectric vibrating piece (or vibrating portion) made of quartz or other piezoelectric material.
It is necessary to further reduce the thickness of the film from the thickness of about 20 to 30 μm currently produced. Generally, in the manufacture of a piezoelectric vibrating piece, as described in Japanese Patent Laid-Open No. 10-180623, etc., a thin plate-shaped member that rotates between a sun gear and a ring gear that are coaxially rotatable and that rotates and revolves by meshing with them. Of the desired vibrating piece by using a polishing processing apparatus which is provided with a carrier and polishes the upper and lower surfaces of the wafer inserted and held in the through hole formed in the carrier while supplying the slurry between the upper and lower surface plates. Process to thick.

【0004】このとき、ウエハの強度は、その厚さが薄
くなるほど低下して、割れや欠けを生じ易くなることか
ら、上記特開平10−180623号公報では、キャリ
アに追加の貫通孔を設けて、十分な量のスラリーがキャ
リア下面と下定盤との間に供給されるようにして、ウエ
ハの破損を防止している。また、ウエハを薄く加工する
ためには、それ以上に薄いキャリアが要求される。特開
平11−28661号公報に開示されるキャリアは、そ
の支持部を細かい格子構造にして機械的強度を高め、反
り等の変形を防止し、ウエハの薄肉化に対応し得る厚さ
及び良好な平坦性の実現を図っている。
At this time, the strength of the wafer decreases as the thickness decreases, and cracks and chips easily occur. Therefore, in JP-A-10-180623, an additional through hole is provided in the carrier. A sufficient amount of slurry is supplied between the lower surface of the carrier and the lower surface plate to prevent the wafer from being damaged. Further, in order to process the wafer thin, an even thinner carrier is required. The carrier disclosed in Japanese Unexamined Patent Publication No. 11-28661 has a supporting portion having a fine lattice structure to enhance mechanical strength, prevents deformation such as warpage, and has a thickness and a favorable thickness that can correspond to thinning of a wafer. We are trying to achieve flatness.

【0005】他方、従来の例えば厚さ75μm程度のウ
エハをそのまま用いて、振動片の厚さを薄くすることな
く圧電振動子を高周波数で動作させることが可能であ
る。通常の圧電振動子は、その基本波振動周波数で動作
させるが、例えば3次のオーバートーンを使用すれば、
周波数を上げることができる。
On the other hand, it is possible to operate the piezoelectric vibrator at a high frequency without reducing the thickness of the vibrating piece by using the conventional wafer having a thickness of about 75 μm as it is. A normal piezoelectric vibrator operates at its fundamental vibration frequency, but if, for example, a third overtone is used,
The frequency can be increased.

【0006】また、ATカット圧電振動子は、振動片の
板厚に反比例して周波数が高くなるが、上述したように
板厚が薄くなるほど研磨による機械加工が困難で、振動
子として機械的強度が低下し、加工中又は使用時に衝撃
等により破損し易くなる。そこで最近は、例えば特開平
11−355094号公報、再公表WO98/0387
36号特許公報に記載されるように、厚さの薄い振動子
部分の周囲に厚い支持部を一体構造にし、それにより振
動子端部の欠けや割れ等が無く機械的強度に優れ、取扱
い及び実装が容易で、振動子部分の薄肉化・小型化及び
高周波数化が可能な所謂逆メサ型の圧電振動子が提案さ
れている。更に、振動子部分の断面形状をコンベックス
形状即ち凸形状にすることにより、断面形状が矩形の場
合よりも振動子端部での振動変位の減衰量が大きくなる
ので、エネルギ閉じ込め効果が大きくかつスプリアス抑
圧効果が向上し、従ってそれだけ振動子を小さくできる
ことが知られている。
Further, the frequency of the AT-cut piezoelectric vibrator increases in inverse proportion to the plate thickness of the vibrating piece, but as described above, the thinner the plate thickness, the more difficult it is to machine by polishing, and the mechanical strength of the vibrator is increased. Is deteriorated, and is easily damaged by impact during processing or during use. Therefore, recently, for example, Japanese Laid-Open Patent Publication No. 11-355094, republished WO98 / 0387.
As described in Japanese Patent No. 36, a thick support portion is integrally formed around a thin vibrator portion, whereby the end portion of the vibrator is not chipped or cracked and excellent in mechanical strength. A so-called inverse mesa-type piezoelectric vibrator has been proposed which is easy to mount, and can be made thinner and downsized, and has a higher frequency. Furthermore, by making the cross-sectional shape of the vibrator part convex, that is, convex, the amount of vibration displacement attenuation at the end of the vibrator becomes larger than when the cross-sectional shape is rectangular, so the energy trapping effect is large and spurious It is known that the suppression effect is improved and therefore the oscillator can be made smaller accordingly.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、上述し
たように研磨加工技術を向上させた従来の研磨加工装置
を使用しても、ウエハ自体の強度は、板厚が薄くなるほ
ど低下するから、研磨加工時の取扱いが難しく、割れや
欠けを生じ易くなる。ウエハの強度を維持しつつ板厚を
薄く加工するためには、その外形寸法を大幅に小さく、
例えば通常数cm角のものを10mm角程度にまですればよ
いが、ウエハ1枚当たり得られる振動片の個数が大幅に
少なくなって生産効率が低下し、また個々の振動片に外
形加工する際に廃棄する部分が増えて収率が低下し、製
造コストの増大を招く。しかも、ウエハの外形が小さく
なるほど取扱いが難しく、破損し易くなって歩留まりが
低下する虞がある。
However, even if the conventional polishing apparatus having improved polishing technology as described above is used, the strength of the wafer itself decreases as the plate thickness becomes thinner. It is difficult to handle at the time, and cracks and chips easily occur. In order to process the thin plate thickness while maintaining the strength of the wafer,
For example, it is usually possible to put a few cm square on the order of 10 mm square, but the number of vibrating pieces obtained per wafer is significantly reduced and the production efficiency is reduced. The number of parts to be discarded increases, the yield decreases, and the manufacturing cost increases. Moreover, the smaller the outer shape of the wafer is, the more difficult it is to handle, and the more easily it is damaged, the more the yield may be reduced.

【0008】また、特開平11−28661号公報によ
れば、同公報記載のキャリアであっても、その板厚は2
0μm程度であり、それより薄いウエハを加工すること
はできない。また、20μmより薄いキャリアを実現で
きるとしても、薄いウエハを確実に保持することは比較
的困難で、研磨加工中に破損する虞があり、更にキャリ
ア自体の強度・耐用寿命が低下し、しかもキャリアの価
格が高くなって製造コストを増加させる可能性が高い。
According to Japanese Patent Laid-Open No. 11-28661, even the carrier described in the publication has a plate thickness of 2
The thickness is about 0 μm, and a wafer thinner than that cannot be processed. Even if a carrier thinner than 20 μm can be realized, it is relatively difficult to securely hold a thin wafer, and it may be damaged during polishing. Further, the strength and useful life of the carrier itself are reduced, Higher prices are likely to increase manufacturing costs.

【0009】これらに対し、圧電振動子の基本波振動周
波数のオーバートーンを使用する方法は、振動片の厚さ
を薄く加工する必要が無い点において有利であるが、周
波数の可変幅が小さく、そのために携帯電話等に使用す
るVCXO(電圧制御型水晶発振器)やVC−TCXO
(電圧制御・温度補償型水晶発振器)等の用途には使用
できないという問題がある。更に、基本波に比してCI
(クリスタル・インピーダンス)が高いので、消費電力
が大きく、扱い難いという問題や、振動片の表面状態に
よって振動子の低電圧駆動特性、周波数安定性等の品質
が大きく左右されるという問題がある。
On the other hand, the method of using the overtone of the fundamental vibration frequency of the piezoelectric vibrator is advantageous in that it is not necessary to machine the thickness of the vibrating piece, but the variable width of the frequency is small. Therefore, VCXO (voltage controlled crystal oscillator) and VC-TCXO used for mobile phones etc.
There is a problem that it cannot be used for applications such as (voltage control / temperature compensation type crystal oscillator). Furthermore, compared to the fundamental wave, CI
Since (crystal impedance) is high, there is a problem that power consumption is large and it is difficult to handle, and that the surface condition of the vibrating piece greatly affects quality such as low-voltage driving characteristics and frequency stability of the vibrator.

【0010】また、上述した逆メサ型圧電振動子は、通
常ウエハをウェットエッチング又はドライエッチング等
の化学的加工やサンドブラスト等の機械的加工により、
中央の振動子部分を薄く加工する。しかしながら、振動
子部分の断面形状を所望の凸形状にするのは比較的困難
で、特開平11−355094号公報では、階段形状で
近似させているが、そのような加工工程は複雑かつ面倒
である。
Further, in the above-described inverted mesa type piezoelectric vibrator, a wafer is usually subjected to chemical processing such as wet etching or dry etching, or mechanical processing such as sandblasting.
The central vibrator is thinly processed. However, it is relatively difficult to make the cross-sectional shape of the vibrator portion into a desired convex shape, and in JP-A No. 11-355094, the steps are approximated, but such a processing step is complicated and troublesome. is there.

【0011】そこで、本発明の目的は、従来のキャリ
ア、研磨加工技術をそのまま使用して、特に水晶その他
の圧電材料のような脆性材料の基板を超薄肉に、割れや
欠けを生じることなく研磨加工することができ、かつ比
較的取扱いが簡単な薄板の研磨加工方法を提供すること
にある。
Therefore, an object of the present invention is to use a conventional carrier and polishing technique as they are, and to make a substrate made of a brittle material such as quartz or other piezoelectric material ultra-thin without causing cracks or chips. An object of the present invention is to provide a thin plate polishing method that can be polished and is relatively easy to handle.

【0012】本発明の別の目的は、例えば70〜160
MHz程度又はそれ以上の高周波数の圧電振動子を実現
できるように、圧電材料のウエハを例えば10〜25μ
m程度又はそれ以下の厚さに研磨加工することができ、
しかも歩留まりが良く生産効率及び収率の高い圧電振動
片の製造方法を提供することにある。
Another object of the present invention is, for example, 70 to 160.
In order to realize a high-frequency piezoelectric oscillator of about MHz or higher, a wafer of piezoelectric material is, for example, 10 to 25 μm.
It can be ground to a thickness of about m or less,
Moreover, it is an object of the present invention to provide a method of manufacturing a piezoelectric vibrating piece that has a high yield and high production efficiency and yield.

【0013】更に本発明の目的は、凸形状の断面形状を
有する振動子部分を、従来の階段形状に近似する面倒で
複雑な工程を経ることなく、容易に加工することができ
る逆メサ型圧電振動片の製造方法を提供することにあ
る。
Further, an object of the present invention is to provide an inverted mesa type piezoelectric device which can easily process a vibrator portion having a convex cross-sectional shape without going through a troublesome and complicated process similar to the conventional step shape. It is to provide a method for manufacturing a resonator element.

【0014】[0014]

【課題を解決するための手段】本発明によれば、2枚の
基板を接着剤により貼り合わせて積層板を形成し、該積
層板の両面を研磨加工した後、個々の薄板に分離する工
程を有することを特徴とする薄板の研磨加工方法が提供
される。
According to the present invention, a step of laminating two substrates with an adhesive to form a laminated plate, polishing both sides of the laminated plate, and then separating the individual thin plates. A method for polishing a thin plate is provided.

【0015】このように前記積層板を1枚の基板とし
て、従来のキャリア及び研磨加工装置をそのまま用いる
ことができ、それにより各基板を、少なくとも現在可能
な板厚の1/2の厚さまで薄く研磨することができる。
しかも、両基板間の接着剤が有する靭性により、積層板
の強度は、同じ厚さの1枚の基板の強度よりも大きいの
で、取扱いが容易であり、研磨加工時に割れや欠け等を
生じ難い。尚、本発明における「研磨加工」とは、ラッ
ピング加工及びラッピング加工に加えて行われる仕上げ
加工を含むものである。
In this way, the conventional carrier and polishing apparatus can be used as they are, with the laminated plate as one substrate, whereby each substrate can be thinned to at least half of the currently possible plate thickness. It can be polished.
Moreover, since the strength of the laminated plate is larger than the strength of a single substrate having the same thickness due to the toughness of the adhesive between the two substrates, it is easy to handle, and cracks and chips are unlikely to occur during polishing. . The “polishing process” in the present invention includes lapping process and finishing process performed in addition to the lapping process.

