JP3472195B2 - Shade ball forming machine - Google Patents

Description

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention
Is a shape for nigiri sushi.
The present invention relates to a shaping ball molding machine that separates and shapes
You. [0002] Nigiri sushi balls for sushi are processed by a molding machine.
In order to make mass production possible, the present applicant has disclosed in Japanese Patent Application Laid-Open No. 8-28033.
In No. 8, a ball-shaping machine with the following configuration
Was disclosed. [0003] The same ball molding machine keeps the temperature of the
From the bottom of the insulation box
Supply to the molding unit via the
In the shape of a shaping ball
Transfer to the unloading conveyor device located below the unit
And it is configured to be carried out of the ball molding machine. [0004] The molding unit comprises a feeding section for shaping, and a molding unit.
And the feeding section,
Supplied from the shank supply path to facilitate the processing of
The lip is shaped into a belt of the required size by the feed roller.
Then, it is fed to the forming section. [0005] In the forming section, the left and right sides of the sent
Is temporarily molded by pressing the
Next to this molding die arranged on the molding mold from the left and right
Pressing to perform the main molding,
Cut off excess shaking with the shutter located at the top
To form a ball. Shaped ball
Are transported out of the ball mill by the conveyor
You. [0006] However, the above-mentioned shaking
In ball molding machine, the press is pressed by the molding form from the side
The shaping ball molding by doing
Only one piece at a time could be molded. [0007] In nigiri sushi, usually two pieces
Use a ball-shaping machine at a sushi shop
In such a case, it is better to form at least two
Desirably, two or more simultaneous
Slip feeding method and shaping method to enable shaping
And it is possible to mold multiple balls simultaneously.
And there is no variation in the weight of each ball.
Makes it easy to remove the shaving balls and eliminates wasabi
Developed a ball forming machine that made it possible to reliably form a ball.
It is what has been revealed. [0008] According to the present invention, there is provided a shading supply.
Section, shaking diversion section, shaping ball forming section,
A shaping ball molding machine consisting of an outlet
Shape the shank into a plurality of strips, and set each
At the same time, the shape is divided into shading balls
By shaping, multiple balls are formed at the same time
For a ball forming machine that discharges balls by the ball discharge section
In addition, a conveyor for carrying out the ball
And place each ball on the same conveyor
Horizontal extruded bodies are provided, and each horizontal extruded body is
Placing the ball on the conveyor by flat sliding
And the sliding movement distance of each horizontal extruded body is different.
Saddle balls in a zigzag pattern on a conveyor
I decided to put it out and carry it out. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS [0014] The present invention relates to a ball-shaping machine.
While sufficiently loosening the shank supplied to the
To the diversion section, and multiple
It is formed into a band shape and sent to the shaping ball forming section,
Remove the belt-shaped slapping in the molded part
At the same time, each part is divided into fixed quantities and shaped into
It is designed to take out the shaped ball by the ball discharge section.
It has been achieved. The detailed configuration is shown in the following embodiment.
It will be described in detail based on. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS <First Embodiment>
A: (1-1) Outline of the shaping ball forming machine A (1-2) About the shaking supply section 10 (1-3) About the shaping branching section 20 (1-4) About the shaping ball forming section 30 (1-5) About the drop-out section 40 (1-6) About the molding process (1-7) About the delivery mode (1-8) About the wasabi attaching work (1-9) About the special process at the start of operation ( 1-10) The order of the special control when the operation is stopped will be described with reference to the drawings. FIG. 1 is a perspective view of a ball forming machine A according to a first embodiment.
FIG. 2 is a cross-sectional view of the ball mill A. In FIG. 1, reference numeral 1 denotes a machine for a shaping ball forming machine A.
It is a frame. Attachable detachable heat insulation box 2 on top of machine frame 1
3 and fixed to the machine frame 1
A lid 4 for enhancing heat retention is detachably attached.
You. Reference numeral 5 denotes a pedestal of the shaping ball molding machine A.
A leg 6 is provided, and a caster 7 is attached to the tip of the leg 6.
And can be moved (see FIG. 2). 8 haphazard
The control panel controls the ball forming machine A. Reference numeral 41 denotes the shaped ball S carried outside the machine frame 1.
Conveyor for taking out, L is a ball on the conveyor 41
A sensor that detects the presence of S.
When the sensor approaches a position within a predetermined distance from L, the sensor L
Operates to stop the operation of the bubble ball forming machine A and the conveyor 41.
Stop, the ball S collides with the sensor L,
Is configured to prevent falling from the conveyor 41
I have. In this embodiment, the sensor L is as shown in FIG.
As shown in FIG.
As shown in the bubble ball forming machine B of the second embodiment,
It may be provided on the side edge of the door 71. However, as in the second embodiment.
When provided on the side edge of the conveyor 71,
Sensor L is in the way when removing the ball S
May reduce the performance. Also, the extension direction of the sensor L
May cause the sensor L to malfunction due to an object existing in the
There is. Furthermore, shaking that once passed in front of the sensor L
If the ball S is not detected for some reason,
The bear 71 could not be stopped, and the ball S
May fall from A71. For these reasons,
It is desirable to provide the feeder L in the direction of extension of the conveyor 41 (71).
No. In the present embodiment, the shaping ball forming machine A
A description will be given of a case where two balls S are formed.
If the above-mentioned shading balls S are to be formed simultaneously,
You only need to expand the equipment, and the basic work is the same as with two units.
The same. As shown in FIG. 2, the ball-shaping machine A is
Shampoo supply section 10, Swash diverting section 20, Shampoo ball forming section
30 and a ball discharging unit 40. The shower supply unit 10 is mainly composed of the heat insulation box 2.
And the shark R put in the heat insulation box 2
Loosen by the rotating blades 11 and loosening rods 12
While being fed to the shunting diversion section 20. A shaping diverter 20 includes a forming hopper 21
Split wall 22, forming roller 23, feed roller 24, front support wall
25, rear support wall 26, and intermediate support wall 27
And the shank R fed from the shank supply unit 10
In addition to the uniform gathering by the
Is divided into two equal belt-shaped flats R. Each of the two bands R, R is divided into
Between the support wall 25 and the intermediate support wall 27, and between the rear support wall 26 and the middle
Between the support wall 27 and
Between the support wall 25 and the intermediate support wall 27, and between the rear support wall 26 and the middle
In a state where the outer peripheral surface is opposed to the inter-support wall 27
Feeding between the two forming rollers 23, 23
Pressing from the left and right by the forming rollers 23, 23
Into a shape that can be fed to the shaping ball forming section 30
I have. The feed roller 24 is used to apply the shaking R to the shaking ball forming section 30.
It is arranged to guide the delivery. The shaping ball forming section 30 is shown in FIGS.
As shown, the split shutter 31, the upper mold 32, and the side molding
Mold 33, 33 and a lower molding support mold 34.
And separates the shear R sent from the
Simultaneously divided by a predetermined amount by the
The divided shank R is transferred to the lower molding support mold 34 and the side molding mold.
33,33, upper mold 32, side mold
33, 33 and lower molding support mold 34 to form a ball shape
Press molding. The shaped ball S is a lower molding support mold.
