JP3287351B2 - Hot-dip Zn-Al-based alloy plated steel sheet excellent in workability and method for producing the same - Google Patents

Hot-dip Zn-Al-based alloy plated steel sheet excellent in workability and method for producing the same

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Publication number
JP3287351B2
JP3287351B2 JP2000072666A JP2000072666A JP3287351B2 JP 3287351 B2 JP3287351 B2 JP 3287351B2 JP 2000072666 A JP2000072666 A JP 2000072666A JP 2000072666 A JP2000072666 A JP 2000072666A JP 3287351 B2 JP3287351 B2 JP 3287351B2
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Japan
Prior art keywords
steel sheet
plating
hot
temperature
dip
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JP2001262305A (en
Inventor
保 土岐
雅充 松本
浩史 竹林
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は自動車、家電、建材
等の素材として好適な、加工性に優れた溶融Zn−Al
系合金めっき鋼板およびその製造方法に関する。さらに
詳しくは、耐割れ性、密着性および意匠性にすぐれため
っき皮膜を有し、さらに経済性にも優れた溶融Zn−A
l系合金めっき鋼板とその製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to molten Zn-Al having excellent workability, which is suitable as a material for automobiles, home appliances, building materials and the like.
The present invention relates to a system alloy-plated steel sheet and a method for producing the same. More specifically, a molten Zn-A having a plating film excellent in crack resistance, adhesion and design, and also excellent in economic efficiency.
The present invention relates to an l-based alloy-plated steel sheet and a method for producing the same.

【0002】[0002]

【従来の技術】Zn系めっき鋼板は耐食性が良好なうえ
安価で経済性にも優れるので、自動車、家電、建材等の
素材として広く用いられている。中でも溶融Zn−Al
合金めっき鋼板は耐食性がさらに良好で耐熱性にも優れ
るので、屋根・壁材等の建材製品、ガードレール、配線
配管や防音壁等の土木製品などに加えて、自動車の遮熱
板、電気洗濯機、電子レンジ等の家電製品などにも急速
に普及しつつある。
2. Description of the Related Art Zn-based plated steel sheets are widely used as materials for automobiles, home appliances, building materials, and the like because they have good corrosion resistance, are inexpensive, and are economical. Among them, molten Zn-Al
Alloy-plated steel sheets have better corrosion resistance and excellent heat resistance, so in addition to building materials such as roofs and wall materials, civil engineering products such as guardrails, wiring piping and soundproof walls, etc., heat shield plates for automobiles, electric washing machines , And is rapidly spreading to home appliances such as microwave ovens.

【0003】さらに、Al含有量が質量%で3.5〜
6.5%(以下、化学組成の%表示は質量%を意味す
る)である溶融Zn−Al合金は、その凝固点がZnと
Alの共晶点(382℃)であるために純Znよりも融
点が低く、比較的低温で溶融めっきが可能である。一般
的に、溶融Znめっき時にはめっき皮膜と母材との界面
に合金層が発達しめっき皮膜の密着性が低下し、めっき
鋼板の加工性が損なわれるという問題があるが、上記溶
融Zn−Al合金めっきは、めっき温度が低くてもよい
ので合金層の発達が少なく、従ってめっき鋼板の加工性
も、他の溶融めっき製品に較べて優れることが知られて
いる。
Further, when the Al content is 3.5% by mass%,
A molten Zn—Al alloy that is 6.5% (hereinafter, chemical composition% means mass%) has a solidification point of a eutectic point of Zn and Al (382 ° C.), and thus is higher than that of pure Zn. It has a low melting point and can be hot-dipped at relatively low temperatures. Generally, at the time of hot-dip Zn plating, there is a problem that an alloy layer develops at the interface between the plating film and the base material, the adhesion of the plating film is reduced, and the workability of the plated steel sheet is impaired. It is known that alloy plating has a low plating temperature, so that the development of an alloy layer is small, and therefore, the workability of a plated steel sheet is superior to other hot-dip products.

【0004】上記のように多様な用途に使用される鋼板
には、耐食性に加えて、さらに優れた加工性や、意匠性
も求められるようになっている。耐食性の改善に対して
は、Zn−Al合金にMgを数%含有させためっき皮膜
が有効であることが知られている(例えば、「材料とプ
ロセス」Vol.12(1999)、P554)。この
Mgを含有させたZn−Al合金(以下、Zn−Al系
合金とも記す)は安定した溶融めっきが可能であり、耐
食性改善効果を活用するべく実用化が進められている。
As described above, steel sheets used for various applications are required to have not only corrosion resistance but also excellent workability and design. It is known that a plating film in which a Zn-Al alloy contains several percent of Mg is effective for improving corrosion resistance (for example, “Materials and Processes”, Vol. 12 (1999), P554). This Zn-Al alloy containing Mg (hereinafter also referred to as Zn-Al-based alloy) enables stable hot-dip plating, and has been put to practical use to utilize the effect of improving corrosion resistance.

【0005】従来溶融めっき鋼板はめっき皮膜のスパン
グルが大きく、金属光沢に富むのが特長とされてきた
が、最近では用途によっては逆に金属光沢が少なく、ギ
ラギラ感がない、いわゆるつや消し外観を有する鋼板、
すなわち意匠性に富む鋼板も必要とされている。
Conventionally, a hot-dip coated steel sheet has been characterized by a large spangle of the plating film and rich in metallic luster. However, recently, depending on the application, it has a low metallic luster and has a so-called matte appearance, which is free from glare. steel sheet,
That is, there is a need for a steel sheet having a good design.

【0006】溶融亜鉛めっき鋼板の金属光沢を少なくし
て意匠性に富む鋼板にするには、溶融めっき後付着量を
調整するワイピング処理を経てめっき層が溶融状態にあ
るときに、水もしくは薬液をめっき層に噴霧するいわゆ
る気水冷却処理を施してスパングルを小さくする方法が
知られている。気水冷却されためっき鋼板は引き続き、
空冷あるいは水冷などの処理により常温領域まで冷却さ
れるのが一般的な製造方法である。
In order to reduce the metallic luster of a hot-dip galvanized steel sheet and to provide a steel sheet with a high designability, water or a chemical solution is applied to the hot-dip galvanized steel sheet when the coating layer is in a molten state through a wiping process for adjusting the amount of adhesion after hot-dip coating. There is known a method of performing a so-called steam-water cooling treatment of spraying a plating layer to reduce spangles. The steam-cooled coated steel sheet continues to be
It is a general manufacturing method to cool to a room temperature region by a process such as air cooling or water cooling.

【0007】気水冷却処理により、溶融めっき層は凝固
温度以下まで急冷され、凝固核が多数発生して急速に凝
固するためにスパングルが小さくなる。気水中に過冷却
を促進する薬液を混在させることにより、スパングルを
効率よく小さくすることもおこなわれている。
[0007] By the steam-water cooling treatment, the hot-dip coating layer is rapidly cooled to a temperature below the solidification temperature, and a large number of solidification nuclei are generated and rapidly solidified, thereby reducing spangles. Spangles have also been efficiently reduced by mixing a chemical that promotes supercooling in air water.

