JP3382573B2 - Two-fluid nozzle - Google Patents
Two-fluid nozzleInfo
- Publication number
- JP3382573B2 JP3382573B2 JP33326799A JP33326799A JP3382573B2 JP 3382573 B2 JP3382573 B2 JP 3382573B2 JP 33326799 A JP33326799 A JP 33326799A JP 33326799 A JP33326799 A JP 33326799A JP 3382573 B2 JP3382573 B2 JP 3382573B2
- Authority
- JP
- Japan
- Prior art keywords
- cylinder
- air
- liquid
- opening
- mixing chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/0081—Apparatus supplied with low pressure gas, e.g. "hvlp"-guns; air supplied by a fan
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0416—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
- B05B7/0433—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of gas surrounded by an external conduit of liquid upstream the mixing chamber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0416—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
- B05B7/0441—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber
- B05B7/0466—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber with means for deflecting the central liquid flow towards the peripheral gas flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/34—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl
- B05B1/3405—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl
- B05B1/341—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet
- B05B1/3421—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with channels emerging substantially tangentially in the swirl chamber
- B05B1/3431—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with channels emerging substantially tangentially in the swirl chamber the channels being formed at the interface of cooperating elements, e.g. by means of grooves
- B05B1/3436—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with channels emerging substantially tangentially in the swirl chamber the channels being formed at the interface of cooperating elements, e.g. by means of grooves the interface being a plane perpendicular to the outlet axis
Landscapes
- Nozzles (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、二流体ノズルに関
し、特に、空気と水もしく不活性ガスと水とを混合した
気液混合ミストの微粒化を図るもので、ゴミ・産業廃棄
物の焼却炉や熔融炉、電気炉、加熱炉内において発生す
る高温ガスの冷却用、アルミ押し出しロール、鉄・非鉄
の圧延ロール、製鋼設備の耐火物等の冷却用に好適に用
いられるものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a two-fluid nozzle, and more particularly to atomizing a gas-liquid mixed mist obtained by mixing air and water or an inert gas and water. It is preferably used for cooling high-temperature gas generated in incinerators, melting furnaces, electric furnaces, and heating furnaces, for cooling aluminum extrusion rolls, ferrous / non-ferrous rolling rolls, refractories of steelmaking equipment, and the like.
【0002】[0002]
【従来の技術】この種の冷却用に用いられる二流体ノズ
ルは、冷却効率を高めるためには液滴を微粒化させるこ
とが重要であり、かつ、噴霧対象物に濡れを生じさせる
ことなく冷却を図るには、液滴最大粒子径を150μm
以下とする必要である。例えば、ゴミ焼却炉において
は、焼却温度は800℃以上、さらに、1200℃〜1
300℃まで高めることが好ましいとされている。よっ
て、焼却時に発生する廃ガスも非常に高温となり、ダイ
オキシンの発生を抑制しえる略150℃程度まで冷却す
る必要があり、そのため、ゴミ焼却炉に連続される減温
塔(調温塔あるいは冷却塔とも称する)にノズルを設置
して、冷却液あるいは冷却水の噴霧を廃ガスに噴霧して
いる。この冷却液あるいは冷却水の噴霧は、焼却灰や集
塵機の濡れを防止すると共にガスの冷却効率を高めてラ
ンニングコストを増大させないためには、微粒化する必
要があり、よって、水に空気を混合した気液混合ミスト
を噴射する二流体ノズルが用いられている。2. Description of the Related Art In a two-fluid nozzle used for cooling of this kind, it is important to atomize liquid droplets in order to improve cooling efficiency, and the object to be sprayed is cooled without causing wetting. In order to achieve
It is necessary to do the following. For example, in a refuse incinerator, the incineration temperature is 800 ° C or higher, and 1200 ° C to 1
It is said that it is preferable to raise the temperature to 300 ° C. Therefore, the waste gas generated during incineration also becomes extremely hot, and it is necessary to cool it to approximately 150 ° C, which can suppress the generation of dioxins. Therefore, the temperature control tower (temperature control tower or cooling tower) connected to the refuse incinerator is required. A nozzle is also installed in the tower) to spray the cooling liquid or cooling water onto the waste gas. This cooling liquid or cooling water spray must be atomized in order to prevent incineration ash and wetting of the dust collector and increase the cooling efficiency of the gas so as not to increase the running cost. A two-fluid nozzle that ejects the gas-liquid mixed mist is used.
【0003】この種の焼却炉廃ガスの冷却装置として、
特開平10−267255号公報に図7に示す装置が提
案されており、焼却炉に連通した減温塔1に、二流体ノ
ズルからなる冷却液噴霧ノズル2が設置されている。こ
の冷却液噴霧ノズル2としては、特許第2524379
号に開示された図8に示すノズル等が用いられている。As a cooling device for this type of incinerator waste gas,
A device shown in FIG. 7 is proposed in Japanese Patent Laid-Open No. 10-267255, and a cooling liquid spray nozzle 2 composed of a two-fluid nozzle is installed in a temperature reducing tower 1 communicating with an incinerator. As this cooling liquid spray nozzle 2, there is a patent No. 2524379.
The nozzle and the like shown in FIG.
【0004】上記ノズル2は二重管構造で、内筒3の中
心流路4に冷却液(水)を、内筒3と外筒5との間に外
側環状流路6に加圧空気を供給し、先端の先細りの噴射
口から、冷却液の周囲に加圧空気を旋回させながら噴出
させて、冷却液と加圧空気とを衝突混合させて冷却液の
微粒化を図り、減温塔1に導入される焼却炉排ガスを冷
却させている。具体的には、特許第2524379号の
図8(A)(B)に示すノズル2’では内筒3の先端傾
斜面に圧力空気に旋回流を与えるスリット3aが形成さ
れている。The nozzle 2 has a double-tube structure, and the cooling liquid (water) is supplied to the central flow path 4 of the inner cylinder 3 and the pressurized air is supplied to the outer annular flow path 6 between the inner cylinder 3 and the outer cylinder 5. It is supplied, and the compressed air is swirled out from the tapered injection port at the tip while swirling around the cooling liquid to collide and mix the cooling liquid and the compressed air to atomize the cooling liquid, and the cooling tower The incinerator exhaust gas introduced in 1 is cooled. Specifically, in the nozzle 2 ′ shown in FIGS. 8A and 8B of Japanese Patent No. 2524379, a slit 3a that gives a swirling flow to the compressed air is formed on the inclined surface of the tip of the inner cylinder 3.
【0005】このように、図8に示すノズルではスリッ
トにより加圧空気を旋回させて水と衝突混合させてい
る。また、図7に示すノズル2では、ノズルの具体的構
造は開示されていないが、中心から噴出させる冷却液も
旋回させながら噴出させると共に、その外周の圧力空気
も旋回させながら噴出させて冷却液と衝突混合させ、微
粒化を図るとされている。即ち、いずれのノズルも中心
から噴出する冷却液の外周に対して、先細り構造の噴射
口から加圧空気を旋回させながら噴出して、冷却液と衝
突混合させている。As described above, in the nozzle shown in FIG. 8, the slits swirl the pressurized air to collide and mix with the water. Further, in the nozzle 2 shown in FIG. 7, although the specific structure of the nozzle is not disclosed, the cooling liquid ejected from the center is also ejected while swirling, and the pressure air around the outer periphery is also swirling ejected. It is said that they are mixed by collision with and atomized. That is, in each of the nozzles, pressurized air is swirled toward the outer periphery of the cooling liquid jetted from the center while being swirled from the jet port of the tapered structure, and is collided and mixed with the cooling liquid.
【0006】[0006]
【発明が解決しようとする課題】上記構造では、外周の
加圧空気を旋回させて、中心の冷却液(水)と衝突混合
させることにより液滴の微粒化を図ると記載されてい
る。しかしながら、本出願人が種々実験した結果では、
外周の加圧空気に旋回流を与えながら先細り構造の先端
から加圧空気を噴出した場合、液滴の最大粒子径を15
0μm以下とすることは困難であることが認められた。In the above structure, it is described that the pressurized air on the outer periphery is swirled to collide and mix with the cooling liquid (water) at the center to atomize the droplets. However, as a result of various experiments by the applicant,
When the pressurized air is jetted from the tip of the tapered structure while giving a swirl flow to the pressurized air on the outer circumference, the maximum particle diameter of the droplet is 15
It was recognized that it is difficult to set the thickness to 0 μm or less.
