CN103406587B - End-tooth plane multikey broaching tool - Google Patents

End-tooth plane multikey broaching tool Download PDF

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Publication number
CN103406587B
CN103406587B CN201310297045.5A CN201310297045A CN103406587B CN 103406587 B CN103406587 B CN 103406587B CN 201310297045 A CN201310297045 A CN 201310297045A CN 103406587 B CN103406587 B CN 103406587B
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China
Prior art keywords
broaching tool
tooth
block
broach block
face
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CN201310297045.5A
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CN103406587A (en
Inventor
陈子彦
夏永升
何勤松
朱家峰
郁爱佳
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EST TOOLS Co Ltd
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EST TOOLS Co Ltd
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Abstract

The invention discloses a kind of end-tooth plane multikey broaching tool, comprise the leading and broaching tool teeth portion of broaching tool shank, broaching tool, broaching tool shank is provided with pin hole or draw-in groove, and the upper surface of broaching tool tooth is with nine plush coppers or nine grooves.Broaching tool of the present invention has the advantages such as high accuracy, high efficiency, high reliability, is specially adapted to processing belt end-tooth bead and flange york.

Description

End-tooth plane multikey broaching tool
Technical field
The present invention relates to a kind of broaching tool, especially a kind of end-tooth plane multikey broaching tool for processing belt end-tooth bead and flange york.
Background technology
At automotive field, driving-shaft assembly is very important parts, is transmitted the output torque of engine by the connection of power transmission shaft two ends bead and flange york.In the past, the cooperation between bead and flange york is located by seam and connected by multiple bolted, although structure is simple, but assembling difficulty, during use, moment loss is comparatively large, easily produces power transmission shaft failure conditions, and especially heavy truck field is larger by torque requirement to drive bearing.For this phenomenon, develop a kind of power transmission shaft bead and end face of flange yoke tooth draw bail in the world, and define international standard, international standard number is ISO12667.End-tooth draw bail utilizes nine of flange york end face spline tooths to coordinate with nine end face splines of bead, is connected by four bolted.Like this, bead and flange york assembling easily, connect reliable, and the moment loss of output is little, and bearing load is large, can meet the demand of heavy truck to large driving torque completely.At present, domestic Ge great Chong Ka power transmission shaft factory all refer to ISO12667 end-tooth and connects standard, and the Chong Ka power transmission shaft factory that output is large has selected Broaching Technology to process the end-tooth of bead and flange york all, and existing horizontal wire pulling method, also has vertical wire pulling method.But easily occur in actual production that broaching unstable product quality, the broaching tool quick abrasion life-span is short, produce required broaching tool high in cost of production problem, therefore end-tooth wire pulling method has become to attach most importance to the maximum bottleneck that card power transmission shaft is produced.
Summary of the invention
Technical problem to be solved by this invention is the end-tooth plane multikey broaching tool proposing a kind of high accuracy for processing belt end-tooth bead and flange york, high efficiency, high reliability.
For solving the problems of the technologies described above, end-tooth plane multikey broaching tool of the present invention comprises the leading and broaching tool teeth portion of broaching tool shank, broaching tool, and described broaching tool shank is provided with pin hole or draw-in groove, and the upper surface of described broaching tool tooth is with nine plush coppers or nine grooves.
Above-mentioned end-tooth plane multikey broaching tool, described broaching tool adopts overall structure, and the leading and broaching tool teeth portion of described broaching tool shank, broaching tool forms one.
End-tooth plane multikey broaching tool of the present invention comprises broach block one, broach block two, broaching tool box and block, and the leading portion of described broach block one is leading with broaching tool, and the back segment of described broach block one and described broach block two are respectively equipped with broaching tool tooth; Described broach block one and broach block two are fixedly connected on described broaching tool box respectively, described block is fixedly connected on one end of described broaching tool box, the rear end face of described broach block two is close to described block, the rear end face of described broach block one is close to the front end face of described broach block two, and the upper surface of described broaching tool tooth is with nine plush coppers or nine grooves.