34 Lowering with the lower molding support mold 34 while placed on the upper surface
Then, by the transfer device 42 of the ball discharging unit 40,
Push the ball S from the side and continue to the conveyor 41
It is transferred to the upper surface of the conveyor 41 by sliding horizontally,
The conveyor 41 is driven to carry out the ball S outside the machine frame 1.
ing. (1-2) About the Slip Supply Unit 10 The description of the slip supply unit 10 will be given with reference to FIG. Punished
The configuration of the feeding section 10 is disclosed in Japanese Patent Application Laid-Open No. 8-280338.
The same one is used. In FIG. 2, reference numeral 13 denotes a funnel-shaped hopper,
A heater 14 is adhered to the outer peripheral surface of the
2 can be kept at the human skin temperature. Ma
Reference numerals 15 and 15 denote stir rods inside the chest, and on the other hand
Attach a conical lump preventive body 16 to prevent clumping due to weight,
It can be driven to rotate by motor M1 via gear group g.
You. As described above, 11 is located at the lower end of the heat insulation box 2.
The rotating blades for the lowering of the S
It is linked to the motor M1 via a gear group g. Also, each
A loosening rod 12 is provided between the rotating blades 11
By the rotating blades 11 by driving the
R is gently scraped down, and
It is configured to sufficiently loosen the sash R. In the present invention, the motor M1 is newly generated.
A detection circuit (not shown) for detecting load current is provided to
As the amount of shaking R in the warm chest 2 decreases,
That the load current generated in the
And a buzzer or warning light (not shown)
It is configured to issue an alarm prompting replenishment of Puri R. Sa
In addition, in order to increase productivity,
Each of the diversion section 20, the shaping ball forming section 30, and the shaping ball discharge section 40
Sharpness R due to crossover in operation
Stop the crossover of operations such as supply and molding of
It is configured to reduce production per hour. By stopping the crossover,
From the flow branching section 20 to the flow ball forming section 30
Even if the shark R falls naturally during the feeding of
The lower forming support mold 34 and the side forming molds 33, 33 of the ball forming section 30
Sharpness R can be reliably received,
Scattering R can be prevented from scattering to parts other than the shape part 30
You. Also, by reducing the production volume,
Reduce the amount of Shari R used in the hot chest 2 per hour
It is caused by the decrease in the shaking radius in the hot chest 2
Continue forming work while preventing the natural fall of Puri R
Can keep warm new R in that state
Box 2 can be replenished. In particular, when refilling the heating cabinet 2 with the shark R
In a state where there is enough shaking R remaining in the heat insulation box 2,
Is supplied, the flow is diverted from the flow supply unit 10.
To prevent the occurrence of uneven feeding of the brush R to the section 20.
The rice is low in density and poor in weight.
It is possible to prevent the occurrence of the extra ball S. Swarp R is supplied into the heat insulation box 2 and the motor
When the load current of M1 increases, crossover resumes,
It is configured to increase production automatically. Also,
Crossover is separately controlled by control panel 8
It can also be switched on and off. For recognizing the amount of shaking R in the heat insulation box 2
In this embodiment, the load current generated in the motor M1 is detected.
However, the present invention is not limited to this.
It may be possible to recognize by installing sensors etc.
No. (1-3) The flow dividing section 20 is shown in a front view in FIG. 3, a plan view in FIG. 4, and a side sectional view in FIG.
As described above, the flow dividing section 20 includes a forming hopper 21 and a dividing wall 22.
, Four forming rollers 23, four feeding rollers 24,
The support wall 25, the rear support wall 26, and the intermediate support wall 27
Has been established. As shown in FIG. 5, the upper part of the intermediate support wall 27
Has a dividing wall 22 having a substantially isosceles triangular cross section,
The shaping R supplied from the shaking supply unit 10 is formed into a forming hopper 21.
As well as two
Divided into strips, between the front support wall 25 and the intermediate support wall 27,
And feed between the rear support wall 26 and the intermediate support wall 27, respectively.
It is configured as follows. Rotating blade 11 and loosening bar of shading supply unit 10
By 12 the shark R is sufficiently loosened,
By inserting the shank R through the funnel-shaped forming hopper 21,
The rice cooked without unevenness in density
Can be gathered together, and evenly by the dividing wall 22
Division can be performed. As shown in FIGS. 4 and 5, the front support wall 25
Between the intermediate support wall 27, and between the rear support wall 26 and the intermediate support wall 27
Is sent between the front support wall 25 and the intermediate support
Between the wall 27 and between the rear support wall 26 and the intermediate support wall 27
Two forming rollers 2 arranged with their outer peripheral surfaces facing each other
Sent between 3,23. The forming roller 23 is provided with flanges 23p, 23p.
Forming roller 2 with the flanges 23p, 23p
Pressing the R from left and right with 3,23
By forming it into a square shape, it can be sent to the
It is shaped into a belt that can be supplied. The outer peripheral surfaces of the forming rollers 23, 23
At a constant pitch on the surface that comes into contact with the
A large number of concave grooves 23q, 23q are engraved, and the concave grooves 23q, 23q are formed.
q, the outer peripheral surface of the forming rollers 23, 23
Form irregularities on the surface that comes into contact with the flattening R of the dip 23p
In this way, the shaping R can be formed and fed smoothly.
And to be able to. Below the forming rollers 23, 23, the same forming rollers are provided.
Hold the strap R formed into a belt shape by
As shown in FIG. 3, two feed rollers 24, 24 are arranged (see FIG. 3).
), And a belt formed by the feed rollers 24, 24
Smoothly intermittently feed to the R-shaped shaping ball forming part 30
It is configured as follows. In particular, a plurality of feed rollers 24, 24
The locking teeth 24r are protruded, so that the
When the feed of R is stopped, the locking teeth 24r
The shank R is locked and supported, and the shank ball forming section 30
The belt-shaped shaking R to the shaping ball forming section 30 when feeding
It is configured to send while sending out without delay. By arranging the feed rollers 24, 24,
The feeding of the shavings R to the shaping ball forming section 30 is stopped.
Between the forming rollers 23, 23 and the shaping ball forming section 30
Sashiri R falls down by its own weight and becomes belt-like
Non-uniform density in slab R
That the weight of the shaved ball S varies
Can be prevented. Molding adjacent to the intermediate support wall 27
The rollers 23, 23 and the feed rollers 24, 24 are coaxial
They are connected by rotating shafts 28 and 29, as shown in FIG.
And pull out the rotating shafts 28 and 29 to the back side of the rear support wall 26
Drive mode via gears (not shown) provided as appropriate.
By linking and linking with the
And it is configured to operate in conjunction with the
You. (1-4) Shampoo Ball Forming Section As shown in FIGS.
Left and right that slide horizontally
A pair of split shutters 31
Right pair of upper molds 32, 32
A pair of side molding dies 33, 33 and two lower
And the supporting dies 34, 34. In particular, split
Shutters 31, 31, upper molds 32, 32 and side molds 3
3, 33, as shown in the bottom view in FIG.
Built-in 0 '. The rear end of the upper mold 32 is connected via a connecting shaft 32s.
The engagement receiving portion 32r is provided.
And the engaging projection 32q of the upper sliding operation lever 32p
By rotating the sliding operation lever 32p
The upper mold 32 is configured to slide horizontally. The split shutter 31 has a rear end
And inserted into the connection shaft 32s of the upper mold 32.