【0007】上記した微粒化が図れない原因は、通過断
面積が小さい先細り構造の噴射口近傍でスリットに加圧
空気を通して旋回流を発生させているため、加圧空気の
流量が減少すると共に空気量の分布が均一にならないこ
とに因ると考えられる。しかも、冷却液と加圧空気との
衝突混合が一度だけであるため、微粒化程度が低く、噴
霧が粗くなる。The reason why the above atomization cannot be achieved is that the swirling flow is generated by passing the pressurized air through the slit in the vicinity of the injection port of the tapered structure having a small passage cross-section, so that the flow rate of the pressurized air decreases and It is thought that this is because the distribution of the amount is not uniform. Moreover, since the cooling liquid and the pressurized air are mixed only once by collision, the degree of atomization is low and the spray becomes coarse.
【0008】このように、微粒化程度が低く、液滴が大
きくなると、減温塔の内壁に付着した焼却灰に濡れが生
じてスラリー状になる問題があると共に、廃ガスを通す
集塵機(バグフィルター)に濡れが生じ、集塵機の交換
頻度が高くなり、メンテナンス等のランニングコストが
増加する。また、微粒化が図れないと、廃ガスが均一に
冷却されず、廃ガスを150℃近くまで効率良く冷却し
てダイオキン類の発生を抑制することは困難となる。[0008] As described above, when the degree of atomization is low and the droplets are large, there is a problem that the incineration ash adhering to the inner wall of the temperature reducing tower becomes wet and becomes a slurry, and a dust collector (bug that passes waste gas) is used. The filter will get wet, the dust collector will be replaced more frequently, and the running cost for maintenance will increase. If atomization is not achieved, the waste gas is not uniformly cooled, and it is difficult to efficiently cool the waste gas to near 150 ° C. and suppress the generation of dioquins.
【0009】本発明は上記問題に鑑みてなされたもの
で、気液混合ミストの微粒化を図り、微細な粒子を噴霧
することができる二流体ノズルを提供することを課題と
している。The present invention has been made in view of the above problems, and an object thereof is to provide a two-fluid nozzle capable of atomizing a gas-liquid mixed mist and spraying fine particles.
【0010】[0010]
【課題を解決するための手段】上記課題を解決するた
め、本発明は、内筒、中筒、外筒を備えた三重筒とし、
上記内筒の中空部を中心空気流路、内筒と中筒の間の中
間環状流路を液体流路、中筒と外筒の間の外側環状流路
を外側空気流路とし、上記液体流路に液体を旋回させる
手段を設け、液体を旋回流とすることにより一次微粒化
し、該旋回流となった液体を、上記中心空気流路と外側
空気流路に流通する空気とに順次衝突混合させて二次微
粒化と三次微粒化を行った後に、外筒の先端部に設けた
噴射口より気液混合ミストを噴射させる構成としている
二流体ノズルを提供している。To solve the above problems, the present invention provides a triple cylinder having an inner cylinder, a middle cylinder, and an outer cylinder,
The hollow part of the inner cylinder is the central air flow path, the intermediate annular flow path between the inner cylinder and the middle cylinder is the liquid flow path, the outer annular flow path between the middle cylinder and the outer cylinder is the outer air flow path, and the liquid is A means for swirling the liquid is provided in the flow passage, and the liquid is made into a swirling flow to primary atomize the liquid, and the swirling flow liquid is sequentially collided with the air flowing through the central air flow passage and the outer air flow passage. (EN) A two-fluid nozzle configured to inject a gas-liquid mixed mist from an injection port provided at the tip of an outer cylinder after mixing and performing secondary atomization and tertiary atomization.
【0011】上記構成の二流体ノズルでは、三重筒とし
て、中心に空気、その外周に液体、更にその外周に空気
を供給して、環状に供給する液体の内周側中心と外周の
両側より空気を供給し、液体のみを、まず、液体流路内
で旋回させて一次微粒化を行った後、中心の空気に衝突
させて二次微粒化して気液混合流体とし、最後に、この
気液混合流体と外周側の空気と衝突させて三次微粒化し
て噴霧している。あるいは、旋回液体を外周側の空気と
衝突して二次微粒化した後に中心の空気と衝突させて三
次微粒化している。このように、液体の液滴を3段階で
微粒化しているために、微粒化の促進を図ることができ
る。かつ、上記して従来例とは相違し、液体は旋回させ
ているが空気は旋回させていないため、空気量の減少や
空気分布のバラツキにより微粒化が低減されることがな
い。In the two-fluid nozzle having the above structure, a triple cylinder is provided with air in the center, liquid in the outer periphery, and air in the outer periphery, and the air is supplied from both the center and the outer periphery of the liquid to be annularly supplied. First, the liquid is first swirled in the liquid flow path to perform primary atomization, then collide with the air in the center to secondary atomize it into a gas-liquid mixed fluid, and finally, this gas-liquid The mixed fluid is collided with the air on the outer peripheral side to be atomized into tertiary particles and sprayed. Alternatively, the swirling liquid collides with the air on the outer peripheral side to secondary atomize, and then collides with the central air to tertiary atomize. As described above, since the liquid droplets are atomized in three stages, atomization can be promoted. Further, unlike the conventional example as described above, since the liquid is swirled but the air is not swirled, atomization is not reduced due to the decrease of the air amount and the variation of the air distribution.
【0012】上記中心空気流路、外側空気流路の基端側
開口の流入口に空気供給管を接続し、該空気供給管をコ
ンプレッサーあるいはブロア(送風機)に接続して、コ
ンプレッサーからの圧搾空気あるいはブロアからの加圧
空気を上記中心空気通路あるいは外側空気通路に流通さ
せ、かつ、上記流入口から先端の噴射口に到る空気流路
中で空気を旋回させていない。An air supply pipe is connected to the inflow ports of the base end side openings of the central air flow passage and the outer air flow passage, and the air supply pipe is connected to a compressor or a blower (blower) so that compressed air from the compressor is compressed. Alternatively, the pressurized air from the blower is circulated in the central air passage or the outer air passage, and the air is not swirled in the air passage extending from the inflow port to the injection port at the tip.
【0013】上記の使用する空気としては、コンプレッ
サーからの圧搾空気でも良いが、圧搾空気を用いなくと
も液体の微粒化を図ることができるためブロアからの加
圧空気を使用することができる。ブロアを使用すると、
コンプレッサー使用の場合と比較して、ランニングコス
トおよびイニシャルコストの両方を大幅に低減すること
ができる。上記コンプレッサーからの圧搾空気の場合に
は、空気圧は0.3〜0.5MPa、ブロアからの加圧
空気の場合は、空気圧を0.02〜0.1MPaとして
いる。Compressed air from a compressor may be used as the above-mentioned air, but compressed air from a blower can be used because atomization of the liquid can be achieved without using compressed air. With a blower,
Both the running cost and the initial cost can be significantly reduced as compared with the case of using a compressor. The compressed air from the compressor has an air pressure of 0.3 to 0.5 MPa, and the compressed air from the blower has an air pressure of 0.02 to 0.1 MPa.
【0014】なお、中心空気流路あるいは外側空気流路
のいずれか一方をコンプレッサーに接続して圧搾空気を
導入し、いずれか他方をブロアに接続して加圧空気を導
入しても併用してもよい。It should be noted that either the central air passage or the outer air passage is connected to a compressor to introduce compressed air, and the other is connected to a blower to introduce pressurized air. Good.
【0015】上記液体流路は、その基端側開口の流入口
を液体供給管に接続し、該液体供給管をポンプを介して
液槽に接続して、上記液体流路に加圧液体を流通させて
いる。この液体流路の先端に中心空気流路あるいは外側
空気流路と連通する連通流路を設け、該連通流路を旋回
形状として、液体を旋回させながら中心空気流路あるい
は外側空気流路に流出させて、空気通路を流通する空気
と衝突混合させている。上記液圧力は圧搾空気利用の場
合は0.2〜2.0MPa、 ブロアからの圧力空気利用
の場合は0.05〜2.0MPaとしている。上記液体
としては水が好適に用いられるが、用途に応じて選択さ
れ、焼却炉の廃ガスの冷却用では、該焼却炉に付設され
る設備からの処理済廃液を再利用してもよい。In the liquid flow path, the inflow port of the base end side opening is connected to a liquid supply pipe, the liquid supply pipe is connected to a liquid tank via a pump, and a pressurized liquid is supplied to the liquid flow path. It is distributed. A communication channel that communicates with the central air channel or the outer air channel is provided at the tip of the liquid channel, and the communication channel has a swirling shape, and the liquid is swirled and flows out to the central air channel or the outer air channel. The air flowing through the air passage is collided and mixed. The liquid pressure is 0.2 to 2.0 MPa when compressed air is used, and 0.05 to 2.0 MPa when compressed air from a blower is used. Water is preferably used as the liquid, but it is selected according to the application, and for cooling the waste gas of the incinerator, the treated waste liquid from the equipment attached to the incinerator may be reused.