【0016】更に本発明によれば、先に貼り合わせた2
枚の基板の上に第3の基板を貼り合わせて3層構造の積
層板を形成することができる。この積層板の両面を研磨
加工することにより、その両面を構成する第1及び第3
の基板を、現在可能な板厚の1/2よりも、第2の基板
の板厚の1/2相当分更に薄く研磨することができる。
逆に、積層板自体を厚くしても、第1及び第3の基板を
同じ薄さに研磨できるので、従来よりも厚いキャリアを
使用でき、これにより研磨加工がより容易で、しかも基
板の破損を少なくすることができる。
Further, according to the present invention, the previously bonded 2
A third substrate can be attached to a single substrate to form a laminated plate having a three-layer structure. By polishing both surfaces of this laminated plate, the first and third surfaces constituting the both surfaces are polished.
The substrate can be polished to be thinner than ½ of the currently available thickness by ½ of the thickness of the second substrate.
On the contrary, even if the laminated plate itself is thickened, the first and third substrates can be polished to the same thinness, so that a carrier thicker than before can be used, which makes the polishing process easier and damages the substrates. Can be reduced.

【0017】このように本発明の方法は、基板の破損を
少なくして従来よりも薄く研磨加工できることから、特
に水晶その他の圧電材料のような脆性材料からなる基板
の研磨加工に適している。
As described above, the method of the present invention is suitable for polishing a substrate made of a brittle material such as quartz or other piezoelectric material, since it can be polished thinner than before with less damage to the substrate.

【0018】接着剤による基板の貼合せは、低粘性の前
記接着剤の液中に第1の基板を浸漬し、次に接着剤の液
中に第2の基板を、その下端を第1の基板の下端に合わ
せて浸漬した後、第1の基板に重ね合わせ、それらの間
に接着剤を浸透させて貼り合わせることにより積層板を
形成するのが好ましい。これにより、接着剤が毛管現象
により両基板の貼合せ面に沿って、その隙間から空気を
追い出すように吸い上げられ、気泡を含まない一様な厚
さの接着剤層が得られる。
To bond the substrates with an adhesive, the first substrate is dipped in the low-viscosity adhesive liquid, then the second substrate is immersed in the adhesive liquid, and the lower end of the first substrate is first bonded. It is preferable to form a laminated plate by immersing the substrate in the lower end of the substrate, superimposing the substrate on the first substrate, and infiltrating an adhesive between them to bond them together. As a result, the adhesive is sucked up along the bonding surfaces of the two substrates by capillarity so as to expel the air from the gap, and an adhesive layer having a uniform thickness and containing no bubbles is obtained.

【0019】また、前記3層構造の積層板は、上述した
ように接着剤の液中で第1及び第2の基板を重ね合わせ
た後、更に第3の前記基板を接着剤の液中に、第1及び
第2の基板の下端にその下端を合わせて浸漬した後、第
2の基板に重ね合わせ、それらの間に接着剤を浸透させ
て貼り合わせることにより、同様に気泡を含まない一様
な厚さの接着剤層を有するように形成することができ
る。
Further, in the laminated plate having the three-layer structure, after the first and second substrates are superposed in the liquid of the adhesive as described above, the third substrate is further placed in the liquid of the adhesive. Similarly, the lower ends of the first and second substrates are soaked together that the lower ends thereof are superposed, and then the first and second substrates are superposed on the second substrate, and the adhesive is allowed to penetrate between them so that they are bonded together. It can be formed so as to have an adhesive layer having various thicknesses.

【0020】或る実施例では、光硬化性を有する接着剤
を使用し、積層板を研磨加工する以前に、光を照射して
接着剤を硬化させることが好ましい。これにより、積層
板の周囲や表面に付着した余分な接着剤を除去したり、
貼り合わせた基板同士の整合を調整したりすることがで
き、また基板全面に亘って接着剤が同時に硬化するの
で、接着剤層が均一な厚さになる。
In one embodiment, it is preferable to use a photo-curable adhesive and irradiate it with light to cure the adhesive before polishing the laminate. This removes excess adhesive that has adhered to the periphery and surface of the laminate,
The alignment between the bonded substrates can be adjusted, and since the adhesive is simultaneously cured over the entire surface of the substrate, the adhesive layer has a uniform thickness.

【0021】更に、積層板に光を照射して接着剤を硬化
させる前に、積層板の全面に一様な圧力を加えて、その
厚さを調整する過程を有すると、接着剤層の厚さを調整
できるだけでなく、その中に含まれる細かい気泡を排除
することができるので、好都合である。
Further, before the adhesive is cured by irradiating the laminated plate with light, a uniform pressure is applied to the entire surface of the laminated plate to adjust its thickness. This is advantageous because not only the height can be adjusted but also fine bubbles contained in it can be eliminated.

【0022】両面を研磨加工した積層板は、接着剤の溶
剤中に浸漬することにより比較的容易に個々の薄板に分
離することができる。
The laminated plate having both sides polished can be relatively easily separated into individual thin plates by immersing it in a solvent of an adhesive.

【0023】本発明の別の側面によれば、水晶等の圧電
材料からなる2枚のウエハを接着剤により貼り合わせて
積層板を形成し、該積層板の両面を研磨加工してウエハ
を所望の圧電振動片の板厚にし、所望の圧電振動片の外
形寸法に加工する前に又は加工した後に、接着剤を除去
して分離する工程を有することを特徴とする圧電振動片
の製造方法が提供される。積層されたウエハ又は圧電振
動片は、接着剤の剥離液中に浸漬して接着剤を溶解させ
ることにより、容易に分離することができる。
According to another aspect of the present invention, two wafers made of a piezoelectric material such as quartz are bonded with an adhesive to form a laminated plate, and both surfaces of the laminated plate are polished to obtain a desired wafer. The method for manufacturing a piezoelectric vibrating piece is characterized in that it has a step of removing the adhesive before or after processing to the desired thickness of the piezoelectric vibrating piece, and before or after processing to the desired external dimensions of the piezoelectric vibrating piece. Provided. The laminated wafer or the piezoelectric vibrating piece can be easily separated by immersing the laminated wafer or the piezoelectric vibrating piece in the peeling solution of the adhesive to dissolve the adhesive.

【0024】これにより、従来より板厚の薄い圧電振動
片を、従来と同じ外形寸法のウエハを用いて生産効率及
び収率良く、かつ歩留まりを低下させることなく製造す
ることができ、しかもウエハの研磨加工に連続して圧電
振動片の外形加工を行うことができる。
As a result, the piezoelectric vibrating reed having a thinner plate thickness than the conventional one can be manufactured by using the wafer having the same outer dimensions as the conventional one, with good production efficiency and yield, without lowering the yield, and further, The outer shape processing of the piezoelectric vibrating piece can be performed continuously with the polishing processing.

【0025】別の実施例では、前記積層板は、ダミー板
を挟んでその両側に2枚のウエハを接着剤により貼り合
わせて形成することができる。3層構造の積層板は十分
な厚さを確保できるので、両面研磨加工がより容易で両
ウエハを均等に加工でき、しかもダミー板が無い場合に
比してより板厚の薄い圧電振動片を製造することができ
る。
In another embodiment, the laminated plate may be formed by bonding two wafers on both sides of the dummy plate with an adhesive agent. Since a laminated plate with a three-layer structure can secure a sufficient thickness, both-side polishing can be performed more easily, both wafers can be processed uniformly, and a piezoelectric vibrating reed having a thinner plate thickness can be used as compared with the case without a dummy plate. It can be manufactured.

【0026】或る実施例では、前記積層板をウエハとダ
ミー板とで構成することができる。ここで、ウエハの硬
さとダミー板の硬さとが異なり、例えばダミー板の材質
がウエハよりも柔らかい場合、ウエハは、その研磨レー
トがダミー板よりも小さくなるので、より高精度に研磨
することができる。逆に、ダミー板の材質がウエハより
も硬い場合、ウエハは、その研磨レートがダミー板より
も大きくなるので、研磨時間を短縮することができる。
In one embodiment, the laminated plate may be composed of a wafer and a dummy plate. Here, when the hardness of the wafer and the hardness of the dummy plate are different and, for example, the material of the dummy plate is softer than that of the wafer, the polishing rate of the wafer is smaller than that of the dummy plate, and therefore the wafer can be polished with higher accuracy. it can. On the contrary, when the material of the dummy plate is harder than the wafer, the polishing rate of the wafer is higher than that of the dummy plate, so that the polishing time can be shortened.

【0027】また、或る実施例では、ダミー板の貼合せ
面に、前記ウエハに加工しようとする圧電振動片の位置
に合わせて、予め凹陥部を形成する過程を更に有するこ
とが好ましい。通常前記積層板の研磨加工は、上述した
ようにその上下両面にスラリーを用いて上下定盤で均一
に押圧しながら行うが、その際に、ダミー板の凹陥部に
対応するウエハの部分が部分的に凹陥部内に突入するよ
うに撓む。この状態で積層板の両面を一様に研磨加工し
た後、その両面から押圧力を解放すると、撓んでいた前
記ウエハ部分が元に戻ることにより、その撓みに対応し
た形状の突起がウエハ研磨面に圧電振動片の位置に形成
される。この突起の反対側に振動部を凹設すると、上述
した所謂逆メサ型のATカット圧電振動片をウエハ単位
で容易に製造することができる。
Further, in one embodiment, it is preferable to further include a step of previously forming a concave portion on the bonding surface of the dummy plate in accordance with the position of the piezoelectric vibrating piece to be processed into the wafer. Normally, the laminating process of the laminated plate is carried out while pressing the upper and lower surface plates uniformly with the slurry on the upper and lower surfaces thereof as described above, but at that time, a portion of the wafer corresponding to the concave portion of the dummy plate is partially formed. It flexes so as to plunge into the concave portion. In this state, after uniformly lapping both sides of the laminated plate and releasing the pressing force from the both sides, the bent wafer portion returns to its original state, and the projections having a shape corresponding to the bending are formed on the wafer polishing surface. Is formed at the position of the piezoelectric vibrating piece. When the vibrating portion is provided on the opposite side of the protrusion, the so-called inverted mesa type AT-cut piezoelectric vibrating piece described above can be easily manufactured in wafer units.

【0028】別の実施例では、ウエハの貼合せ面に予め
凹陥部を形成する過程を更に有すると好都合である。こ
の場合、同じく前記積層板の上下両面に研磨剤を用いて
定盤等で均一に押圧しながら研磨加工を行うと、凹陥部
の底を形成するウエハの薄肉部分が部分的に凹陥部内に
突入するように撓む。この状態で積層板の両面を一様に
研磨加工した後、その両面から押圧力を解放すると、撓
んでいたウエハ部分が元の側に戻ることにより、前記撓
みに対応した形状の突起が、ウエハ研磨面の凹陥部の裏
側に形成される。従って、同様に逆メサ型のATカット
圧電振動子の振動部をウエハ単位で所望の厚さに薄肉化
することができる。
In another embodiment, it is convenient to further include a step of forming a concave portion in the bonding surface of the wafer in advance. In this case, similarly, when polishing is performed while pressing uniformly on the upper and lower surfaces of the laminated plate with a surface plate etc., the thin-walled portion of the wafer forming the bottom of the concave portion partially protrudes into the concave portion. Bend as you do. After uniformly laminating both sides of the laminated plate in this state and releasing the pressing force from the both sides, the bent wafer portion returns to the original side, so that the protrusion having a shape corresponding to the bending is formed on the wafer. It is formed on the back side of the concave portion of the polishing surface. Therefore, similarly, the vibrating portion of the reverse-mesa type AT-cut piezoelectric vibrator can be thinned to a desired thickness for each wafer.

【0029】このような凹陥部を有するウエハ又はダミ
ー板を貼り合せる場合、前記接着剤は、凹陥部を完全に
充填しないようにウエハ又はダミー板の貼合せ面に塗布
することが好ましく、それにより積層板の研磨加工時
に、凹陥部内へのウエハの撓みが接着剤で妨げられない
ので、突起の形成が容易になる。
When bonding a wafer or a dummy plate having such a recess, it is preferable that the adhesive is applied to the bonding surface of the wafer or the dummy plate so as not to completely fill the recess. During polishing of the laminated plate, the bending of the wafer into the recess is not hindered by the adhesive, which facilitates the formation of the protrusion.