【0008】例えば特開平10−88310号公報に
は、めっき浴に素鋼板を浸漬して引き出した後ガスワイ
ピングし、引き続きめっき層凝固開始温度以上の板温で
エアー圧が1.0Kgf/cm2 以下の気水スプレー冷
却を施すことによりめっき表面の光沢度が100以下で
ある、眩しさを抑えた溶融亜鉛系めっき鋼板の製造方法
が開示されている。
For example, Japanese Patent Application Laid-Open No. 10-88310 discloses that an element steel plate is immersed in a plating bath, drawn out, gas-wiped, and subsequently, at a plate temperature equal to or higher than the solidification start temperature of the plating layer and an air pressure of 1.0 kgf / cm 2. A method for producing a hot-dip galvanized steel sheet in which glaze is suppressed by applying the following air-water spray cooling to achieve a glossiness of the plating surface of 100 or less is disclosed.

【0009】また、特開平10−265931号公報に
は、Alを3.1〜5.5質量%含有するZn−Al系
合金めっき浴でめっきした後、めっき層が溶融状態にあ
る時に水もしくは薬液を噴霧してめっき層の表面粗さを
Raで1.5μm以上にした、静止摩擦係数μが0.2
3以上である耐滑り性に優れためっき鋼板とその製造方
法が開示されている。
Japanese Patent Application Laid-Open No. 10-265931 discloses that after plating in a Zn-Al-based alloy plating bath containing 3.1 to 5.5% by mass of Al, water or water is added when the plating layer is in a molten state. The surface roughness of the plating layer was adjusted to 1.5 μm or more by Ra by spraying a chemical solution, and the static friction coefficient μ was 0.2
A plated steel sheet having excellent slip resistance of 3 or more and a method for producing the same are disclosed.

【0010】[0010]

【発明が解決しようとする課題】めっき鋼板を構造部材
などに加工した際にめっき皮膜が損傷すると(例えばめ
っき皮膜に亀裂などが発生すると)製品の外観を損なう
うえ、その部分の耐食性も損なわれる。従って、加工用
途に使用されるめっき鋼板のめっき皮膜には、めっき皮
膜の剥離や亀裂発生などの皮膜損傷が生じない優れた加
工性が必要とされる。
If a plated film is damaged when a plated steel sheet is processed into a structural member or the like (for example, cracks are generated in the plated film), the appearance of the product is impaired, and the corrosion resistance of the portion is also impaired. . Therefore, the plating film of the plated steel sheet used for processing applications needs to have excellent workability that does not cause film damage such as peeling or cracking of the plating film.

【0011】Mgを含有するZn−Al溶融めっきの場
合であっても、意匠性のよいミニマムスパングル仕様の
表面外観は、溶融Znめっきで知られている気水冷却処
理の適用により簡単に得られる。しかしながら得られる
めっき鋼板は、気水冷却急冷処理を施さない場合に得ら
れる通常の大きなスパングルを有するめっき鋼板に比較
して、めっき皮膜の加工性が著しく低下するという問題
がある。
Even in the case of Zn-Al hot-dip plating containing Mg, the surface appearance of the minimum spangle specification with good design can be easily obtained by applying the steam-water cooling treatment known for hot-dip Zn plating. . However, the resulting plated steel sheet has a problem in that the workability of the plating film is significantly reduced as compared with the usual plated steel sheet having a large spangle obtained when the air-water cooling and quenching treatment is not performed.

【0012】Mgを含有しない溶融Zn−Al合金めっ
き鋼板では、曲げ加工をおこなってもめっき皮膜に耐食
性に悪影響を及ぼすような大きいクラックが発生するこ
とはない。しかしながらめっき皮膜にMgが含有され、
かつ溶融めっき後に気水冷却して製造された溶融Zn−
Al系合金めっき鋼板では、厳しい加工を受ける部位の
めっき皮膜に大きいクラックが多数発生し、その部分か
ら腐食が進行して、平板部の耐食性は優れているにもか
かわらず構造部品としての商品価値が早期に損なわれる
等の問題が生じる。
[0012] In a hot-dip Zn-Al alloy-plated steel sheet containing no Mg, large cracks that adversely affect the corrosion resistance do not occur in the plating film even when bending is performed. However, the plating film contains Mg,
And molten Zn- produced by steam-water cooling after hot-dip plating
In the case of Al-based alloy-plated steel sheets, many large cracks occur in the plating film in the parts subjected to severe processing, corrosion progresses from those parts, and although the flat part has excellent corrosion resistance, its commercial value as a structural component The problem arises that the image is damaged early.

【0013】本発明の目的はこれらの問題点を解決し、
優れた耐食性と意匠性を備え、さらに厳しい加工に耐え
得るめっき皮膜を有し、しかも経済的に製造できる加工
性に優れた溶融Al−Zn系合金めっき鋼板およびその
製造方法を提供することにある。
The object of the present invention is to solve these problems,
An object of the present invention is to provide a hot-dip Al-Zn-based alloy plated steel sheet having excellent corrosion resistance and design properties, having a plating film that can withstand severe processing, and having excellent workability that can be economically manufactured, and a method for manufacturing the same. .

【0014】[0014]

【課題を解決するための手段】本発明者らは、溶融めっ
き後気水冷却処理を施して作製したAlを3.5〜15
%含有する溶融Zn−Al系合金めっき鋼板のめっき皮
膜の加工性と溶融めっき条件との関係などに関して種々
研究を重ねた結果、以下に述べるような新たな知見を見
出した。
Means for Solving the Problems The inventors of the present invention have made Al produced by hot-water cooling after hot-dip plating 3.5 to 15 mm.
As a result of various studies on the relationship between the workability of the plating film of the hot-dip Zn-Al-based alloy-plated steel sheet containing 0.1% and the hot-dip plating conditions, the following new findings were found.

【0015】Mgを含有しないZn−Al合金めっき鋼
板では、溶融めっき後気水冷却処理を施した場合でも曲
げ加工によるクラックの発生は抑制されていた。しかし
ながらMgを含有したZn−Al系合金めっき鋼板で
は、溶融めっき後気水冷却処理を施した場合には、曲げ
加工を施すと曲げ部のめっき皮膜には多数のクラックが
観察された。曲げ部のめっき皮膜断面を子細に顕微鏡観
察した結果、クラックは溶融金属からZn相とAl富化
相とがラメラー状に晶出した共晶部か、その共晶部と初
晶のβZn相との境界部に発生していることが認められ
た。
In a Zn-Al alloy-plated steel sheet containing no Mg, cracks due to bending were suppressed even when steam-water cooling treatment was performed after hot-dip plating. However, in a Zn-Al-based alloy-plated steel sheet containing Mg, when steam-water cooling treatment was performed after hot-dip plating, a large number of cracks were observed in the plating film in the bent portion when the bending process was performed. As a result of microscopic observation of the cross section of the plating film at the bent portion, the crack was found to be a eutectic part in which a Zn phase and an Al-enriched phase crystallized in a lamellar shape from the molten metal, or the eutectic part and the primary βZn phase It was recognized that the occurrence occurred at the boundary of.

【0016】上記溶融めっき後急冷して得られるZn−
Al系合金めっき皮膜の加工性は、気水冷却を施しため
っき皮膜に、130℃以上、めっき皮膜の融点未満の温
度範囲で1分間程度保持する短時間の熱処理(以下、単
に「後熱処理」と記す)を施すことにより大幅に改善す
ることができる。
[0016] The Zn-
The workability of the Al-based alloy plating film is such that a short-time heat treatment (hereinafter simply referred to as “post-heat treatment”) is performed by holding the plating film subjected to steam cooling in a temperature range of 130 ° C. or higher and lower than the melting point of the plating film for about 1 minute. ) Can be greatly improved.