The rear end of the split shutter 31 and the rear end of the upper mold 32
And the split shutter spring 32t so that
Therefore, it is urged and disposed on the connecting shaft 32s. Follow
The upper component is linked to the rotation of the upper sliding operation lever 32p.
In conjunction with the horizontal sliding of the mold 32, the split shutter 31 is also horizontal.
It is configured to slide. The rear end of the side molding die 33 is also connected via a connecting shaft 33s.
And an engagement receiving portion 33r is provided.
Engage the engagement protrusion 33q of the lower sliding operation lever 33p with the lower
By rotating the slide operation lever 33p, the side
The mold 33 is configured to slide horizontally. Also, on the left and right sides of the shaping ball S to be formed
To make the front and rear sides moldable
Surface forming die guides 35, 35 are provided. Same side mold
The guide bodies 35, 35 are connected to the connection shaft 33s of the side molding die 33, respectively.
With the guide body spring 33t.
The side molding die guide body 35 and the side molding die 33 are in contact with each other.
And is disposed on the connecting shaft 33s (see FIG. 13).
)), The side surface interlocked with the rotational movement of the lower sliding operation lever 33p
It is configured to slide horizontally in conjunction with the horizontal sliding of the mold 33.
Have been. The side molding die guide body 35 includes a side molding die 33.
The concave portion 38 for the side molding die into which the
Surrounds the surface forming die 33 in a semi-enclosed state and forms the side surface
The tip of the concave portion of the mold concave portion 38 is formed on the front and rear sides of the ball S.
It is configured to take shape. The side mold 33 is half-wrapped in the side mold recess 38.
By being placed in an enclosed state, the side
The horizontal sliding of the molding die 33 is regulated by the concave portion 38 for the side molding die.
Is controlled so that the sides are stable without dimensional deviation
The mold 33 can be slid horizontally. The side walls 36, 36 of the molding unit 30 '
To assist the horizontal sliding of the guides 35, 35,
Sliding grooves 37, 37 are provided on the molding die guide
Guides on the side of the mold along the guide grooves 37, 37
The body 35 is configured to slide horizontally. The above-mentioned upper sliding operation lever 32p and lower sliding
The pivotal movement of the operating lever 33p moves upward as shown in FIG.
The sliding operation lever 32p and the lower sliding operation lever 33p are
It is supported by the rotating shaft 39, and the upper sliding operation lever 32p and the lower
Upper sliding operation lever trowel 32 provided on sliding operation lever 33p
w and the trochanter 33w for the lower sliding operation lever
Abuts the cam 32u for lowering and the cam 33u for lower sliding operation lever.
It is configured to do so. However, split
Shutters 31, 31, upper molds 32, 32 and side molds 3
The operating method of 3,33 horizontal sliding is limited to the method of this embodiment.
Instead of sliding horizontally.
Any method that can be used may be used. (1-5) Regarding the Slip-off Ball Delivery Portion The configuration of the drop-off portion 40 will be described with reference to FIG.
You. The ball discharge section 40 is a shaped ball.
Conveyor 41 for unloading S to machine frame 1 and lower forming support mold 34
Transfer the ball S placed on the upper surface to the conveyor 41
And a transfer device 42. The transfer device 42 is located at the lowermost position of the lower molding support mold 34.
The support base 43 arranged at the same height as the table, and the upper surface of the support base 43
To slide the ball S on the lower molding support mold 34
A horizontal extruded body 44 for pushing up to the bear 41 and a horizontal extruded body 44
The direction of the sliding motion of
Cover body 45, horizontal extruded body 44 and cover body 45
Arm 46 that horizontally slides the
And a rotating shaft 47 to be moved. What kind of mechanism is used to rotate the rotating shaft 47
In this embodiment, a drive motor (not shown) may be used.
Using a cam mechanism (not shown) interlocked with
It is configured to rotate in conjunction with the ball forming unit 30.
You. The cover body 45 has a projection opening 45p.
The protrusion 44q for the extruded body protruding from the horizontal extruded body 44 is
It protrudes from the projection opening 45p. In addition, cover body 45
Is also provided with a cover projection 45q,
The protrusions 44q for the extruded body and the cover body are
And the projection 45q. Therefore, as shown in FIG.
Thus, the horizontal extruded body 44 and the
The cover body 45 can be slid horizontally, supporting the lower molding
Extrude the ball S on the upper surface of the mold 34 with the horizontal extruded body 44
By this, it can be transported to the top of the conveyor 41
You. The support between the lower molding support mold 34 and the conveyor 41
A plurality of grooves 43r are formed on the upper surface of the support 43. Same groove 43
r, the horizontal extruded body 44 on the support 43
Resistance between the paddle S which is pushed and slid and the support 43
Can be reduced and the ball S
It can be transferred to the bear 41. Also, close the groove 43r.
By engraving in parallel with the transfer direction of the ball S, the groove 43
The sliding ball S can be slid while being regulated by r.
Therefore, it is possible to prevent a transfer error from occurring. Further, as shown in FIG.
In the part overlapping with the conveyor 41,
By reducing the thickness of the support 43 located at
The step from the support base 43 to the conveyor 41 is reduced,
Structure to transfer S to conveyor 41 smoothly
are doing. Further, the horizontal extruded body 44 comes into contact with the shading ball S.
A shaving ball holding recess 48 is formed in the
Pushing out the ball S in a state of being half-enclosed by the holding recess 48
As a result, the sliding ball S can be reliably slid and transported.
I am trying to. In particular, as shown in FIG.
The recess 48 must be inclined with respect to the transport direction.
Ball S pushed out by the horizontal extruded body 44
In accordance with the inclination formed in the ball holding recess 48.
Can be slid in a state where
To prevent the ball S from falling over due to a step with the bear 41
Transfer of the ball S from the support base 43 to the conveyor 41
Can be performed more smoothly. Further, as shown in FIG.
The horizontal pressing of each lower molding support mold 34
The outlets 44, 44 are arranged side by side in the cover 45, and
Extruded body projections 44q, 44q projecting from the opening 45p, 45p
So that it can slide horizontally by the rotation of the rotation arm 46.
It is possible to make each extrusion
Depending on the difference in distance to 44q, 44q, each horizontal extruded body 44, 44
The sliding distances are different, and the ball S is staggered.
May be configured to be carried out. [0092] By discharging the balls S in a staggered manner,
And the adjacent balls S do not get in the way,
The sushi material can be easily placed on the shark ball S
At the same time, a conveyor with a sushi ball S with sushi material on it
Can be easily removed from 41. (1-6) Forming Step The forming step of the ball S will be described with reference to FIGS.
I will tell. 7 to 12, the operation state of each part is shown.
For the sake of clarity, reference numerals used in the description of the operation are omitted.
The listing is omitted. See FIG. 6 if necessary. <First Step> FIG.
The first step of feeding the shavings R, R to the shaping ball forming section 30
It is shown. In the first step, the balls S, S are placed on the conveyor 41.
The horizontal extruded body 44 and the cover body 45 transferred above are moved to the pre-operation position.
To rotate the upper sliding operation levers 32p, 32p.
Therefore, the split shutters 31 and 31 are opened, and
The forming rollers 23, 23 and the feed rollers 24, 24 of the flow section 20 are rotated.
By doing so, a predetermined amount of
Feeding to the shape section 30. <Second Step> FIG.
9 shows a second step of dividing the sent shears R, R.