【0030】特に、前記接着剤がその硬化後に柔軟性を
有する性質のものである場合には、積層板の研磨加工時
にウエハは凹陥部内に撓み易く、またたとえ凹陥部を接
着剤が充填してもウエハは凹陥部内に撓むことができ、
突起の形成を妨げないので好ましい。
In particular, when the adhesive has a property of having flexibility after being hardened, the wafer easily bends into the concave portion during polishing of the laminated plate, and even if the concave portion is filled with the adhesive. The wafer can bend into the recess,
It is preferable because it does not hinder the formation of the protrusions.

【0031】この場合にも、接着剤によるウエハの貼合
せは、低粘性の接着剤の液中に第1のウエハを浸漬し、
次に接着剤の液中に第2のウエハを、その下端を第1の
ウエハの下端に合わせて浸漬した後、第1のウエハに重
ね合わせ、それらの間に接着剤を毛管現象により浸透さ
せて貼り合わせることにより積層板を形成すると、好都
合である。
Also in this case, the bonding of the wafers with the adhesive is performed by immersing the first wafer in the liquid of the low-viscosity adhesive,
Next, the second wafer is immersed in the liquid of the adhesive with its lower end aligned with the lower end of the first wafer and then superposed on the first wafer, and the adhesive is allowed to penetrate between them by capillarity. It is convenient to form a laminate by laminating and laminating.

【0032】同様に、ダミー板を挟んだ3層構造の積層
板を形成する場合には、接着剤の液中に第1のウエハを
浸漬し、ダミー板をその下端を第1のウエハの下端に合
わせて浸漬した後、第1のウエハに重ね合わせ、それら
の間に接着剤を浸透させて貼り合わせ、前記第2のウエ
ハを、その下端を前記ダミー板の下端に合わせて浸漬し
た後、ダミー板に重ね合わせ、それらの間に接着剤を浸
透させて貼り合わせることにより積層板を形成すること
ができる。
Similarly, when forming a laminated plate having a three-layer structure with a dummy plate sandwiched between them, the first wafer is dipped in an adhesive solution, and the lower end of the dummy plate is attached to the lower end of the first wafer. After immersing the second wafer on the first wafer, superposing the adhesive on the first wafer, adhering the second wafer to the lower surface of the dummy plate by dipping the second wafer, It is possible to form a laminated plate by stacking the dummy plates on top of each other and adhering an adhesive between them so as to bond them together.

【0033】また、ウエハとダミー板とを貼り合せて積
層板を形成する場合には、同様に接着剤の液中にウエハ
又はダミー板のいずれか一方を浸漬し、次にダミー板又
はウエハのいずれか他方を接着剤の液中に、それらの下
端を合わせて浸漬した後、両者を互いに重ね合わせ、そ
れらの間に接着剤を毛管現象により浸透させて貼り合わ
せると、好都合である。
When a wafer and a dummy plate are attached to each other to form a laminated plate, similarly, either the wafer or the dummy plate is dipped in a liquid of an adhesive, and then the dummy plate or the wafer is bonded. It is convenient to immerse one of the other in the liquid of the adhesive while matching the lower ends thereof, and then to superpose the both, and to bond the adhesive by permeating the adhesive between them.

【0034】或る実施例では、積層板を形成する前に、
ウエハの貼合せ面を予め仕上げ加工する過程を更に有す
ると、仕上げ加工は、適当な板厚のウエハに対して行う
ことができ、容易でウエハを破損する虞が無いので好ま
しい。
In one embodiment, prior to forming the laminate,
It is preferable to further include a step of finishing the bonded surface of the wafer in advance, because the finishing can be performed on the wafer having an appropriate plate thickness, and the wafer is easily damaged without any risk of damage.

【0035】また、或る実施例では、光硬化性を有する
接着剤を使用し、積層板の研磨加工以前に光を照射して
接着剤を硬化させるのが好ましく、更に、光を照射して
接着剤を硬化させる前に、積層板の全面に一様な圧力を
加えて、接着剤層の厚さを調整する過程を更に有すると
好都合である。
Further, in one embodiment, it is preferable to use a photo-curable adhesive and to irradiate it with light before polishing the laminated plate to cure the adhesive. It is convenient to further include the step of applying a uniform pressure to the entire surface of the laminate to adjust the thickness of the adhesive layer before the adhesive is cured.

【0036】[0036]

【発明の実施の形態】以下に、本発明の好適な実施例に
ついて、添付図面を参照しつつ詳細に説明する。図1
は、本発明を適用して水晶振動子の振動片を製造する方
法の第1実施例の工程を概略的に示している。先ず、ウ
エハの前処理工程(ステップS11)において、従来と同
様に人工水晶の原石から複数のウエハを所定の外形寸法
及び板厚に切り出し、研磨加工してその板厚を40μm
前後にした後、洗浄する。更に、前記各ウエハの少なく
とも一方の主面を、最終的な振動片に要求される所望の
表面状態に仕上げ加工する。
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Figure 1
FIG. 3 schematically shows steps of a first embodiment of a method of manufacturing a resonator element for a crystal unit to which the invention is applied. First, in the wafer pre-treatment step (step S11), a plurality of wafers are cut out from a raw material of artificial quartz into a predetermined outer dimension and a plate thickness as in the conventional case, and the plate is polished to a thickness of 40 μm.
After doing it, wash it. Further, at least one main surface of each wafer is finished into a desired surface condition required for the final vibrating piece.

【0037】次に、このように前処理した2枚のウエハ
を接着剤で貼り合わせる(ステップS12)。図2Aに良
く示すように、槽1中の液体接着剤2に1枚のウエハ3
を浸漬する。ウエハ3は、その仕上げ加工した主面とは
反対側の主面を槽1の背もたれ4に立てかけるように配
置する。本実施例で使用する接着剤2は、変成アクリル
を主成分とした低粘性、水溶性、紫外線硬化性かつ嫌気
性の接着剤であり、槽1には、後の説明から分かるよう
に、ウエハ3の高さの1/5程度の深さになるように入
れるのが好ましい。
Next, the two wafers thus pretreated are bonded with an adhesive (step S12). As shown in FIG. 2A, one wafer 3 is placed on the liquid adhesive 2 in the bath 1.
Soak. The wafer 3 is arranged so that the main surface opposite to the finished main surface is leaned against the backrest 4 of the tank 1. The adhesive 2 used in this example is a low-viscosity, water-soluble, UV-curing and anaerobic adhesive containing modified acrylic as a main component, and the tank 1 has a wafer as will be described later. It is preferable to insert it so that the depth becomes about 1/5 of the height of 3.

【0038】次に2枚目のウエハ5を、その下端をウエ
ハ3の下端に合わせて、かつその仕上げ加工した主面を
ウエハ3側に向けて槽1の接着剤2に浸漬する。ウエハ
5は、図2Bに示すように、その下端を支点として上端
側を捲るようにウエハ3にゆっくりと倒して重ね合わせ
る。接着剤2は、毛管現象により両ウエハ3、5の重な
り合う面に沿って、それらの間から空気を排除しながら
上端まで吸い上げられる。従って、貼り合わせた両ウエ
ハ3、5の間には、気泡が入り込まない均一な厚さの接
着剤層が得られる。接着剤層の厚さは、3〜数μm程度
が好ましい。このとき、減圧した雰囲気内で前記両ウエ
ハを重ね合わせると、それらの間から空気が抜け易くな
り、しかも接着剤の厚みが一定になり易いので、有利で
ある。
Next, the second wafer 5 is dipped in the adhesive 2 in the tank 1 with its lower end aligned with the lower end of the wafer 3 and its finished main surface facing the wafer 3 side. As shown in FIG. 2B, the wafer 5 is slowly stacked on the wafer 3 so that the lower end of the wafer 5 serves as a fulcrum and the upper end thereof is rolled. The adhesive agent 2 is sucked up to the upper end along the overlapping surfaces of the wafers 3 and 5 by removing the air from between them due to the capillary phenomenon. Therefore, an adhesive layer having a uniform thickness in which bubbles do not enter can be obtained between the bonded wafers 3 and 5. The thickness of the adhesive layer is preferably about 3 to several μm. At this time, if the two wafers are overlapped with each other in a reduced pressure atmosphere, air is likely to escape from between them, and further, the thickness of the adhesive tends to be constant, which is advantageous.

【0039】このように貼り合わせた積層ウエハ6を槽
1から引き上げ、その周囲及び表面に付着している余分
な接着剤を適当な布等で拭き取る。更に、適当なジグ等
を用いて、前記両ウエハの整合状態を適当に修正する。
この作業は、前記接着剤が嫌気性かつ低粘性で硬化して
いないため、容易に行うことができる。
The laminated wafer 6 thus bonded is pulled up from the tank 1 and the excess adhesive adhering to the periphery and the surface thereof is wiped off with an appropriate cloth or the like. Further, using a suitable jig or the like, the alignment state of the both wafers is appropriately corrected.
This operation can be easily performed because the adhesive is anaerobic, low in viscosity, and not hardened.

【0040】更に本実施例では、図2Cに示すように、
積層ウエハ6を平坦なテーブル7上に載置し、その上に
該積層ウエハより寸法の大きい平坦な金属板8を載せ、
かつその中央に重り9を置いて、上から比較的軽い圧力
を積層ウエハ6の全面に一様に加え、その状態で一定時
間放置する。これにより、積層ウエハ6の接着剤層全体
が一様な所定の厚みに調整されると同時に、該接着剤層
中に含まれる微細な気泡を排除することができる。別の
実施例では、重り9の代わりに適当な空気圧手段を用い
て、同様に加圧することができる。
Further, in this embodiment, as shown in FIG. 2C,
The laminated wafer 6 is placed on a flat table 7, and a flat metal plate 8 having a size larger than that of the laminated wafer is placed on the flat table 7.
Moreover, a weight 9 is placed at the center thereof, and a relatively light pressure is applied evenly to the entire surface of the laminated wafer 6 from above, and the wafer is left in that state for a certain time. As a result, the entire adhesive layer of the laminated wafer 6 can be adjusted to have a uniform predetermined thickness, and at the same time, fine bubbles contained in the adhesive layer can be eliminated. In an alternative embodiment, the weight 9 could be replaced by any suitable pneumatic means and be similarly pressurized.

【0041】加圧後、重り9及び金属板8を取り外し、
積層ウエハ6の周囲に漏出した余分な接着剤を拭き取
る。前記重りや金属板の表面は、積層ウエハから容易に
取り外すことができるように、PTFE(polytetraflu
oroethylene)処理又はPTFEシートを貼り付けるこ
とが望ましい。次に、図2Dに示すように、積層ウエハ
6を再びテーブル7上に載置し、かつその上方から紫外
線灯10により紫外光を積層ウエハの全面に一定時間、
例えば5〜10分程度照射し、前記接着剤層の接着剤を
十分に硬化させる。これにより、完全に1枚のウエハに
一体化した積層ウエハ6が得られる。
After pressurizing, the weight 9 and the metal plate 8 are removed,
The excess adhesive leaked around the laminated wafer 6 is wiped off. The surface of the weight and the metal plate is made of PTFE (polytetrafluid) so that it can be easily removed from the laminated wafer.
It is desirable to attach oroethylene) treatment or a PTFE sheet. Next, as shown in FIG. 2D, the laminated wafer 6 is placed on the table 7 again, and ultraviolet light is applied from above to the entire surface of the laminated wafer by the ultraviolet lamp 10 for a predetermined time.
For example, irradiation is performed for about 5 to 10 minutes to sufficiently cure the adhesive in the adhesive layer. As a result, the laminated wafer 6 completely integrated into one wafer is obtained.

【0042】或る実施例では、接着剤を均一に硬化させ
るため、紫外線を遮蔽する重りや金属板を積層ウエハの
上に載せた状態で紫外線を30秒程度照射して仮硬化さ
せ、その後重り及び金属板を取り外して更に紫外線を照
射し、本硬化させることが望ましい。別の実施例では、
複数の積層ウエハを並べて配置しかつ紫外光を照射し
て、それらの接着剤を同時に硬化させることもできる。
In one embodiment, in order to uniformly cure the adhesive, ultraviolet rays are radiated for about 30 seconds to temporarily cure the ultraviolet rays for 30 seconds while a weight or a metal plate for shielding the ultraviolet rays is placed on the laminated wafer. It is also desirable to remove the metal plate and further irradiate it with ultraviolet rays to fully cure it. In another embodiment,
It is also possible to arrange a plurality of laminated wafers side by side and irradiate them with ultraviolet light to simultaneously cure the adhesives.