【0017】その理由は定かではないが、以下のように
推測される。一般的に溶融状態のZnめっき層を冷却し
た場合、冷却速度の増加に伴ってめっき面に平行なZn
(00・2)面のX線ピーク強度が増加することも知ら
れており(例えば、Zinc−Based Steel
coating Systems、The Mine
rals、Metals Society、1998、
p261.)、Znの結晶組織は、Zn(00・2)面
がめっき面に平行に優先的に配向することが知られてい
る。この現象はめっき皮膜の化学組成がAlを多量に含
有するものであっても、溶融めっき面に気水冷却処理や
Zn粉末を吹き付けるハーティ処理などを施してスパン
グルの核発生を促進させて得られためっき皮膜であって
も同様である。
The reason is not clear, but is presumed as follows. In general, when the molten Zn plating layer is cooled, the Zn parallel to the plating surface is increased as the cooling rate increases.
It is also known that the X-ray peak intensity of the (00 · 2) plane increases (for example, Zinc-Based Steel).
coating Systems, The Mine
rals, Metals Society, 1998,
p261. ), It is known that the Zn (00 · 2) plane is preferentially oriented parallel to the plating surface in the crystal structure of Zn. This phenomenon is obtained even if the chemical composition of the plating film contains a large amount of Al, by promoting steam nucleation by subjecting the hot-dip coated surface to steam-water cooling treatment or Hearty treatment of spraying Zn powder. The same applies to a plated film.

【0018】そしてZn(00・2)面の配向性を小さ
くすることによりZn相の延性は改善される。これは、
Zn(00・2)面の配向性が小さくなると加工時にめ
っき皮膜内での双晶スベリ変形の発生が容易になること
によるものと推察される。
The ductility of the Zn phase is improved by reducing the orientation of the Zn (00 · 2) plane. this is,
It is presumed that when the orientation of the Zn (00 · 2) plane is reduced, twin sliding deformation easily occurs in the plating film during processing.

【0019】Zn(00・2)面の配向性は、気水冷却
を施しためっき皮膜に、130℃以上、めっき皮膜の融
点未満の温度範囲で1分間程度保持する短時間の熱処理
(すなわち後熱処理)を施すことにより、容易にランダ
ム化させることができる。これは、溶融状態から急冷し
て凝固させためっき皮膜にはAlやMgが過飽和に固溶
されており、皮膜内部には大きい内部応力が発生してい
るが、これに低温短時間の後熱処理を施すことにより、
固溶原子の拡散促進と内部応力の解放が促進されこれら
を駆動源としてめっき皮膜の再結晶が容易に生じること
によると推察された。さらにめっき皮膜の加工性改善に
は、後熱処理による過飽和固溶状態の解消や、残留応力
の解放などによる延性改善効果も寄与しているものと思
われる。
The orientation of the Zn (00 · 2) plane is determined by applying a short-time heat treatment to the plating film cooled by steam and water for about 1 minute in a temperature range of 130 ° C. or more and lower than the melting point of the plating film (that is, Heat treatment) can be easily randomized. This is because Al and Mg are supersaturated in the plating film solidified by rapid cooling from the molten state, and large internal stress is generated inside the coating. By applying
It was speculated that the promotion of diffusion of solid solution atoms and the release of internal stress were promoted, and the recrystallization of the plating film was easily generated by using these as driving sources. Further, it is considered that the improvement of the workability of the plating film also contributes to the effect of eliminating the supersaturated solid solution state by the post-heat treatment and the effect of improving the ductility by releasing the residual stress.

【0020】本発明はこれらの新たな知見を基にして完
成されたものであり、その要旨は下記(1)に記載の加
工性に優れたZn−Al系合金めっき鋼板および
(2)、(3)に記載のその製造方法にある。
The present invention has been completed on the basis of these new findings, and the gist of the present invention is to provide a Zn-Al-based alloy-coated steel sheet excellent in workability described in (1) below and (2), ( The method is described in 3).

【0021】(1)母材鋼板の少なくとも片面に溶融Z
n−Al系合金めっき皮膜を備えた鋼板であって、その
めっき皮膜は、化学組成が質量%でAl:3.5〜15
%、Mg:0.5〜3.5%、残部がZnおよび不可避
的不純物からなり、不可避的不純物としてのFe含有量
が0.5g/m2 以下、Pb、Sn、CdおよびBiの
含有量が合計で200ppm以下であり、スパングルの
平均直径が2mm以下、かつめっき面に平行なZn(0
0・2)面の配向指数が3.5以下であることを特徴と
する加工性に優れた溶融Zn−Al系合金めっき鋼板。
(1) At least one surface of the base steel sheet is molten Z
A steel sheet provided with an n-Al-based alloy plating film, wherein the plating film has a chemical composition in mass% of Al: 3.5 to 15
%, Mg: 0.5 to 3.5%, balance being Zn and unavoidable impurities, Fe content as unavoidable impurities of 0.5 g / m 2 or less, content of Pb, Sn, Cd and Bi Is 200 ppm or less in total, the average diameter of the spangle is 2 mm or less, and Zn (0
A hot-dip Zn-Al-based alloy-plated steel sheet excellent in workability, characterized in that the orientation index of the (0.2) plane is 3.5 or less.

【0022】(2)母材鋼板を、質量%でAl:3.5
〜15%、Mg:0.5〜3.5%含有し、残部がZn
および不可避的不純物からなり、不可避的不純物として
のPb、Sn、CdおよびBiの含有量が合計で200
ppm以下である溶融めっき浴に浸漬して引き上げた後
ガスワイピングを施し、溶融状態にあるめっき層に水も
しくは水と薬液との混合物をめっき層に噴霧してめっき
層を冷却凝固させ、引き続きめっき層の凝固温度以下、
130℃以上の領域で10秒以上保持し、その後常温ま
で冷却することを特徴とする上記( 1) に記載の加工性
に優れた溶融Zn−Al系合金めっき鋼板の製造方法。
(2) The base material steel plate is Al: 3.5% by mass.
-15%, Mg: 0.5-3.5%, the balance being Zn
And Pb, Sn, Cd and Bi as inevitable impurities have a total content of 200
After immersing in a hot-dip plating bath with a concentration of less than 1 ppm and lifting it up, gas wiping is performed, and water or a mixture of water and a chemical solution is sprayed onto the plating layer in a molten state to cool and solidify the plating layer, followed by plating. Below the solidification temperature of the layer,
(1) The method for producing a hot-dip Zn-Al-based alloy-plated steel sheet having excellent workability according to the above (1), wherein the steel sheet is kept at a temperature of 130 ° C. or more for 10 seconds or more and then cooled to room temperature.

【0023】(3)母材鋼板を、質量%でAl:3.5
〜15%、Mg:0.5〜3.5%含有し、残部がZn
および不可避的不純物からなり、不可避的不純物として
のPb、Sn、CdおよびBiの含有量が合計で200
ppm以下である溶融めっき浴に浸漬して引き上げた後
ガスワイピングを施し、溶融状態にあるめっき層に水も
しくは水と薬液との混合物を該めっき層に噴霧してめっ
き層を冷却凝固させて130℃以下に冷却し、次いで1
30℃以上、めっき層溶融温度未満の温度領域に加熱
し、該温度領域で10秒間以上保持した後常温まで冷却
することを特徴とする上記( 1) に記載の加工性に優れ
た溶融Zn−Al系合金めっき鋼板の製造方法。
(3) The base material steel plate is Al: 3.5% by mass.
-15%, Mg: 0.5-3.5%, the balance being Zn
And Pb, Sn, Cd and Bi as inevitable impurities have a total content of 200
After immersion in a hot-dip plating bath having a concentration of not more than 1 ppm and pulling up, gas wiping is performed, and water or a mixture of water and a chemical solution is sprayed onto the molten plating layer to cool and solidify the plating layer. ℃ below, then 1
The molten Zn— excellent in processability according to the above (1), characterized in that it is heated to a temperature range of 30 ° C. or higher and lower than the melting temperature of the plating layer, kept at the temperature range for 10 seconds or more, and then cooled to room temperature. A method for producing an Al-based alloy plated steel sheet.

