JP3465688B2 - Hot-dip Zn-Al-based alloy-coated steel sheet excellent in workability and method for producing the same - Google Patents
Hot-dip Zn-Al-based alloy-coated steel sheet excellent in workability and method for producing the sameInfo
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- JP3465688B2 JP3465688B2 JP2001008920A JP2001008920A JP3465688B2 JP 3465688 B2 JP3465688 B2 JP 3465688B2 JP 2001008920 A JP2001008920 A JP 2001008920A JP 2001008920 A JP2001008920 A JP 2001008920A JP 3465688 B2 JP3465688 B2 JP 3465688B2
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Description
【0001】[0001]
【発明の属する技術分野】本発明は、自動車、家電、建
材等の素材として好適な溶融Zn-Al 系合金めっき鋼
板、およびその製造方法に関する。特に、めっき鋼板に
加工を施した際にめっき皮膜に亀裂が生じにくい加工性
に優れた溶融Zn-Al 系合金めっき鋼板、およびその製
造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hot-dip Zn-Al-based alloy-plated steel sheet suitable as a material for automobiles, home appliances, building materials and the like, and a method for producing the same. In particular, the present invention relates to a hot-dip Zn-Al-based alloy-plated steel sheet having excellent workability in which a plated film is less likely to crack when processed to a plated steel sheet, and a method for producing the same.
【0002】[0002]
【従来の技術】Al を質量%で(以下、化学組成を表す
%表示は質量%を意味する)3.5〜6.5%含有する
Zn-Al 系合金めっき鋼板はAl を含有するために溶融
Zn めっき鋼板に較べ耐食性に優れる。また、上記Zn-
Al 系合金のめっき浴は、その化学組成が共晶点近傍の
ものであるために融点がZn よりも低く、溶融亜鉛めっ
きよりも低温で溶融めっきすることができる。これによ
りめっき皮膜界面での合金層の発達を抑制できるので、
上記めっきにより、めっき皮膜の曲げ加工などの加工性
が良好なめっき鋼板を得ることができる。このため、上
記Zn-Al 系合金めっき鋼板は、屋根・壁材等の建材製
品、ガードレール、配線配管や防音壁等の土木製品、自
動車の遮熱板、および電気洗濯機、電子レンジ等の家電
製品などの素材として急速に普及しつつある。2. Description of the Related Art A Zn-Al-based alloy-coated steel sheet containing 3.5 to 6.5% by mass of Al (hereinafter, the unit of chemical composition means% by mass) means that Al is contained. Excellent corrosion resistance compared to hot-dip galvanized steel sheet. In addition, Zn-
Since the plating bath of the Al-based alloy has a chemical composition close to the eutectic point, it has a lower melting point than Zn and can be hot-dipped at a lower temperature than hot-dip galvanizing. This can suppress the development of the alloy layer at the plating film interface,
By the plating, a plated steel sheet having good workability such as bending of a plating film can be obtained. For this reason, the Zn-Al-based alloy-plated steel sheets are used for building materials such as roofs and walls, civil engineering products such as guardrails, wiring pipes and soundproof walls, heat shield plates for automobiles, and home appliances such as electric washing machines and microwave ovens. It is rapidly spreading as a material for products and the like.
【0003】共晶点近傍の化学組成を有するめっき浴で
溶融めっきすると、得られるめっき皮膜には、亀甲模様
が生じる場合がある。亀甲模様は、めっき皮膜表面にお
いて、めっき付着量が局部的に少ない線状の凹部が亀甲
状に連なって目視される一種の表面欠陥である。亀甲模
様は、溶融しためっき層が凝固する最終凝固部分であ
り、凹み部の深さが大きいために、塗装後も外観不良と
して視認される。このため外観を重視する塗装製品には
好ましくないものである。When hot-dip plating in a plating bath having a chemical composition near the eutectic point, the resulting plating film may have a turtle pattern. The turtle pattern is a kind of surface defect in which a linear concave portion having a small amount of plating adhesion is continuously formed in a turtle shape on the plating film surface. The turtle pattern is the final solidified portion where the molten plating layer solidifies. Since the depth of the concave portion is large, it is visually recognized as a poor appearance even after painting. For this reason, it is not preferable for a painted product that emphasizes appearance.
【0004】特開平02−175852号公報に記載さ
れているように、亀甲模様は、Zn-Al 合金めっき浴に
Mg を含有させることで防止できることが知られてい
る。しかしながら、めっき皮膜にMg を含有させるとめ
っき皮膜の硬度が上昇し、延性が損なわれてめっき皮膜
の加工性が著しく低下するという問題がある。As described in Japanese Patent Application Laid-Open No. 02-175852, it is known that a turtle pattern can be prevented by adding Mg to a Zn-Al alloy plating bath. However, when Mg is contained in the plating film, there is a problem that the hardness of the plating film increases, the ductility is impaired, and the workability of the plating film is significantly reduced.
【0005】また、最近では耐食性に加えてめっき鋼板
の意匠性も重視されるようになり、溶融めっき特有のス
パングルや金属光沢によるギラギラ感のない意匠性に優
れためっき鋼板が求められるようになってきた。このた
めスパングルを小さくしためっき鋼板(ミニマムスパン
グル)とその製造方法が提案されている。[0005] In recent years, in addition to corrosion resistance, the design of plated steel sheets has also been emphasized, and there has been a demand for plated steel sheets which are excellent in design without spangles and glare due to metallic luster. Have been. For this reason, a plated steel sheet (minimum spangle) with a reduced spangle and a method of manufacturing the same have been proposed.
【0006】例えば特開平10−88310号公報に
は、凝固開始温度以上のめっき層に水もしくは水と薬液
との混合物を噴霧してめっき層を急速凝固させ(以下、
この冷却方法を「気水冷却」とも記す)、めっき皮膜の
スパングルを小さくし、その光沢度を100以下とす
る、防眩性を付与したZn-Al 系合金めっき鋼板が提案
されている。[0006] For example, Japanese Patent Application Laid-Open No. 10-88310 discloses that a plating layer having a temperature equal to or higher than a solidification start temperature is sprayed with water or a mixture of water and a chemical solution to rapidly solidify the plating layer (hereinafter, referred to as a "solid").
This cooling method is also referred to as "water-water cooling"), and a Zn-Al-based alloy-plated steel sheet having an antiglare property has been proposed in which the spangle of the plating film is reduced and the gloss thereof is 100 or less.
【0007】また、特開平10−265931号公報に
は、Al を3.1〜5.5% 含有するZn-Al 系合金め
っき皮膜を備え、めっき層が溶融状態の時に水もしくは
薬液を噴霧することにより、めっき皮膜の表面粗度をR
aで1.5μm 以上として、めっき層を滑り難いものと
するために静止摩擦係数μを0.23以上としたZn-A
l 系合金めっき鋼板が提案されている。Japanese Patent Application Laid-Open No. Hei 10-265931 has a Zn-Al alloy plating film containing 3.1 to 5.5% of Al, and sprays water or a chemical solution when the plating layer is in a molten state. As a result, the surface roughness of the plating film is reduced to R
a is set to 1.5 μm or more, and the static friction coefficient μ is set to 0.23 or more to make the plating layer less slippery.
l-based alloy plated steel sheets have been proposed.