Things. A predetermined amount of shear R, R by the shear branching section 20
After feeding the lower mold support 34, 34
And the side surface is formed by the rotation of the lower sliding operation levers 33p and 33p.
The dies 33, 33 and the side molding die guides 35, 35 are
Slide until the bodies 35, 35 are in contact with each other.
Slip by the molding support dies 34,34 and the side molding dies 33,33
Form a space to receive R, R. Next, the upper sliding operation levers 32p, 32p are rotated.
The upper molds 32, 32 and the split shutters 31, 31 are
Slide the flat shutters so that the divided shutters 31
And the two belt-shaped shari R, R
The fixed amount of R, R is divided at the same time. Divided
The slapping R, R is the lower molding support mold 34 and the side molding molds 33, 33.
And is received by the space formed by At this time, the forming roller 2 of the
The rotation of 3,23 and the feed rollers 24,24 are stopped. <Third Step> FIG. 8 shows the divided shutters 31 and 3
After splitting the shears R, R by 1
By rotating 32p, 32p, the upper mold 32, 32
The upper surface of the ball R, R
It shows a third step of forming a mold. <Fourth Step> FIG. 9 shows the pressing of the balls S, S.
It shows a fourth step of performing molding. After the upper molds 32 are brought into contact with each other,
By raising the side forming support molds 34, 34,
R in the vertical direction and the lower sliding operation lever 33
By further rotating p, 33p, the side molds 33, 3
3 to push the shank R, R from the left and right,
Formed in S shape. The upper molds 32, 32, the lower molds 34, 34
And the contact surface of the side molds 33, 33 with the ball S
Is formed into a shape that is almost the same as the shape of the hand holding R
To enable this, a mold of the required shape is formed. <Fifth Step> FIG. 10 shows the pressing of the balls S, S.
It shows a fifth step in which the pressing is released. After the shaping balls S, S have been formed by pressing, the lower
Slightly lower the type support dies 34, 34, and
The levers 32p and 32p and the lower sliding operation levers 33p and 33p
By rotating them in the opposite directions, the upper molds 32, 3
2.Place the side molds 33,33 and the side mold guides 35,35
Pull back and place the balls S, S on the lower molding support 34, 34
It will be in the state of being placed. While lowering the lower molding support molds 34, 34,
Pulling back the side molds 32,32 and the side molds 33,33
Therefore, the upper molding dies 32,3 from the molded balls S, S
2 and the side molds 33, 33
S is separated from lower molding support mold 34, 34 without shifting
be able to. At this time, the reverse of the upper sliding operation levers 32p, 32p
Pulling back the upper molds 32, 32 by turning in the direction
Split shutter biased by split shutter spring 32t
The amount of withdrawal that does not pull back
You. <Sixth Step> FIG. 11 shows the lower molding support mold 3
By pulling 4,34 back to the lowest position,
Shows the sixth step of transferring the to the ball discharging unit 40
Things. <Seventh Step> FIG. 12 shows the shape of the
7 shows a seventh step of transferring the toner to the conveyor 41.
You. The lower molding support dies 34, 34 reach the lowermost position
And the turning arm 47 is turned, so that the turning arm 46
The horizontal extruded body 44 and the cover body 45 are
Slide flat and use the horizontal extruded body 44 to form the lower molding support molds 34, 34.
The upper ball S, S is slid to the conveyor 41 and transported.
ing. [0085] The ball S transferred to the conveyor 41 is
By driving the conveyor 41, the
It is. Conveyor balls S, S on lower molding support die 34 on conveyor 41
After the transfer to the top, the process returns to the first step. (1-7) Regarding the unloading mode As shown in FIG.
Ball S transferred to the conveyor 41
It is carried out of the machine frame 1 by driving the 41,
By controlling the driving state of the conveyor 41,
Thus, several types of unloading modes can be realized. Unloading type
The switching of the state is performed by selection on the control panel 8. <Discontinuous Mode> One-time ball forming unit 30
By the operation of, one set of balls S (two in this embodiment)
Formed and transferred to the conveyor 41, and
10, the operation of the flow branching section 20 and the flow ball forming section 30
Stop and the shaped ball S is detected by the sensor L
The conveyor 41 is driven until the
Transport mode to stop the conveyor 41
Call. In the same mode, the ball S in front of the sensor L
When removed, the shear supply section 10 and the shear branching section 20
And the shaping ball forming section 30 are restarted, respectively, and newly
One set of balls S is formed, transferred to conveyor 41 and stopped
And the conveyor L
Repeat the operation to stop 41. When there is no need to form a large amount of shading balls S
In this case, by using this non-continuous mode,
It is possible to maintain the shear R in the shear supply unit 10.
It is possible to prevent the temperature of Shari R from dropping and drying.
Wear. <Continuous mode> Continuous operation of the shaping ball forming section 30
Conveyor of a set of balls S continuously formed by movement
A, every time the conveyor 41 is transferred, the conveyor 41 is driven by a predetermined amount
The unloading mode that repeats the stopping operation is called continuous mode.
Huh. In the same continuous mode, as shown in FIG.
The balls S are arranged on the conveyor 41 at predetermined intervals.
When the ball is unloaded and the ball S is detected by the sensor L
At the same time, the shank supply section 10, the shank branching section 20, and the shaping ball molding
The driving of the unit 30 and the conveyor 41 is stopped. The ball S in front of the sensor L is removed.
Slip supply section 10, Slip branch section 20, Slip ball forming section
30 and the conveyor 41 are restarted respectively,
The molding operation of the ball S is restarted. [0093] When it is necessary to form a large amount of shading balls S
By using this continuous mode,
Improve work efficiency because the ball S can be formed
Can be. Especially, in some cases, the detection of the sensor L is shut off.
And no stop by the sensor L
By setting the continuous mode, the shaping ball S forming operation
Eliminates lost time associated with stopping
Efficiency can be increased. <Anti-discharge mode> Like the continuous mode,
1 formed continuously by continuous operation of the ball forming part 30
Each time the set of balls S is transferred to the conveyor 41, the conveyor 41
Drive to stop, but as shown in FIG.
The drive amount of the bear 41 is alternately switched between large and small two states, especially
When the driving amount is small, the conveyor 41 is equivalent to one piece of the ball S
By setting the driving amount to move the conveyor
Arrange the balls S side by side before and after the direction of extension of 41
The unloading mode of unloading in a paired state is called the unloading mode.
Huh. In the pair discharge mode, the ball S is moved back and forth.
Since it can be carried out in a paired state,
Just put the sushi material on S and immediately serve as nigiri sushi
Can be provided to make it unnecessary to format
There is no need to rearrange the precious balls S, improving work efficiency
Can be Further, in the conveyor 41 having the same length,
Place more balls S on conveyor 41 than in continuous mode
Can improve work efficiency even further.
Can be. (1-8) About Wasabi Attachment The wasabi attaching machine A of the first embodiment can also attach a wasabi.
As shown in FIG. 1, as shown in FIG.
With a wasabi that is configured to be driven in conjunction with the preloading section 40
A cleaning device F is installed, and the wasabi ball S on the conveyor 41 is wasabi.
Is configured to be applied. The washer attaching device F is a solenoid valve (not shown).