Above-mentioned end-tooth plane multikey broaching tool, described broaching tool tooth adopts round cut structural design, one group of tooth is formed by two cutting teeths, rise per tooth is had between group and group, often to organize in tooth second cutting teeth, 0 ~ 0.01mm lower than first cutting teeth, often organize first large chamfering of cutting teeth two side grinding in tooth, large chamfering width accounts for 1/3 of the face width of tooth, large chamfering band relief angle 2 ~ 3 °.
The present invention is owing to have employed above-mentioned technical pattern, and it has the advantage of its uniqueness: 1, the large chamfering of round cut cutter tooth is with relief angle, and between main cutting edge and front cutting edge, angle is also very large, good heat dissipation, and wearing and tearing are slow, and tool life is high, good reliability; 2, because cutting width narrows, when identical tooth rises, reduce cutting force, during use, broaching is more steady.Meanwhile, because cutting width narrows, greatly reduce chip to the friction of surface of the work, improve the surface quality of product to be processed; 3, closely, in normal chip space, chip removal is better for broaching tool volume bits.End-tooth plane multikey broaching tool of the present invention can be adapted to different broaching machines.
Accompanying drawing explanation
Fig. 1 is the structural representation that the present invention is applied to the end-tooth plane multikey broaching tool of horizontal broaching machine;
Fig. 2 is the top view relative to Fig. 1;
Fig. 3 is the structural representation that the present invention is applied to the end-tooth plane multikey broaching tool of vertical broaching machine;
Fig. 4 is the top view relative to Fig. 3;
Fig. 5-1 is for processing the broaching tool sectional view of bead end-tooth in Fig. 1;
Fig. 5-2 is for processing the broaching tool sectional view of end face of flange yoke tooth in Fig. 1;
Fig. 6-1 is for processing the broaching tool sectional view of bead end-tooth in Fig. 3;
Fig. 6-2 is for processing the broaching tool sectional view of end face of flange yoke tooth in Fig. 3;
Fig. 7 is one group of wheel cutter toothing schematic diagram.
Detailed description of the invention
As depicted in figs. 1 and 2, the end-tooth plane multikey broaching tool being applicable to horizontal broaching machine comprises broaching tool shank 1, broaching tool leading 2 and broaching tool teeth portion 3.Broaching tool adopts overall structure, and broaching tool shank 1, broaching tool leading 2 and broaching tool teeth portion 3 form one.It also can be draw-in groove or other connected mode that broaching tool shank 1 is provided with pin hole 4(), for being connected with horizontal broaching machine.Select the broaching tool (upper surface of broaching tool tooth is with nine plush coppers) of shape as shown in fig. 5-1 during processing bead end face nine splines, during processing end face of flange yoke nine spline tooths, select the broaching tool (upper surface of broaching tool tooth is with nine grooves) of shape as shown in Fig. 5-2.
As shown in Figure 3 and Figure 4, the end-tooth plane multikey broaching tool being applicable to vertical broaching machine adopts split modular structure, comprises broach block 1, screw 6, broach block 27, broaching tool box 8, screw 9 and block 10.The leading portion of broach block 1, with broaching tool leading 51, the back segment of broach block 1 and broach block 27 is respectively equipped with broaching tool tooth 52,71.Broach block 1 and broach block 27 are fixedly connected on broaching tool box 8 with screw 6 respectively, and block 10 screw 9 is fixedly connected on one end of broaching tool box 8, and the rear end face of broach block 27 is close to block 10, and the rear end face of broach block 1 is close to the front end face of broach block 27.When being applied to vertical broaching machine, broaching tool box 8 is connected with broaching machine main cargo chute along upper screw by both sides.Select the broaching tool (upper surface of broaching tool tooth is with nine plush coppers) of shape as in Figure 6-1 during processing bead end face nine splines, during processing end face of flange yoke nine spline tooths, select the broaching tool (upper surface of broaching tool tooth is with nine grooves) of shape as in fig. 6-2.
As shown in Figure 7, the cutter tooth of end-tooth plane multikey broaching tool (vertical or horizontal) of the present invention adopts round cut structure, form one group of tooth by two cutting teeths 11,12 and excise layer of metal, rise per tooth is had between group and group, often organize second cutting teeth 12(even number tooth in tooth) than first cutting teeth 11(odd number gear) low 0 ~ 0.01mm, often organize first cutting teeth, 11 liang of large chamferings of side grinding in tooth, large chamfering width accounts for 1/3 of the face width of tooth, large chamfering band relief angle 2 ~ 3 °.Key between cog pitch error 0.005mm, total cumulative pitch error 0.015mm, symmetry error 0.01mm.