【0008】[0008]
【発明が解決しようとする課題】しかしながら、特開平
02−175852号公報に提案されているように亀甲
模様防止のためにめっき浴にMg を含有させてめっきす
ると、得られるめっき皮膜は硬質なものとなり、延性が
低下してめっき皮膜の加工性が著しく損なわれる。ま
た、特開平10−88310号公報や特開平10−26
5931号公報で提案されているように、めっき皮膜の
意匠性を改善するために溶融めっき層を急速冷却するこ
とによっても、めっき皮膜の加工性が損なわれる。特
に、溶融めっき層がMg を含有するものである場合に
は、ミニマムスパングルとするために気水冷却を施して
溶融めっき層を急冷凝固させると、急冷凝固とMg 含有
との相乗作用により、めっき皮膜の加工性はさらに低下
する。However, if the plating bath is made to contain Mg to prevent a turtle pattern as proposed in Japanese Patent Application Laid-Open No. 02-175852, the resulting plating film is hard. , And the ductility is reduced, and the workability of the plating film is significantly impaired. Also, JP-A-10-88310 and JP-A-10-26
As proposed in Japanese Patent No. 5931, the workability of the plating film is also impaired by rapidly cooling the hot-dip coating layer in order to improve the design of the plating film. In particular, when the hot-dip coating layer contains Mg, if the hot-dip coating layer is rapidly cooled and solidified by air-water cooling to form a minimum spangle, the rapid solidification and the Mg content cause a synergistic effect. The processability of the coating is further reduced.
【0009】このため、亀甲模様がなく、かつミニマム
スパングル模様の意匠性に優れためっき鋼板において
は、例えば厳しい曲げ加工を施された部分ではめっき皮
膜に亀裂が生じ、その部分から腐食が進行して加工部の
耐食性が損なわれ、平板部の耐食性が良好であるにもか
かわらず加工製品としての商品価値が早期に失われると
いう問題がある。For this reason, in a plated steel sheet which has no crack pattern and which has an excellent design of a minimum spangle pattern, for example, cracks occur in the plating film in a portion subjected to severe bending, and corrosion proceeds from that portion. Therefore, there is a problem that the corrosion resistance of the processed portion is impaired, and the commercial value of the processed product is quickly lost even though the corrosion resistance of the flat plate portion is good.
【0010】ミニマムスパングルを得る方法として、溶
融めっき後に調質圧延を施す方法もあるが、この方法で
は母材特性が低下するおそれがあるうえ、調質圧延によ
りめっき皮膜が損傷してめっき皮膜の加工性が損なわれ
ることがあるので十分な方法ではない。As a method of obtaining a minimum spangle, there is a method of performing temper rolling after hot-dip plating. However, in this method, the properties of the base material may be deteriorated, and the plated film may be damaged by the temper rolling and the plated film may be damaged. This is not a sufficient method because workability may be impaired.
【0011】特開平4−41657号公報には、めっき
皮膜の加工性を改善する手段として、Zn-Al 系合金め
っき鋼板のめっき表面にブラスト処理し、次いで低温短
時間の熱処理を施すめっき方法が提案されているが、こ
の方法は、インライン処理が可能であると言えども、新
たな設備投資が必要である。更に、表面品質を重視する
用途には不向きである。Japanese Patent Application Laid-Open No. 4-41657 discloses a plating method for improving the workability of a plating film by subjecting a plating surface of a Zn—Al-based alloy-coated steel sheet to a blast treatment and then performing a low-temperature short-time heat treatment. Although proposed, this method requires new capital investment, although inline processing is possible. Furthermore, it is unsuitable for applications that emphasize surface quality.
【0012】以上述べたように、めっき皮膜平滑化のた
めにMg を含有させ、スパングルを調整する気水冷却を
施した溶融Zn-Al 系合金めっき鋼板においては、得ら
れるめっき皮膜の加工性は必ずしも十分ではない。この
ため、厳しい加工を受けた部分で耐食性が好ましくない
場合があり、その解決が強く求められていた。As described above, in a hot-water-cooled hot-dip Zn-Al-based alloy plated steel sheet containing Mg for smoothing the plating film and adjusting the spangle, the workability of the plating film obtained is as follows: Not always enough. For this reason, corrosion resistance may be unfavorable in a part that has been subjected to severe processing, and a solution to this problem has been strongly demanded.
【0013】本発明の目的はこれらの問題点を解決し、
亀甲模様が無く表面が平滑で、スパングルが小さく意匠
性に優れ、しかもめっき皮膜の加工性が優れた溶融Zn-
Al系合金めっき鋼板およびその製造方法を提供するこ
とにある。The object of the present invention is to solve these problems,
Molten Zn- with smooth surface, no spangles, small spangles, excellent design, and excellent workability of plating film
An object of the present invention is to provide an Al-based alloy-plated steel sheet and a method for producing the same.
【0014】[0014]
【課題を解決するための手段】本発明者らは、Mg を含
有するZn-Al 系合金めっき皮膜の加工後の耐食性改善
には、めっき皮膜自体の加工性を向上させることが重要
であることに着目し、その条件に関して種々研究を重ね
た結果、以下に記す新たな知見を得た。Means for Solving the Problems In order to improve the corrosion resistance of a Zn-Al based alloy plating film containing Mg after processing, it is important to improve the workability of the plating film itself. As a result of repeated research on the conditions, the following new findings were obtained.
【0015】a.亀甲模様を防止するためにMg を含有
させ、かつ、ミニマムスパングルとするために、溶融Z
n めっき後に気水冷却を施して急速冷却して製造された
Zn-Al 系合金めっき皮膜は、気水冷却における冷却速
度の増加に伴って、加工時のめっき皮膜の亀裂発生頻度
と生じる亀裂の大きさ(亀裂幅)が増す。亀裂の発生位
置は、ラメラー状の共晶部か、その共晶部とZn 相との
境界である場合が多い。A. In order to contain Mg to prevent a turtle pattern and to form a minimum spangle, the molten Z
n The Zn-Al-based alloy plating film produced by rapid cooling by applying air-water cooling after plating, the frequency of cracking of the plating film during processing and the number of The size (crack width) increases. In many cases, the crack is generated at the lamellar eutectic part or at the boundary between the eutectic part and the Zn phase.
【0016】従来のMg を含有しないZn-Al 合金めっ
きの場合には、曲げ加工に際して共晶部が容易に変形し
て亀裂の発生を抑制していた。Mg を含有しためっき皮
膜では、共晶部の延性が著しく低下しているために、加
工に際して容易に亀裂が発生するものと推測された。In the case of the conventional Zn-Al alloy plating containing no Mg, the eutectic portion is easily deformed during bending to suppress the generation of cracks. It was presumed that in the plating film containing Mg, the ductility of the eutectic portion was remarkably reduced, so that cracks were easily generated during processing.