【0043】次に、従来のラッピング加工方法により、
積層ウエハ6の両面をラッピング加工し、更に必要に応
じて、従来の手法により仕上げ加工する(ステップS1
3)。積層ウエハ6は、従来の適当な厚さのキャリアに
保持し、例えば特開平10−180623号公報に記載
される従来の研磨加工装置を用いて、所望の厚さに研磨
する。加工中の積層ウエハ6の厚さは、例えば研磨加工
装置の研磨定盤に埋め込まれた電極に掃引周波数信号を
送り、該電極を前記積層ウエハが通過する際の共振応答
を測定することにより、自動制御することができる。例
えば元のウエハの板厚が40μmの場合、研磨加工前に
板厚約80μmの積層ウエハを、最終的に板厚20〜5
0μm程度にまで加工することができ、その結果板厚約
10〜25μmの超薄肉ウエハが得られる。
Next, by the conventional lapping method,
Both sides of the laminated wafer 6 are lapped and, if necessary, finished by a conventional method (step S1).
3). The laminated wafer 6 is held in a conventional carrier having an appropriate thickness, and is polished to a desired thickness using, for example, a conventional polishing apparatus described in JP-A-10-180623. The thickness of the laminated wafer 6 being processed is determined by, for example, sending a sweep frequency signal to an electrode embedded in a polishing surface plate of a polishing apparatus and measuring a resonance response when the laminated wafer passes through the electrode. It can be controlled automatically. For example, when the plate thickness of the original wafer is 40 μm, a laminated wafer having a plate thickness of about 80 μm is finally obtained before polishing and the plate thickness is 20 to 5 μm.
It can be processed to about 0 μm, and as a result, an ultrathin wafer having a plate thickness of about 10 to 25 μm can be obtained.

【0044】研磨加工した前記積層ウエハは、例えば特
開平9−266428号に記載されるような従来方法を
用いて、所定の水晶振動片の外形形状及び寸法に加工す
る(ステップS14)。即ち、複数の前記積層ウエハを2
枚のダミーガラス板で上下両側から挟んで積層しかつ同
様の接着剤で貼り合わせ、ブロック化したウエハ積層体
を形成する。これを或る方向に同一幅で切断して、複数
の短冊状の中間体を形成する。複数の前記中間体を横倒
しで接触した状態に並べ、かつ2枚のダミーガラス板で
上下両側から挟んで接着剤で貼り合わせ、ブロック化す
る。更に、このブロックを前記方向と直交する向きに同
一幅に切断し、短冊状の振動片積層体を形成する。これ
を適当な剥離液中に所定時間浸漬して接着剤を溶解さ
せ、所定の外形寸法・形状を有する個々の振動片に分離
する。この振動片に従来と同様にして電極を形成し、か
つ周波数調整を行い、パッケージに搭載すると、所望の
高周波数の水晶振動子が完成する。
The laminated wafer thus polished is processed into a predetermined outer shape and size of a quartz crystal vibrating piece by using a conventional method as described in, for example, Japanese Patent Laid-Open No. 9-266428 (step S14). That is, a plurality of laminated wafers
A dummy wafer plate is sandwiched from both upper and lower sides, laminated, and laminated with a similar adhesive to form a blocked wafer laminated body. This is cut in a certain direction with the same width to form a plurality of strip-shaped intermediate bodies. A plurality of the intermediates are laid side by side in a state of contacting each other, sandwiched from two upper and lower sides by two dummy glass plates, and bonded with an adhesive to form a block. Further, this block is cut into the same width in the direction orthogonal to the above direction to form a strip-shaped vibrating reed laminate. This is immersed in an appropriate peeling liquid for a predetermined time to dissolve the adhesive, and separated into individual vibrating pieces having a predetermined outer dimension and shape. Electrodes are formed on the resonator element in the same manner as in the conventional case, frequency adjustment is performed, and the resonator is mounted in a package to complete a desired high-frequency crystal resonator.

【0045】当然ながら、別の実施例では、両面研磨加
工した前記積層ウエハを、剥離液を用いて接着剤層を溶
解させ、2枚のウエハに分離した後に切断して、所定の
水晶振動片の外形寸法・形状に加工することができる。
As a matter of course, in another embodiment, the laminated wafer which has been subjected to double-side polishing is melted to dissolve the adhesive layer by using a peeling solution, separated into two wafers, and then cut to obtain a predetermined crystal vibrating piece. It can be processed into the external dimensions and shape of.

【0046】また別の実施例では、ウエハとダミー板と
を貼り合せて積層ウエハを構成し、その両面を同様に研
磨加工する。ここで、ダミー板が水晶ウエハよりも柔ら
かい材質の場合、ウエハの研磨レートはダミー板のそれ
よりも小さいので、その板厚をより高精度に研磨するこ
とができ、逆にダミー板の材質がウエハよりも硬い場合
には、ウエハの研磨レートがダミー板のそれよりも大き
いので、研磨時間が短縮される。
In another embodiment, a wafer and a dummy plate are bonded together to form a laminated wafer, and both surfaces thereof are similarly polished. Here, when the dummy plate is made of a material softer than the quartz wafer, the polishing rate of the wafer is smaller than that of the dummy plate, so that the plate thickness can be polished with higher accuracy, and conversely the material of the dummy plate is When it is harder than the wafer, the polishing rate of the wafer is higher than that of the dummy plate, so that the polishing time is shortened.

【0047】図3は、第1実施例の変形例を示してい
る。この変形例では、図3Aに示すように、第1実施例
と同様にして槽1の接着剤2に浸漬したウエハ3の仕上
げ加工面にダミー板11を重ね合わせ、毛管現象により
吸い上げられた接着剤で貼り合わせた後、2枚目の水晶
ウエハ5を接着剤2に、その下端をダミー板11の下端
に合わせて浸漬する。次に、ウエハ5をゆっくりと倒し
てその仕上げ加工面をダミー板11に重ね合わせ、同様
に接着剤の毛管現象を利用して貼り合わせる。これによ
り、図3Bに示すように、ダミー板11を挟んでその両
側に接着剤層12を介して2枚の水晶ウエハ3、5を貼
り合わせた3層構造の積層ウエハ13を形成する。次
に、図2C及びDに示す工程により接着剤を硬化させ
る。
FIG. 3 shows a modification of the first embodiment. In this modified example, as shown in FIG. 3A, the dummy plate 11 is superposed on the finish-processed surface of the wafer 3 immersed in the adhesive 2 of the tank 1 in the same manner as in the first embodiment, and the adhesive sucked up by the capillarity phenomenon. After bonding with the agent, the second crystal wafer 5 is immersed in the adhesive 2 with its lower end aligned with the lower end of the dummy plate 11. Next, the wafer 5 is slowly tilted so that the finished surface of the wafer 5 is overlapped with the dummy plate 11, and similarly the bonding is performed by utilizing the capillary action of the adhesive. As a result, as shown in FIG. 3B, a laminated wafer 13 having a three-layer structure is formed in which the two quartz wafers 3 and 5 are bonded to each other with the dummy plate 11 sandwiched therebetween and the adhesive layers 12 interposed therebetween. Next, the adhesive is cured by the steps shown in FIGS. 2C and 2D.

【0048】ダミー板11としては、ガラス板又は水晶
ウエハを使用する。特に水晶ウエハをダミー板に用いた
場合には、その両面に貼り合わせる水晶ウエハとの接着
性がよいので、有利である。
As the dummy plate 11, a glass plate or a crystal wafer is used. In particular, when a crystal wafer is used as the dummy plate, it is advantageous because it has good adhesiveness to the crystal wafers bonded to both surfaces thereof.

【0049】次に、第1実施例と同様に従来の研磨加工
装置及びキャリアを用いて、積層ウエハ13の両面をラ
ッピング加工し、更に必要に応じて仕上げ加工する。こ
の変形例によれば、ダミー板11の板厚を適当に選択す
ることにより、第1実施例の場合よりも、該ダミー板の
板厚の概ね1/2相当分更に薄く水晶ウエハ3、5の板
厚をそれぞれ加工することができる。逆に、ダミー板1
1の板厚だけ厚いキャリアを用いて、前記各ウエハを第
1実施例の積層ウエハ6と同様の板厚に加工することが
できる。研磨加工した3層構造の積層ウエハ13も、同
様に従来方法を用いて、所望の外形形状・寸法の水晶振
動片に加工される。
Next, similarly to the first embodiment, both sides of the laminated wafer 13 are lapped by using the conventional polishing apparatus and carrier, and further finished as required. According to this modified example, by appropriately selecting the plate thickness of the dummy plate 11, the crystal wafers 3, 5 are thinner than the case of the first embodiment by about ½ of the plate thickness of the dummy plate. It is possible to process each of the plate thicknesses. On the contrary, the dummy plate 1
By using a carrier thicker by one plate thickness, each wafer can be processed into the same plate thickness as the laminated wafer 6 of the first embodiment. The laminated wafer 13 having a three-layer structure that has been subjected to polishing is also processed into a crystal vibrating piece having a desired outer shape and size by using a conventional method.

【0050】図4は、本発明の第2実施例により逆メサ
型のATカット水晶振動子の振動片を製造する工程を概
略的に示している。最初にウエハの前処理工程(ステッ
プS21)において、第1実施例と同様に人工水晶の原石
から複数のウエハを所定の外形寸法及び板厚に切り出
し、板厚100μmから40μm前後にラッピング加工
した後洗浄する。次に、前記各ウエハの少なくとも一方
の主面を所望の表面状態に仕上げ加工した後、逆メサ型
ATカット水晶振動子の超薄肉振動部となる凹陥部を形
成する(ステップS22)。
FIG. 4 schematically shows a process of manufacturing a resonator element of an inverted-mesa type AT-cut crystal resonator according to the second embodiment of the present invention. First, in the wafer pretreatment step (step S21), a plurality of wafers are cut into a predetermined outer dimension and plate thickness from the raw material of the artificial quartz as in the first embodiment, and the lapping process is performed to a plate thickness of 100 μm to 40 μm. To wash. Next, at least one main surface of each wafer is finished into a desired surface state, and then a concave portion which becomes an ultra-thin vibrating portion of the inverted mesa AT-cut crystal resonator is formed (step S22).

【0051】本実施例では、図5Aに示すように水晶ウ
エハ14の一方の主面全面に亘って多数の凹陥部15を
所定の位置に、従来のフォトリソグラフィ技術を用いた
ウェットエッチング又はドライエッチングにより所定の
寸法及び深さに制御して形成する。例えばウェットエッ
チングの場合、水晶ウエハの両面全面にCr膜及びAu
膜からなる耐食膜を蒸着やスパッタリングで形成し、そ
の上にレジスト膜を塗布しかつパターニングした後、露
出する前記耐食膜をエッチング液でエッチングする。こ
の水晶ウエハを更にフッ酸を主体とするエッチング液に
浸漬して所定の深さまでエッチングし、残存するレジス
ト膜及び耐食膜を完全に除去する。
In this embodiment, as shown in FIG. 5A, a large number of concave portions 15 are formed at predetermined positions over the entire one main surface of the quartz wafer 14, and wet etching or dry etching using conventional photolithography is performed. Are formed by controlling to a predetermined size and depth. For example, in the case of wet etching, a Cr film and Au are formed on both surfaces of the crystal wafer.
A corrosion resistant film made of a film is formed by vapor deposition or sputtering, a resist film is applied thereon and patterned, and then the exposed corrosion resistant film is etched with an etching solution. The quartz wafer is further dipped in an etching solution mainly containing hydrofluoric acid and etched to a predetermined depth to completely remove the remaining resist film and corrosion resistant film.

【0052】次に、2枚のウエハ14a、14bを、図
2A及びBに関連して上述した第1実施例の場合と同様
にして接着剤で貼り合わせ(ステップS23)、図5Bに
示すように互いに凹陥部15a、15bを形成した面を
対向させた積層ウエハ16を形成する。本実施例の接着
剤も、変成アクリルを主成分とした低粘性、水溶性、紫
外線硬化性かつ嫌気性の接着剤である。
Next, the two wafers 14a and 14b are bonded with an adhesive (step S23) in the same manner as in the first embodiment described above with reference to FIGS. 2A and 2B, and as shown in FIG. 5B. Then, a laminated wafer 16 is formed with the surfaces on which the concave portions 15a and 15b are formed facing each other. The adhesive of this example is also a low-viscosity, water-soluble, UV-curable and anaerobic adhesive containing modified acrylic as a main component.