Claims (1)

1. end-tooth plane multikey broaching tool, is characterized in that, comprises broach block one, broach block two, broaching tool box and block, and the leading portion of described broach block one is leading with broaching tool, and the back segment of described broach block one and described broach block two are respectively equipped with broaching tool tooth; Described broach block one and broach block two are fixedly connected on described broaching tool box respectively, described block is fixedly connected on one end of described broaching tool box, the rear end face of described broach block two is close to described block, the rear end face of described broach block one is close to the front end face of described broach block two, and the upper surface of described broaching tool tooth is with nine plush coppers or nine grooves; Described broaching tool tooth adopts round cut structural design, one group of tooth is formed by two cutting teeths, rise per tooth is had between group and group, often to organize in tooth second cutting teeth, 0 ~ 0.01mm lower than first cutting teeth, often organize first large chamfering of cutting teeth two side grinding in tooth, large chamfering width accounts for 1/3 of the face width of tooth, large chamfering band relief angle 2 ~ 3 °.
CN201310297045.5A 2013-07-16 2013-07-16 End-tooth plane multikey broaching tool Active CN103406587B (en)

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CN201310297045.5A CN103406587B (en) 2013-07-16 2013-07-16 End-tooth plane multikey broaching tool

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CN201310297045.5A CN103406587B (en) 2013-07-16 2013-07-16 End-tooth plane multikey broaching tool

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CN103406587B true CN103406587B (en) 2015-11-18

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201020573Y (en) * 2007-03-14 2008-02-13 哈尔滨第一工具制造有限公司 End-face trapezium spline broach
CN201669478U (en) * 2010-05-25 2010-12-15 株洲齿轮有限责任公司 External broach for flange face tooth
CN203045035U (en) * 2012-11-29 2013-07-10 马鞍山市亚林机械有限公司 Broach used for round-hole grooving
CN203356723U (en) * 2013-07-16 2013-12-25 恒锋工具股份有限公司 Broach with end face tooth and multi-spline flat

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3377713B2 (en) * 1997-01-13 2003-02-17 三菱重工業株式会社 brooch

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201020573Y (en) * 2007-03-14 2008-02-13 哈尔滨第一工具制造有限公司 End-face trapezium spline broach
CN201669478U (en) * 2010-05-25 2010-12-15 株洲齿轮有限责任公司 External broach for flange face tooth
CN203045035U (en) * 2012-11-29 2013-07-10 马鞍山市亚林机械有限公司 Broach used for round-hole grooving
CN203356723U (en) * 2013-07-16 2013-12-25 恒锋工具股份有限公司 Broach with end face tooth and multi-spline flat

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
端面齿拉刀的设计与应用;王莉;《2007中国汽车工程学会年会论文集》;20070907;877-880 *

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Inventor after: Chen Ziyan

Inventor after: Xia Yongsheng

Inventor after: He Qinsong

Inventor after: Zhu Jiafeng

Inventor after: Yu Aijia

Inventor before: Chen Ziyan

Inventor before: Xia Yongsheng

Inventor before: He Qinsong

Inventor before: Zhu Jiafeng

Inventor before: Yu Aijia

Inventor before: Yang Qilin

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: CHEN ZIYAN XIA YONGSHENG HE QINSONG ZHU JIAFENG YU AIJIA YANG QILIN TO: CHEN ZIYAN XIA YONGSHENG HE QINSONG ZHU JIAFENG YU AIJIA

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