【0017】b.溶融めっき層が凝固する際の冷却速度
を高めたり、溶融めっき層にZn 粉末を吹き付けるいわ
ゆるハーティ処理などを施してスパングルの核発生を促
進させると、得られるめっき皮膜のスパングルが小さく
なると共に、Zn 結晶構造の(00・2)面(以下、「Zn(00
・2)面 」と記す)がめっき皮膜表面に平行に優先的に配
向した、Zn(00・2)面の配向性が高いめっき皮膜とな
る。B. If the cooling rate at the time of solidification of the hot-dip coating layer is increased, or so-called Hearty treatment for spraying Zn powder on the hot-dip coating layer to promote nucleation of spangles, the spangles of the resulting plating film are reduced and Zn The (00 · 2) plane of the crystal structure (hereinafter referred to as “Zn (00
・ 2) plane ”is preferentially oriented parallel to the plating film surface, and the Zn (00 · 2) plane has a high orientation.
【0018】Zn(00・2)面 の配向性が高いめっき皮膜
は、めっき皮膜内部で双晶すべり変形が生じにくいた
め、このようなめっき皮膜では加工性が乏しい。このこ
とは、めっき皮膜のZn(00・2)面の配向性を小さくする
ことにより、加工を受けた際の双晶スベリ変形を促進
し、めっき皮膜の変形能を増してめっき皮膜の加工性を
改善できることを意味している。A plating film having a high orientation of the Zn (00 · 2) plane is less likely to cause twin sliding deformation inside the plating film, and thus such plating film has poor workability. This means that by reducing the orientation of the Zn (00 ・ 2) plane of the plating film, twin sliding deformation during processing is promoted, and the deformability of the plating film is increased to improve the workability of the plating film. Can be improved.
【0019】c.めっき層が凝固する際に気水冷却など
を施してスパングルを小さく調整しためっき皮膜に、適
度な高温域で短時間保持する処理(以下、単に「後熱処
理」と記す)を施すことにより、得られるめっき皮膜の
配向性を容易にランダム化することができる。C. By subjecting the plating film, which has been subjected to air-water cooling and the like to a small spangle when the plating layer is solidified, to a small spangle, it is subjected to a process of holding it for a short time at a moderately high temperature range (hereinafter simply referred to as "post-heat treatment"). The orientation of the plating film to be obtained can be easily randomized.
【0020】すなわち、後熱処理をZn の再結晶温度以
上で施すことにより、再結晶を生じさせてめっき皮膜の
配向性をランダム化できる。また、後熱処理を施すこと
で、高温の溶融状態からの急冷によりZn に過飽和に固
溶したAl やMg が析出し、過飽和状態が解消され、め
っき皮膜に存在していた内部歪みが緩和されることも、
めっき皮膜の加工性向上に寄与するものと推測される。That is, by performing the post heat treatment at a temperature equal to or higher than the recrystallization temperature of Zn, recrystallization is caused and the orientation of the plating film can be randomized. Further, by performing post-heat treatment, Al and Mg which are dissolved in Zn in a supersaturated manner by Zn from rapid melting from a high temperature molten state are precipitated, the supersaturated state is eliminated, and the internal strain existing in the plating film is relaxed. Also,
It is presumed that it contributes to the improvement of the workability of the plating film.
【0021】本発明はこれらの知見を基にして完成され
たものであり、その要旨は下記(1)に記載の加工性に
優れた溶融Zn-Al 系合金めっき鋼板および(2)、
(3)に記載のその製造方法にある。The present invention has been completed on the basis of these findings, and the gist of the invention is as follows: (1) a hot-dip Zn-Al-based alloy-plated steel sheet having excellent workability;
(3) The manufacturing method described in (3).
【0022】(1)母材の少なくとも片面に溶融Zn-A
l 系合金めっき皮膜を備えた鋼板であって、そのめっき
皮膜は、化学組成が質量%でAl を3.5%以上、10
%以下、Mg を0.01%以上、0.50%以下含有
し、残部がZn および不可避的不純物からなり、不可避
的不純物としてのPb 、Sn 、Cd およびBi の含有量
が合計で0.020%以下、めっき皮膜に含有されるF
e 含有量が0.5g/m2以下、スパングルの平均直径が
2.0mm以下、かつ、めっき面に平行なZn (00・2)面の
配向性指数が3.5未満であることを特徴とする加工性
に優れた溶融Zn-Al 系合金めっき鋼板。(1) At least one surface of the base material is molten Zn-A
A steel sheet provided with an l-based alloy plating film, wherein the plating film has a chemical composition of 3.5%
% Or less and Mg of 0.01% or more and 0.50% or less, and the balance consists of Zn and unavoidable impurities. The total content of Pb, Sn, Cd and Bi as unavoidable impurities is 0.020. % Or less, F contained in the plating film
e The content is 0.5 g / m 2 or less, the average diameter of spangles is 2.0 mm or less, and the orientation index of Zn (00 · 2) plane parallel to the plating surface is less than 3.5. Hot-dip Zn-Al alloy coated steel sheet with excellent workability.
【0023】(2)母材を、質量%でAl を3.5%以
上、10%以下、Mg を0.01%以上、0.50%以
下含有し、残部がZnおよび不可避的不純物からなり、
不可避的不純物としてのPb、Sn、CdおよびBiの
含有量が合計で0.020%以下である溶融めっき浴に
浸漬し、引き上げてめっき付着量を調整した後、気水冷
却を施して10〜50℃/秒で冷却するか、ハーティ処
理を施して冷却し、次いで130〜350℃の温度領域
で10秒以上保持する後熱処理を施すことを特徴とする
加工性に優れた溶融Zn-Al 系合金めっき鋼板の製造方
法。(2) The base material contains 3.5% or more and 10% or less by mass of Al, 0.01% or more and 0.50% or less of Mg, and the balance consists of Zn and unavoidable impurities. ,
After being immersed in a hot-dip plating bath having a total content of Pb, Sn, Cd and Bi as unavoidable impurities of 0.020% or less, pulled up to adjust the plating adhesion amount, and then subjected to steam-water cooling, A molten Zn-Al system excellent in workability, characterized by cooling at a rate of 50 ° C./second or cooling by applying a hearty treatment and then performing a heat treatment after holding at a temperature range of 130 to 350 ° C. for 10 seconds or more. Manufacturing method of alloy plated steel sheet.
【0024】[0024]
【発明の実施の形態】本発明の実施の形態を詳細に述べ
る。
めっき皮膜の化学組成;
Al :めっき皮膜のAl 、Mg などの合金元素含有量
は、めっき浴における含有量とほぼ同一になる。Zn-A
l 系めっき皮膜においてAl はめっき皮膜の耐食性を向
上させる作用がある。この効果を確保するために、Al
を3.5%以上含有させる。望ましくは4.0%以上で
ある。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described in detail. Chemical composition of plating film: Al: The content of alloying elements such as Al and Mg in the plating film is almost the same as the content in the plating bath. Zn-A
In the l-based plating film, Al has an effect of improving the corrosion resistance of the plating film. To ensure this effect, Al
Of 3.5% or more. Desirably, it is 4.0% or more.