【0053】積層ウエハ16は、図2C及びDに関連し
て上述したと同様にして、接着剤層17の厚さを調整し
かつ気泡を除去した後、紫外光を一定時間照射し、前記
接着剤を十分に硬化させて1枚のウエハにする。次に、
第1実施例のステップS13と同様に従来の研磨加工方法
により、積層ウエハ16の両面を研磨加工する(ステッ
プS24)。各ウエハ14a、14bの板厚及び凹陥部1
5a、15bの深さが予め分かっているので、積層ウエ
ハ16の研磨加工量を制御することにより、前記各ウエ
ハの板厚及び凹陥部における超薄肉振動部の厚さを高精
度に制御することができる。
The laminated wafer 16 was exposed to ultraviolet light for a certain period of time after adjusting the thickness of the adhesive layer 17 and removing bubbles in the same manner as described above with reference to FIGS. 2C and D. The agent is fully cured into a single wafer. next,
Similar to step S13 of the first embodiment, both sides of the laminated wafer 16 are polished by the conventional polishing method (step S24). Thickness of each wafer 14a, 14b and concave portion 1
Since the depths of 5a and 15b are known in advance, by controlling the polishing processing amount of the laminated wafer 16, the plate thickness of each wafer and the thickness of the ultra-thin vibrating portion in the concave portion are controlled with high accuracy. be able to.

【0054】研磨加工した前記積層ウエハは、前記接着
剤の剥離液中に所定時間浸漬して接着剤層17を溶解さ
せ、個々の水晶ウエハに分離させる(ステップS25)。
この結果、所望の超薄肉凹陥部を設けた所望の板厚の水
晶ウエハが得られる。この水晶ウエハは、その両面にそ
れぞれ所定の電極を、マスク蒸着又はフォトリソグラフ
ィを用いためっき等の従来方法により形成し、周波数調
整を行った後、個々の振動片に切断する。この振動片を
パッケージに搭載すると、所望の高周波数の逆メサ型A
Tカット水晶振動子が得られる。
The aforesaid laminated wafer is soaked in the adhesive peeling liquid for a predetermined time to dissolve the adhesive layer 17 and separated into individual crystal wafers (step S25).
As a result, a crystal wafer having a desired plate thickness provided with a desired ultra-thin concave portion can be obtained. This crystal wafer is provided with predetermined electrodes on both sides thereof by a conventional method such as mask vapor deposition or plating using photolithography, and is subjected to frequency adjustment, and then cut into individual resonator elements. When this resonator element is mounted on the package, the desired high frequency inverted mesa type A
A T-cut crystal unit is obtained.

【0055】別の実施例では、ステップS25において分
離したウエハを、所定の外形寸法・形状を有する振動片
に切断した後、各振動片にそれぞれ電極を形成し、かつ
周波数調整を行うことができる。更に別の実施例では、
ステップS25において分離したウエハの両面にそれぞれ
電極を形成した後、所定の外形寸法・形状を有する振動
片に切断し、かつ周波数調整を行うこともできる。いず
れの場合にも、ウエハ単位で水晶振動片を製造できるの
で、所望の高周波ATカット水晶振動子を歩留まり良く
大量生産することができる。
In another embodiment, after the wafer separated in step S25 is cut into vibrating pieces having predetermined outer dimensions and shapes, electrodes can be formed on each vibrating piece and frequency adjustment can be performed. . In yet another embodiment,
After the electrodes are formed on both surfaces of the separated wafer in step S25, the wafer can be cut into a resonator element having a predetermined outer size and shape and the frequency can be adjusted. In any case, since the crystal resonator element can be manufactured on a wafer-by-wafer basis, a desired high-frequency AT-cut crystal resonator can be mass-produced with good yield.

【0056】図6は、第2実施例の変形例を示してい
る。この変形例は、図3に関連して上述した第1実施例
の変形例と同様に、ダミー板18を挟んでその両側に接
着剤層17を介して2枚の水晶ウエハ14a、14b
を、その凹陥部15a、15bを形成した面を対向させ
て貼り合わせた3層構造の積層ウエハ19を形成する。
ダミー板18には、ガラス板又は水晶ウエハを使用する
が、特に水晶ウエハは、その両面に貼り合わせる水晶ウ
エハとの接着性において有利である。
FIG. 6 shows a modification of the second embodiment. This modified example is similar to the modified example of the first embodiment described above with reference to FIG. 3, and sandwiches the dummy plate 18 and sandwiches the adhesive layers 17 on both sides of the dummy plate 18, and the two crystal wafers 14a and 14b.
To form a laminated wafer 19 having a three-layer structure in which the surfaces on which the concave portions 15a and 15b are formed face each other.
A glass plate or a crystal wafer is used for the dummy plate 18, and the crystal wafer is particularly advantageous in terms of adhesiveness with the crystal wafer to be bonded on both sides thereof.

【0057】積層ウエハ19は、従来の研磨加工装置及
びキャリアを用いて、所望の板厚に制御しながら両面を
研磨加工した後、前記接着剤の剥離液中に浸漬して、各
ウエハとダミー板とに分離させる。この場合にも、ダミ
ー板18の板厚を適当に選択することにより、水晶ウエ
ハ14a、14bの板厚及び凹陥部15a、15bの厚
さをより薄く加工することができる。このようにして得
られた各ウエハは、第2実施例と同様にして個々の振動
片に切断され、電極を形成し、周波数調整される。
The laminated wafer 19 is polished on both sides using a conventional polishing apparatus and carrier while controlling the plate thickness to a desired value, and then immersed in a peeling solution for the adhesive to remove each wafer and the dummy. Separate it into plates. Also in this case, by appropriately selecting the thickness of the dummy plate 18, the thickness of the crystal wafers 14a and 14b and the thickness of the recessed portions 15a and 15b can be processed thinner. Each wafer thus obtained is cut into individual vibrating bars, electrodes are formed, and the frequency is adjusted in the same manner as in the second embodiment.

【0058】更に第2実施例の別の変形例では、図7に
示すように、水晶ウエハ14の凹陥部15を形成した面
に接着剤層17を介してダミー板18を貼り合わせた積
層ウエハ20を使用し、その両面を同様に研磨加工す
る。ここで、ダミー板18が水晶ウエハ14よりも柔ら
かい材質の場合、ウエハの研磨レートはダミー板のそれ
よりも小さいので、その板厚をより高精度に研磨するこ
とができる。逆に、ダミー板の材質がウエハよりも硬い
場合には、ウエハの研磨レートがダミー板のそれよりも
大きいので、研磨時間が短縮される。この積層ウエハ2
0も、研磨加工後に剥離液でウエハとダミー板とに分離
させ、ウエハは個々の振動片に切断し、電極を形成し、
周波数調整される。
Further, in another modification of the second embodiment, as shown in FIG. 7, a laminated wafer in which a dummy plate 18 is bonded to the surface of the crystal wafer 14 on which the concave portion 15 is formed via an adhesive layer 17. 20 is used, and both sides thereof are similarly polished. Here, when the dummy plate 18 is made of a material softer than the crystal wafer 14, the polishing rate of the wafer is smaller than that of the dummy plate, so that the plate thickness can be polished with higher accuracy. On the contrary, when the material of the dummy plate is harder than the wafer, the polishing rate of the wafer is higher than that of the dummy plate, so that the polishing time is shortened. This laminated wafer 2
No. 0 is also separated into a wafer and a dummy plate with a peeling liquid after polishing, the wafer is cut into individual vibrating pieces, and electrodes are formed.
The frequency is adjusted.

【0059】図8は、上記第2実施例を利用して、本発
明の第3実施例により凸形状断面の逆メサ型ATカット
水晶振動片を製造する工程を概略的に示している。本実
施例では、第2実施例と同様に、逆メサ型振動子の振動
部となる凹陥部21a、21bを形成した所定板厚の2
枚の水晶ウエハ22a、22bを、硬化後に柔軟性を有
する例えばシリコン系、ポリオレフィン系の接着剤23
を用いて、図5Bのように貼り合わせて積層ウエハ24
を形成する(図8A)。この接着剤も、図2の毛管現象
を用いた方法で塗布することができ、同様に光硬化性を
有することが好ましい。
FIG. 8 schematically shows a process of manufacturing an inverted mesa AT-cut quartz crystal vibrating piece having a convex cross section according to the third embodiment of the present invention using the second embodiment. In this embodiment, similarly to the second embodiment, the recessed portions 21a and 21b, which serve as the vibrating portions of the inverted mesa type vibrator, are formed to have a predetermined plate thickness of 2.
For example, a silicon-based or polyolefin-based adhesive 23 having flexibility after being hardened from the crystal wafers 22a and 22b.
5B and laminated as shown in FIG. 5B.
Are formed (FIG. 8A). This adhesive can also be applied by the method using the capillarity shown in FIG. 2, and likewise preferably has photocurability.

【0060】次に、積層ウエハ24の両面を、第1実施
例と同様の従来の研磨加工方法を用いて研磨加工する。
研磨加工装置の上下定盤25、26間で積層ウエハ24
の上下両面を押圧しながらスラリー27で研磨すると、
凹陥部が形成された各水晶ウエハの薄肉部分28a、2
8bは、接着剤23が柔軟性を有するので、図8Bに拡
大して示すように、上下定盤25、26からの圧力で凹
陥部21a、21b内に部分的に突入するように撓む。
各水晶ウエハの研磨面には、撓みに対応する凹みが生じ
かつそこにはスラリーが溜まり易いので、この撓み状態
のまま積層ウエハの上下両面は一様に、かつ各水晶ウエ
ハが均等に研磨される。
Next, both surfaces of the laminated wafer 24 are polished by the conventional polishing method similar to that of the first embodiment.
The laminated wafer 24 is placed between the upper and lower surface plates 25 and 26 of the polishing apparatus.
When polishing with slurry 27 while pressing both upper and lower surfaces of
Thin portions 28a, 2 of each crystal wafer in which recesses are formed
Since the adhesive 23 has flexibility, 8b is bent so as to partially project into the concave portions 21a and 21b by the pressure from the upper and lower surface plates 25 and 26, as shown in an enlarged view in FIG. 8B.
Since the polishing surface of each crystal wafer has a depression corresponding to the bending and the slurry easily accumulates in the depression, the upper and lower surfaces of the laminated wafer are uniformly polished in this bending state, and the respective quartz wafers are evenly polished. It

【0061】図8Cに示すように、積層ウエハ24の上
下両面を所望の板厚に、好ましくは前記凹みが無くなる
程度まで研磨すると、薄肉部分28a、28bは、その
中央部分が厚くかつその周囲が薄い、凹陥部側を向いた
超薄肉の凸形状になる。その結果、前記積層ウエハを前
記研磨加工装置から取り出して、上下定盤の押圧力から
解放すると、薄肉部分28a、28bの撓みが元の側に
復帰して、図8Dに示すように中央部分が厚くかつその
周囲が薄い、凹陥部と反対側を向いた凸形状の超薄肉振
動部29a、29bが形成される。本実施例において
も、各ウエハ22a、22bの板厚及び凹陥部21a、
21bの深さが予め分かっているので、積層ウエハ24
の研磨加工量を制御することにより、最終的に各ウエハ
の板厚及び超薄肉部の厚さを高精度に調整することがで
きる。
As shown in FIG. 8C, when the upper and lower surfaces of the laminated wafer 24 are polished to a desired plate thickness, preferably to such an extent that the recesses are eliminated, the thin portions 28a and 28b have thick central portions and peripheral portions. It becomes a thin, ultra-thin convex shape facing the concave side. As a result, when the laminated wafer is taken out of the polishing apparatus and released from the pressing force of the upper and lower surface plates, the bending of the thin portions 28a and 28b returns to the original side, and the central portion is removed as shown in FIG. 8D. The convex ultrathin-wall vibrating portions 29a and 29b, which are thick and thin around the concave portion, are formed facing the opposite side to the concave portion. Also in this embodiment, the thickness of each wafer 22a, 22b and the recessed portion 21a,
Since the depth of 21b is known in advance, the laminated wafer 24
By controlling the polishing processing amount of, it is possible to finally adjust the plate thickness of each wafer and the thickness of the ultra-thin portion with high accuracy.

【0062】研磨加工した前記積層ウエハは、第2実施
例と同様に、剥離液中に所定時間浸漬して接着剤23を
溶解させ、個々の水晶ウエハに分離した後、所定の外形
寸法・形状の振動片に切断する。この振動片30は、図
9A及びBによく示すように、凹陥部21による超薄肉
振動部29とその周囲に厚い支持部31とが一体構造を
なし、かつ該振動部の断面形状が凹陥部と反対側、即ち
外向きの凸形状をなす逆メサ型である。
Similar to the second embodiment, the polished laminated wafer is dipped in a stripping solution for a predetermined time to dissolve the adhesive 23 and separated into individual crystal wafers, and then the predetermined outer dimensions and shapes are obtained. Cut into vibrating pieces. As shown in FIGS. 9A and 9B, the vibrating piece 30 has an ultra-thin wall vibrating portion 29 formed by the concave portion 21 and a thick supporting portion 31 around the vibrating portion 31, and the vibrating portion has a concave sectional shape. It is an inverted mesa type that has a convex shape facing away from the portion, that is, outward.

