JP3377713B2 - brooch - Google Patents

Description

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a broach,
In particular, it is effective when applied to internal broaching for machining a helical internal gear or a helical internal spline groove. 2. Description of the Related Art FIGS. 7 and 8 show a structure of a conventional broach used for internal broaching for machining a helical internal gear, a helical internal spline groove, and the like. As shown in FIG. 7, a pulling portion 51 is formed at one end of a rod-shaped main body 50. A rear support portion 52 is formed at the other end of the main body 50. A plurality of blades are formed along the circumferential direction on the outer edge near the tension portion 51 between the tension portion 51 and the rear support portion 52 of the main body 50 so that a dish-shaped tooth groove coaxial with the main body 50 is formed. A plurality of processing blades 53 are formed along the axial direction of the main body 50. Between the tooth gap forming blades 53 near the rear support portion 52,
A round blade-shaped blade portion is formed at the outer edge, and a dish-shaped tooth surface machining blade 54 that is coaxial with the main body 50 is formed.
The tooth groove machining blade 53 located near the tension portion 51 is
The blade height is set such that the closer to the rear support portion 52, the higher the blade height. On the other hand, as shown in FIGS. 7 and 8, a plurality of blade portions are formed at predetermined intervals on the outer edge near the rear support portion 52 between the tension portion 51 and the rear support portion 52 of the main body 50. A cylindrical shell blade 60 having a spirally twisted tooth surface processing blade 61 is fitted coaxially. [0005] As shown in FIG. 7, a lock nut 63 is provided between the rear support portion 52 of the main body 50 and the shell blade 60.
Are screwed together, and the lock nut 63 can assemble the shell blade 60 to the main body 50 while forming a slight gap between the main body 50 and the shell blade 60 so as to improve the tooth surface machining accuracy. I can do it. [0006] When the inner surface of a work is cut by using such a broach, as shown in FIG.
0, the tooth groove machining blade 53 cuts the tooth groove 101, and the tooth tip surface machining blade 54 cuts the step portion 102 and the tooth tip surface (small diameter surface) 103. The processing blade 61 performs a finishing process on the tooth surface 104, and
A helical internal gear, a helical internal spline groove, or the like can be formed on the inner surface. [0007] In the broach as described above, a small gap is formed between the main body 50 and the shell blade 60 in order to improve the machining accuracy of the tooth surface of the work. Since the shell blade 60 is assembled to the main body 50, when the work 100 is processed, the shell blade 60 causes looseness or misalignment with respect to the main body 50, and the tooth tip surface 103 and the tooth It was difficult to process the surface 104 with the workpiece 100 with high concentricity accuracy. [0008] In order to solve the above-mentioned problems, a broach according to the present invention is provided with a tooth groove machining blade for machining a tooth groove in a work between a tension portion and a rear support portion. A rod-shaped main body having a portion closer to the tension portion, and being assembled to the rear support portion between the tension portion and the rear support portion of the main body , a plurality of blade portions are formed at predetermined intervals at an outer edge.
A tooth surface machining blade for spirally twisting the work to form a tooth surface on the work, and a round blade-shaped blade portion formed at an outer edge of the work.
It is characterized in that it is provided with a shell blade having a cylindrical shape having , on its outer peripheral surface, a tooth tip surface machining blade for spirally twisting the workpiece to process the tooth tip surface. An embodiment of a broach according to the present invention will be described with reference to FIGS. FIG. 1 is a side view showing the overall schematic structure, and FIG. 2 is an enlarged side view of the shell blade of FIG. As shown in FIG. 1, a tension portion 11 is formed at one end of a rod-shaped main body 10. On the other end of the main body 10, a rear support portion 12 is formed. A plurality of blades are formed along the circumferential direction on the outer edge near the tension portion 11 between the tension portion 11 and the rear support portion 12 of the main body 10, and dish-shaped tooth grooves coaxial with the main body 10. A plurality of processing blades 13 are formed along the axial direction of the main body 10. Between the tooth groove forming blades 13 near the rear support portion 12,
A plurality of blades are formed on the outer edge along the circumferential direction, and dish-shaped step processing blades 14 coaxial with the main body 10 are formed. The tooth groove machining blade 13 located closer to the tension portion 11 is set such that the blade height is higher as the tooth groove machining blade 13 is located closer to the rear support portion 12 side. On the other hand, as shown in FIGS. 1 and 2, a plurality of blade portions are formed at predetermined intervals on the outer edge near the rear support portion 12 between the tension portion 11 and the rear support portion 12 of the main body 10. A cylindrical outer surface having a spirally twisted tooth surface processing blades 21a and 21b and a spirally twisted tooth tip surface (small diameter surface) processing blade 22 having a round blade-shaped blade portion formed at the outer edge. The shell blade 20 is fitted. As shown in FIG. 1, a lock nut 23 is provided between the rear support portion 12 of the main body 10 and the shell blade 20.