【0016】具体的には、本発明の第一の二流体ノズル
は、上記内筒、中筒、外筒の先端側に、軸線に沿った同
一線上に位置する開口を設け、噴射口となる外筒の開口
の内側に中筒の開口を位置させ、該中筒の開口の内側に
内筒の開口を位置させ、上記内筒の先端面を中筒の段差
部に当接させると共に、該当接部に液体旋回連通流路と
なる溝を設け、内筒の先端面の開口を中筒の中空部に連
通させ、上記液体旋回連通流路が開口する内筒中空部か
ら中筒中空部を第1混合室とすると共に、中筒の先端部
と外筒の先端部との間に第2混合室を設け、さらに、内
筒には上記第1混合室に開口するオリフィスを設け、上
記液体流路より液体旋回連通流路を通して液体を旋回さ
せて一次微粒化しながら第1混合室へと流入させ、該第
1混合室で中心空気通路からの空気と衝突させて二次微
粒化させ、この気液混合流体を中筒の先端開口より第2
混合室に流入させて外側空気流路の空気と衝突させて三
次微粒化させ、この気液混合流体を外筒の噴射口より噴
霧する構成としている。Specifically, the first two-fluid nozzle of the present invention is provided with an opening located on the same line along the axis line on the tip side of the inner cylinder, the middle cylinder, and the outer cylinder, and serves as an injection port. The inner cylinder opening is located inside the outer cylinder opening, the inner cylinder opening is located inside the inner cylinder opening, and the tip end surface of the inner cylinder is brought into contact with the step portion of the middle cylinder. A groove serving as a liquid swirling communication flow path is provided in the contact portion, the opening of the tip end surface of the inner cylinder is communicated with the hollow part of the middle cylinder, and the inner cylinder hollow part is opened from the inner cylinder hollow part where the liquid swirling communication flow path is opened. The second mixing chamber is provided between the front end of the middle cylinder and the front end of the outer cylinder, and the inner cylinder is provided with an orifice opening to the first mixing chamber. The liquid is swirled from the flow channel through the flow channel to flow into the first mixing chamber while primary atomizing, and the liquid is swirled in the central mixing chamber. Collides with the air from the passage to the secondary atomized, from the distal end opening of the middle cylinder of the gas-liquid mixed fluid second
The mixture is made to flow into the mixing chamber and collide with the air in the outer air flow path to be tertiary atomized, and this gas-liquid mixed fluid is sprayed from the injection port of the outer cylinder.
【0017】本発明の第二の二流体ノズルは、上記内
筒、中筒、外筒の先端側に、軸線に沿った同一線上に位
置する開口を設け、噴射口となる外筒の開口の内側に中
筒の開口を位置させ、該中筒の開口の内側に内筒の開口
を位置させ、上記内筒の先端面を中筒の段差部に当接さ
せると共に、該当接部に液体旋回連通流路となる溝を設
け、かつ、上記段差により小径化した中筒の先端側中空
部に内筒の先端面の開口を連通させ、上記液体旋回連通
流路が開口する内筒中空部から中筒中空部を第1混合室
とすると共に、中筒の先端部と外筒の先端部との間に第
2混合室を設け、さらに、内筒には上記第1混合室に開
口するオリフィスを設け、上記液体流路より液体旋回連
通流路を通して液体を旋回させて一次微粒化しながら第
1混合室へと流入させ、該第1混合室で中心空気通路か
らの空気と衝突させて二次微粒化させ、この気液混合流
体を中筒の先端開口より第2混合室に流入させて外側空
気流路の空気と衝突させて三次微粒化させ、この気液混
合流体を外筒の噴射口より噴霧する構成としている。な
お、第1混合室と近接する液体流路に、ワーラー等の旋
回流発生部材を介設して、液体に旋回流を与えてもよ
い。In the second two-fluid nozzle of the present invention, the inner cylinder, the middle cylinder, and the outer cylinder are provided with openings located on the same line along the axis line at the tip end sides thereof, and the openings of the outer cylinder serving as the injection port are formed. The opening of the middle cylinder is located inside, the opening of the inner cylinder is located inside the opening of the middle cylinder, the tip end surface of the inner cylinder is brought into contact with the stepped portion of the middle cylinder, and the liquid swirls at the corresponding contact portion. A groove serving as a communication channel is provided, and the opening of the tip end surface of the inner cylinder is made to communicate with the distal end side hollow portion of the middle cylinder whose diameter is reduced by the step, and from the inner cylinder hollow portion where the liquid swirling communication channel is opened. The hollow portion of the middle cylinder serves as the first mixing chamber, and the second mixing chamber is provided between the tip of the middle cylinder and the tip of the outer cylinder. Further, the inner cylinder has an orifice that opens to the first mixing chamber. A liquid is swirled through the liquid swirling communication flow path from the liquid flow path to flow into the first mixing chamber while being atomized into primary particles. , In the first mixing chamber to collide with air from the central air passage to be secondary atomized, and the gas-liquid mixed fluid is caused to flow into the second mixing chamber from the tip opening of the middle cylinder to form air in the outer air passage. It is configured to collide and atomize into third particles, and the gas-liquid mixed fluid is sprayed from the injection port of the outer cylinder. A swirl flow may be applied to the liquid by providing a swirl flow generating member such as a whirler in the liquid flow path adjacent to the first mixing chamber.
【0018】上記中心空気流路と外側空気流路とにブロ
アより加圧空気を供給する場合の内筒、中筒、外筒の各
先端開口は、コンプレッサーより圧搾空気を供給する場
合に比べて、内筒の先端開口を1〜2倍、中筒の先端開
口は1〜2倍、外筒の先端開口は2〜4倍の大きさとし
ている。Compared with the case where compressed air is supplied from the compressor, the tip openings of the inner cylinder, the middle cylinder, and the outer cylinder in the case where pressurized air is supplied from the blower to the central air flow path and the outer air flow path as compared with the case where compressed air is supplied from the compressor. The tip opening of the inner cylinder is 1-2 times larger, the tip opening of the middle cylinder is 1-2 times larger, and the tip opening of the outer cylinder is 2-4 times larger.
【0019】このように、空気流量を増大すると、コン
プレッサーからの圧搾空気と比較して空気圧が低いブロ
アからの加圧空気を用いても、上記三段階の液滴の微粒
化により、最大粒子径を150μm以下の濡れを生じさ
せない程度まで微粒化することができる。よって、気液
混合ミストによる廃ガスの冷却効率をコンプレッサーを
使用した場合と同程度の保持することができ、ブロアの
使用によりランニングコストを低下することができる。As described above, when the air flow rate is increased, even if the compressed air from the blower, which has a lower air pressure than the compressed air from the compressor, is used, the maximum particle diameter can be increased by atomizing the droplets in the above three stages. Can be atomized to an extent that does not cause wetting of 150 μm or less. Therefore, the cooling efficiency of the waste gas by the gas-liquid mixed mist can be maintained at the same level as when the compressor is used, and the use of the blower can reduce the running cost.
【0020】上記のように、第一および第二のノズル
も、まず、液体を旋回させて微粒化した後に、中心の空
気と衝突混合させて微粒化を図り、ついで外側の空気と
衝突混合させて微粒化を図り、合計3度の微粒化を行っ
ているため、液滴を超微粒とすることができる。よっ
て、液体をコンプレッサーからの圧搾空気と混合した場
合はもとより、ブロアからの低圧の加圧空気と混合した
場合においても、最大粒子径を150μm以下とするこ
とができる。As described above, the first and second nozzles also first swirl the liquid to atomize it, then collide and mix it with the center air to atomize it, and then collide and mix it with the outside air. The droplets can be made into ultrafine particles because the atomization is attempted and the atomization is performed three times in total. Therefore, the maximum particle size can be 150 μm or less not only when the liquid is mixed with the compressed air from the compressor but also when it is mixed with the low-pressure compressed air from the blower.
【0021】[0021]
【発明の実施の形態】以下、本発明の二流体ノズルの実
施形態を図面を参照して説明する。図1(A)(B)は
本発明の二流体ノズルの使用例を示し、鋳造設備の設置
される冷間圧延用ロール10の冷却用に用いている。ロ
ール10の軸線方向の全長にわたって液(水)供給主管
12と、空気供給主管13とを平行配管し、液供給主管
12の各分岐管12aにノズル11をそれぞれ取り付
け、各ノズル11の後述する液体流路に水を供給すると
ともに、空気供給主管13の分岐管13aから各ノズル
11の空気流路に空気を供給している。水供給主管12
はポンプ14を介して液槽15と接続し、所要圧力の水
を各ノズル11に供給しているとともに、空気供給主管
13はコンプレッサーあるいはブロアからなる空気源1
6と接続し、所要圧力の空気を各ノズル11に供給して
いる。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of a two-fluid nozzle according to the present invention will be described below with reference to the drawings. 1A and 1B show an example of use of the two-fluid nozzle of the present invention, which is used for cooling a cold rolling roll 10 installed in a casting facility. A liquid (water) supply main pipe 12 and an air supply main pipe 13 are arranged in parallel over the entire length of the roll 10 in the axial direction, nozzles 11 are attached to the respective branch pipes 12a of the liquid supply main pipe 12, and the liquid of each nozzle 11 described later is described. In addition to supplying water to the flow passages, air is supplied from the branch pipe 13a of the main air supply pipe 13 to the air flow passages of the nozzles 11. Water supply main pipe 12
Is connected to a liquid tank 15 via a pump 14 to supply water of a required pressure to each nozzle 11, and an air supply main pipe 13 is an air source 1 composed of a compressor or a blower.