【0024】[0024]

【発明の実施の形態】本発明の実施の形態を詳細に述べ
る。めっき皮膜の化学組成:本発明が規定するめっき皮
膜は、Alを3.5%以上、15%以下、Mgを0.5
%以上、3.5%以下含有し、残部がZnおよび不可避
的不純物からなる化学組成を有する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described in detail. Chemical composition of plating film: The plating film defined by the present invention contains 3.5% or more and 15% or less of Al and 0.5% of Mg.
% Or more and 3.5% or less, with the balance having a chemical composition consisting of Zn and unavoidable impurities.

【0025】Alはめっき皮膜の耐食性を向上させる作
用があるが、その効果を得るには3.5%以上含有させ
る必要がある。このためAl含有量は3.5%以上とす
る。好ましくは4.0%以上である。Al含有量が15
%を超えるとめっき浴の融点が上昇し、母材との界面に
Zn−Al合金層が発達しめっき皮膜の加工性および密
着性を阻害する。これを避けるためにAl含有量は15
%以下とする。好ましくは13%以下である。Alは高
価な元素であるので、経済性を重視する場合には、Al
含有量を5.5%以下とするのがよい。
Although Al has an effect of improving the corrosion resistance of the plating film, it is necessary to contain 3.5% or more in order to obtain the effect. Therefore, the Al content is set to 3.5% or more. Preferably it is 4.0% or more. Al content is 15
%, The melting point of the plating bath rises, a Zn-Al alloy layer develops at the interface with the base material, and impairs the workability and adhesion of the plating film. In order to avoid this, the Al content is 15
% Or less. Preferably it is 13% or less. Since Al is an expensive element, if importance is placed on economics,
The content is preferably set to 5.5% or less.

【0026】MgはZn−Al合金めっき皮膜の耐食性
を向上させる作用があるが、その効果を得るには0.5
%以上含有させる必要がある。このためMg含有量は
0.5%以上とする。好ましくは1.0%以上である。
Mg含有量が3.5%を超えると耐食性が飽和し、これ
以上の添加は経済性を損なうのみであるので、Mg含有
量は3.5%以下とする。浴面での酸化物の生成を抑制
して美麗なめっき皮膜とするのはMg含有量は3.0%
以下とするのが望ましい。
Mg has the effect of improving the corrosion resistance of the Zn—Al alloy plating film.
% Or more. Therefore, the Mg content is set to 0.5% or more. It is preferably at least 1.0%.
If the Mg content exceeds 3.5%, the corrosion resistance saturates, and adding more than this only impairs economic efficiency, so the Mg content is set to 3.5% or less. The content of Mg is 3.0% to suppress the generation of oxides on the bath surface to obtain a beautiful plating film.
It is desirable to do the following.

【0027】残部はZnおよび不可避的不純物であり、
不可避的不純物は少ない程よいが、中でもめっき皮膜中
のFe含有量は0.5g/m2 以下とする。めっき皮
膜中のFeは鋼板/めっき界面に形成される合金層の成
長に伴って増加する。この合金層が発達し、Fe含有量
が0.5g/m2 を超えるとめっき皮膜の加工性が損
なわれるので好ましくない。好ましくは0.2g/m2
以下である。めっき皮膜中のFeは鋼板から溶出するも
のが大半であり、めっき浴温度、めっき槽への母材浸入
温度などが過度に高くならないようにするのがよい。F
e含有量を0.5g/m2 以下とするには、例えばめ
っき浴温度を460℃以下、めっき槽への母材浸入温度
を490℃以下などに制限するのがよい。
The balance is Zn and unavoidable impurities,
The smaller the inevitable impurities, the better. Among them, the Fe content in the plating film is set to 0.5 g / m 2 or less. Fe in the plating film increases with the growth of the alloy layer formed at the steel sheet / plating interface. When this alloy layer develops and the Fe content exceeds 0.5 g / m 2 , the workability of the plating film is impaired, which is not preferable. Preferably 0.2 g / m 2
It is as follows. Most of the Fe in the plating film is eluted from the steel sheet, and it is preferable that the temperature of the plating bath, the temperature of the base material entering the plating tank, and the like do not become excessively high. F
In order to make the e content 0.5 g / m 2 or less, it is preferable to limit the plating bath temperature to 460 ° C. or less and the base material infiltration temperature to the plating bath to 490 ° C. or less, for example.

【0028】不可避的不純物としてのPb、Sn、Bi
およびCdは、気水冷却などの急冷処理を施す場合に
は、粒界に偏析して粒界腐食の原因となる。これを防止
するためには、Pb、Sn、BiおよびCdの含有量は
合計で200ppm以下とするのが望ましい。より望ま
しくは100ppm以下である。通常これらの不純物は
めっき浴を用意する際に原料から混入することから、原
料の段階でこれらの不純物を排除するのがよい。
Pb, Sn, Bi as unavoidable impurities
When quenching treatment such as air-water cooling is performed, Cd segregates at grain boundaries and causes intergranular corrosion. In order to prevent this, the contents of Pb, Sn, Bi and Cd are desirably 200 ppm or less in total. More preferably, it is 100 ppm or less. Usually, these impurities are mixed in from a raw material when preparing a plating bath. Therefore, it is preferable to remove these impurities at a raw material stage.

【0029】めっき皮膜のスパングルの大きさ:スパン
グルの大きさが平均直径で2mmを超えると、隣接する
鋼板間で光沢の差異が目立ち、めっき皮膜を見る角度に
よっては製造チャンスによって色調が大きく異なり、意
匠性を損なう。これを防止するためにスパングルの大き
さを平均直径で2mm以下に限定する。さらに、意匠性
を重視した適用部位には1.5mm以下が望ましい。
The size of the spangle of the plating film: When the size of the spangle exceeds 2 mm in average diameter, the difference in luster between the adjacent steel plates is conspicuous, and the color tone greatly differs depending on the production chance depending on the angle at which the plating film is viewed. Impairs design. In order to prevent this, the size of the spangle is limited to 2 mm or less in average diameter. Further, it is preferable that the thickness be 1.5 mm or less in an application part where importance is placed on design.

【0030】Zn(00・2)面の配向性:めっき皮膜
のZn(00・2)面の配向性は、下記式で計算される
配向指数(以下、「Ia 」と記す)で3.5以下とす
る。I a の算出は、めっき皮膜の(hk・l)結晶面の
X線回折強度をCo管球を用い加速電圧30kv、電流
100mAの条件で測定し、その結果から下記式により
算出した値を用いる。
Orientation of Zn (00 · 2) plane: plating film
Is calculated by the following formula.
Orientation index (hereinafter, “IaTo 3.5 or less
You. I aIs calculated based on the (hk · l) crystal plane of the plating film.
X-ray diffraction intensity was measured using a Co tube at an accelerating voltage of 30 kv and a current of
Measured under the condition of 100 mA, and from the result,
Use the calculated value.