【0025】Al を10%を超えて含有させるとめっき
浴の融点が上昇し、Fe-Al 合金層が発達してめっき皮
膜の加工性が損なわれる。例えば曲げ加工などにおいて
もめっき皮膜に亀裂が生じやすく、曲げ部の耐食性が劣
化するなどの問題が生じる。合金層の発達を抑制するた
めにSi 等を含有させる方法もあるが、この方法はめっ
き浴管理が複雑になるなどの問題がある。これらの不都
合を避けるためにAl含有量は10%以下とする。望ま
しくは7%以下である。If Al is contained in excess of 10%, the melting point of the plating bath rises, the Fe-Al alloy layer develops, and the workability of the plating film is impaired. For example, cracks easily occur in the plating film even in bending and the like, and problems such as deterioration in corrosion resistance of the bent portion occur. There is a method of adding Si or the like to suppress the development of the alloy layer, but this method has a problem that the management of the plating bath becomes complicated. To avoid these disadvantages, the Al content is set to 10% or less. Desirably, it is 7% or less.
【0026】Mg :Mg にはめっき層のZn-Al 共晶組
織のAl に富む相を球状化すると共に、β-Zn相の体積
率を増す作用があり、これにより、めっき皮膜の亀甲模
様の発生が低減するという効果が得られる。この効果を
得るためにMg を0.01%以上含有させる。望ましく
は0.05%以上である。他方Mg を過剰に含有させる
とめっき皮膜が硬くなり加工性が損なわれる。Mg 含有
量が0.50%を超えると、後述するめっき皮膜の配向
性を低く制御しても加工性改善効果が十分ではなくなる
ので、Mg 含有量は0.50%以下とする。望ましくは
0.30%以下である。Mg: Mg has the effect of spheroidizing the Al-rich phase of the Zn-Al eutectic structure of the plating layer and increasing the volume fraction of the β-Zn phase. The effect that generation is reduced is obtained. To obtain this effect, Mg is contained in an amount of 0.01% or more. Desirably, it is 0.05% or more. On the other hand, if Mg is excessively contained, the plating film becomes hard and workability is impaired. If the Mg content exceeds 0.50%, the workability improvement effect will not be sufficient even if the orientation of the plating film described later is controlled to be low, so the Mg content is set to 0.50% or less. Desirably, it is 0.30% or less.
【0027】Pb 、Sn 、Cd およびBi :これらの元
素がめっき浴に含有されていると、めっき後の冷却時に
気水冷却などの急速冷却処理を施した際に、結晶粒界に
偏析し、めっき鋼板として使用時に粒界腐食が進行し、
めっき皮膜の耐経時剥離性を損なう場合がある。これを
防止するために、これら4元素の含有量は、その合計で
0.020%以下とする。望ましくは0.010%以下
である。なおこれらの元素の低減は、めっき浴を調整す
る際の溶解材からの混入を防止することでおこなえばよ
い。Pb, Sn, Cd and Bi: When these elements are contained in the plating bath, they are segregated at crystal grain boundaries when subjected to rapid cooling such as steam-water cooling during cooling after plating. Intergranular corrosion progresses when used as a plated steel sheet,
In some cases, the peeling resistance of the plating film over time is impaired. To prevent this, the content of these four elements is set to 0.020% or less in total. Desirably, it is 0.010% or less. The reduction of these elements may be performed by preventing the mixing from the dissolving material when adjusting the plating bath.
【0028】Fe :めっき皮膜のFe 含有量は、鋼板/
めっき界面に形成される合金層の成長に伴って増加し、
合金層は、めっき浴温度、母材のめっき浴への浸漬温度
などを高くすると成長しやすい。Fe 含有量がめっき面
の面積当たりで0.5g/m2を超えて増加すると加工性が
著しく低下するため、めっき皮膜のFe 含有量は0.5
g/m2以下とする。望ましくは0.2g/m2以下である。Fe: The Fe content of the plating film is as follows:
Increases with the growth of the alloy layer formed at the plating interface,
The alloy layer easily grows when the plating bath temperature, the immersion temperature of the base material in the plating bath, and the like are increased. When the Fe content increases beyond 0.5 g / m 2 per area of the plated surface, the workability is significantly reduced.
g / m 2 or less. Desirably, it is 0.2 g / m 2 or less.
【0029】残部はZn および不可避的不純物である。
なお、不可避不純物としてNi 、Cr 、Mo 、W、Si
、B、Be などの元素がそれぞれ0.02%以下の範
囲でめっき皮膜に含有されても本発明の効果を損なうこ
とがない。従って上記範囲でこれらの元素が含有されて
いても本発明の所望の効果を得るのに何ら問題はない。The balance is Zn and unavoidable impurities.
Note that Ni, Cr, Mo, W, Si are inevitable impurities.
, B, Be and the like are contained in the plating film in the range of 0.02% or less, respectively, without impairing the effects of the present invention. Therefore, even if these elements are contained in the above range, there is no problem in obtaining the desired effect of the present invention.
【0030】スパングル径:スパングル径が、その平均
直径で、2.0mmを超えると、隣接するスパングル間の
光沢が異なり、見る角度によっては鋼板間で色調が大き
く異なって視認されるなど、意匠性を損なう場合があ
る。これを防止するためにスパングル径(大きさ)は、
その平均直径で、2.0mm以下に限定する。意匠性をよ
り重視する場合には1.5mm以下が望ましい。この平均
直径は光学顕微鏡による観察で容易に測定できる。Spangle diameter: When the average diameter of the spangle exceeds 2.0 mm, the luster between adjacent spangles differs, and depending on the viewing angle, the color tone is greatly different between the steel plates and is visually recognized. May be impaired. To prevent this, the spangle diameter (size)
The average diameter is limited to 2.0 mm or less. When more emphasis is placed on the design, it is desirable to be 1.5 mm or less. This average diameter can be easily measured by observation with an optical microscope.
【0031】Zn(00・2) 面の配向性指数:Zn(00・2)面
の配向性を小さくすることにより、めっき皮膜内での双
晶すべり変形が生じやすくなり、めっき皮膜の加工性を
向上させることができる。[0031] Orientation index of Zn (00 · 2) plane: By reducing the orientation of Zn (00 · 2) plane, twin sliding deformation easily occurs in the plating film, and the workability of the plating film is improved. Can be improved.
【0032】溶融状態のZn めっき皮層を冷却した場
合、冷却速度の増加に伴ってめっき面に平行なZn(00・
2) 面の集積度が増す。この現象はめっき浴がAl を含
有するものであっても、溶融めっき層にZn 粉を吹き付
けるいわゆるハーティ処理などを施す場合においても同
様である。When the Zn plating skin layer in the molten state is cooled, Zn (00 ·
2) The degree of surface integration increases. This phenomenon is the same even when the plating bath contains Al or when a so-called Hearty treatment or the like for spraying Zn powder on the hot-dip coating layer is performed.