6 is connected to supply air of a required pressure to each nozzle 11.
【0022】図2および図3は第1実施形態のノズル1
1を示し、該ノズル11は前記第一のノズルの構成とし
ている。この第1実施形態のノズル11には、圧力空気
としてブロアから低圧空気を供給している。2 and 3 show the nozzle 1 of the first embodiment.
1 and the nozzle 11 has the structure of the first nozzle. Low pressure air is supplied to the nozzle 11 of the first embodiment from a blower as pressure air.
【0023】図2に示すように、ノズル11は内筒2
0、中筒21、外筒22を備えた三重筒構造で、内筒2
0は基端側筒23と先端側筒24とを連結して形成して
いる。内筒20の中空部を中心空気流路25、内筒20
と中筒21の間の中間環状流路を液体流路26、中筒2
1と外筒22の間の外側環状流路を外側空気流路27と
している。該外側空気流路27の基端側開口および中心
空気流路25の基端側開口は上記空気供給主管13と接
続してブロアからなる空圧源16より低圧空気を流入さ
せるようにしている。また、環状の液体流路26の基端
側開口は上記水供給主管12を接続して、液槽15より
ポンプ14を介して加圧された水を流入させるようにし
ている。As shown in FIG. 2, the nozzle 11 has an inner cylinder 2
The inner cylinder 2 has a triple-cylinder structure including 0, a middle cylinder 21, and an outer cylinder 22.
0 is formed by connecting the base end side cylinder 23 and the tip end side cylinder 24. The hollow portion of the inner cylinder 20 is connected to the central air passage 25, the inner cylinder 20.
The intermediate annular flow path between the intermediate cylinder 21 and the middle cylinder 21 is defined by the liquid flow path 26 and the middle cylinder 2.
The outer annular flow passage between 1 and the outer cylinder 22 is an outer air flow passage 27. The base end side opening of the outer air flow passage 27 and the base end side opening of the central air flow passage 25 are connected to the air supply main pipe 13 so that low pressure air is introduced from an air pressure source 16 composed of a blower. Further, the water supply main pipe 12 is connected to the base end side opening of the ring-shaped liquid flow path 26 so that the water pressurized from the liquid tank 15 via the pump 14 can flow in.
【0024】上記内筒20の先端側筒24、中筒21、
外筒22の先端側に、軸線Lに沿った同一線上に位置す
る開口20a、21a、22aを備えた先端部20b、
21b、22bを備え、噴射口となる外筒22の開口2
2bの内側に中筒21の開口21aを位置させ、中筒の
開口21aの内側に内筒20の開口20aを位置させて
いる。The tip side tube 24 of the inner tube 20, the middle tube 21,
A tip portion 20b having openings 20a, 21a, 22a located on the same line along the axis L on the tip side of the outer cylinder 22,
The opening 2 of the outer cylinder 22 which is provided with 21b and 22b and serves as an injection port
The opening 21a of the middle cylinder 21 is located inside 2b, and the opening 20a of the inner cylinder 20 is located inside the middle cylinder opening 21a.
【0025】内筒20の先端側筒24は、基端側筒23
に螺着して接続した筒部の先端が上記内筒開口20aと
なり、軸線方向の中央部に小径化したオリフィス24a
を設けている。該内筒20の開口20aの周縁となる先
端面24bに図2に示すように凹状の溝24cを略対向
位置に2つ形成している。The tip side tube 24 of the inner tube 20 is a base end side tube 23.
The distal end of the cylindrical portion screwed to and connected to the inner cylindrical opening 20a serves as the inner cylindrical opening 20a, and the diameter of the orifice 24a is reduced in the central portion in the axial direction.
Is provided. As shown in FIG. 2, two concave grooves 24c are formed at substantially opposite positions on the front end surface 24b which is the peripheral edge of the opening 20a of the inner cylinder 20.
【0026】中筒21の先端部21bは外周面を円錐形
状とすると共に、その内部に段差21cを設けて先端側
に小径の中空部を設け、該中空部を内筒20の先端開口
20aと同一径で連通させている。上記先端側の小径中
空部の先端に更に小径とした上記先端開口21aを設け
ている。The outer peripheral surface of the tip portion 21b of the middle cylinder 21 is conical, and a step 21c is provided therein to provide a hollow portion having a small diameter on the tip end side. The hollow portion serves as a tip opening 20a of the inner cylinder 20. The same diameter is used for communication. The tip opening 21a having a smaller diameter is provided at the tip of the small-diameter hollow portion on the tip side.
【0027】中筒21の段差21cには、内筒20の先
端面24bを当接させ、溝24cと段差21cの間に3
個の液体旋回連通流路28を設けている。この液体旋回
連通流路28は内筒20の先端側中空部に開口し、この
内筒20の先端側中空部と中筒21の先端中空部とを連
通させていることより、この連通した内筒20と中筒2
1の先端中空部を第1混合室29としている。The tip end surface 24b of the inner cylinder 20 is brought into contact with the step 21c of the middle cylinder 21, and the gap between the groove 24c and the step 21c is 3 mm.
The individual liquid swirling communication flow paths 28 are provided. This liquid swirling communication flow path 28 opens in the hollow portion on the tip side of the inner cylinder 20, and communicates the hollow portion on the tip side of the inner cylinder 20 with the hollow portion of the middle cylinder 21. Cylinder 20 and middle cylinder 2
The hollow portion at the tip of No. 1 is the first mixing chamber 29.
【0028】中筒21の先端部21bと広い空間をあけ
て外筒22の先端部22bを外嵌し、この中筒と外筒の
先端閉鎖部21bと22bとの間に第2混合室30を形
成している。この第2混合室30は環状の外側空気流路
27と連通すると共に先端中央に噴射口となる開口22
aを位置させている。The front end portion 21b of the middle cylinder 21 and a front end portion 22b of the outer cylinder 22 are externally fitted to each other with a wide space left therebetween, and the second mixing chamber 30 is provided between the front end closing portions 21b and 22b of the middle cylinder and the outer cylinder. Is formed. The second mixing chamber 30 communicates with the annular outer air flow passage 27 and has an opening 22 serving as an injection port at the center of the tip.
a is located.
【0029】上記構成からなるノズル11では、まず、
液体流路26に流入した水は液体旋回連通流路28を通
過する時に強制的に旋回され、第1混合室29に旋回流
となって流入する。この旋回により水は一次微粒化がな
される。第1混合室内29に旋回流となって流入した水
の中央部に、中心空気流路25のオリフィス24aを通
って噴出されるブロアからの空気が衝突混合する。この
衝突混合により液滴の二次微粒化がなされながら中筒2
1の開口21aから第2混合室30へと噴出する。In the nozzle 11 having the above structure, first,
The water that has flowed into the liquid flow path 26 is forcibly swirled when passing through the liquid swirling communication flow path 28, and flows into the first mixing chamber 29 as a swirling flow. This turning causes primary atomization of the water. The air from the blower ejected through the orifice 24a of the central air passage 25 collides and mixes with the central portion of the water that has entered the first mixing chamber 29 as a swirling flow. The secondary mixing of the droplets is performed by this collision mixing, and the middle cylinder 2
It spouts from the first opening 21a into the second mixing chamber 30.
【0030】この二次微粒化された気液混合流体は第2
混合室30において、外側空気流路27より流入してく
るブロアからの空気が外周側より衝突混合する。このよ
うに、第2混合室30内において三次微粒化された気液
混合ミストが外筒22の噴射口となる開口22aより噴
射されることとなる。特に、第2混合室30は広い空間
であるため、外側空気流路27より流入してくる空気
が、開口21aより流入してくる気液混合流体に対して
外周より均一に衝突混合し、かつ、気液混合流体が旋回
していることも合わせて、液滴の均一な微粒化が図れ
る。This secondary atomized gas-liquid mixed fluid is the second
In the mixing chamber 30, the air from the blower flowing in from the outer air flow passage 27 collides and mixes from the outer peripheral side. In this way, the gas-liquid mixing mist that has been subjected to tertiary atomization in the second mixing chamber 30 is ejected from the opening 22 a that serves as the ejection port of the outer cylinder 22. In particular, since the second mixing chamber 30 is a wide space, the air flowing in from the outer air flow passage 27 collides and mixes uniformly with the gas-liquid mixed fluid flowing in from the opening 21a from the outer periphery, and In addition, since the gas-liquid mixed fluid is swirling, the droplets can be uniformly atomized.