【0031】[0031]

【数1】 (Equation 1)

【0032】ここで、I(XX X):X線回折における
(XX・X)面の積分強度、IF(XXX):X線回折にお
ける(XX・X)面の積分強度比率、IFR(XX X):A
STMカード記載の(XX・X)面のX線回折における
強度比率を表す。
Here, I (XX · X) : integrated intensity of (XX · X) plane in X-ray diffraction, IF (XX · X) : integrated intensity ratio of (XX · X) plane in X-ray diffraction, I FR (XXX) : A
It represents the intensity ratio in the X-ray diffraction of the (XX.X) plane described in the STM card.

【0033】Zn(00・2)面の配向指数が3.5を
超えるとめっき皮膜中に分散したZn相の変形能が乏し
く、曲げ加工部のクッラクが大きくなり、腐食性環境下
での耐食性が著しく低下する。このため、上記配向指数
は3.5以下とする。好ましくは2.5以下である。
When the orientation index of the Zn (00 · 2) plane exceeds 3.5, the deformability of the Zn phase dispersed in the plating film is poor, the crack in the bent portion becomes large, and the corrosion resistance in a corrosive environment. Is significantly reduced. Therefore, the orientation index is set to 3.5 or less. Preferably it is 2.5 or less.

【0034】本発明の鋼板の製造方法:本発明の鋼板
は、母材鋼板を、Alを3.5%以上、15%以下、M
gを0.5%以上、3.5%以下含有し、残部がZnお
よび不可避的不純物からなり、不可避的不純物としての
Pb、Sn、CdおよびBiの含有量が合計で200p
pm以下である溶融めっき浴に浸漬して引き上げた後ガ
スワイピングを施し、溶融状態にあるめっき層に水もし
くは薬液をめっき層に噴霧してる溶融めっき浴に浸漬し
て溶融めっきし、めっき層が溶融状態にある間に水もし
くは薬剤を該めっき層表面に噴霧してめっき層を冷却凝
固させ、引き続きめっき層の凝固温度以下、130℃以
上の領域で10秒以上保持し、その後常温まで冷却して
製造するか、または、めっき層を冷却凝固させて130
℃以下に冷却し、次いで130℃以上、めっき層溶融温
度未満の温度領域に加熱し、該温度領域で10秒間以上
保持した後常温まで冷却して製造するのがよい。
The method for producing the steel sheet of the present invention: In the steel sheet of the present invention, the base steel sheet is prepared by adding Al of 3.5% or more and 15% or less,
g of not less than 0.5% and not more than 3.5%, the balance being composed of Zn and unavoidable impurities, and having a total content of Pb, Sn, Cd and Bi as unavoidable impurities of 200 p.
immersed in a hot-dip plating bath that is not more than pm and then lifted up, gas-wiped, and dipped in a hot-dip plating bath that sprays water or a chemical solution onto the plating layer in a molten state to perform hot-dip plating. While in the molten state, water or a chemical is sprayed onto the surface of the plating layer to cool and solidify the plating layer. Subsequently, the solidification temperature of the plating layer is kept below 130 ° C. for 10 seconds or more, and then cooled to room temperature. Or by cooling and solidifying the plating layer.
It is preferable to cool to below 130 ° C., then heat to a temperature range of 130 ° C. or higher and lower than the melting temperature of the plating layer, hold in this temperature range for 10 seconds or more, and then cool to room temperature.

【0035】母材は、熱間圧延板、冷間圧延板のいずれ
を用いてもよい。冷間圧延板を母材に用いる場合には、
焼鈍していないものを用いるのが経済的で好ましいが、
焼鈍済みのものでも構わない。
As the base material, either a hot rolled plate or a cold rolled plate may be used. When using a cold rolled sheet as the base material,
It is economical and preferable to use one that has not been annealed,
Annealed ones may be used.

【0036】めっき皮膜のAl、Mgなどの含有量はほ
ぼめっき浴における各元素の濃度に等しくなる。従って
めっき浴の化学組成は、Al:3.5〜15%、Mg:
0.5〜3.5%、残部はZnおよび不可避的不純物か
らなり、不可避的不純物としてのPb、Sn、Cdおよ
びBiの含有量が合計で200ppm以下であるものと
する。
The content of Al, Mg and the like in the plating film is almost equal to the concentration of each element in the plating bath. Therefore, the chemical composition of the plating bath is as follows: Al: 3.5 to 15%, Mg:
0.5 to 3.5%, with the balance being Zn and unavoidable impurities, the total content of Pb, Sn, Cd and Bi as unavoidable impurities is 200 ppm or less.

【0037】溶融めっきを施すのは母材の両面がよい
が、片面のみでも構わない。ガスワイピング法など公知
の方法でめっき付着量を調整した後、めっき皮膜のスパ
ングルの大きさが平均直径で2mm以下になるように、
めっき層が溶融状態にある間に水もしくは薬剤を該めっ
き層表面に噴霧するスパングル調整処理を施す。この方
法は公知の方法でよく、めっき層が溶融状態にある温度
域で、水および昇華性の薬剤、例えばリン酸アンモニウ
ムなどを含有した水溶液を噴霧してめっき層を凝固させ
る。
The hot-dip plating is preferably performed on both sides of the base material, but may be performed on only one side. After adjusting the coating weight by a known method such as a gas wiping method, so that the size of the spangle of the plating film is 2 mm or less in average diameter,
While the plating layer is in a molten state, a spangle adjusting process of spraying water or a chemical on the surface of the plating layer is performed. This method may be a known method, and in a temperature range in which the plating layer is in a molten state, the plating layer is solidified by spraying an aqueous solution containing water and a sublimable agent such as ammonium phosphate.

【0038】その後めっき層の凝固温度以下、130℃
以上の領域で10秒以上保持する後熱処理を施す。この
後熱処理により、Zn−Al間またはZn−Mg間の拡
散促進によるAlまたはMgの過飽和状態解消と、内部
応力の存在により促進される再結晶を通じてZn(00
・2)面の配向指数を3.5以下にすることができる。
Thereafter, at a temperature below the solidification temperature of the plating layer, 130 ° C.
A post-heat treatment is performed for 10 seconds or more in the above region. Thereafter, by heat treatment, the supersaturated state of Al or Mg is eliminated by promoting diffusion between Zn-Al or Zn-Mg, and Zn (00) is passed through recrystallization promoted by the presence of internal stress.
(2) The orientation index of the plane can be 3.5 or less.

【0039】後熱処理温度が130℃に満たないか、上
記温度範囲での保持時間が10秒間に満たない場合には
再結晶が十分ではなく、Zn(00・2)面の配向指数
を3.5以下にすることができず、めっき皮膜の加工性
が改善されない。より配向性の制御性を高めるには15
0℃以上あるいは保持時間を20秒以上とするのが望ま
しい。
If the post heat treatment temperature is less than 130 ° C. or the holding time in the above temperature range is less than 10 seconds, recrystallization is not sufficient, and the orientation index of Zn (00 · 2) plane is 3. 5 or less, and the workability of the plating film is not improved. 15 to increase the controllability of orientation
It is desirable that the temperature be 0 ° C. or more or the holding time be 20 seconds or more.

【0040】後熱処理温度がめっき層の凝固温度を超え
るとスパングルが再び開華し、意匠性が低下するおそれ
がある。従って後熱処理温度の上限はめっき層の凝固温
度とする。凝固温度はMgの含有量により影響される
が、概ね380℃前後である。
If the post heat treatment temperature exceeds the solidification temperature of the plating layer, the spangles will again sublimate, and the design may deteriorate. Therefore, the upper limit of the post heat treatment temperature is the solidification temperature of the plating layer. Although the solidification temperature is affected by the Mg content, it is generally around 380 ° C.