Or a tube pump (not shown)
A wasabi tank (not shown) capable of transmitting rust
Wasabi feeding connected to solenoid valve or tube pump
Tube f2 and the wasabi feed tube f2
Coated body f1, and a coated body support plate f3 holding the same coated body f1.
It is constituted by. The application body f1 is carried out on the conveyor 41.
Arranged on the application body support plate f3 corresponding to the passing position of the ball S
The driving amount of the conveyor 41 is adjusted to adjust the application body f1.
Stop the ball S downward, and move down the coated body support plate f3.
The application body f1 is brought into contact with the ball S by
Discharges wasabi by driving magnetic valve or tube pump
The coating is performed. The coated body support plate f3 is a ball
The transfer device 42 of the forming section 30 and the bubble discharging section 40 is driven.
To move up and down in conjunction with a driving unit (not shown)
Make up. Therefore, the coated body support plate f3 is
Unit 30 and the transfer device 42 of the bubble discharging unit 40
Do not attach wasabi to the ball S because it moves up and down
In this case, select "No wasabi" on the control panel 8.
Stops the operation of the solenoid valve or tube pump
And displace it from the position below the applied body f1.
In order to stop the ball S, the control unit
The driving amount is switched. When the application body supporting plate f3 is moved downward,
Since the ball S is not located, it is attached to the surface of the applied body f1.
The wasabi you are wearing does not transfer to the ball S,
Safe for customers who reject wasabi like children
And a lifespan consisting of a ball with no wasabi
Can provide a clerk. In particular, in the shaving ball molding machine A of the first embodiment,
Usually molds large amounts of wasabi ball S with wasabi
On the way, select "No wasabi" on control panel 8.
Can be used to form a ball without wasabi.
Therefore, usability can be improved. (1-9) Special Steps at the Start of Operation In the bubble ball forming machine A of the first embodiment, the same steps as those at the start of operation are performed.
Ensures that the ball molding machine A operates reliably without stopping abnormally.
As well as forming good quality balls S from the beginning
As shown, conveyor check operation and initial feeding operation
It is configured to do. <Conveyor Check Operation>
The check operation starts when there is nothing on the conveyor 41 at the start of operation.
This is done to make sure that An operation start button (not shown) on the control panel 8
Z) to start the operation, first, the conveyor 41,
Drives for a time equivalent to half-turning the conveyor 41
Is done. Something is on the conveyor 41
Is detected by the sensor L, the conveyor 41 stops, and the same object
The conveyor 41 is driven again by removing
After the time drive, the conveyor 41
Conveyor 41 stops, and the
Start feeding the R to 20. This operation is
This is called the conveyor check operation. The conveyor check operation is at the start of work.
In addition, the mode of the unloading mode described in (1-7) is changed.
When changing the mode, it is carried out between each mode and
Make sure there is nothing before molding in the new unloading mode
Perform the work. By performing the conveyor check operation,
To the object (usually the ball S) on the conveyor
The sensor L operates more carelessly and the ball molding machine A stops.
Stopping can be prevented. <Regarding Slip Initial Feeding Operation> Start of operation
Occasionally, the shading diversion section 20 and the shaping ball forming section 30
Since there is no shaking R, the shading ball S in that state
When the shaping ball S at the beginning of the molding starts,
Often, it becomes a defective ball S having a small weight. Ma
Also, if the weight of Shari R is small at first,
It is not possible to compensate for the small weight as it is
We will continue to make defective balls S due to lack of quantity
You. Therefore, as shown in FIGS.
A shear detection sensor T is provided on the upstream side of the
And the shake detection sensor T accumulates in the
Only after detecting the slapping R, the slapping diversion section 20 and shaking
The ball forming unit 30 is configured to be driven. That is, at the start of operation, the
Only to actuate the shank R to the shank diversion section 20,
In the splitting section 20, the forming rollers 23, 23 that have stopped rotating
By catching the punished R sent by
And store the shavings R in the shading diversion section 20 (this work
The initial feeding operation), the accumulation of the shavings R
By detecting the shake detection sensor T,
Operation of the forming rollers 23, 23 of the flow section 20 and the shaping ball forming section 30
Is started. Therefore, the operation is started in the sieve ball forming section 30.
From the beginning, a sufficient amount of shaving R for shaping balls S
The required weight from the beginning.
Can be shaped to reduce the weight.
It is possible to prevent the occurrence of the bad shading balls S. Controlled by the detection of the shake detection sensor T
The initial feeding operation is limited only at the start of operation.
Not only the operation but also the operation of
It may be configured to be performed at any time in the inside. (1-10) Special control when operation is stopped
In the first embodiment of the ball forming machine A, when the operation is stopped, the
The shear R existing in the diverting part 20 and the shaping ball forming part 30 is
It cools down and dries further, so
Sharpness R in the shading diversion section 20 and the shaping ball forming section 30
Clogging, the shaping ball S cannot be formed,
It is necessary to disassemble and remove to remove
Was. Therefore, when stopping the operation, the control panel 8
Operation forcibly stops the operation of the
Set, shading diversion section 20 and shaping ball forming section 30, and shading
Activating the ball discharge section 40 allows the
And the shank R in the shank ball forming section 30 is discharged.
Stops the split flow section 20 and the shaping ball forming section 30 empty
It is configured to do so. <Second Embodiment> Shaping ball molding of the second embodiment
(2-1) Outline of the shaping ball forming machine B (2-2) About the shaping diversion section 50 (2-3) About the shaping ball forming section 60 (2-4) About the forming process (2-4) -5) Unloading process (2-6) The order of the mechanical parts of the ball forming machine B will be described with reference to the drawings. (2-1) Schematic diagram of the ball forming machine B FIG. 19 is a perspective view of the ball forming machine B of the second embodiment.
FIG. 20 is a sectional view of the ball mill B. Basic
Since the configuration is the same as that of the first embodiment, it is the same as that of the first embodiment.
The same reference numerals are used for the parts. In FIG. 19, reference numeral 1 denotes a
It is a machine frame. Attachable detachable heat insulation box 2 on top of machine frame 1
It is fixed to the machine frame 1 by the tool 3 and
Has a lid 4 that is detachably attached to increase heat retention.
I have. Reference numeral 5 denotes a pedestal for supporting the ball forming machine B.
The pedestal 5 is provided with a leg 6, and the tip of the leg 6 is
Attach the casters 7 (see FIG. 20) and make them movable.
ing. 9 is for protecting the mechanism part projected below the pedestal 5.
8 is a control wall for controlling the ball forming machine B.
It is a plate. 71 carries the shaped ball S out of the machine frame 1
Conveyor for sending, L is a ball on the conveyor 71
It is a sensor that detects the presence of S. By the same sensor L
When the ball S is detected, the ball forming machine B and the
Stops the operation of the conveyor 71, and the ball S drops from the conveyor 71.
It is configured to prevent it from falling. In the present embodiment, as in the first embodiment, a
Forming machine B forms two balls S
As explained, when three or more balls S are simultaneously formed
Only need to expand the equipment by that amount.
Is the same as in the case of two pieces. As shown in FIG.
Is a shading supply unit 10, a shading diversion unit 50,
It is composed of a shape part 60 and a
You. The shake supply unit 10 is the same as in the first embodiment.