【0031】第1実施形態のノズル11では圧力空気と
して、ブロアから供給される0.02〜0.1MPaの
低圧空気を用いているが、 空気流量を多くし、 かつ、
水を旋回させて一次微粒化した後に、再度ブロアからの
空気と衝突混合させて、3段階で液滴の微粒化を図って
いるため、液滴の最大粒子径を150μmとすることが
できる。このようにブロアを用いると、コンプレッサー
を用いる場合と比較して、ランニングコストを大幅に低
下できる。In the nozzle 11 of the first embodiment, low pressure air of 0.02 to 0.1 MPa supplied from a blower is used as the pressure air, but the air flow rate is increased and
After the water is swirled to be primary atomized, it is collided and mixed with air from the blower again to atomize the droplets in three stages, so that the maximum particle diameter of the droplets can be set to 150 μm. When the blower is used as described above, the running cost can be significantly reduced as compared with the case where the compressor is used.
【0032】上記第1実施形態の二流体ノズルを用いて
実験したところ、気水比(空気量/水量)を200〜1
000とし、ブロアからの空気圧力が0.02〜0.1
MPa、水圧を0.05〜2.0MPaとし、噴霧流量
を20〜1000リットル/時間とした条件下におい
て、粒子径を150μm〜50μmと微粒化することが
できた。この実験結果より、本発明のノズルを用いる
と、ブロアからの低圧空気を用いた場合においても、最
大粒子径を所要の150μm以下とすることができるこ
とが確認できた。As a result of an experiment using the two-fluid nozzle of the first embodiment, the air / water ratio (air amount / water amount) was 200 to 1
000, and the air pressure from the blower is 0.02-0.1
It was possible to atomize the particles to a particle size of 150 μm to 50 μm under the conditions that the pressure was MPa, the water pressure was 0.05 to 2.0 MPa, and the spray flow rate was 20 to 1000 liters / hour. From this experimental result, it was confirmed that the use of the nozzle of the present invention enables the maximum particle size to be 150 μm or less, which is a required value, even when the low pressure air from the blower is used.
【0033】図4および図5(A)(B)は第2実施形
態のノズル11を示し、該ノズル11は前記第二のノズ
ルの構成としている。この第2実施形態のノズル11に
は、圧力空気としてコンプレッサーから圧搾空気を用い
ている。FIGS. 4 and 5A and 5B show the nozzle 11 of the second embodiment, and the nozzle 11 has the structure of the second nozzle. Compressed air from a compressor is used as the pressurized air in the nozzle 11 of the second embodiment.
【0034】第2実施形態のノズル11は前記第1実施
形態のノズルと基本構造は同様で、同一部材を同一符号
を付して説明すると、ノズル11は内筒20、中筒2
1、外筒22を備えた三重筒構造で、内筒20は基端側
筒23と先端側筒24とを連結して形成している。内筒
20の中空部を中心空気流路25、内筒20と中筒21
の間の中間環状流路を液体流路26、中筒21と外筒2
2の間の外側環状流路を外側空気流路27としている。
該外側空気流路27の基端側開口27aおよび中心空気
流路25の基端側開口25aにはコンプレッサーからな
る空圧源18より圧搾空気を流入させるようにしてい
る。また、環状の液体流路26の基端側開口26aには
加圧された水を流入させるようにしている。The nozzle 11 of the second embodiment has the same basic structure as the nozzle of the first embodiment, and the same members will be denoted by the same reference numerals.
The inner cylinder 20 is formed by connecting a base end side cylinder 23 and a tip end side cylinder 24 to each other. The hollow portion of the inner cylinder 20 is provided with the central air passage 25, the inner cylinder 20 and the middle cylinder 21.
The intermediate annular flow path between the liquid flow path 26, the middle cylinder 21 and the outer cylinder 2
The outer annular flow path between the two is defined as the outer air flow path 27.
Compressed air is made to flow from an air pressure source 18 composed of a compressor into the base end side opening 27a of the outer air flow passage 27 and the base end side opening 25a of the central air flow passage 25. Further, pressurized water is made to flow into the base end side opening 26a of the annular liquid channel 26.
【0035】上記内筒20の先端側筒24、中筒21、
外筒22の先端側に、軸線Lに沿った同一線上に位置す
る開口20a、21a、22aを備えた先端部20b、
21b、22bを備え、噴射口となる外筒22の開口2
2bの内側に中筒21の開口21aを位置させ、中筒の
開口21aの内側に内筒20の開口20aを位置させて
いる。The tip side tube 24 of the inner tube 20, the middle tube 21,
A tip portion 20b having openings 20a, 21a, 22a located on the same line along the axis L on the tip side of the outer cylinder 22,
The opening 2 of the outer cylinder 22 which is provided with 21b and 22b and serves as an injection port
The opening 21a of the middle cylinder 21 is located inside 2b, and the opening 20a of the inner cylinder 20 is located inside the middle cylinder opening 21a.
【0036】内筒20の先端側筒24は図5(A)
(B)に示す形状で、基端側筒23に螺着して接続した
筒部23aの先端が上記内筒開口20aとなり、該先端
外周にフランジ部24bを突設している。このフランジ
部24bの先端面24cの外周には傾斜面24dを形成
すると共に、この傾斜面24dから中心側に向かって旋
回形状に傾斜させて切り込んだ凹状の溝24eを周方向
に等間隔をあけて3つ形成している。この先端側筒24
の中心空気流路となる中空部24fは基端側筒23の中
空部23aよりも小径としている。The tip side cylinder 24 of the inner cylinder 20 is shown in FIG.
In the shape shown in (B), the distal end of the cylindrical portion 23a screwed to and connected to the proximal cylinder 23 serves as the inner cylindrical opening 20a, and a flange portion 24b is provided on the outer periphery of the distal end. An inclined surface 24d is formed on the outer periphery of the tip end surface 24c of the flange portion 24b, and concave grooves 24e are formed by inclining the inclined surface 24d in a swivel shape toward the center side at equal intervals in the circumferential direction. 3 are formed. This tip side cylinder 24
The hollow portion 24f serving as the central air flow path has a smaller diameter than the hollow portion 23a of the proximal side cylinder 23.
【0037】中筒21の先端閉鎖部21bは先端側に向
かって傾斜させた略円錐筒形状とし、傾斜面21cを内
筒の傾斜面24dと当接させ、該当接部分に上記溝24
eからなる3個の液体旋回連通流路28を設けている。The front end closing portion 21b of the middle cylinder 21 has a substantially conical cylindrical shape inclined toward the front end side, the inclined surface 21c is brought into contact with the inclined surface 24d of the inner cylinder, and the groove 24 is provided at the corresponding contact portion.
Three liquid swirling communication channels 28 made of e are provided.
【0038】内筒20のフランジ部24bからなる先端
閉鎖部20bと中筒21の先端部21bとの間に大円錐
形状の第1混合室29を設け、この第1混合室29の底
面側に液体旋回連通流路28を開口させると共に先端側
中央に中筒の開口21aを位置させている。A large conical first mixing chamber 29 is provided between the front end closing portion 20b formed of the flange portion 24b of the inner cylinder 20 and the front end portion 21b of the middle cylinder 21, and the bottom surface side of the first mixing chamber 29 is provided. The liquid swirling communication channel 28 is opened, and the opening 21a of the middle cylinder is located at the center of the tip end side.
【0039】中筒21の先端閉鎖部21bと広い空間を
あけて外筒22の先端部22bを外嵌し、この中筒と外
筒の先端閉鎖部21bと22bとの間に第2混合室30
を形成している。この第2混合室30は環状の外側空気
流路27と連通すると共に先端中央に噴射口となる開口
22aを位置させている。The distal end portion 22b of the outer cylinder 22 is externally fitted to the distal end closing portion 21b of the middle cylinder 21 with a wide space therebetween, and the second mixing chamber is provided between the distal end closing portions 21b and 22b of the middle cylinder and the outer cylinder. Thirty
Is formed. The second mixing chamber 30 communicates with the annular outer air flow passage 27 and has an opening 22a serving as an injection port located at the center of the tip.