【0041】後熱処理温度範囲での保持時間の上限は特
に限定するものではないが、低温域であっても5分間を
超えて長く保持しても後熱処理としての効果が飽和する
うえ、経済性を損なうのみであるので、保持時間は長く
ても5分以下とするのがよい。保持温度が高温域である
場合には上記範囲内で短時間側の保持時間とするのがよ
い。
The upper limit of the holding time in the post-heat treatment temperature range is not particularly limited, but the effect as the post-heat treatment is saturated even if the holding time is longer than 5 minutes even in a low temperature range, and the economical efficiency is increased. Therefore, the holding time is preferably 5 minutes or less at most. When the holding temperature is in a high temperature range, the holding time on the short side is preferably set within the above range.

【0042】後熱処理を施すタイミングは、気水冷却処
理後130℃以下に一旦冷却したのち、上記温度領域に
再加熱して施しても同様の効果が得られるので、この方
法でも構わない。なお、上記保持時間は鋼板が上記温度
範囲で滞留している時間を意味するものである。
The timing of the post-heat treatment may be such that the same effect can be obtained by cooling once to 130 ° C. or less after the air-water cooling treatment and then re-heating the above-mentioned temperature range. In addition, the said holding time means the time which a steel plate stays in the said temperature range.

【0043】後熱処理温度領域での保持方法は鋼板の冷
却を防止することでおこなってもよいし、高周波加熱、
ガス燃焼加熱、通電加熱など公知の加熱手段を併用して
もよい。また、一旦130℃以下に冷却した後に再加熱
して後熱処理する場合の加熱手段も上記と同様の方法で
よい。
The holding method in the post heat treatment temperature range may be performed by preventing cooling of the steel sheet,
Known heating means such as gas combustion heating and electric heating may be used in combination. In addition, the same heating method as described above may be used in the case of once cooling to 130 ° C. or lower, reheating, and performing post-heat treatment.

【0044】上記以外の製造方法は任意であり、公知の
方法によればよいが、好適な例を示せば以下のとうりで
ある。母材鋼板には、その表面を溶融めっきに適する状
態にするために、アルカリ水溶液等で洗浄したり、ナイ
ロンブラシ等で表面を研削する前処理を施す。次いで還
元性雰囲気中で600℃以上、あるいは再結晶温度以上
に加熱して所要の時間保持した後、めっき浴温度近傍ま
で冷却する。前記還元性雰囲気は通常採用されている雰
囲気でよく、例えば水素が5〜30体積%、残部が窒素
からなり、露点が―60℃以上、―10℃以下などの雰
囲気が好適である。
The manufacturing method other than the above is arbitrary and may be a known method. A preferred example is as follows. In order to make the surface suitable for hot-dip plating, the base steel sheet is subjected to a pretreatment of washing with an alkaline aqueous solution or the like or grinding the surface with a nylon brush or the like. Next, after heating in a reducing atmosphere to a temperature of at least 600 ° C. or a temperature of at least the recrystallization temperature and holding it for a required time, it is cooled to near the plating bath temperature. The reducing atmosphere may be a commonly used atmosphere, for example, an atmosphere in which hydrogen is 5 to 30% by volume, the balance is nitrogen, and the dew point is −60 ° C. or more and −10 ° C. or less.

【0045】その後上記化学組成を有するめっき浴に浸
漬し、めっき付着量を所望の量に調整する。めっき浴の
温度は、めっき皮膜組成の合金の融点よりも30〜60
℃高くするのが好ましい。60℃を超えて高めると、め
っき浴に浸漬したときの合金層の発達が著しくなるので
好ましくない。めっき皮膜の付着量は任意であるが、適
正な操業効率を確保するには、片面当たり40〜150
g/m2 の範囲が好適である。めっき付着量の調整は
ガスワイピング法(気体絞り法)がよいが他の方法でも
構わない。
Thereafter, it is immersed in a plating bath having the above-mentioned chemical composition to adjust the amount of plating to a desired amount. The temperature of the plating bath is 30 to 60 times lower than the melting point of the alloy of the plating film composition.
It is preferable to increase the temperature by ℃. If the temperature is higher than 60 ° C., the development of the alloy layer when immersed in the plating bath becomes remarkable, which is not preferable. The adhesion amount of the plating film is optional, but in order to secure appropriate operation efficiency, 40 to 150 per side is required.
A range of g / m 2 is preferred. A gas wiping method (gas squeezing method) is preferable for adjusting the plating adhesion amount, but other methods may be used.

【0046】めっき付着量を調整した後は気水冷却処理
によりスパングルを調整するのがよいが、他の方法、例
えば溶融めっき層の凝固核となる金属粉末を吹き付ける
いわゆるハーティー法などで調整してもよい。
After adjusting the amount of plating, the spangle is preferably adjusted by air-water cooling treatment. However, the spangle is adjusted by another method, for example, the so-called Hearty method of spraying a metal powder serving as a solidification nucleus of a hot-dip layer. Is also good.

【0047】後熱処理した後はそのまま本発明の溶融Z
n−Al系合金めっき鋼板としてもよいが、防錆油、潤
滑防錆油、クロメート、樹脂塗膜、クロメート/樹脂塗
膜等、通常施される後処理を施しても構わない。
After the post heat treatment, the molten Z
The steel sheet may be an n-Al alloy plated steel sheet, but may be subjected to post-treatments such as rust preventive oil, lubricating rust preventive oil, chromate, resin coating, and chromate / resin coating.

【0048】[0048]

【実施例】(実施例1)C:0.04%、Mn:0.2
5%を含有する厚さが0.7mmの未焼鈍の低炭素鋼冷
延板から、幅100mm、長さ200mmの試験片を採
取し、この試験片を75℃の10%NaOH水溶液で脱
脂、洗浄し、溶融亜鉛めっきシミュレータ装置を使用し
て、水素:20体積%、残部窒素で露点が―40℃であ
る雰囲気中で800℃に加熱し、60秒間保持する再結
晶焼鈍を施した。溶融めっき浴として、Al:3〜18
%、Mg:0〜15%を含有し、融点+40℃に調整し
たZn−Al系溶融めっき浴を準備し、上記再結晶焼鈍
した母材を溶融めっき浴温度近傍まで冷却し、溶融めっ
き浴に浸漬し、引き上げてガスワイピングして母材の両
面に、片面当たりの付着量を100g/m2 とする溶融
めっきを施した。次いで気水冷却を施してスパングル粒
径を調整した。比較例として圧空のみを吹き付けてスパ
ングルを調整したもの(試験番号33)、およびスパン
グル調整をおこなわなかったもの(試験番号34)も作
製した。
EXAMPLES (Example 1) C: 0.04%, Mn: 0.2
A test piece having a width of 100 mm and a length of 200 mm was sampled from an unannealed low-carbon steel cold-rolled sheet having a thickness of 0.7 mm containing 5%, and the test piece was degreased with a 10% aqueous NaOH solution at 75 ° C. The substrate was washed and subjected to recrystallization annealing using a hot-dip galvanizing simulator apparatus, heating to 800 ° C. in an atmosphere having a dew point of −40 ° C. with hydrogen: 20% by volume and the balance being nitrogen, and holding for 60 seconds. Al: 3-18 as hot-dip plating bath
%, Mg: 0 to 15%, and a Zn-Al-based hot-dip bath adjusted to a melting point of + 40 ° C is prepared, and the recrystallized and annealed base material is cooled to a temperature close to the hot-dip bath temperature. The base material was immersed, pulled up and subjected to gas wiping, and hot-dip plating was performed on both surfaces of the base material so that the amount of adhesion per one surface was 100 g / m 2 . Then, air-water cooling was performed to adjust the spangle particle size. As a comparative example, one in which spangles were adjusted by spraying only compressed air (Test No. 33) and one in which spangles were not adjusted (Test No. 34) were also produced.