【0063】振動片30には、電極が超薄肉振動部29
の両面、即ち凹陥部21の内側及びその裏側に、前記振
動片への切断後又は切断前に形成されかつ周波数調整さ
れ、最後にこの振動片をパッケージに搭載することによ
り、所望の高周波数でスプリアス抑制効果の高い逆メサ
型ATカット水晶振動子が得られる。電極は、マスク蒸
着又はフォトリソグラフィを用いためっき等の従来方法
により形成されるが、本発明によれば、凹陥部21の内
側及び裏側の振動部29両面が比較的平坦なため、電極
膜を容易にかつ高精度に成膜することができる。
The electrode of the vibrating piece 30 is an ultra thin wall vibrating portion 29.
On both sides, that is, on the inner side and the back side of the concave portion 21, are formed after or before the cutting into the vibrating piece and the frequency is adjusted, and finally, by mounting the vibrating piece in the package, a desired high frequency can be obtained. An inverted mesa AT-cut crystal unit having a high spurious suppression effect can be obtained. The electrodes are formed by a conventional method such as mask vapor deposition or plating using photolithography, but according to the present invention, since both surfaces of the vibrating portion 29 on the inner side and the back side of the concave portion 21 are relatively flat, the electrode film is not formed. A film can be formed easily and with high accuracy.

【0064】本実施例は、図6に示す3層構造の積層ウ
エハについても、2枚の水晶ウエハとダミー板とを硬化
後に柔軟性を有する接着剤で貼り合わせることにより、
同様に適用することができる。この場合、図8の実施例
よりも水晶ウエハを薄く研磨することができる利点があ
る。また、本実施例は、図7の積層ウエハについても、
水晶ウエハとダミー板とを硬化後に柔軟性を有する接着
剤で貼り合わせることにより、同様に適用することがで
き、水晶ウエハとダミー板との研磨レートの相異によ
り、板厚の高精度な研磨又は研磨時間の短縮という利点
が得られる。
In this embodiment, also for the laminated wafer having the three-layer structure shown in FIG. 6, two crystal wafers and a dummy plate are hardened and then bonded together with an adhesive having flexibility,
It can be applied similarly. In this case, there is an advantage that the crystal wafer can be thinly polished as compared with the embodiment of FIG. In addition, this embodiment also applies to the laminated wafer of FIG.
It can be applied in the same way by bonding the crystal wafer and the dummy plate with an adhesive having flexibility after curing. Due to the difference in polishing rate between the crystal wafer and the dummy plate, highly accurate polishing of the plate thickness is possible. Alternatively, the advantage of shortening the polishing time can be obtained.

【0065】図10は、同様の凸形状断面を有する逆メ
サ型ATカット水晶振動片を製造するための図8の変形
例による工程を概略的に示している。この実施例では、
同様に凹陥部21a、21bを形成した2枚の水晶ウエ
ハ22a、22bからなる積層ウエハ24を形成する際
に、図10Aのように、接着剤32が凹陥部に完全に充
填しないようにする。これは、スプレーコート、静電塗
布又は転写法等の従来方法を用いて接着剤を一方の水晶
ウエハ22bの凹陥部形成面にのみ塗布し、これに他方
の水晶ウエハ22aの凹陥部形成面を貼り合わせること
によって行う。また、接着剤としては、同様に硬化後に
柔軟性を有するシリコン系、ポリオレフィン系のものが
好ましく、更に光硬化性を有することが好ましい。
FIG. 10 schematically shows a process according to a modification of FIG. 8 for manufacturing an inverted mesa AT-cut quartz crystal resonator element having a similar convex cross section. In this example,
Similarly, when forming the laminated wafer 24 including the two crystal wafers 22a and 22b in which the recesses 21a and 21b are formed, the adhesive 32 is not completely filled in the recesses as shown in FIG. 10A. In this case, the adhesive is applied only to the recessed portion forming surface of one crystal wafer 22b by using a conventional method such as spray coating, electrostatic coating or transfer method, and the recessed portion forming surface of the other crystal wafer 22a is applied thereto. It is done by pasting. Further, the adhesive is preferably a silicone-based or polyolefin-based adhesive, which similarly has flexibility after curing, and further preferably has photocurability.

【0066】次に図8の場合と同様に、積層ウエハ24
の上下両面を研磨加工装置の上下定盤25、26間で押
圧しながらスラリー27で研磨加工する。接着剤が充填
していない凹陥部内には十分な空隙があるので、各水晶
ウエハの薄肉部分28a、28bは図8の場合よりも撓
み易い。積層ウエハ24の上下両面は、図10Bに拡大
して示すように前記薄肉部分が凹陥部21a、21b内
に撓んだ状態で所望の厚さに、好ましくはその撓みによ
る上下両面の凹みが無くなる程度まで、一様に研磨す
る。これにより薄肉部分28a、28bは、図10Cに
示すように凹陥部側を向いた超薄肉の凸形状になり、上
下定盤の押圧力から解放すると、その撓みが元の側に復
帰して、凹陥部の反対側を向いた凸形状の超薄肉振動部
29a、29bが形成される(図10D)。前記積層ウ
エハを剥離液中に所定時間浸漬して接着剤32を溶解さ
せると、所望の厚さを有する個々の水晶ウエハに分離さ
れ、図9に示す振動部の断面形状が外向きの凸形状をな
す逆メサ型の振動片を得ることができる。
Next, as in the case of FIG. 8, the laminated wafer 24
The upper and lower surfaces of the above are polished with the slurry 27 while being pressed between the upper and lower surface plates 25 and 26 of the polishing apparatus. Since there are sufficient voids in the recesses not filled with the adhesive, the thin portions 28a and 28b of each crystal wafer are more easily bent than in the case of FIG. As shown in the enlarged view of FIG. 10B, the upper and lower surfaces of the laminated wafer 24 have a desired thickness in the state where the thin portions are bent in the recessed portions 21a and 21b, and preferably the upper and lower surfaces are not depressed due to the bending. Grind uniformly to a certain degree. As a result, the thin portions 28a and 28b have an ultrathin convex shape facing the recessed portion side as shown in FIG. 10C, and when released from the pressing force of the upper and lower surface plates, the bending returns to the original side. The convex ultra-thin wall vibrating portions 29a and 29b facing the opposite side of the concave portion are formed (FIG. 10D). When the laminated wafer is immersed in a peeling liquid for a predetermined time to dissolve the adhesive 32, the laminated wafer is separated into individual quartz wafers having a desired thickness, and the vibrating section shown in FIG. It is possible to obtain an inverted-mesa-type vibrating element that forms

【0067】図11は、図10に示す実施例の変形例で
あって、積層ウエハにおける一方の水晶ウエハがダミー
板33に置き換えられている。この変形例の積層ウエハ
34は、接着剤35をスピンコート、スプレーコート、
静電塗布又は転写法等の従来方法を用いて、平坦なダミ
ー板33の貼合せ面にのみ塗布し、これに水晶ウエハ2
2の凹陥部形成面を貼り合わせることにより、接着剤が
凹陥部21に入らないようにすることができる。
FIG. 11 shows a modification of the embodiment shown in FIG. 10, in which one of the crystal wafers in the laminated wafer is replaced with a dummy plate 33. The laminated wafer 34 of this modification is formed by spin coating, spray coating,
A conventional method such as electrostatic coating or transfer is used to coat only the bonding surface of the flat dummy plate 33, and the crystal wafer 2
The adhesive can be prevented from entering the concave portion 21 by bonding the concave portion forming surfaces of No. 2 together.

【0068】図12に示す図10の別の変形例では、積
層ウエハ36が、ダミー板33を挟んで両側に2枚の水
晶ウエハ22a、22bを接着剤35で、その凹陥部形
成面を対向させて貼り合わせた3層構造のものである。
接着剤は、同様にスピンコート、スプレーコート、静電
塗布又は転写法等の従来方法で、平坦なダミー板33の
両面にのみ塗布し、これに各水晶ウエハの凹陥部形成面
を貼り合わせて、接着剤が凹陥部21a、21bに入ら
ないようにする。従って、図11及び図12の場合、接
着剤は、硬化後に柔軟性を有するシリコン系、ポリオレ
フィン系である必要はないが、加工の容易性から光硬化
性を有するものが好ましい。
In another modified example of FIG. 10 shown in FIG. 12, a laminated wafer 36 has two crystal wafers 22a and 22b on both sides of a dummy plate 33 with an adhesive 35, and the recessed portion forming surfaces thereof are opposed to each other. It has a three-layer structure in which the layers are bonded together.
Similarly, the adhesive is applied only to both sides of the flat dummy plate 33 by a conventional method such as spin coating, spray coating, electrostatic coating or transfer method, and the concave portion forming surface of each crystal wafer is bonded to this. , Make sure that the adhesive does not enter the concave portions 21a and 21b. Therefore, in the case of FIGS. 11 and 12, the adhesive does not need to be a silicone-based or polyolefin-based adhesive having flexibility after curing, but an adhesive having a photo-curing property is preferable from the viewpoint of easy processing.

【0069】図11及び図12のいずれの積層ウエハ3
4、36においても、その研磨加工時に図10の実施例
と同様に各ウエハの薄肉部分28、28a、28bが対
応する凹陥部内に撓み、研磨加工後には、凹陥部の反対
側を向いた凸形状の超薄肉振動部が形成され、図9に示
すように振動部の断面形状が外向きの凸形状をなす逆メ
サ型の振動片を得ることができる。図11の場合には、
水晶ウエハとダミー板との研磨レートの相異により板厚
をより精度良く研磨でき又は研磨時間を短縮でき、図1
2の場合には、同時に2枚の水晶ウエハを均等にかつよ
り薄肉に研磨することができる。
The laminated wafer 3 shown in either FIG. 11 or FIG.
Also in Nos. 4 and 36, the thin portions 28, 28a and 28b of the respective wafers are bent into the corresponding recesses during the polishing process as in the embodiment of FIG. 10, and after the polishing process, the protrusions facing the other side of the recesses are formed. It is possible to obtain an inverted mesa-type vibrating piece in which a super-thin-wall vibrating portion having a shape is formed and the vibrating portion has an outwardly convex cross-sectional shape as shown in FIG. In the case of FIG. 11,
Due to the difference in polishing rate between the crystal wafer and the dummy plate, the plate thickness can be polished more accurately or the polishing time can be shortened.
In the case of 2, it is possible to polish two crystal wafers at the same time uniformly and thinner.

【0070】図13は、凸形状断面を有する逆メサ型A
Tカット水晶振動片を製造するための図8の別の変形例
による工程を概略的に示している。この実施例では、積
層ウエハ37が、図13Aに示すように凹陥部のない平
滑な水晶ウエハ38と、その一方の表面に多数の凹陥部
39を形成したダミー板40とを接着剤41で貼り合わ
せて構成する。各凹陥部は、水晶ウエハの圧電振動片を
加工しようとする位置に合わせて形成される。接着剤4
1は、図11及び図12と同様の方法により、平坦な水
晶ウエハ38の貼合せ面にのみ塗布し、これにダミー板
40の凹陥部形成面を貼り合わせることにより、凹陥部
39に接着剤を充填しないようにする。接着剤は、硬化
後に柔軟性を有するシリコン系、ポリオレフィン系のも
ので、更に光硬化性を有することが好ましい。
FIG. 13 shows an inverted mesa type A having a convex cross section.
9 schematically shows a process according to another modification of FIG. 8 for manufacturing a T-cut quartz crystal resonator element. In this embodiment, as shown in FIG. 13A, a laminated wafer 37 is formed by bonding a smooth crystal wafer 38 having no recesses and a dummy plate 40 having a large number of recesses 39 formed on one surface thereof with an adhesive 41. Configure together. Each recess is formed at a position where the piezoelectric vibrating piece of the crystal wafer is to be processed. Adhesive 4
11 is applied to only the bonding surface of the flat crystal wafer 38 by the same method as that shown in FIGS. 11 and 12, and the concave portion forming surface of the dummy plate 40 is bonded to this, so that the adhesive is applied to the concave portion 39. Do not fill. The adhesive is a silicone-based or polyolefin-based adhesive that has flexibility after curing, and preferably has photocurability.