【0033】Zn(00・2) 面の配向性指数が3.5以上に
なると、めっき皮膜に分散したZn相の変形能が乏し
く、曲げ加工部のクッラクが大きくなり、曲げ加工部の
耐食性が著しく低下する。このため、本発明のめっき鋼
板は、Zn(00・2) 面の配向性の強さを表す指数(配向性
指数:Ia )が3.5未満のものとする。望ましくは
2.5以下である。When the orientation index of the Zn (00 · 2) plane is 3.5 or more, the deformability of the Zn phase dispersed in the plating film is poor, the crack in the bent portion becomes large, and the corrosion resistance of the bent portion becomes poor. It decreases significantly. For this reason, the plated steel sheet of the present invention has an index (orientation index: Ia ) representing the strength of the orientation of the Zn (00 · 2) plane of less than 3.5. Desirably, it is 2.5 or less.
【0034】配向性指数(Ia )は以下の方法で算出す
る。めっき皮膜表面の(hk・l)面のX線回折強度をCo 管
球を用い加速電圧30kv、電流100mAの条件で測
定し、その結果から下記式により算出した値をIa とす
る。The orientation index (I a ) is calculated by the following method. The X-ray diffraction intensity of the (hk · l) plane of the plating film surface was measured using a Co bulb under the conditions of an acceleration voltage of 30 kv and a current of 100 mA.
【0035】[数1]ここで、I(hk・l):X線回折にお
ける(hk・l) 面の積分強度、
IF(hk・l):X線回折における(hk・l) 面の積分強度比
率、
IFR(hk・l):ASTMカード記載の(hk・l) 面のX線回
折における強度比率。[0035] [Equation 1] where, I (hk · l): integrated intensity of the X-ray diffraction (hk · l) plane, I F (hk · l) : in the X-ray diffraction (hk · l) surface of Integral intensity ratio, I FR (hk · l) : intensity ratio in X-ray diffraction of (hk · l) plane described in ASTM card.
【0036】上記以外は任意であり、上記条件を満足す
る溶融めっき鋼板をそのまま使用してもよいし、白錆防
止などの目的でめっき皮膜の上に、防錆油、潤滑防錆
油、クロメート皮膜、樹脂塗膜、クロメート/樹脂複合
塗膜など、公知の後処理をめっき皮膜に施しても構わな
い。Other than the above, it is optional. A hot-dip coated steel sheet satisfying the above conditions may be used as it is, or a rust-preventive oil, a lubricating rust-preventive oil, a chromate Known post-treatments such as a coating, a resin coating, and a chromate / resin composite coating may be applied to the plating film.
【0037】本発明の鋼板の製造方法:本発明の加工性
に優れた溶融Zn-Al 系合金めっき鋼板の好適な製造方
法の例を以下に示す。ただし、以下に述べる方法は例で
あって、本発明に係るめっき鋼板の製造方法がこれに限
定されるものではない。Manufacturing method of steel sheet of the present invention: An example of a preferable manufacturing method of a hot-dip Zn-Al-based alloy-plated steel sheet of the present invention having excellent workability is shown below. However, the method described below is an example, and the method for producing a plated steel sheet according to the present invention is not limited thereto.
【0038】母材は、熱間圧延板、冷間圧延板のいずれ
を用いてもよい。冷間圧延板を母材に用いる場合には、
焼鈍していないものを用いるのが経済的で望ましいが、
焼鈍済みのものでも構わない。As the base material, either a hot rolled plate or a cold rolled plate may be used. When using a cold rolled sheet as the base material,
It is economical and desirable to use one that has not been annealed,
Annealed ones may be used.
【0039】めっきの方法は公知の方法でよい。まず、
母材の表面を溶融めっきに適する状態に前処理を行な
う。前処理法はアルカリ水溶液等で洗浄したり、ナイロ
ンブラシ等で表面を研削する等の公知の方法が適用でき
る。A known plating method may be used. First,
The pretreatment is performed so that the surface of the base material is suitable for hot-dip plating. As the pretreatment method, a known method such as washing with an aqueous alkali solution or grinding the surface with a nylon brush or the like can be applied.
【0040】引き続き母材を還元性雰囲気中で600℃
以上、あるいは再結晶温度以上に加熱して所要の時間保
持した後、めっき浴温近傍まで冷却し、溶融めっき浴に
浸漬する。母材の加熱雰囲気も、例えば水素を5〜30
体積%含有し、残部が窒素からなり、露点が―60℃以
上、―10℃以下、などの通常採用されている還元性雰
囲気でよい。Subsequently, the base material was heated at 600 ° C. in a reducing atmosphere.
After heating for the above-mentioned or above the recrystallization temperature and holding for a required time, it is cooled to near the plating bath temperature and immersed in a hot-dip plating bath. The heating atmosphere of the base material is, for example, 5-30 hydrogen.
The reducing atmosphere may be a commonly used reducing atmosphere, such as a volume% content, the balance being nitrogen, and a dew point of −60 ° C. or more and −10 ° C. or less.
【0041】めっき皮膜のAl 、Mg などの合金元素含
有量は、めっき浴における含有量とほぼ同一になる。従
って、めっき浴の化学組成は、所望の合金組成と同一と
すればよい。めっき浴の温度は、めっき皮膜組成の合金
の融点よりも30〜60℃高めるのが好ましい。60℃
を超えて高めると、めっき浴に浸漬したときの合金層の
発達が著しくなるので好ましくない。The content of alloying elements such as Al and Mg in the plating film is almost the same as the content in the plating bath. Therefore, the chemical composition of the plating bath may be the same as the desired alloy composition. The temperature of the plating bath is preferably higher by 30 to 60 ° C. than the melting point of the alloy of the plating film composition. 60 ° C
If it is higher than, the development of the alloy layer when immersed in the plating bath becomes remarkable, which is not preferable.
【0042】母材をめっき浴に浸漬し、気体絞り法など
公知の方法でめっき付着量を所定の量に調整する。めっ
き皮膜の付着量は、本発明では特に規定するものではな
いが、適正な操業効率を確保するために、片面当たり4
0〜250g/m2の範囲が好適である。The base material is immersed in a plating bath, and the amount of plating applied is adjusted to a predetermined amount by a known method such as a gas drawing method. The adhesion amount of the plating film is not particularly specified in the present invention, but in order to secure an appropriate operation efficiency, it is required to be 4 per side.
A range from 0 to 250 g / m 2 is preferred.
【0043】次いで、水滴、または、水滴と高圧空気、
さらにはこれらにリン酸アンモニゥムなどを混合してな
るミストを溶融めっき層に噴射する気水冷却を施してめ
っき層を10℃/秒以上の冷却速度で急速冷却するか、
Zn 粉末を吹き付けるいわゆるハーティ処理などを施し
て冷却する。これにより、スパングル径を小さくし、鋼
板間でばらつきのない優れた意匠性を有するめっき鋼板
とすることができる。Next, water droplets, or water droplets and high-pressure air,
Further, a mist obtained by mixing ammonium phosphate or the like with these is subjected to steam-water cooling to spray the hot-dip coating layer to rapidly cool the coating layer at a cooling rate of 10 ° C./second or more.