The heater 14 is adhered to the outer peripheral surface of the funnel-shaped hopper 13
Gears in the box 2 can be kept warm to human skin temperature
g, a stirrer rod in the box linked to the motor M1 via g
And the self-weight of the shank R by the conical lump preventing body 16
At the lower end of the heat insulation box 2
Sharpness R by rotating blades 11 and 11 and loosening rod 12
It is fed to the shunting branch 50 while loosening. The motor M1 is also generated in the shading supply unit 10.
A detection circuit (not shown) for detecting the load current
When the amount of shaking R in the heat insulation box 2 decreases,
Slip supply unit 10, shading diversion unit 50, shaping ball forming unit 60,
The cross-over performed in each operation of the
It is configured to stop the bar. The shading diversion section 50 includes a feeding hopper 51 and a feeding hopper 51.
Roller 52, split roller 53, front support wall 54, rear support wall
55 and supplied from the shake supply unit 10.
The sentence R is fed by the feed hopper 51 and the feed roller 52.
And feed it downward while forming it into a single wide band.
In addition, the belt-shaped flat belt R is divided into
It is divided into two strips R and R by 53
It is fed to the preform molding section 60. The shaping ball molding section 60 has a shading ball opening.
Through hole 62 having substantially the same shape as the plan view of S (see FIG. 24)
And a forming frame 63 in which two pieces are arranged side by side,
Split shutter 64 and upper side for shaping into a ball shape
A molding die 65, a lower molding die 66 (see FIGS. 25 to 31),
And a turntable 61 on which four molding frames 63 are arranged.
Therefore, it is constituted. However, the components provided on the turntable 61
The number of formwork 63 is not limited to four.
A plurality of molding frames 63 are arranged according to the intermittent rotation of
You may. Formed into two strips by the flow dividing part 50
The rejects R and R are sent to the through holes 62 of the molding frame 63, respectively.
Is entered. At the lower end of the through hole 62, a lower mold 66 is provided.
In advance, the slide R sent into the through hole 62 is divided
Halved by the lower mold 66.
After receiving the rim R, the upper mold 65 is closed and the ball S
And the lower mold 66 places the brush R
The through-hole 62 is pushed upward with the upper mold 65
By pressing the shank R between the lower mold 66 and the lower mold 66
It is formed into a precious ball S. Thereafter, the shaping formed into a shaping ball shape
The ball S is held by the molding frame 63, and the molding frame 63 is provided.
By turning the turntable 61 90 degrees,
The molding frame 63 holding the sieve ball S is moved to the
Above the conveyor 71, and
Pushing down the ball S in the molding frame 63 from above by the projection 72
As a result, the ball S is placed on the conveyor 71.
And is carried out of the machine frame 1. (2-2) About the flow branching section 50, FIG. 21 is a front view, FIG. 22 is a plan view, and FIG.
As shown in the plan view, the flow diverter 50 includes a feed hopper 51.
And two feed rollers 52,52 and two split rollers 53,5
3, the front support wall 54, and the rear support wall 55
I have. The shake R supplied from the shake supply unit 10 is
Fully loosened by rotating blades 11 and loosening rods 12
Density by the funnel-shaped feed hopper 51
While gathering uniformly without causing variation,
Feed roller 5 disposed between the support wall 54 and the rear support wall 55
2,52, and one roller is fed by the feed rollers 52,52.
It is formed into a belt shape. The feeding rollers 52, 52 are provided with flanges 52p, 52p.
And the outer peripheral surfaces of the feed rollers 52, 52 and
Many concave grooves at a constant pitch on the surface of the flanges 52p, 52p
52q, 52q are engraved and sent by the concave grooves 52q, 52q.
The outer peripheral surfaces of the supply rollers 52, 52 and the flanges 52p, 52p
Forming irregularities on the surface that comes in contact with Slip R
In addition, the delivery can be performed smoothly. Below the feed rollers 52, 52, the split roller 5
3,53 are installed. The split roller 53 has split teeth 56,
It consists of two feeding auxiliary rollers 57
A substantially circular rotating tooth is divided between the feeding assist rollers 57 and 57.
The teeth 56 are interposed. One belt fed to the split rollers 53, 53
Nori R is equally divided into two parts by dividing teeth 56,56.
After that, the front support wall 54, the rear support wall 55, and the split teeth 56,5
6 and the space between the feed auxiliary rollers 57 and 57
Therefore, two bands are formed by pressing.
You. The dividing rollers 53, 53 are provided at the tips of the dividing teeth 56, 56.
Arranged in the flow branching section 50 so that they are almost in contact with each other.
It is easy to divide the R
When the divided teeth 56, 56 have tapered sides
In both cases, forming gentle unevenness along the circumferential direction
By this, without obstructing the flow of Shari R
It can be evenly divided into belt-like slashes R, R. The peripheral surfaces of the auxiliary feeding rollers 57, 57
Feed rollers 52, 52 Same as concave grooves 52q, 52q engraved on the peripheral surface
A number of concave grooves 57q are engraved at a constant pitch
It is configured to smoothly feed Noriashi R, R. The feed rollers 52, 52 and the split rollers 53, 53
The rotating shafts 58, 58, 59, 59 are respectively connected to the front support wall 54 and the rear support wall 54.
It is rotatably mounted on the wall 55, and has the same rotating shaft 5
8, 58, 59, 59 to the rear side of the rear support wall 55,
(Not shown) and linked to motor M3 (see FIG. 20)
By rotating them in the required direction.
And the shading supply unit 10
It is configured to operate in conjunction with the shape unit 60. Forming into two strips in the shading diversion section 50
The shaking R is fed to the shaping ball forming section 60. (2-3) Shaped Ball Forming Portion As shown in FIG.
Turntable 61 with frames 63 arranged at required positions
As shown in FIG.
A pair of split shutters 64, 64 and upper molds 65, 65, and upper and lower
The lower molds 66, 66, which are slidable in
It is configured. [0140] The molding frame 63 is
It is possible to send each of the strips of book-shaped shari-r 2
There are two through holes 62, and the shape of the through holes 62
Is a rectangular shape with rounded corners in plan view.
A plan view of a ball J made by a craftsman
The shape is substantially the same as the shape. The lower surfaces of the upper molds 65, 65, and
Corresponds to the shape of the ball S on the upper surface of the lower mold 66
The upper molds 65, 65 and
Due to the pressing of the shank R by the lower molds 66, 66,
Structured so that it can be formed into the shape of the key ball S
are doing. The turntable 61 is a shaped ball
It is a device to carry out S from the ball forming unit 60
The turntable 61 is circular in consideration of work efficiency.
To work while rotating by 90 °
I have. Here, the turntable 61 is turned by 90 °
Rotated, but limited to 90 °
Instead, the angle may be another angle. On the spot
In this case, the location of the conveyor 71 for carrying out
And may be different. Attachment of the molding frame 63 to the turntable 61
As shown in FIG. 7, it is possible to expand and contract with a spring inside.
The molding frame 63 in which the stretched bodies e, e
e At one end, use a screw to
I have. Therefore, the molding frame 63 is fixed by the elastic members e and e.
Slidable up and down with respect to the turntable 61. In FIG. 24, a substantially U-shape in plan view is obtained.
The supporting plate 68 is for sliding the forming frame 63 up and down
And is in contact with the lower end of the molding frame 63 (see FIG. 20).
)), By moving the support plate 68 up and down,
Slide the molding frame 63 placed on the upper surface up and down
It is configured to do so. The split shutters 64, 64 can be slid horizontally.