【0071】次に、積層ウエハ37の上下両面を研磨加
工装置の上下定盤25、26間で押圧しながらスラリー
27で研磨加工する。凹陥部39に対応する水晶ウエハ
の部分42は、図13Bに拡大して示すように、上下定
盤の押圧力により部分的に凹陥部内に突入するように撓
む。このようにウエハ部分42が撓んだ状態で積層ウエ
ハの両面を一様に所望の板厚に、好ましくは撓みによる
凹みが水晶ウエハ38研磨面から無くなる程度まで研磨
加工する(図13C)。前記水晶ウエハとダミー板との
研磨レートの相異により、板厚をより精度良く研磨で
き、又は研磨時間を短縮できる。
Next, the upper and lower surfaces of the laminated wafer 37 are polished with the slurry 27 while being pressed between the upper and lower surface plates 25 and 26 of the polishing apparatus. The portion 42 of the crystal wafer corresponding to the recess 39 is partially bent by the pressing force of the upper and lower surface plates so as to project into the recess as shown in the enlarged view of FIG. 13B. In this manner, with the wafer portion 42 bent, both surfaces of the laminated wafer are uniformly polished to a desired plate thickness, preferably to the extent that the dent due to bending is eliminated from the polished surface of the crystal wafer 38 (FIG. 13C). Due to the difference in polishing rate between the quartz wafer and the dummy plate, the plate thickness can be more accurately polished, or the polishing time can be shortened.

【0072】研磨後、積層ウエハから上下定盤の押圧力
を解放すると、凹陥部側に撓んでいた前記ウエハ部分が
元に戻り、その撓みに対応した形状の突起43が、図1
3Dに示すように反対側のウエハ研磨面に形成される。
この後、剥離液で接着剤41を溶解させて水晶ウエハを
ダミー板から分離し、突起43の反対側に凹陥部44を
形成すると、上記各実施例と同様に凹陥部の反対側を向
いた凸形状の超薄肉振動部が得られる。
After the polishing, when the pressing force of the upper and lower surface plates is released from the laminated wafer, the wafer portion that has been bent toward the recessed portion returns to its original state, and the protrusion 43 having a shape corresponding to the bending is formed.
It is formed on the opposite wafer polishing surface as shown in 3D.
After that, the adhesive 41 is dissolved with a peeling liquid to separate the quartz wafer from the dummy plate, and the recessed portion 44 is formed on the opposite side of the protrusion 43. A convex-shaped ultra-thin vibration part can be obtained.

【0073】図14は、図13に示す実施例の変形例で
あって、積層ウエハ45が、その両面に凹陥部を形成し
たダミー板46を挟んで両側に凹陥部のない平滑な2枚
の水晶ウエハ38a、38bを接着剤41で貼り合わせ
た3層構造のものである。各凹陥部は、同様に水晶ウエ
ハの圧電振動片を加工しようとする位置に合わせて形成
される。接着剤41は、同様に硬化後に柔軟性を有する
シリコン系、ポリオレフィン系のもので、更に光硬化性
を有することが好ましく、同様の方法で両水晶ウエハの
貼合せ面にのみ塗布し、これにダミー板46の凹陥部形
成面を貼り合わせて、各凹陥部に接着剤を充填しないよ
うにする。
FIG. 14 shows a modified example of the embodiment shown in FIG. 13, in which a laminated wafer 45 is made up of two smooth two-sided wafers having a dummy plate 46 having concave portions formed on both sides thereof and having no concave portions on both sides. It has a three-layer structure in which crystal wafers 38a and 38b are bonded with an adhesive 41. Similarly, each recess is formed at a position where the piezoelectric vibrating piece of the crystal wafer is to be processed. The adhesive 41 is a silicone-based or polyolefin-based adhesive that is also flexible after curing, and preferably has photo-curability, and is applied only to the bonding surfaces of both crystal wafers by the same method. The surfaces of the dummy plate 46 on which the concave portions are formed are bonded together so that the concave portions are not filled with the adhesive.

【0074】積層ウエハ45の上下両面を同様に研磨す
ると、凹陥部39a、39b内に対応する水晶ウエハの
部分42a、42bが撓み、この状態でその両面を一様
に所望の厚さに、好ましくは撓みによる凹みが水晶ウエ
ハ38研磨面から無くなる程度まで加工する。これによ
り、同時に2枚の水晶ウエハを均等にかつより薄肉に加
工することができ、接着剤41を溶解させて個々の水晶
ウエハに分離した後、その研磨面に生じる突起の反対側
に凹陥部を形成して、その反対側を向いた凸形状の超薄
肉振動部が得られる。
When the upper and lower surfaces of the laminated wafer 45 are similarly polished, the portions 42a and 42b of the crystal wafer corresponding to the concave portions 39a and 39b are bent, and in this state, both surfaces are uniformly formed to a desired thickness, preferably. Is processed to the extent that the dent due to bending disappears from the polished surface of the crystal wafer 38. As a result, two crystal wafers can be processed uniformly and thinner, and the adhesive 41 is melted to separate the crystal wafers into individual crystal wafers. Is formed, and a convex-shaped ultra-thin vibrating portion facing the opposite side is obtained.

【0075】通常、接着剤は、その厚さを均一にするた
めに、凹陥部のない平滑な水晶ウエハ又はダミー板の表
面に塗布することが好ましい。しかし、図13及び図1
4の実施例においては、凹陥部を形成したダミー板の表
面に塗布することもでき、その場合には、凹陥部に対応
する水晶ウエハ部分42,42a、42bに接着剤が付
着しないので、硬化後に柔軟性を有する接着剤でなくて
も、撓みを妨げる虞はない。また、接着剤が硬化後に柔
軟性を有する場合、積層ウエハ37、45の各ダミー板
の凹陥部39、39a、39b内に完全に充填しても、
図8の実施例と同様に凹陥部に対応する水晶ウエハ部分
は撓むことができるので、同様の断面凸形状の超薄肉振
動部を形成することができる。
Usually, it is preferable to apply the adhesive to the surface of a smooth quartz wafer or a dummy plate having no recesses in order to make the thickness uniform. However, FIG. 13 and FIG.
In the fourth embodiment, it is possible to apply it to the surface of the dummy plate in which the concave portion is formed, and in that case, since the adhesive does not adhere to the quartz wafer portions 42, 42a, 42b corresponding to the concave portion, curing is performed. Even if the adhesive is not flexible later, there is no fear of hindering the bending. Further, when the adhesive has flexibility after curing, even if it is completely filled in the concave portions 39, 39a, 39b of the dummy plates of the laminated wafers 37, 45,
Since the quartz wafer portion corresponding to the concave portion can be bent as in the embodiment of FIG. 8, it is possible to form the same ultrathin-wall vibrating portion having a convex cross section.

【0076】以上、本発明の好適な実施例について詳細
に説明したが、本発明は、上記実施例に様々な変形・変
更を加えて実施することができる。例えば、本発明の研
磨加工方法は、水晶以外の圧電材料、その他の様々な脆
性材料の薄板を研磨加工する際に同様に適用することが
できる。また、上述した以外の接着剤を用いて積層ウエ
ハを貼り付けることができ、使用する接着剤の性質に適
した取扱いにより、同様の作用効果を得ることができ
る。
Although the preferred embodiments of the present invention have been described above in detail, the present invention can be implemented by making various modifications and changes to the above embodiments. For example, the polishing method of the present invention can be similarly applied when polishing a thin plate of a piezoelectric material other than quartz and various other brittle materials. In addition, the laminated wafer can be attached using an adhesive other than those described above, and the same operation and effect can be obtained by the handling suitable for the property of the adhesive used.

【0077】[0077]

【発明の効果】本発明は、以上のように構成されている
ので、以下に記載されるような格別の効果を奏する。本
発明の薄板の研磨加工方法によれば、基板を接着剤で貼
り合わせた積層板を1枚の基板として、その両面を研磨
加工することにより、従来のキャリア及び研磨加工装置
をそのまま用いて、各基板を少なくとも従来の板厚の1
/2の厚さまで薄くかつ精密に研磨でき、かつ接着剤の
靭性により積層板は、同じ厚さの1枚の基板よりも大き
い強度を有するので、研磨加工時における破損が防止さ
れて、品質及び歩留まりが向上し、かつコストを低減で
きる。
Since the present invention is constructed as described above, it has the following special effects. According to the thin plate polishing method of the present invention, a laminated plate obtained by sticking substrates together with an adhesive is used as one substrate, and both sides thereof are subjected to polishing, so that the conventional carrier and polishing processing apparatus are used as they are. Each board is at least 1 of the conventional board thickness
Since it can be thinly and precisely polished to a thickness of / 2, and the toughness of the adhesive makes the laminated plate have greater strength than a single substrate of the same thickness, damage during polishing is prevented, and the quality and The yield can be improved and the cost can be reduced.

【0078】また、本発明の圧電振動片の製造方法によ
れば、従来と同じ外形寸法のウエハを同様に接着剤で貼
り合わせた積層板を用いて、従来より板厚の薄い圧電振
動片を歩留まり及び収率の低下無しに製造できるので、
圧電振動子の高周波化を容易に実現することができ、し
かもウエハの研磨加工に連続して圧電振動片の外形加工
を行うことにより、生産効率の向上が図れるので、高周
波圧電振動子の大量生産が可能になる。
Further, according to the method for manufacturing a piezoelectric vibrating piece of the present invention, a piezoelectric vibrating piece having a thinner plate thickness than the conventional one is used by using a laminated plate in which wafers having the same outer dimensions as those of the conventional one are similarly bonded with an adhesive. Since it can be manufactured without lowering the yield and yield,
High-frequency piezoelectric vibrators can be mass-produced because high-frequency piezoelectric vibrators can be easily realized and production efficiency can be improved by externally machining the piezoelectric vibrating piece after polishing the wafer. Will be possible.

【0079】更に、予めダミー板又はウエハの貼合せ面
に圧電振動片の位置に合わせて凹陥部を形成し、ウエハ
が部分的に凹陥部内に撓んだ状態で積層板の両面を一様
に研磨加工することにより、ウエハ研磨面の圧電振動片
の振動部に対応する位置に突起を形成できるので、エネ
ルギ閉じ込め効果が大きくかつスプリアス抑圧効果に優
れた、所謂逆メサ型のATカット圧電振動片をウエハ単
位で容易に製造することができる。
Furthermore, a concave portion is formed in advance on the bonding surface of the dummy plate or the wafer in accordance with the position of the piezoelectric vibrating piece, and both surfaces of the laminated plate are uniformly formed with the wafer partially bent in the concave portion. By performing polishing, a protrusion can be formed at a position corresponding to the vibrating portion of the piezoelectric vibrating piece on the polished surface of the wafer, so that a so-called reverse mesa type AT-cut piezoelectric vibrating piece having a large energy trapping effect and an excellent spurious suppressing effect. Can be easily manufactured in wafer units.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施例により水晶振動片を製造す
る工程を示すフロー図。
FIG. 1 is a flowchart showing a process of manufacturing a quartz crystal resonator element according to a first embodiment of the present invention.

【図2】ウエハを貼り合わせて積層板を形成する過程を
概略的に示す図。
FIG. 2 is a diagram schematically showing a process of bonding wafers to form a laminated plate.

【図3】A図は第1実施例の変形例の積層板を形成する
過程を示す図、B図はその積層板の部分拡大断面図。
3A is a diagram showing a process of forming a laminated plate of a modified example of the first embodiment, and FIG. 3B is a partially enlarged sectional view of the laminated plate.

【図4】本発明の第2実施例により逆メサ型の水晶振動
片を製造する工程を示すフロー図。
FIG. 4 is a flowchart showing a process of manufacturing an inverted mesa-type crystal vibrating piece according to the second embodiment of the present invention.

【図5】A図は第2実施例に使用するウエハの断面図、
B図はこれを貼り合わせた積層板を示す断面図。
5A is a sectional view of a wafer used in the second embodiment, FIG.
FIG. 6B is a cross-sectional view showing a laminated plate to which these are attached.

【図6】第2実施例の積層板の変形例を示す断面図。FIG. 6 is a sectional view showing a modified example of the laminated board of the second embodiment.

【図7】第2実施例の積層板の別の変形例を示す断面
図。
FIG. 7 is a sectional view showing another modification of the laminated board of the second embodiment.