【0040】上記構成からなるノズル11では、まず、
液体流路26に流入した水は先端側の液体旋回連通流路
28を通過する時に強制的に旋回され、第1混合室29
に旋回流れとなって流入する。この旋回により水は一次
微粒化がなされる。第1混合室内29に旋回流となって
流入した水の中央部に、中心空気流路25から噴出する
圧搾空気が衝突混合する。この衝突混合により液滴の二
次微粒化がなされながら中筒21の開口21aから第2
混合室30へと噴出する。In the nozzle 11 having the above structure, first,
The water flowing into the liquid flow path 26 is forcibly swirled when passing through the liquid swirling communication flow path 28 on the tip side, and the first mixing chamber 29
It flows in a swirling flow into. This turning causes primary atomization of the water. The compressed air ejected from the central air flow passage 25 collides and mixes with the central portion of the water that has entered the first mixing chamber 29 as a swirl flow. The secondary atomization of the liquid droplets is performed by this collision mixing, and the second liquid is atomized from the opening 21a of the middle cylinder 21.
It spouts into the mixing chamber 30.
【0041】この二次微粒化された気液混合流体は第2
混合室30において、外側空気流路27より流入してく
る圧搾空気が外周側より衝突混合する。このように、第
2混合室30内において三次微粒化された気液混合ミス
トが外筒22の噴射口となる開口22aより噴射される
こととなる。特に、第2混合室19は広い空間であるた
め、外側空気流路27より流入してくる圧搾空気が、開
口21aより流入してくる気液混合流体に対して外周よ
り均一に衝突混合し、かつ、気液混合流体が旋回してい
ることも合わせて、液滴の均一な微粒化が図れる。This secondary atomized gas-liquid mixed fluid is the second
In the mixing chamber 30, the compressed air flowing in from the outer air flow passage 27 collides and mixes from the outer peripheral side. In this way, the gas-liquid mixing mist that has been subjected to tertiary atomization in the second mixing chamber 30 is ejected from the opening 22 a that serves as the ejection port of the outer cylinder 22. In particular, since the second mixing chamber 19 is a large space, the compressed air flowing in from the outer air flow passage 27 collides and mixes uniformly with the gas-liquid mixed fluid flowing in from the opening 21a from the outer periphery, Moreover, since the gas-liquid mixed fluid is swirling, the droplets can be uniformly atomized.
【0042】上記第2実施形態の二流体ノズルを用いて
実験した場合、気水比(空気量/水量)を100〜50
0とし、圧搾空気の圧力を0.3〜0.5MPa、水圧
を0.2〜2.0MPaとし、噴霧流量を20〜100
0リットル/時間とした条件下において、粒子径を15
0μm〜50μmと微粒化することができた。詳細に
は、気水比を150、圧搾空気圧を0.4MPaとした
場合の最大粒子径は110〜150μmであり、気水比
を500、圧搾空気圧を0.4MPaとした場合の最大
粒子径は90μn〜110μmであった。この実験結果
より、従来の圧搾空気量を用いた二流体ノズルでは最大
粒子径を150μm以下とすることが困難であったが、
本発明のノズルでは微粒化を促進して、最大粒子径を1
50μm以下とすることができることが確認できた。気
水比を150として圧搾空気量を減少させても最大粒子
径を150μm以下とすることができ、その分、ライン
ニングコストを低下できることも確認できた。When an experiment was conducted using the two-fluid nozzle of the second embodiment, the air / water ratio (air amount / water amount) was 100 to 50.
0, the pressure of compressed air is 0.3 to 0.5 MPa, the water pressure is 0.2 to 2.0 MPa, and the spray flow rate is 20 to 100.
Under the condition of 0 liter / hour, the particle size is 15
The particles could be atomized to 0 μm to 50 μm. Specifically, the maximum particle size is 110 to 150 μm when the air / water ratio is 150 and the compressed air pressure is 0.4 MPa, and the maximum particle size is 500 when the air / water ratio is 500 and the compressed air pressure is 0.4 MPa. It was 90 μn to 110 μm. From this experimental result, it was difficult to set the maximum particle diameter to 150 μm or less in the conventional two-fluid nozzle using the compressed air amount,
The nozzle of the present invention promotes atomization to increase the maximum particle size to 1
It was confirmed that the thickness could be 50 μm or less. It was also confirmed that the maximum particle size can be 150 μm or less even if the compressed air amount is reduced by setting the air / water ratio to 150, and the line cost can be reduced accordingly.
【0043】図6に示す第3実施形態のノズル11は圧
力空気としてブロアからの低圧空気を用いている。第3
実施形態のノズル11の構造は基本的に図4および図5
に示す第2実施形態と同様で、前記第二のノズルの構成
としているが、空気流路の断面積および内筒20、中筒
21、外筒22の先端開口20a、21a、22aの断
面積を第2実施例以上としている。The nozzle 11 of the third embodiment shown in FIG. 6 uses low pressure air from a blower as the pressure air. Third
The structure of the nozzle 11 of the embodiment is basically the same as that shown in FIGS.
The second nozzle has the same configuration as that of the second embodiment shown in FIG. 3, but the cross-sectional area of the air flow path and the cross-sectional areas of the tip openings 20a, 21a, 22a of the inner cylinder 20, the middle cylinder 21, and the outer cylinder 22 are the same. Is the second embodiment or more.
【0044】即ち、第2実施形態の内筒20の開口20
aの直径に対して、第3実施形態の内筒20の開口20
aの直径は1〜2倍としている。また、第2実施形態の
中筒21の開口21aの直径に対して、第3実施形態の
中筒21の開口21aの直径は1〜2倍としている。さ
らに、第2実施形態の外筒22の開口22aの直径に対
して、第3実施形態の外筒22の開口22aの直径は2
〜4倍としている。That is, the opening 20 of the inner cylinder 20 of the second embodiment.
With respect to the diameter of a, the opening 20 of the inner cylinder 20 of the third embodiment
The diameter of a is 1 to 2 times. Further, the diameter of the opening 21a of the middle cylinder 21 of the third embodiment is 1 to 2 times the diameter of the opening 21a of the middle cylinder 21 of the second embodiment. Further, the diameter of the opening 22a of the outer cylinder 22 of the third embodiment is 2 compared to the diameter of the opening 22a of the outer cylinder 22 of the second embodiment.
~ 4 times.
【0045】さらに、内筒20は連続した1本の筒から
形成し、その中空部の中心空気流路25は基端側の流入
口25aから先端開口20aまで同一径とし、よって、
第2実施形態の中心空気流路25よりも大きく設定して
中心空気流量を増加している。また、内筒20の先端よ
りフランジ部24c’を一体的に形成し、旋回形状の溝
24e’を設けて、中筒21との間に設ける液体旋回連
通流路28’は周方向に90度間隔をあけて4個形成し
ている。また、中筒21と外筒22の間の外側空気流路
27も第2実施形態の外側空気流路27よりも断面積を
大として外側空気流量を増加している。他の構成は第2
実施形態と同様であるため、同一符号を付して説明を省
略する。Further, the inner cylinder 20 is formed by one continuous cylinder, and the central air flow path 25 in the hollow portion has the same diameter from the inflow port 25a on the base end side to the tip end opening 20a.
The central air flow rate is increased by setting the central air flow path 25 larger than that of the second embodiment. Further, a flange portion 24c ′ is integrally formed from the tip of the inner cylinder 20, a swirl-shaped groove 24e ′ is provided, and a liquid swirling communication flow path 28 ′ provided between the inner cylinder 20 and the middle cylinder 21 has a circumferential angle of 90 degrees. Four pieces are formed at intervals. The outer air flow passage 27 between the middle cylinder 21 and the outer cylinder 22 also has a larger cross-sectional area than the outer air flow passage 27 of the second embodiment to increase the outer air flow rate. Other configurations are second
Since it is the same as the embodiment, the same reference numerals are given and the description is omitted.
【0046】第3実施形態のノズル11では圧力空気と
して、第1実施形態と同様に、ブロアから供給される
0.02〜0.1MPaの低圧空気を用いているが、 空
気流量を多くし、 かつ、 第1および第2実施形態と同様
に水を旋回させて一次微粒化した後に、加圧空気と2度
にわたり衝突混合させて、3段階で液滴の微粒化を図っ
ているため、液滴の最大粒子径を150μmとすること
ができる。In the nozzle 11 of the third embodiment, low pressure air of 0.02 to 0.1 MPa supplied from a blower is used as the pressure air as in the first embodiment, but the air flow rate is increased, In addition, as in the first and second embodiments, water is swirled to perform primary atomization, and then collision mixing with pressurized air is performed twice to atomize the liquid droplets in three stages. The maximum particle size of the drops can be 150 μm.