It is composed of two flat plates arranged,
Open and close to cut and separate two strips R and R at the same time.
Has been established. The upper molds 65, 65 are provided with split shutters 64, 6
4 on the lower side, as with the split shutters 64, 64.
It is provided in a pair on the left and right, and is disposed so as to be able to slide horizontally. The split shutters 64, 64 and the upper molds 65, 6
As shown in FIG. 24, the horizontal sliding mechanism of FIG.
And the upper forming die cams 82, 82
The movement of the cams 81 and 82 is controlled
-Rotating arms 83,83 and upper-forming mold rotating arms 84,8
4 via trochanters 85, 85, 86, 86
You. Rotating arms 83 and 83 for split shutter and upper
The turning arms 84, 84 for the side molds
And the same shaft is used as the rotation shaft 87 to make it rotatable
Attached to the body 1 of the machine B,
Rotating arm 83 for rattling and rotating arm 84 for upper mold
At the other end of the shutters 64, 64 and
Rotated by side molds 65, 65 and connecting trowels 88, 88, 89, 89
By connecting freely, split shutters 64, 64 and
The upper and lower molds 65, 65 are configured to slide horizontally.
You. The split shutters 64, 64 and the upper molds 65, 6
The horizontal slide 5 is the cam for split shutter as described above.
81, 81 and control by upper mold cams 82, 82.
Not described below but by other mechanisms
It may be configured to slide horizontally at the same timing. (2-4) Forming Step Using FIG. 25 to FIG.
The forming process of the precious ball S will be described. <First Step> FIG. 25 shows a first step.
Is what it is. In the first step, first, the divided shutters 64, 6
4 is closed, and touch
Rotation of the turntable 61 by 90 ° so that the through holes 62, 62 are empty.
A certain molding frame 63 is arranged below the flow dividing section 50. At this time, the lower molds 66, 66 are
So as not to hinder the rotational movement of the cable 61 and the molding frame 63.
Lowered to the position where it was pulled out from through holes 62, 62 of molding frame 63
Let it be. This position is the maximum vertical movement of the lower molds 66, 66.
It is in the lower position. The upper molds 65, 65 and the turntable
Between 61 and 61 inhibits rotational movement of turntable 61
The gap d is provided so as not to occur. <Second Step> FIG. 26 shows that the through holes 62 and 62
It shows a second step of feeding a brush R. First, the support plate 68 is connected to the upper molds 65 and 65 by a
By raising the gap d between the table 61
And raise the forming frame 63 by the gap d.
The molding die 66 is also pushed up by another means, and the through hole of the molding frame 63 is formed.
62 Close the lower opening. Next, the divided shutter 64 is opened and shaking is performed.
By rotating the feed rollers 52, 52 of the branching section 50,
And feed the belt-shaped brush R into the molding frame 63
You. <Third Step> FIG. 27 shows that the through holes 62 and 62
3 shows a third step of dividing the sentence R
It is. [0160] A required amount of the slurry R is fed into the molding frame 63.
Rotation of the feed rollers 52, 52 of the
Stopped by closing the split shutters 64,64.
The split R is divided. The divided shank R is the lower mold
It is received by 66 and the molding frame 63. <Fourth Step> FIG. 28 shows the upper molds 65, 65
Shows the fourth step of closing the upper mold.
By closing 65,65, the upper molds 65,65 and
Shaping balls S are formed by the form frame 63 and the lower forming die 66.
Forming space is formed. [0162] The molding frame 63 was previously moved by a distance of about the gap d.
The upper molds 65, 65 in the molding space and the molding frame
This is because a gap is not generated in a joint portion between 63. <Fifth Step> FIG. 29 shows the divided
Shows the fifth step of press-forming R into a S-shaped ball
It is. By lowering the lower mold 66,
The shank R is pressed by the upper forming dies 65 and 65 and the lower forming frame 66.
It is pressed and tightened, and some shaking R
In the through hole 62 of the molding frame 63
The wall is pressed. <Sixth Step> FIG. 30 shows a state where the pressing state is released.
13 shows the sixth step performed. After press-forming the ball S, the lower molding frames 66, 66
To the lowest position, and the support plate 68 in the initial state.
By lowering to the position, the molding frame 63 is also
To the initial position. In addition, the upper mold
Pull 65, 65 back to left and right respectively. [0167] The ball S is placed on the side of the through hole 62 of the molding frame 63.
By sticking, it is held in the molding frame 63,
Next, rotate the turntable 61 by 90 °,
A forming frame 63 having empty through holes 62, 62 is arranged below the branching section 50.
It returns to the 1st process of FIG. Turning the turntable 61 by 90 °
As a result, the forming frame 63 holding the ball S
It is arranged above the door 71. (2-5) Unloading Step Regarding the unloading of the shaped balls S, FIG. 24 and FIG.
1 will be described. In the sixth step, the turntable 61 is moved to 9
When rotated by 0 °, as shown in FIG.
So that the conveyor 71 is located below the forming frame 63 holding the
Conveyor 71 is arranged. Further, the shape of the molding frame 63 holding the ball S
At the top, as shown in FIG.
Each of the balls are extruded by the
By pushing S downward from above,
It can be placed on the upper surface of the conveyor 71. As shown in FIG.
A wasabi conducting tube 73 is provided in the
When pushing out the ball S, the wasabi conducting tube 73
By extruding a required amount of wasabi 74,
Wasabi 74 can be applied to the upper surface of the substrate. Of wasabi 74
Press the wasabi 74 on the control panel 8 to determine whether or not to apply
Solenoid valve (not shown) or tube pump (not shown)
(Not shown). [0173] The balls S placed on the conveyor 71 are shown in FIG.
As shown in FIG.
Will be issued. Thus, the ball S is pressed vertically.
It is not necessary to increase the size of the
In addition, the simultaneous division molding of a plurality of
And increase production per unit time.
it can. (2-6) Regarding the mechanism of the ball forming machine B
In the following, the operation of the above-mentioned shaping ball molding machine B is realized.
A brief description will be given of the operating mechanism. In FIG. 32, M4 is a power source of the mechanism.
The motor M4 has a gear G1
ing. A gear G2 is provided to engage with the gear G1.
As shown in FIG. 33, the rotating shaft of the gear G2 has a cylindrical periphery.
A cylindrical cam 90 with a groove of the required shape formed on the surface is provided.
You. The cylindrical cam 90 is a support for moving the molding frame 63 up and down.
The plate 68 is moved up and down, and the extruded ball 72 is moved up and down.
It is arranged to move, and a rotating shaft 91 is provided.
The driven rod 92 is rotatably mounted on the support bases 93, 93, and
A rotator that engages with the cam groove of the cylindrical cam 90 at a required position of the moving rod 92
94 are arranged. And, at both ends of the driven rod 92
Connecting auxiliary plates 95, 95 are rotatably interposed and connected to the support plate 68
The supporting plate sliding shaft 97 and the extruded ball 72
Connected to the extruded body sliding shaft 96
You. Therefore, when the support plate 68 is pushing up the forming frame 63
As shown in FIG. 31, the ball extruded body 72 is
The ball S is inserted into the molding frame 63 to push it down.
If the support plate 68 is down,
Since the extruded body 72 is in the lifted state,
Table 61 can be rotated. The gear G4 is provided as shown in FIG.