【図8】A図〜D図は、本発明の第3実施例により凸形
状断面の逆メサ型水晶振動片を製造する過程を工程順
に、特にB図〜D図をA図より拡大して示す断面図。
8A to 8D are views showing a process of manufacturing an inverted mesa-type crystal vibrating piece having a convex cross section according to the third embodiment of the present invention in the order of steps, and particularly, FIGS. Sectional drawing to show.

【図9】A図は本発明による凸形状断面の逆メサ型水晶
振動片の斜視図、B図はA図のIX−IX線における断面
図。
9A is a perspective view of an inverted mesa-type crystal vibrating piece having a convex cross-section according to the present invention, and FIG. 9B is a cross-sectional view taken along line IX-IX in FIG.

【図10】A図〜D図は、図8の変形例により図9の逆
メサ型水晶振動片を製造する過程を工程順に、B図〜D
図をA図より拡大して示す断面図。
10A to 10D are process diagrams of a process of manufacturing the inverted mesa-type crystal vibrating piece of FIG. 9 according to the modified example of FIG.
Sectional drawing which expands a figure from FIG.

【図11】図10の変形例による積層ウエハを示す断面
図。
11 is a cross-sectional view showing a laminated wafer according to a modified example of FIG.

【図12】図10の別の変形例によるダミー板を挟んだ
3層構造の積層板を示す断面図。
12 is a cross-sectional view showing a laminated plate having a three-layer structure sandwiching a dummy plate according to another modification of FIG.

【図13】A図〜D図は、図8の別の変形例により図9
の逆メサ型水晶振動片を製造する過程を工程順に、B図
〜D図をA図より拡大して示す断面図。
13A to FIG. 13D are views of FIG. 9 according to another modified example of FIG.
6A to 6D are sectional views showing the steps of manufacturing the inverted mesa-type crystal vibrating piece of FIG.

【図14】図13の変形例によるダミー板を挟んだ3層
構造の積層板を示す断面図。
14 is a cross-sectional view showing a laminated plate having a three-layer structure sandwiching a dummy plate according to the modified example of FIG.

【符号の説明】[Explanation of symbols]

1 槽 2 接着剤 3 水晶ウエハ 4 背もたれ 5 水晶ウエハ 6 積層ウエハ 7 テーブル 8 金属板 9 重り 10 紫外線灯 11 ダミー板 12 接着剤層 13 積層ウエハ 14、14a、14b 水晶ウエハ 15、15a、15b 凹陥部 16 積層ウエハ 17 接着剤層 18 ダミー板 19、20 積層ウエハ 21、21a、21b 凹陥部 22、22a、22b 水晶ウエハ 23 接着剤 24 積層ウエハ 25 上定盤 26 下定盤 27 スラリー 28、28a、28b 薄肉部分 29、29a、29b 振動部 30 振動片 31 支持部 32 接着剤 33 ダミー板 34 積層ウエハ 35 接着剤 36、37 積層ウエハ 38、38a、38b 水晶ウエハ 39、39a、39b 凹陥部 40 ダミー板 41 接着剤 42 ウエハ部分 43 突起 44 凹陥部 45 積層ウエハ 46 ダミー板 1 tank 2 adhesive 3 Crystal wafer 4 backrest 5 Crystal wafer 6 laminated wafers 7 table 8 metal plates 9 weights 10 UV lamp 11 dummy board 12 Adhesive layer 13 Laminated wafer 14, 14a, 14b Crystal wafer 15, 15a, 15b Recessed part 16 laminated wafers 17 Adhesive layer 18 dummy board 19, 20 Laminated wafer 21, 21a, 21b Recessed part 22, 22a, 22b Crystal wafer 23 Adhesive 24 laminated wafers 25 Upper surface plate 26 Lower surface plate 27 slurry 28, 28a, 28b Thin part 29, 29a, 29b Vibration part 30 vibrating pieces 31 Support 32 adhesive 33 dummy plate 34 Laminated wafer 35 Adhesive 36, 37 laminated wafers 38, 38a, 38b Crystal wafer 39, 39a, 39b Recessed portion 40 dummy plate 41 adhesive 42 Wafer part 43 protrusions 44 recess 45 laminated wafers 46 dummy plate

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平11−297650(JP,A) 特開 平9−64321(JP,A) 特開2000−277826(JP,A) (58)調査した分野(Int.Cl.7,DB名) H01L 21/304 B24B 37/00 H03H 3/02 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-11-297650 (JP, A) JP-A-9-64321 (JP, A) JP-A-2000-277826 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) H01L 21/304 B24B 37/00 H03H 3/02

Claims (15)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 ダミー板を挟んで2枚の圧電材料からな
るウエハを接着剤により貼り合わせて積層板を形成し、
前記積層板の両面を研磨加工して前記ウエハを所望の圧
電振動片の板厚にし、所望の圧電振動片の外形寸法に加
工する前に又は加工した後に、前記接着剤を除去して分
離する工程を有し、前記ダミー板の貼合せ面には、予め
前記圧電振動片の位置に合わせて凹陥部を形成したこと
を特徴とする圧電振動片の製造方法。
1. A laminated plate is formed by bonding two wafers made of a piezoelectric material with an adhesive agent sandwiching a dummy plate .
Both sides of the laminated plate are polished to make the wafer a plate thickness of a desired piezoelectric vibrating piece, and the adhesive is removed and separated before or after processing to the desired external dimensions of the piezoelectric vibrating piece. have a step, the lamination surface of the dummy plate, previously
A method of manufacturing a piezoelectric vibrating piece, wherein a concave portion is formed in accordance with the position of the piezoelectric vibrating piece.
【請求項2】 圧電材料からなるウエハとダミー板とを
接着剤により貼り合わせて積層板を形成し、前記積層板
の両面を研磨加工して前記ウエハを所望の圧電振動片の
板厚にし、所望の圧電振動片の外形寸法に加工する前に
又は加工した後に、前記接着剤を除去して分離する工程
を有し、前記ダミー板の貼合せ面に予め前記圧電振動片
の位置に合わせて凹陥部を形成したことを特徴とする圧
電振動片の製造方法。
2. A wafer made of a piezoelectric material and a dummy plate are bonded together with an adhesive to form a laminated plate, and both surfaces of the laminated plate are polished to make the wafer a desired piezoelectric vibrating reed thickness. after or processed before processing the outer dimensions of the desired piezoelectric vibrating piece, have a step of separating and removing the adhesive previously the piezoelectric vibrating piece cemented surface of the dummy plate
A method of manufacturing a piezoelectric vibrating piece, wherein a concave portion is formed in accordance with the position of .
【請求項3】 前記ウエハの貼合せ面に予め凹陥部を形
したことを特徴とする請求項1又は2に記載の圧電振
動片の製造方法。
3. A method of manufacturing a piezoelectric vibrating piece according to claim 1 or 2, characterized in that the formation of the pre-recess in mating surface bonded of the wafer.
【請求項4】 2枚の圧電材料からなるウエハを接着剤
により貼り合わせて積層板を形成し、前記積層板の両面
を研磨加工して前記ウエハを所望の圧電振動片の板厚に
し、所望の圧電振動片の外形寸法に加工する前に又は加
工した後に、前記接着剤を除去して分離する工程を有
し、前記ウエハの貼合せ面に予め凹陥部を形成したこと
を特徴とする圧電振動片の製造方法。
4. A laminated plate is formed by adhering two wafers made of a piezoelectric material with an adhesive, and both surfaces of the laminated plate are polished to obtain the desired thickness of the piezoelectric vibrating reed. Before or after processing to the external dimensions of the piezoelectric vibrating reed, the step of removing and separating the adhesive is included.
Then, a method for manufacturing a piezoelectric vibrating piece is characterized in that a concave portion is formed in advance on the bonding surface of the wafer .
【請求項5】 ダミー板を挟んで接着剤により前記2枚
のウエハを貼り合わせて前記積層板を形成することを特
徴とする請求項に記載の圧電振動片の製造方法。
5. The method of manufacturing a piezoelectric vibrating piece according to claim 4 , wherein the two wafers are bonded to each other with an adhesive while sandwiching a dummy plate to form the laminated plate.
【請求項6】 圧電材料からなるウエハとダミー板とを
接着剤により貼り合わせて積層板を形成し、前記積層板
の両面を研磨加工して前記ウエハを所望の圧電振動片の
板厚にし、所望の圧電振動片の外形寸法に加工する前に
又は加工した後に、前記接着剤を除去して分離する工程
を有し、前記ウエハの貼合せ面に予め凹陥部を形成した
ことを特徴とする圧電振動片の製造方法。
6. A wafer made of a piezoelectric material and a dummy plate are bonded together with an adhesive to form a laminated plate, and both surfaces of the laminated plate are polished to make the wafer a desired piezoelectric vibrating plate thickness. after or processed before processing the outer dimensions of the desired piezoelectric vibrating piece, it has a step of separating and removing the adhesive, <br/> to the formation of the previously recessed portion in the lamination surface of the wafer A method for manufacturing a piezoelectric vibrating reed characterized by the above.
【請求項7】 前記ウエハの硬さと前記ダミー板の硬さ
とが異なることを特徴とする請求項2又は6に記載の圧
電振動片の製造方法。
7. The method of manufacturing a piezoelectric vibrating piece according to claim 2 , wherein the hardness of the wafer is different from the hardness of the dummy plate.
【請求項8】 前記ダミー板の貼合せ面に予め前記圧電
振動片の位置に合わせて凹陥部を形成したことを特徴と
する請求項に記載の圧電振動片の製造方法。
8. The method of manufacturing a piezoelectric vibrating piece according to claim 7 , wherein a concave portion is formed in advance on the bonding surface of the dummy plate in accordance with the position of the piezoelectric vibrating piece.
【請求項9】 前記接着剤を、前記凹陥部を完全に充填
しないように前記ウエハ又はダミー板の貼合せ面に塗布
することを特徴とする請求項1乃至8のいずれかに記載
の圧電振動片の製造方法。
The method according to claim 9, wherein the adhesive, the piezoelectric vibration according to any one of claims 1 to 8, characterized in that applied to the cemented surface of the wafer or a dummy plate so as not to completely fill the recess Piece manufacturing method.
【請求項10】 前記接着剤が、その硬化後に柔軟性を
有する性質のものであることを特徴とする請求項1乃至
9のいずれかに記載の圧電振動片の製造方法。
Wherein said adhesive, to claim 1, characterized in that the nature of a flexible after curing
10. The method for manufacturing a piezoelectric vibrating piece according to any one of 9 above.
【請求項11】 前記ウエハの貼合せ面を予め仕上げ加
工する過程を更に有することを特徴とする請求項1乃至
10のいずれかに記載の圧電振動片の製造方法。
11. to claim 1, characterized by further comprising the step of pre-finishing the cemented surface of the wafer
11. The method for manufacturing a piezoelectric vibrating piece according to any one of 10 .
【請求項12】 前記接着剤が光硬化性を有し、前記研
磨加工の以前に、前記積層板に光を照射して前記接着剤
を硬化させる過程を更に有することを特徴とする請求項
1乃至11のいずれかに記載の圧電振動片の製造方法。
12. The adhesive has a photo-curing property, and further comprises a step of irradiating the laminated plate with light to cure the adhesive before the polishing process.
12. The method for manufacturing a piezoelectric vibrating piece according to any one of 1 to 11 .
【請求項13】 前記光の照射前に、前記積層板の全面
に一様な圧力を加えて、その厚さを調整する過程を更に
有することを特徴とする請求項12に記載の圧電振動片
の製造方法。
13. The piezoelectric vibrating piece according to claim 12 , further comprising a step of applying a uniform pressure to the entire surface of the laminated plate to adjust the thickness thereof before the irradiation of the light. Manufacturing method.
【請求項14】 前記接着剤の剥離液中に浸漬すること
により、前記積層板の接着剤を溶解させて除去すること
を特徴とする請求項1乃至13のいずれかに記載の圧電
振動片の製造方法。
14. By immersed in the stripping solution of the adhesive, the piezoelectric vibrating piece according to any one of claims 1 to 13, characterized in that the removal by dissolving the adhesive of the laminate Production method.
【請求項15】 前記圧電材料が水晶であることを特徴
とする請求項1乃至14のいずれかに記載の圧電振動片
の製造方法。
15. The piezoelectric resonator element according to any of claims 1 to 14, wherein the piezoelectric material is quartz
Manufacturing method.
JP2000168817A 2000-01-21 2000-06-06 Manufacturing method of piezoelectric vibrating reed Expired - Fee Related JP3520839B2 (en)

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