【0049】次いでこれらの試験片は種々の後熱処理温
度まで冷却速度20℃/秒で冷却し、種々の時間保持し
た後、常温まで水冷した。後処理温度は200℃または
130℃とした他、比較例として120℃とした試験片
も作製した。
These test pieces were then cooled at a cooling rate of 20 ° C./sec to various post-heat treatment temperatures, kept for various times, and then water-cooled to room temperature. A test piece having a post-treatment temperature of 200 ° C. or 130 ° C. and a comparative example of 120 ° C. was also prepared.

【0050】なお、他の実施例として、気水冷却処理後
300〜200℃の間を30秒間で冷却する緩冷却とし
たのち常温まで水冷したもの(試験番号21)、およ
び、気水冷却処理後冷却速度50℃/秒で一旦常温まで
冷却したのち200℃に加熱した雰囲気炉に装入して3
0秒間保持し、その後常温まで水冷したもの(試験番号
22)も作製した。
As another example, after the steam-water cooling treatment, the cooling was performed between 300 and 200 ° C. for 30 seconds, followed by water cooling to room temperature (Test No. 21). After cooling to a normal temperature once at a cooling rate of 50 ° C./sec, it was charged into an atmosphere furnace heated to 200 ° C.
A sample which was kept for 0 second and then cooled with water to room temperature (Test No. 22) was also prepared.

【0051】得られた鋼板のめっき皮膜の化学組成を分
析し、スパングル径、Zn(00・2)面の配向指数、
加工性などの性能を以下の方法で評価した。スパングル
径:めっき皮膜表面から20個所を無作為に選択し、そ
の場所のスパングルの長径と短径の平均値を求め、20
個の平均値を平均直径とした。
The chemical composition of the plating film of the obtained steel sheet was analyzed, and the spangle diameter, the orientation index of the Zn (00 · 2) plane,
Performance such as workability was evaluated by the following method. Spangle diameter: 20 places were randomly selected from the plating film surface, and the average value of the major axis and minor axis of the spangle at that location was determined.
The average value of the pieces was taken as the average diameter.

【0052】Zn(11・2)面の配向指数:めっき皮
膜のX線回折強度をCo管球を用い加速電圧30kv、
電流100mAの条件で測定し、その結果から上記式
(1)および式(2)により配向指数(Ia )を算出し
た。
The orientation index of the Zn (11.2) plane: The X-ray diffraction intensity of the plating film was measured using a Co tube at an accelerating voltage of 30 kv.
The measurement was performed under the conditions of a current of 100 mA, and the orientation index (I a ) was calculated from the results according to the above equations (1) and (2).

【0053】曲げ加工性:幅:70mm、長さ:150
mmの長さ方向を圧延方向とした曲げ試験片を採取し、
内側半径を0.35mmとする曲げ加工(1t折り曲げ
加工、tは板厚)を施し、曲げ部の外観を顕微鏡観察
し、めっき皮膜での亀裂の発生状況を下記の5段階で評
価した。 ◎:亀裂が全く認められない。 ○:小さな亀裂が一部に認められる。 △:小さな亀裂が全面に認められる。 ×:大小の亀裂が混在し、全面に認められる。 XX:大きな亀裂が全面に認められる。
Bending workability: width: 70 mm, length: 150
A bending test piece with the length direction of mm as the rolling direction was sampled,
Bending (1t bending, t is a plate thickness) with an inner radius of 0.35 mm was performed, the appearance of the bent portion was observed with a microscope, and the occurrence of cracks in the plating film was evaluated according to the following five grades. A: No crack is observed. :: Small cracks are partially observed. Δ: Small cracks are observed on the entire surface. X: Large and small cracks are mixed and observed on the entire surface. XX: Large cracks are observed on the entire surface.

【0054】耐食性:幅:70mm、長さ:150 m
mの試験片の端面をテープでシールし、2t折り曲げ加
工を施し、サイクル腐食試験を施し、平板部と曲げ加工
部について赤錆が発生するまでの日数を求めた。腐食試
験サイクルは、1サイクルが、塩水噴霧(35℃×6時
間)→乾燥(60℃×12時間)→湿潤(50℃×6時
間)である。耐食性の評価は、平板部については50日
以上、曲げ加工部については30日以上、赤錆が発生し
なかった場合を良好と判断した。
Corrosion resistance: width: 70 mm, length: 150 m
The end face of the test piece of m was sealed with a tape, subjected to a 2t bending process, subjected to a cyclic corrosion test, and the number of days until red rust was generated in the flat plate portion and the bent portion was obtained. One cycle of the corrosion test cycle is salt spray (35 ° C. × 6 hours) → drying (60 ° C. × 12 hours) → wet (50 ° C. × 6 hours). The corrosion resistance was evaluated as good when red rust did not occur for the flat part for 50 days or more and for the bent part for 30 days or more.

【0055】経時剥離性:幅:25mm、長さ:100
mmの試験片を温度が80℃、相対湿度が95%の高温
高湿状態で240時間保管する腐食試験をおこなった
後、2t折り曲げ加工を施し、曲げ部に粘着テープを貼
り付けて引き剥がし、粘着テープによるめっき皮膜の剥
離状況を目視観察し、その結果を下記の基準で評価し
た。 ◎:全く剥離が認められない。 ○:エッジ部にわずかに剥離が認められる △:曲げ部幅方向線状に剥離が認められる ×:曲げ部全面に剥離が認められる 意匠性:JIS−Z8741に記載されている20度鏡
面光沢度測定方法で評価した。測定装置としてスガ製U
GV−4Dを使用し、得られた結果が20〜40の範囲
内の場合を良好と判断した。 ○:21〜40 △:41〜60 ×:61〜 表1にめっき皮膜の化学組成と得られた鋼板の性能評価
結果を示す。
Removability with time: width: 25 mm, length: 100
After performing a corrosion test in which a test piece having a length of 80 mm is stored for 240 hours in a high-temperature and high-humidity state at a temperature of 80 ° C. and a relative humidity of 95%, a 2t bending process is performed, and an adhesive tape is applied to the bent portion and peeled off. The state of peeling of the plating film by the adhesive tape was visually observed, and the results were evaluated according to the following criteria. A: No peeling was observed at all. :: Slight peeling is observed at the edge portion △: Peeling is observed linearly in the width direction of the bent portion ×: Peeling is observed over the entire bent portion Design property: 20-degree specular glossiness described in JIS-Z8741 It was evaluated by the measurement method. Suga U as a measuring device
Using GV-4D, the case where the obtained result was in the range of 20 to 40 was judged to be good. :: 21 to 40 Δ: 41 to 60 ×: 61 to Table 1 shows the chemical composition of the plating film and the performance evaluation results of the obtained steel sheet.