Cooling is performed by applying a so-called Hearty process of spraying Zn powder. This makes it possible to reduce the spangle diameter and provide a plated steel sheet having excellent design properties that does not vary between steel sheets.
【0044】気水冷却では、冷却速度が50℃/秒を超
えるとスパングル径を小さくする作用が飽和するので、
冷却速度は50℃/秒以下とするのがよい。付着量を調
整した後、少なくともめっき層の凝固が完了するまでの
間は上記急速冷却を施すのがよい。In the air-water cooling, when the cooling rate exceeds 50 ° C./sec, the effect of reducing the spangle diameter is saturated.
The cooling rate is preferably 50 ° C./second or less. After adjusting the amount of adhesion, the above-mentioned rapid cooling is preferably performed at least until solidification of the plating layer is completed.
【0045】めっき皮膜が凝固した後、130℃以上、
350℃以下の温度領域で10秒以上滞在させる後熱処
理を施す。後熱処理温度が130℃より低い場合にはZ
n (00・2)面の配向性を3.5未満にするのが困難であ
る。効率よくZn(00・2)面配向性を低減するには、後熱
処理温度を150℃以上とするのが望ましい。After the plating film solidifies, the temperature is 130 ° C. or more.
A post-heat treatment is performed in a temperature region of 350 ° C. or less to stay for 10 seconds or more. If the post heat treatment temperature is lower than 130 ° C, Z
It is difficult to make the orientation of the n (00 · 2) plane less than 3.5. In order to efficiently reduce the Zn (00 · 2) plane orientation, it is desirable to set the post heat treatment temperature to 150 ° C. or higher.
【0046】後熱処理温度が350℃を超えると、Zn
に再びAl やMg が固溶してめっき皮膜が硬くなるので
よくない。また、Zn が再溶融するような高温域(例え
ば400℃)に加熱するとスパングルが開華して意匠性
も低下する。好ましくは300℃以下である。When the post heat treatment temperature exceeds 350 ° C., Zn
Al and Mg again form a solid solution and the plating film becomes hard, which is not good. Further, when the material is heated to a high temperature region (for example, 400 ° C.) where Zn is re-melted, spangles are sublimated and the design property is deteriorated. Preferably it is 300 ° C. or lower.
【0047】上記温度領域での滞在時間が10秒に満た
ない場合には、配向性指数が十分には低減せず、皮膜の
加工性が改善されない。このため上記温度領域での滞在
時間は10秒以上とする。この滞在時間は、必ずしも均
一温度で保持する必要はなく、上記温度領域での滞在時
間が10秒以上あればよい。更に好ましくは20秒以上
である。保持時間は過度に長くしてもZn(00・2)面配向
性低減に対する効果が飽和するうえ、生産性を阻害する
ことがあるので、長くても180秒以下とするのがよ
い。If the staying time in the above temperature range is less than 10 seconds, the orientation index is not sufficiently reduced, and the workability of the film is not improved. For this reason, the staying time in the above temperature range is set to 10 seconds or more. The staying time does not necessarily need to be maintained at a uniform temperature, but may be at least 10 seconds in the temperature range. More preferably, it is 20 seconds or more. If the holding time is excessively long, the effect of reducing the Zn (00 · 2) plane orientation is saturated and the productivity may be impaired. Therefore, the holding time is preferably 180 seconds or less at the longest.
【0048】後熱処理を施すタイミングは、溶融めっき
し、付着量を調整した後の冷却途中でもよいし、付着量
を調整し、一旦130℃以下まで冷却した後に、後熱処
理温度領域に加熱して施しても構わない。The timing of the post-heat treatment may be during the cooling after the hot-dip plating and the adjustment of the adhesion amount, or may be performed after adjusting the adhesion amount and once cooling to 130 ° C. or lower, and then heating to the post-heat treatment temperature region. You may give it.
【0049】上記溶融めっき鋼板に、防錆油、潤滑防錆
油、クロメート、樹脂塗膜、クロメート/樹脂塗膜等、
を施す場合には、公知の方法によればよい。The above hot-dip coated steel sheet is coated with a rust-preventive oil, a lubricating rust-preventive oil, a chromate, a resin coating, a chromate / resin coating, etc.
Is applied according to a known method.
【0050】[0050]
【実施例】C:0.05%、Mn :0.28%を含有し
残部が実質的にFe からなる厚さが0.70mmの未焼鈍
の低炭素冷延鋼板をめっき母材とした。この母材を75
℃のNa OH溶液で脱脂し、洗浄して、水素を20体積
%含有し、残部が窒素からなり、露点が―40℃である
雰囲気中で800℃に加熱し、60秒間保持して再結晶
焼鈍を施した後、めっき浴温度近傍まで冷却し、溶融め
っき浴に浸漬した。EXAMPLE An unannealed low-carbon cold-rolled steel sheet containing 0.05% of C and 0.28% of Mn and having a balance of substantially Fe and a thickness of 0.70 mm was used as a plating base material. 75 of this base material
Degreased with NaOH solution at ℃, washed and heated to 800 ℃ in an atmosphere containing 20% by volume of hydrogen, the balance consisting of nitrogen and dew point of -40 ℃, holding for 60 seconds to recrystallize After annealing, it was cooled to near the plating bath temperature and immersed in a hot-dip plating bath.
【0051】めっき浴の化学組成は、Al :3.0〜1
2%、Mg :0〜0.8%、残部はFe を飽和まで含有
したZn からなるものとし、その温度は融点+40℃と
した。母材を溶融めっき浴に浸漬し、引き上げた後、気
体絞り法によりめっき付着量を150g/m2(片面当た
り)に調整した。めっき後は徐冷するか、含有される水
分量を種々変化させた気水冷却により冷却し、得られる
めっき皮膜のスパングル径を種々の大きさに調整した。The chemical composition of the plating bath is as follows: Al: 3.0 to 1
2%, Mg: 0 to 0.8%, the balance being Zn containing Fe to saturation, and the temperature was set to the melting point + 40 ° C. After the base material was immersed in a hot-dip plating bath and pulled up, the coating weight was adjusted to 150 g / m 2 (per one side) by a gas drawing method. After plating, the film was cooled slowly or by air-water cooling in which the amount of water contained was variously changed, and the spangle diameter of the resulting plating film was adjusted to various sizes.
【0052】得られためっき鋼板の諸性能を以下の方法
で評価した。
スパングルの平均直径:20個のスパングルを無作為に
抽出し、最大径と最小径の平均値を測定し、20個の測
定値の平均を当該めっき鋼板の平均直径とした。Various properties of the obtained plated steel sheet were evaluated by the following methods. Average diameter of spangle: Twenty spangles were randomly extracted, the average value of the maximum diameter and the minimum diameter was measured, and the average of the 20 measured values was defined as the average diameter of the plated steel sheet.