【0047】上記第3実施形態の二流体ノズルを用い、
第1実施形態と同様に、気水比(空気量/水量)を20
0〜1000とし、ブロアからの空気圧力が0.02〜
0.1MPa、水圧を0.05〜2.0MPaとし、噴
霧流量を20〜1000リットル/時間とした条件下に
おいて、粒子径を150μm〜50μmに微粒化するこ
とができた。Using the two-fluid nozzle of the third embodiment,
Similar to the first embodiment, the air / water ratio (air amount / water amount) is set to 20.
0 to 1000, and the air pressure from the blower is 0.02
Under the conditions of 0.1 MPa, a water pressure of 0.05 to 2.0 MPa, and a spray flow rate of 20 to 1000 liters / hour, the particle size could be reduced to 150 μm to 50 μm.
【0048】なお、上記各実施形態では、ノズル11を
冷間圧延ロールの冷却用に用いているが、焼却炉の廃ガ
ス冷却用として減温塔(冷却塔)内に取り付ける等、各
種の冷却用に好適に用いれることは言うまでもない。特
に、廃ガス冷却用として用いた場合、廃ガスがノズル内
部に流入する恐れがあるが、本発明のノズルでは、3重
筒構造とし、中心部から圧力空気を噴射しているため、
廃ガスがノズル内部に流入しにくくなる。よって、廃ガ
スがノズル内部に流入して、ノズル内部に腐食を発生さ
せるのを防止することができる。In each of the above-mentioned embodiments, the nozzle 11 is used for cooling the cold rolling rolls, but it is used for cooling the waste gas of the incinerator, for example, by mounting it in the cooling tower (cooling tower). It goes without saying that it is preferably used for In particular, when used for cooling the waste gas, the waste gas may flow into the inside of the nozzle, but the nozzle of the present invention has a triple tube structure and ejects the pressure air from the central portion.
Waste gas is less likely to flow into the nozzle. Therefore, it is possible to prevent the waste gas from flowing into the nozzle and causing corrosion inside the nozzle.
【0049】[0049]
【発明の効果】以上の説明より明らかなように、本発明
の二流体ノズルによれば、液体を気体と混合する前に旋
回させて一次微粒化を行い、その後、中心空気流路の空
気あるいは外側空気流路の空気と2段階で衝突混合させ
て、二次微粒化、三次微粒化を行っているため、従来の
空気を旋回させた後に液体と1度だけ衝突混合する場合
のノズルと比較して液滴の微粒化をより促進させること
ができる。As is apparent from the above description, according to the two-fluid nozzle of the present invention, the liquid is swirled to mix it with the gas to perform the primary atomization, and thereafter, the air in the central air passage or Compared with the conventional nozzle in which the air is swirled and then mixed with the liquid only once because the secondary atomization and the tertiary atomization are performed by collision-mixing with the air in the outer air channel in two stages. By doing so, atomization of the liquid droplets can be further promoted.
【0050】このように、従来のノズルに比して水滴の
微粒化が図れるため、圧力空気として低圧のブロアから
の空気を利用することができ、ブロアからの空気を用い
ても、高温ガスの冷却用として噴霧した場合、噴霧され
た物に濡れを発生させない。よって、例えば、廃ガス冷
却用に用いた場合、焼却灰に濡れを発生させず、かつ、
空気集塵機の濡れに伴う交換回数を減少でき、メンテナ
ンスコストを低下させることができる。As described above, since the water droplets can be atomized as compared with the conventional nozzle, the air from the low pressure blower can be used as the pressure air, and even if the air from the blower is used, the high temperature gas When sprayed for cooling, the sprayed product does not get wet. Therefore, for example, when used for cooling the waste gas, does not cause wetting of the incineration ash, and,
It is possible to reduce the number of replacements due to the wetting of the air dust collector, and it is possible to reduce the maintenance cost.
【0051】さらに、また、圧搾空気を用いた場合、従
来の圧搾空気を用いた二流体ノズルと比較して微粒化を
促進でき、最大粒子径を150μm以下とすることがで
きる。さらにまた、噴霧流量を増加しても所要の超微粒
子を得ることができるために、噴霧流量を増加して冷却
効率を高めることができる。即ち、高温ガスの冷却用と
して用いた場合に、急激に所要温度まで低下させること
ができ、蒸発時間を短くできる。よって、焼却炉に用い
た場合には減温塔の高さおよび径を小さくでき、イニシ
ャルコストも低減することができる。Furthermore, when compressed air is used, atomization can be promoted and the maximum particle diameter can be set to 150 μm or less, as compared with the conventional two-fluid nozzle using compressed air. Furthermore, since the required ultrafine particles can be obtained even if the spray flow rate is increased, the spray flow rate can be increased to enhance the cooling efficiency. That is, when used for cooling a high temperature gas, the temperature can be rapidly lowered to the required temperature, and the evaporation time can be shortened. Therefore, when used in an incinerator, the height and diameter of the temperature reducing tower can be reduced, and the initial cost can also be reduced.
【図1】 (A)(B)は本発明の二流体ノズルの使用
例を示す概略図である。1A and 1B are schematic views showing an example of use of the two-fluid nozzle of the present invention.
【図2】 第1実施形態のノズルの断面図である。FIG. 2 is a cross-sectional view of the nozzle according to the first embodiment.
【図3】 第1実施形態のノズルに用いる先端側内筒の
側面図である。FIG. 3 is a side view of a tip side inner cylinder used in the nozzle of the first embodiment.
【図4】 第2実施形態のノズルの断面図である。FIG. 4 is a sectional view of a nozzle according to a second embodiment.
【図5】 第2実施形態に用いる先端側内筒を示し、
(A)は断面図、(B)は側面図である。FIG. 5 shows a distal end side inner cylinder used in the second embodiment,
(A) is a sectional view and (B) is a side view.
【図6】 第3実施形態のノズルの断面図である。FIG. 6 is a sectional view of a nozzle according to a third embodiment.
【図7】 従来例を示す図面である。FIG. 7 is a diagram showing a conventional example.
【図8】 (A)(B)は従来のノズルを示す図面であ
る。8A and 8B are drawings showing a conventional nozzle.
11 ノズル 20 内筒 21 中筒 22 外筒 20a、21a、22a 開口 20b、21b、22b 先端閉鎖部 25 中心空気流路 26 液体流路 27 外側空気流路 28 液体旋回連通流路 29 第1混合室 30 第2混合室 11 nozzles 20 inner cylinder 21 Middle tube 22 Outer cylinder 20a, 21a, 22a openings 20b, 21b, 22b Tip closing part 25 central air flow path 26 Liquid flow path 27 Outside air flow path 28 Liquid swirling communication flow path 29 First mixing chamber 30 Second mixing chamber
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 実開 昭63−126056(JP,U) 特公 昭50−6362(JP,B1) (58)調査した分野(Int.Cl.7,DB名) B05B 7/00 - 7/32 ─────────────────────────────────────────────────── ─── Continuation of front page (56) Bibliography Sho 63-126056 (JP, U) Japanese Patent Publication Sho 50-6362 (JP, B1) (58) Fields investigated (Int.Cl. 7 , DB name) B05B 7/00-7/32
Claims (5)
間環状流路を液体流路、中筒と外筒の間の外側環状流路
を外側空気流路とし、上記液体流路に液体を旋回させる
手段を設け、液体を旋回流とすることにより一次微粒化
し、該旋回流となった液体を、上記中心空気流路と外側
空気流路に流通する空気とに順次衝突混合させて二次微
粒化と三次微粒化を行った後に、外筒の先端部に設けた
噴射口より気液混合ミストを噴射させる構成としている
二流体ノズル。1. A triple cylinder including an inner cylinder, a middle cylinder, and an outer cylinder, wherein a hollow portion of the inner cylinder is a central air passage, and an intermediate annular passage between the inner cylinder and the middle cylinder is a liquid passage. The outer annular flow path between the cylinder and the outer cylinder is an outer air flow path, a means for swirling the liquid is provided in the liquid flow path, and the liquid is swirled to be primary atomized, and the swirl flow is formed. Is subjected to secondary atomization and tertiary atomization by sequentially colliding and mixing with the air flowing in the central air flow channel and the outer air flow channel, and then gas-liquid mixing from the injection port provided at the tip of the outer cylinder. A two-fluid nozzle configured to eject mist.
側開口の流入口に空気供給管を接続し、該空気供給管を
コンプレッサーあるいはブロアに接続して、コンプレッ
サーからの圧搾空気あるいはブロアからの加圧空気を上
記中心空気通路あるいは外側空気通路に流通させ、か
つ、上記流入口から先端の噴射口に到る空気流路中で空
気を旋回させていない請求項1に記載の二流体ノズル。2. An air supply pipe is connected to the inlets of the base end side openings of the central air flow passage and the outer air flow passage, and the air supply pipe is connected to a compressor or a blower so that compressed air from the compressor or The compressed air from a blower is circulated to the central air passage or the outer air passage, and the air is not swirled in the air flow passage extending from the inflow port to the injection port at the tip. Fluid nozzle.