【0056】[0056]

【表1】 [Table 1]

【0057】表1からわかるように本発明の規定する条
件を満足する試験番号1〜22はいずれも優れた曲げ加
工性、耐食性、経時剥離性および意匠性を示していた。
これに対しめっき皮膜の化学組成が本発明の規定する条
件を満足しなかった試験番号23〜28はいずれかの鋼
板性能が劣っていた。試験番号29はMgが過剰であ
り、コストが高く、経済性がよくなかった。後熱処理温
度が低すぎた試験番号30、後熱処理時間が短かすぎた
試験番号31ではいずれも所望のZn(00・2)面の
配向性が得られず、曲げ加工性がよくなかった。後熱処
理を400℃でおこなった試験番号32はZn(00・
2)面の配向性大きかったうえスパングルが再び開華し
て意匠性がよくなかった。ガスワイピング後高圧空気の
みを吹き付けた試験番号33および気水冷却処理を施さ
なかった試験番号34はスパングルが大きすぎたために
意匠性がよくなかった。
As can be seen from Table 1, Test Nos. 1 to 22 satisfying the conditions specified by the present invention all exhibited excellent bending workability, corrosion resistance, peelability with time and design.
On the other hand, in Test Nos. 23 to 28 in which the chemical composition of the plating film did not satisfy the conditions specified by the present invention, any of the steel sheet performances was inferior. In Test No. 29, Mg was excessive, the cost was high, and the economy was not good. In Test No. 30 in which the post-heat treatment temperature was too low and in Test No. 31 in which the post-heat treatment time was too short, the desired Zn (00 · 2) plane orientation was not obtained, and the bending workability was not good. Test No. 32, in which post heat treatment was performed at 400 ° C., was Zn (00
2) The orientation of the surface was large, and the spangles sublimated again, resulting in poor design. Test No. 33 in which only high-pressure air was blown after gas wiping and Test No. 34 in which no air-water cooling treatment was performed were not good in design because spangles were too large.

【0058】[0058]

【発明の効果】本発明の溶融Zn―Al系合金めっき鋼
板は、平板部の耐食性が優れるうえ、めっき皮膜の加工
性が良好で加工部でのめっき皮膜の損傷がないので、加
工部の耐食性も優れる。従って本発明の鋼板を使用すれ
ば自動車、家電、建材等の構造部材の高寿命化を実現で
きるので、本発明の鋼板は極めて有用な鋼板である。ま
た、本発明の鋼板は、特殊な設備を用いることなく安定
して容易に製造できるので経済性に優れる鋼板である。
The hot-dip Zn—Al-based alloy-coated steel sheet of the present invention has excellent corrosion resistance in the flat portion, good workability of the plating film, and no damage to the plating film in the processed portion. Is also excellent. Therefore, if the steel sheet of the present invention is used, the life of structural members such as automobiles, home appliances, and building materials can be prolonged, and thus the steel sheet of the present invention is an extremely useful steel sheet. Further, the steel sheet of the present invention is stable and easily manufactured without using special equipment, and thus is an economical steel sheet.

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭62−182260(JP,A) 特開 昭58−177446(JP,A) 特開 平6−158257(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23C 2/00 - 2/40 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-62-182260 (JP, A) JP-A-58-177446 (JP, A) JP-A-6-158257 (JP, A) (58) Field (Int. Cl. 7 , DB name) C23C 2/00-2/40

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 母材鋼板の少なくとも片面に溶融Zn−
Al系合金めっき皮膜を備えた鋼板であって、そのめっ
き皮膜は、化学組成が質量%でAl:3.5〜15%、
Mg:0.5〜3.5%、残部がZnおよび不可避的不
純物からなり、不可避的不純物としてのFe含有量が
0.5g/m2 以下、Pb、Sn、CdおよびBiの含
有量が合計で200ppm以下であり、スパングルの平
均直径が2mm以下、かつめっき面に平行なZn(00
・2)面の配向指数が3.5以下であることを特徴とす
る加工性に優れた溶融Zn−Al系合金めっき鋼板。
1. At least one surface of a base steel sheet is made of molten Zn-
A steel sheet provided with an Al-based alloy plating film, wherein the plating film has a chemical composition in mass% of Al: 3.5 to 15%,
Mg: 0.5 to 3.5%, balance being Zn and unavoidable impurities, Fe content as unavoidable impurities of 0.5 g / m 2 or less, and total content of Pb, Sn, Cd and Bi And the average diameter of spangles is 2 mm or less, and Zn (00
-2) A hot-dip Zn-Al-based alloy-plated steel sheet having excellent workability, wherein the plane has an orientation index of 3.5 or less.
【請求項2】 母材鋼板を、質量%でAl:3.5〜1
5%、Mg:0.5〜3.5%含有し、残部がZnおよ
び不可避的不純物からなり、不可避的不純物としてのP
b、Sn、CdおよびBiの含有量が合計で200pp
m以下である溶融めっき浴に浸漬して引き上げた後ガス
ワイピングを施し、溶融状態にあるめっき層に水もしく
は水と薬液との混合物をめっき層に噴霧してめっき層を
冷却凝固させ、めっき層の凝固温度以下、130℃以上
の領域に冷却し、当該領域で10秒以上保持し、その後
常温まで冷却することを特徴とする請求項1に記載の加
工性に優れた溶融Zn−Al系合金めっき鋼板の製造方
法。
2. The base steel sheet is prepared by adding Al: 3.5 to 1 by mass%.
5%, Mg: 0.5-3.5%, the balance being Zn and unavoidable impurities, and P as unavoidable impurities.
The content of b, Sn, Cd and Bi is 200 pp in total
m and dipped in a hot-dip plating bath, and then gas-wiped, sprayed with water or a mixture of water and a chemical solution onto the plating layer in a molten state to cool and solidify the plating layer. 2. The molten Zn-Al-based alloy excellent in processability according to claim 1, wherein the alloy is cooled to a region having a solidification temperature of 130 ° C. or lower, a temperature of 130 ° C. or higher, and a temperature of at least 10 seconds. Manufacturing method of plated steel sheet.
【請求項3】 母材鋼板を、質量%でAl:3.5〜1
5%、Mg:0.5〜3.5%含有し、残部がZnおよ
び不可避的不純物からなり、不可避的不純物としてのP
b、Sn、CdおよびBiの含有量が合計で200pp
m以下である溶融めっき浴に浸漬して引き上げた後ガス
ワイピングを施し、溶融状態にあるめっき層に水もしく
は水と薬液との混合物を該めっき層に噴霧してめっき層
を冷却凝固させて130℃以下に冷却し、次いで130
℃以上、めっき層溶融温度未満の温度領域に加熱し、該
温度領域で10秒間以上保持した後常温まで冷却するこ
とを特徴とする請求項1に記載の加工性に優れた溶融Z
n−Al系合金めっき鋼板の製造方法。
3. The base steel sheet is made of Al: 3.5 to 1 by mass%.
5%, Mg: 0.5-3.5%, the balance being Zn and unavoidable impurities, and P as unavoidable impurities.
The content of b, Sn, Cd and Bi is 200 pp in total
immersed in a hot-dip plating bath of not more than 100 m and lifted up, followed by gas wiping, spraying water or a mixture of water and a chemical solution onto the molten plating layer to cool and solidify the plating layer. ℃ below, then 130
The molten Z having excellent workability according to claim 1, wherein the molten Z is heated to a temperature range of not less than 0 ° C and less than a melting temperature of the plating layer, kept at the temperature range for 10 seconds or more, and then cooled to room temperature.
A method for producing an n-Al alloy plated steel sheet.
JP2000072666A 2000-03-15 2000-03-15 Hot-dip Zn-Al-based alloy plated steel sheet excellent in workability and method for producing the same Expired - Fee Related JP3287351B2 (en)

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