【0053】Zn (00・2)面の配向性指数:X線回折用の
試料として、めっき鋼板の隣接した部位から25mm角の
試料片を6枚採取し、市販の電子顕微鏡を用いてCo管
球により加速電圧30kv、電流100mAの条件でこ
れらの試料片のX線回折積分強度を測定し、6個の平均
値を当該めっき鋼板の代表値Ia とした。Orientation index of Zn (00 · 2) plane: As a sample for X-ray diffraction, six 25 mm square sample pieces were sampled from an adjacent portion of a plated steel sheet, and a Co tube was sampled using a commercially available electron microscope. The X-ray diffraction integrated intensities of these specimens were measured using a sphere under the conditions of an acceleration voltage of 30 kv and a current of 100 mA, and the average value of the six specimens was taken as a representative value Ia of the plated steel sheet.
【0054】めっき皮膜の曲げ加工性:試験片に内側曲
げ直径を0.7mm(板厚相当)とする180°曲げ加工
を施し、曲げ部外側のめっき皮膜の亀裂発生状況を光学
顕微鏡を用いて観察し、亀裂発生状況により曲げ加工性
を下記の4段階で評価し、◎および○を良好とした。
◎:亀裂が全く認められない。
○:小さい亀裂が一部に認められる。
△:小さい亀裂が全面に認められる。
×:大小の亀裂が混在し、全面に認められる。Bending workability of plating film: The test piece was subjected to 180 ° bending processing so that the inside bending diameter was 0.7 mm (equivalent to the plate thickness), and the occurrence of cracks in the plating film outside the bent portion was measured using an optical microscope. Observation was made and the bending workability was evaluated according to the following four grades according to the state of occurrence of cracks. A: No crack is observed. :: Small cracks are partially observed. Δ: Small cracks are observed on the entire surface. X: Large and small cracks are mixed and observed on the entire surface.
【0055】平板部と加工部の耐食性:長さが150m
m、幅が70mmの試験片の端面をテープでシールした平
板部用試験片と、上記試験片に内側曲げ直径が1.4mm
である曲げ加工をおこなった加工部用試験片とを準備
し、これらに以下のサイクル腐食試験を施し、平板部ま
たは曲げ加工部に赤錆が発生するまでの日数を求めた。
腐食サイクルは、塩水噴霧(35℃×6時間)→乾燥
(60℃×12時間)→湿潤(50℃×6時間)を1サ
イクル(1日)とした。耐食性は、平板部については2
5日以上、加工部については10日以上、赤錆が発生し
ない場合を良好とした。Corrosion resistance of the flat part and the processed part: 150 m long
m, a test piece for a flat plate part whose end face is sealed with a tape having a width of 70 mm, and an inner bending diameter of 1.4 mm for the test piece.
Was prepared and subjected to the following cyclic corrosion test to determine the number of days until red rust occurs on the flat plate portion or the bent portion.
The corrosion cycle was one cycle (one day) of salt spray (35 ° C. × 6 hours) → drying (60 ° C. × 12 hours) → wetting (50 ° C. × 6 hours). The corrosion resistance is 2 for the flat part.
The case where red rust did not occur for 5 days or more and for the processed portion for 10 days or more was evaluated as good.
【0056】耐経時剥離性:長さが100mm、幅が25
mmの試験片に、80℃、相対湿度95%の環境下で24
0時間保持する腐食試験を施した後、内側曲げ直径が
1.4mmである曲げ加工を施し、曲げ部に粘着テープを
貼り付けて引き剥がし、粘着テープによるめっき皮膜の
剥離状況を目視観察し、その結果を下記基準で評価し
た。
◎:全く剥離が認められない、
○:エッジ部にわずかに剥離が認められるが合格、
×:曲げ部幅方向線状に剥離が認められ不合格、
意匠性:各めっき鋼板から大きさが70mm×70mmの試
験片を5枚ずつ採取し、これらの試験片のめっき表面の
光沢度を、JIS−Z8741に記載されている20度
鏡面光沢度測定方法に従って、市販の光沢度計により、
鏡面光沢度を測定し、5枚の測定値の平均値が20以
上、40以下の場合を良好(○)、40を超えて60以
下の場合を不良(△)、60を超える場合を極めて不良
(×)、として意匠性を評価した。Temporal peeling resistance: length 100 mm, width 25
24 mm at 80 ° C and 95% relative humidity.
After a corrosion test of holding for 0 hours, a bending process with an inner bending diameter of 1.4 mm is performed, an adhesive tape is applied to the bent portion and peeled off, and a visual observation of the peeling state of the plating film by the adhesive tape is performed. The results were evaluated according to the following criteria. :: No peeling was observed at all. ○: Slight peeling was observed at the edge, but passed. ×: Linear peeling was observed in the width direction of the bent portion and rejected. Design: 70 mm in size from each plated steel sheet. Five test pieces of × 70 mm were sampled, and the gloss of the plating surface of these test pieces was measured using a commercially available gloss meter according to the 20-degree specular gloss measurement method described in JIS-Z8741.
The specular gloss was measured. The average value of the measured values of the five samples was 20 or more and 40 or less, good (○), the case of more than 40 and 60 or less was bad (△), and the case of more than 60 was extremely bad. (X), the designability was evaluated.
【0057】表1にめっき後の冷却条件、得られためっ
き鋼板のめっき皮膜の化学組成、Zn(00・2) 面の配向性
指数、めっき皮膜の性能評価結果などを示す。Table 1 shows the cooling conditions after plating, the chemical composition of the plating film of the resulting plated steel sheet, the orientation index of the Zn (00 · 2) plane, the performance evaluation results of the plating film, and the like.
【0058】[0058]
【表1】
表1に示すように、本発明の規定する条件を満足するめ
っき鋼板は、めっき皮膜の曲げ加工性が良好で、スパン
グル径が小さく意匠性に優れ、耐食性、耐経時剥離性も
良好であった。(Pb +Sn +Bi +Cd )の合計含有
量が0.090%以下のものは経時剥離性が特に良好で
あった。また、後熱処理を十分に施した試験番号24で
はZn (00・2)面の配向性指数が特に低くなり、加工部耐
食性が優れていた。[Table 1] As shown in Table 1, the plated steel sheet satisfying the conditions specified by the present invention had good bending workability of the plating film, a small spangle diameter, excellent design, good corrosion resistance, and good anti-peeling property over time. . Those having a total content of (Pb + Sn + Bi + Cd) of 0.090% or less had particularly good peeling properties over time. In Test No. 24 where the post-heat treatment was sufficiently performed, the orientation index of the Zn (00 · 2) plane was particularly low, and the corrosion resistance of the processed portion was excellent.