Are screwed together, and the lock nut 23 forms the shell blade 20 while forming a slight predetermined gap between the main body 10 and the shell blade 20 so as to improve the tooth surface machining accuracy.
Can be assembled to the main body 10. [0013] When the inner surface of the work is cut by using such a broach, as shown in FIG.
0, the tooth groove machining blade 13 cuts the tooth groove 101, and the step machining blade 14 cuts the step 102, and then the tooth surface machining blades 21a and 21b
4 and the tooth tip surface processing blade 22 cuts and finishes the tooth tip surface (small-diameter surface) 103, so that a helical internal gear, a helical internal spline groove, and the like are formed in the work 100. That is, the tooth tip surface 103 can be finished by the shell blade 20 that finishes the tooth surface 104. For this reason, as shown in FIG.
While the shell blade 20 is engaged with the workpiece 100 by the 0 tooth surface processing blades 21a and 21b, the tooth top surface 103 can be finish-processed into the work 100 by the tooth surface processing blade 22 of the shell blade 20. Therefore, even if the shell blade 20 slightly rattles or misaligns with the main body 10 during processing of the workpiece 100, the tooth tip surface 103 and the tooth surface 1
04 can be formed on the workpiece 100 with high concentricity accuracy. Further, since the tooth tip surface 103 and the tooth surface 104 can be finished almost simultaneously, it is possible to reduce adverse effects on the finishing process such as misalignment of the main body 10 with respect to the workpiece 100, and concentric. Accuracy can be further improved. Here, the tooth surface 104 and the tip surface 10
When the concentricity with No. 3 was obtained, it was 0.060 when the broach described in the related art was used, whereas it was 0.01 when the broach according to the present embodiment was used.
It was 0. From this, it was confirmed that the work 100 can be processed with high concentricity accuracy according to the broach based on the present embodiment. In the present embodiment, as shown in FIG. 2, a shell blade 20 having alternately tooth-surface processing blades 21a and 21b and a tooth-top processing blade 22 is applied. As shown in FIG. 6, the shell blade 30 in which a cylindrical torsion circular blade 34 having a tooth tip surface (small diameter surface) processing blade 35 formed on the outer peripheral surface is further assembled or integrally provided, or as shown in FIG. A shell blade 40 having a shape obtained by removing the tooth tip surface processing blade 22 from the shell blade 30 may be used. According to the broach of the present invention, even if the shell blade is slightly loose or misaligned with respect to the main body during processing of the work, the tip surface and the tooth surface are not changed. Can be machined into a workpiece with high concentricity accuracy.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side view showing an overall schematic structure of an embodiment of a broach according to the present invention. FIG. 2 is an enlarged side view of the shell blade of FIG. 1; FIG. 3 is an explanatory diagram of a processed shape of a work. FIG. 4 is an explanatory diagram of an operation of a shell blade. FIG. 5 is a side view of another example of the shell blade of the embodiment of the broach according to the present invention. FIG. 6 is a side view of still another example of the shell blade of the embodiment of the broach according to the present invention. FIG. 7 is a side view showing an overall schematic structure of an example of a conventional broach. FIG. 8 is an enlarged side view of the shell blade of FIG. 8; FIG. 9 is an explanatory diagram of processing of a work. DESCRIPTION OF SYMBOLS 10 Main body 11 Tension part 12 Rear support part 13 Tooth groove processing blade 14 Step part processing blade 20 Shell blades 21a, 21b Tooth surface processing blade 22 Tooth surface (small diameter surface) processing blade 100 Work 101 Tooth groove 102 Step 103 Tooth surface (small diameter surface) 104 Tooth surface

──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-60-150907 (JP, A) JP-A-4-28919 (JP, U) (58) Fields investigated (Int. Cl. ⁷ , DB name) B23D 43/02

Claims (1)

(57) [Claim 1] A rod-shaped main body having a tooth groove processing blade for processing a tooth groove in a work between a tension portion and a rear support portion near the tension portion; It is assembled near the rear support portion between the tension portion and the rear support portion, and is attached to the outer edge at a predetermined interval.
A number of blades are formed and a flank processing blade for spirally twisting the work to form a tooth surface on the work, and a round blade-shaped outer edge.
Brooches, characterized by comprising a shell edge having a cylindrical mold having an outer peripheral surface and a tooth crest machining blade for machining the tooth crest to the work twisted helically together to form a blade portion.