In addition, it is configured to rotate in conjunction with gear G2 via gear G3.
And the rotating shaft 98 for the prime mover with the gear G4
A bevel gear (not shown) is provided in the part to
An interlocking rotating shaft 99 orthogonal to 98 is provided, and for motor vehicles
Above the bevel gear of the rotating shaft 98, the turntable 61 is divided into four minutes.
Of Geneva Stop to rotate one rotation at a time
A car 100 is provided. Geneva corresponding to the motor vehicle 100
The stop follower 101 is connected to the rotation axis 10 of the turntable 61.
It is attached to 2. Interlocking rotation orthogonal to motor shaft 98
The shaft 99 is held by the rotating shaft holders 103, 103,
A lower molding die sliding cam 104 is provided in the portion. Same side
In order to receive the movement of the molding die sliding cam 104, as shown in FIG.
So that the cam 104 is engaged with the cam groove formed in the cam 104 in the middle.
A driven rod 106 provided with a matching trochanter 105
In addition, a rotation shaft 107 is provided at one end of the driven
It is rotatably disposed on a support base 108 via a shaft 107. The other end of the driven rod 106 on the side opposite to the rotating shaft 107
In this case, a connecting auxiliary plate 109 is rotatably
Connected to the lower molding die sliding shaft 110 connected to the die 66
As a result, the driven rod 106 has the rotation shaft 107 as the center of rotation.
, And the lower molding die sliding shaft 110 slides up and down.
Therefore, the lower mold 66 can be slid up and down.
You. According to the present invention, the following effects can be obtained.
Can be. [0182] Putting the balls on the conveyor for carrying out the balls
By placing them in a zigzag pattern and carrying them out, they were next to each other
Easily make sushi balls without sharks getting in the way
You can place sushi and place sushi
It is easy to remove the placed balls from the conveyor
it can. [0183] [0183]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an external perspective view of a marble molding machine of a first embodiment. FIG. 2 is a vertical cross-sectional view of the ball forming machine of the first embodiment. FIG. 3 is a cutaway front view of a flow dividing portion of the first embodiment. FIG. 4 is a plan view of a flow branching portion of the first embodiment. FIG. 5 is a side cross-sectional view of the flow dividing portion of the first embodiment. FIG. 6 is an explanatory view of a first step of a shaping ball forming step of the first embodiment. FIG. 7 is an explanatory view of a second step of the shaping ball forming step of the first embodiment. FIG. 8 is an explanatory view of a third step of the ball forming step of the first embodiment. FIG. 9 is an explanatory view of a fourth step of the shaping ball forming step of the first embodiment. FIG. 10 is an explanatory view of a fifth step of the marble molding step of the first embodiment. FIG. 11 is an explanatory view of a sixth step of the ball forming step of the first embodiment. FIG. 12 is an explanatory view of a seventh step of the marble molding step of the first embodiment. FIG. 13 is a bottom view of the molding unit of the shaping ball molding section of the first embodiment. FIG. 14 is a plan view of a marble discharging unit according to the first embodiment. FIG. 15 is an explanatory diagram of an operation state of the marble discharging unit of the first embodiment. FIG. 16 is an explanatory diagram of an operating state in another embodiment of a ball discharging unit. FIG. 17 is an explanatory diagram of an operating state in another embodiment of a ball discharging unit. FIG. 18 is an explanatory view of an operation state in another embodiment of the unloading mode. FIG. 19 is an external perspective view of a marble molding machine according to a second embodiment. FIG. 20 is a longitudinal sectional view of a marble molding machine of a second embodiment. FIG. 21 is a cutaway front view of a shunt flow branch of the second embodiment. FIG. 22 is a plan view of a flow branching portion of the second embodiment. FIG. 23 is a side cross-sectional view of a flow dividing portion of the second embodiment. FIG. 24 is a transverse cross-sectional view of a ball forming machine according to a second embodiment. FIG. 25 is an explanatory diagram of a first step of the shaping ball forming step of the second embodiment. FIG. 26 is an explanatory view of a second step of the shaping ball forming step of the second embodiment. FIG. 27 is an explanatory view of a third step of the shaping ball forming step of the second embodiment. FIG. 28 is an explanatory diagram of a fourth step in the shaping ball forming step of the second embodiment. FIG. 29 is an explanatory view of a fifth step of the shaping ball forming step of the second embodiment. FIG. 30 is an explanatory view of a sixth step of the shaping ball forming step of the second embodiment. FIG. 31 is an explanatory view of a method of carrying out the shaped balls to a conveyor. FIG. 32 is a cross-sectional view for explaining a mechanical portion of the ball-shaping machine of the second embodiment. FIG. 33 is a cross-sectional view for explaining a mechanical section of the ball-shaping machine of the second embodiment. FIG. 34 is a cross-sectional view illustrating a mechanism of a ball-shaping machine according to a second embodiment. FIG. 35 is a cross-sectional view illustrating a mechanism of a marble molding machine according to a second embodiment. [Description of Signs] A, B Shampoo ball forming machine R Shampoo S Shampoo ball F Wasabi attaching device f1 Coating body f2 Wasabi feeding tube f3 Coating body support plate L Sensor g Gear group M1 Motor M2 Drive motor T Sharp Detection sensor 1 Machine frame 2 Insulated box 3 Fasteners 4 Lid 5 Base 6 Legs 7 Casters 8 Control panel 10 Slash feeder 11 Rotating blades 12 Loose bars 13 Funnel-shaped hopper 14 Heater 15 Stir bar in case 16 Lump prevention body 20, 50 Swash diverting section 21 Forming hopper 22 Dividing wall 23 Forming roller 24 Feeding roller 25 Front supporting wall 26 Rear supporting wall 27 Intermediate supporting wall 30, 60 Shaking ball forming section 31 Dividing shutter 32 Upper forming die 33 Side forming Mold 34 Lower molding support mold 40, 70 Shaking ball discharge section 41, 71 Conveyor 42 Transfer device 43 Support base 44 Horizontal extruded body 45 Cover body 46 Rotating arm 47 Rotating shaft

──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-9-191841 (JP, A) JP-A-11-118 (JP, A) JP-A 8-280338 (JP, A) JP-A 9-118 75019 (JP, A) JP-A-8-89191 (JP, A) JP-A-11-75735 (JP, A) JP-A-2000-210039 (JP, A) JP-A-60-79978 (JP, U) ( 58) Field surveyed (Int.Cl. ⁷ , DB name) A23L 1/10-1/105

Claims (1)

(57) [Claims] [Claim 1] A shaping ball forming machine comprising a shaking supply section, a shaping diversion section, a shaping ball forming section, and a shaping ball discharge section, A plurality of shading balls are formed at the same time by shaping the shank into a plurality of strips at the diverting part and simultaneously shaping each band-shaped shading into a shaping ball shape at the shading ball forming part. In the shaping ball forming machine that forms and discharges the shading balls by the shaping ball discharge section, a conveyor for discharging the shaping balls is provided in the shaping ball discharge section, and each of the balls is placed on the conveyor. By providing horizontal extruded bodies for placing each, horizontally sliding each horizontal extruded body to place the ball on the conveyor, and making the sliding movement distance of each horizontal extruded body different, Putting the balls in a zigzag pattern on a conveyor A unique ball-shaping machine.