【0059】これに対し、めっき皮膜のAl 含有量が少
なかった試験番号1では平板部の耐食性がよくなかっ
た。Al 含有量が高すぎた試験番号6、Mg 含有量が高
すぎた試験番号11、Fe 含有量が高すぎた試験番号1
6、後熱処理条件が好ましくなくIa が高くなった試験
番号19、20は、いずれもめっき皮膜の曲げ加工性が
よくなかった。(Pb +Sn +Bi +Cd )の合計含有
量が多かった試験番号15、26では耐経時剥離性がよ
くなかった。Mg 含有量が少なすぎた試験番号7、めっ
き後の冷却条件が好ましい条件でなかった試験番号1
7、18、26、後熱処理温度が高すぎたためにスパン
グルが開華した試験番号25は、いずれもスパングルが
大きすぎて意匠性がよくなかった。試験番号15と26
のスパングルが大きかったのはPb などの含有量が高す
ぎたことも影響している。On the other hand, in Test No. 1 in which the Al content of the plating film was small, the corrosion resistance of the flat plate portion was not good. Test No. 6 with too high Al content, Test No. 11 with too high Mg content, Test No. 1 with too high Fe content
6. In Test Nos. 19 and 20, in which the post-heat treatment conditions were unfavorable and Ia increased, the bending workability of the plating film was not good. In Test Nos. 15 and 26 in which the total content of (Pb + Sn + Bi + Cd) was large, the peeling resistance with time was not good. Test No. 7 in which Mg content was too low, Test No. 1 in which cooling conditions after plating were not favorable conditions
7, 18, 26, Test No. 25 in which spangles sublimated due to too high post-heating temperature, the spangles were too large and the design was poor. Test numbers 15 and 26
The reason why the spangle was large was that the content of Pb and the like was too high.
【0060】[0060]
【発明の効果】本発明の溶融Zn ―Al 系合金めっき鋼
板は、亀甲模様が無く表面が平滑で、スパングルが小さ
く意匠性に優れ、しかも、めっき皮膜の加工性が優れて
いるので、平板部だけではなく、加工部においても優れ
た耐食性を有している。従って屋根・壁材等の建材製
品、ガードレール、配線配管、あるいは防音壁などの素
材として有用である。また、この鋼板は特殊な設備を用
いることなく、効率よく製造することができるので経済
性に優れる。The hot-dip Zn—Al-based alloy-coated steel sheet of the present invention has a flat surface because it has no crack pattern, has a smooth surface, has small spangles, and has excellent design properties, and has excellent workability of the plating film. In addition, it has excellent corrosion resistance in the processed part. Therefore, it is useful as a building material product such as a roof or wall material, a guard rail, a wiring pipe, or a soundproof wall. Further, since this steel sheet can be manufactured efficiently without using special equipment, it is excellent in economical efficiency.
フロントページの続き (56)参考文献 特開 平2−175852(JP,A) 特開 昭62−182260(JP,A) 特開 昭62−27558(JP,A) 特開 昭50−46529(JP,A) 特開 平8−296014(JP,A) 特開2000−96262(JP,A) 特開 平9−228017(JP,A) 特開 昭57−67153(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23C 2/00 - 2/40 Continuation of the front page (56) References JP-A-2-175852 (JP, A) JP-A-62-182260 (JP, A) JP-A-62-27558 (JP, A) JP-A-50-46529 (JP, A) JP-A-8-296014 (JP, A) JP-A-2000-96262 (JP, A) JP-A-9-228017 (JP, A) JP-A-57-67153 (JP, A) (58) Survey Field (Int.Cl. 7 , DB name) C23C 2/00-2/40
Claims (2)
合金めっき皮膜を備えた鋼板であって、そのめっき皮膜
は、化学組成が質量%でAl を3.5%以上、10%以
下、Mg を0.01%以上、0.50%以下含有し、残
部がZn および不可避的不純物からなり、不可避的不純
物としてのPb 、Sn 、Cd およびBi の含有量が合計
で0.020%以下、めっき皮膜に含有されるFe 含有
量が0.5g/m2以下、スパングルの平均直径が2.0mm
以下、かつ、めっき面に平行なZn (00・2)面の配向性指
数が3.5未満であることを特徴とする加工性に優れた
溶融Zn-Al 系合金めっき鋼板。1. A steel sheet provided with a molten Zn—Al-based alloy plating film on at least one surface of a base material, wherein the plating film has a chemical composition of 3.5% or more and 10% or less of Al in mass%. Mg of 0.01% or more and 0.50% or less, the balance consisting of Zn and unavoidable impurities, and the total content of Pb, Sn, Cd and Bi as unavoidable impurities is 0.020% or less; Fe content contained in the plating film 0.5 g / m 2 or less, 2.0 mm average diameter spangle
A hot-dip Zn-Al-based alloy plated steel sheet excellent in workability, characterized in that an orientation index of a Zn (00 · 2) plane parallel to a plating surface is less than 3.5.
10%以下、Mg を0.01%以上、0.50%以下含
有し、残部がZnおよび不可避的不純物からなり、不可
避的不純物としてのPb、Sn、CdおよびBiの含有
量が合計で0.020%以下である溶融めっき浴に浸漬
し、引き上げてめっき付着量を調整した後、気水冷却を
施して10〜50℃/秒の冷却速度で冷却するか、ハー
ティ処理を施して冷却し、次いで130〜350℃の温
度領域で10秒以上保持する後熱処理を施すことを特徴
とする加工性に優れた溶融Zn-Al 系合金めっき鋼板の
製造方法。2. The base material has a content of at least 3.5% by mass of Al,
It contains not more than 10% and not more than 0.01% and not more than 0.50% of Mg, and the balance consists of Zn and unavoidable impurities, and the total content of Pb, Sn, Cd and Bi as unavoidable impurities is 0.1%. Immersed in a hot-dip plating bath of 020% or less and pulled up to adjust the amount of plating applied, and then cooled by air-water cooling at a cooling rate of 10 to 50 ° C./sec, or cooled by applying a hearty treatment, A method for producing a hot-dip Zn-Al-based alloy-plated steel sheet having excellent workability, which is followed by performing a post-heating treatment at a temperature of 130 to 350 ° C. for 10 seconds or more.
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JP2001008920A JP3465688B2 (en) | 2001-01-17 | 2001-01-17 | Hot-dip Zn-Al-based alloy-coated steel sheet excellent in workability and method for producing the same |
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JP4934946B2 (en) * | 2003-03-28 | 2012-05-23 | Jfeスチール株式会社 | Method for producing hot-dip galvanized steel sheet for automobiles with excellent spot weldability and slidability during press working |
JP4919747B2 (en) * | 2006-09-15 | 2012-04-18 | 日新製鋼株式会社 | Manufacturing method of hot-dip galvanized steel sheet with suppressed spangle pattern |
JP5253090B2 (en) * | 2008-10-28 | 2013-07-31 | 日新製鋼株式会社 | Method for producing Mg, Al-containing hot-dip Zn-plated steel sheet |
WO2010082678A1 (en) * | 2009-01-16 | 2010-07-22 | 新日本製鐵株式会社 | HOT-DIP Zn-Al-Mg-Si-Cr ALLOY COATED STEEL MATERIAL WITH EXCELLENT CORROSION RESISTANCE |
KR101406513B1 (en) | 2011-11-15 | 2014-06-13 | 주식회사 포스코 | Method for manufacturing coated steel shhet having excellent surface appearance |
WO2015052546A1 (en) * | 2013-10-09 | 2015-04-16 | ArcelorMittal Investigación y Desarrollo, S.L. | Sheet metal having a znaimg coating and improved flexibility and corresponding production method |
WO2023132240A1 (en) | 2022-01-06 | 2023-07-13 | 日本製鉄株式会社 | Plated steel sheet |
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