に沿った同一線上に位置する開口を設け、噴射口となる
外筒の開口の内側に中筒の開口を位置させ、該中筒の開
口の内側に内筒の開口を位置させ、 上記内筒の先端面を中筒の段差部に当接させると共に、
該当接部に液体旋回連通流路となる溝を設け、かつ、上
記段差により小径化した中筒の先端側中空部に内筒の先
端面の開口を連通させ、上記液体旋回連通流路が開口す
る内筒中空部から中筒中空部を第1混合室とすると共
に、中筒の先端部と外筒の先端部との間に第2混合室を
設け、 さらに、内筒には上記第1混合室に開口するオリフィス
を設け、 上記液体流路より液体旋回連通流路を通して液体を旋回
させて一次微粒化しながら第1混合室へと流入させ、該
第1混合室で中心空気通路からの空気と衝突させて二次
微粒化させ、この気液混合流体を中筒の先端開口より第
2混合室に流入させて外側空気流路の空気と衝突させて
三次微粒化させ、この気液混合流体を外筒の噴射口より
噴霧する構成としている請求項1または請求項2に記載
の二流体ノズル。3. The inner cylinder, the middle cylinder, and the outer cylinder are provided with openings located on the same line along the axis line at the front end side, and the opening of the middle cylinder is located inside the opening of the outer cylinder serving as the injection port. The inner cylinder opening is positioned inside the middle cylinder opening, and the tip end surface of the inner cylinder is brought into contact with the step portion of the middle cylinder,
A groove serving as a liquid swirling communication channel is provided in the abutting portion, and the opening of the front end surface of the inner cylinder is communicated with the distal end side hollow portion of the middle cylinder whose diameter is reduced by the step, and the liquid swirling communication channel is opened. The hollow portion of the inner cylinder to the hollow portion of the middle cylinder serves as the first mixing chamber, and the second mixing chamber is provided between the tip portion of the middle cylinder and the tip portion of the outer cylinder. An orifice that opens in the mixing chamber is provided, and the liquid is swirled through the liquid swirling communication channel from the liquid channel to flow into the first mixing chamber while being atomized, and the air from the central air passage in the first mixing chamber is discharged. The gas-liquid mixed fluid is made into secondary atomization by flowing into the second mixing chamber through the tip opening of the middle cylinder and collided with the air in the outer air passage to be thirdly atomized. The structure according to claim 1 or 2, wherein the composition is sprayed from the injection port of the outer cylinder. Fluid nozzle.
に沿った同一線上に位置する開口を先端部に設け、噴射
口となる外筒の開口の内側に中筒の開口を位置させ、該
中筒の開口の内側に内筒の開口を位置させ、 上記中筒の先端開口の周縁を先端側に向かって傾斜させ
て、該傾斜面に内筒の先端外周に突設したフランジ部を
当接させ、該当接部分に液体旋回連通流路となる溝を設
け、かつ、 上記内筒の先端部と中筒の先端部との間に上記液体旋回
連通流路が開口する第1混合室を設けると共に、中筒の
先端部と外筒の先端部との間に第2混合室を設け、 上記液体流路より液体旋回連通流路を通して液体を旋回
させて一次微粒化しながら第1混合室へと流入させ、該
第1混合室で中心空気通路からの空気と衝突させて二次
微粒化させ、この気液混合流体を中筒の先端開口より第
2混合室に流入させて外側空気流路の空気と衝突させて
三次微粒化させ、この気液混合流体を外筒の噴射口より
噴霧する構成としている請求項1または請求項2に記載
の二流体ノズル。4. The inner cylinder, the middle cylinder, and the outer cylinder are provided at the front end with openings located on the same line along the axis, and the middle cylinder is opened inside the opening of the outer cylinder serving as the injection port. Position, the opening of the inner cylinder is located inside the opening of the middle cylinder, the peripheral edge of the front end opening of the middle cylinder is inclined toward the front end side, and the inclined surface is provided with a projection on the outer periphery of the front end of the inner cylinder. The flange portion is brought into contact, a groove serving as a liquid swirling communication channel is provided at the corresponding contact portion, and the liquid swirling communication channel is opened between the tip portion of the inner cylinder and the tip portion of the middle cylinder. While providing the first mixing chamber, the second mixing chamber is provided between the front end of the middle cylinder and the front end of the outer cylinder, and the liquid is swirled through the liquid swirling communication flow path from the liquid flow path while primary atomization is performed. The gas and liquid are made to flow into the first mixing chamber and collide with the air from the central air passage in the first mixing chamber to be secondary atomized. A structure in which the mixed fluid is caused to flow into the second mixing chamber from the tip opening of the middle cylinder, collides with the air in the outer air flow path to be thirdly atomized, and the gas-liquid mixed fluid is sprayed from the injection port of the outer cylinder. The two-fluid nozzle according to claim 1 or 2.
ロアより加圧空気を供給する場合の内筒、中筒、外筒の
各先端開口は、コンプレッサーより圧搾空気を供給する
場合に比べて、 内筒の先端開口を1〜2倍、中筒の先端開口は1〜2
倍、外筒の先端開口は2〜4倍の大きさとしている請求
項1乃至請求項4のいずれか1項に記載の二流体ノズ
ル。5. The front end openings of the inner cylinder, the middle cylinder, and the outer cylinder in the case of supplying pressurized air from a blower to the central air passage and the outer air passage, respectively, when compressed air is supplied from a compressor. In comparison, the tip opening of the inner cylinder is 1-2 times, and the tip opening of the middle cylinder is 1-2.
5. The two-fluid nozzle according to any one of claims 1 to 4, wherein the tip opening of the outer cylinder has a size of 2 to 4 times.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33326799A JP3382573B2 (en) | 1999-11-24 | 1999-11-24 | Two-fluid nozzle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33326799A JP3382573B2 (en) | 1999-11-24 | 1999-11-24 | Two-fluid nozzle |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2001149822A JP2001149822A (en) | 2001-06-05 |
JP3382573B2 true JP3382573B2 (en) | 2003-03-04 |
Family
ID=18264201
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP33326799A Expired - Lifetime JP3382573B2 (en) | 1999-11-24 | 1999-11-24 | Two-fluid nozzle |
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JP (1) | JP3382573B2 (en) |
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JP2004230228A (en) * | 2003-01-28 | 2004-08-19 | Taien Son | Vortices type two-fluid nozzle equipped with self-cleaning pintle |
ES2243122A1 (en) * | 2003-12-01 | 2005-11-16 | Manuel Agullo Carbonell (Titular Al 50%) | Venturi effect based paint gun includes an actuator with a pipe admitting a second paint component into the spray gun |
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CN100427229C (en) * | 2005-07-26 | 2008-10-22 | 北京交通大学 | Liquid liquid phase composite method of steel back aluminium composite plate and its device |
KR100741497B1 (en) * | 2005-10-20 | 2007-07-26 | 주식회사 에스 에프 유 | Two-Fluid Injection Nozzle |
JP5142757B2 (en) * | 2008-02-26 | 2013-02-13 | 和泉工商株式会社 | Gas-liquid two-phase flow generation method and apparatus |
GB0810155D0 (en) | 2008-06-04 | 2008-07-09 | Pursuit Dynamics Plc | An improved mist generating apparatus and method |
JP5500475B2 (en) * | 2009-04-14 | 2014-05-21 | 日本電磁測器株式会社 | Two-fluid nozzle |
JP5540973B2 (en) * | 2010-08-03 | 2014-07-02 | Jfeエンジニアリング株式会社 | Fluid atomization nozzle, fluid atomization device |
JP5715357B2 (en) * | 2010-08-20 | 2015-05-07 | 株式会社いけうち | nozzle |
JP6347432B2 (en) | 2016-01-20 | 2018-06-27 | パナソニックIpマネジメント株式会社 | Spraying equipment |
CN107199136B (en) | 2016-03-17 | 2019-03-22 | 松下知识产权经营株式会社 | Spraying device |
JP6957008B2 (en) * | 2017-08-15 | 2021-11-02 | 株式会社モリタホールディングス | A fluid derivation device, a smoke exhaust fire extinguishing method using this fluid derivation device, and a portable smoke exhaust fire extinguishing device using this fluid derivation device. |
CN113042239A (en) * | 2021-02-26 | 2021-06-29 | 杭州云众电力科技有限公司 | Three-fluid spray head and spray gun with same |
-
1999
- 1999-11-24 JP JP33326799A patent/JP3382573B2/en not_active Expired - Lifetime
Also Published As
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---|---|
JP2001149822A (en) | 2001-06-05 |
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