JP3345845B2 - Aluminum alloy brazing sheet strip for ERW processing - Google Patents
Aluminum alloy brazing sheet strip for ERW processingInfo
- Publication number
- JP3345845B2 JP3345845B2 JP34641193A JP34641193A JP3345845B2 JP 3345845 B2 JP3345845 B2 JP 3345845B2 JP 34641193 A JP34641193 A JP 34641193A JP 34641193 A JP34641193 A JP 34641193A JP 3345845 B2 JP3345845 B2 JP 3345845B2
- Authority
- JP
- Japan
- Prior art keywords
- brazing
- alloy
- aluminum alloy
- less
- brazing sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Prevention Of Electric Corrosion (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、電縫加工されて自動車
等の熱交換器のチューブ材として使用される電縫加工用
アルミニウム合金ブレージングシート条に関するもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aluminum alloy brazing sheet strip for electric resistance welding, which is subjected to electric resistance processing and used as a tube material for a heat exchanger of an automobile or the like.
【0002】[0002]
【従来の技術とその課題】ラジエータ等の熱交換器は、
例えば図1に示すように複数本の偏平チューブ1の間に
コルゲート状に加工した薄肉フィン2を一体に形成し、
該偏平チューブ1の両端はヘッダー3とタンク4とで構
成される空間にそれぞれ開口しており、一方のタンク側
の空間から偏平チューブ1内を通して高温冷媒を他方の
タンク4側の空間に送り、偏平チューブ1および薄肉フ
ィン2の部分で熱交換して低温になった冷媒を再び循環
させるものである。BACKGROUND OF THE INVENTION Heat exchangers such as radiators
For example, as shown in FIG. 1, a corrugated thin fin 2 is integrally formed between a plurality of flat tubes 1,
Both ends of the flat tube 1 are open to the space formed by the header 3 and the tank 4, and the high-temperature refrigerant is sent from the space on one tank side to the space on the other tank 4 side through the flat tube 1, The heat exchange between the flat tube 1 and the thin fins 2 and the low temperature refrigerant is circulated again.
【0003】このような熱交換器のチューブ材として
は、例えばJIS3003合金を芯材とし、該芯材の内
側、即ち冷媒に常時触れている側には犠牲材としてJI
S7072合金を、そして該芯材の外側には、通常JI
S4045等のろう材をクラッドしたブレージングシー
ト条を電縫加工によりチューブ材としたものが用いられ
ており、コルゲート加工を行ったフィン等の他の部材と
ともにブレージングにより一体に組み立てられている。
ブレージング工法としては、フラックスブレージング
法、非腐食性のフラックスを用いたノコロックブレージ
ング法等が行われ、600℃付近の温度に加熱してろう
付される。[0003] As a tube material of such a heat exchanger, for example, a JIS3003 alloy is used as a core material, and the inside of the core material, that is, the side which is always in contact with the refrigerant, is made of JI as a sacrificial material.
S7072 alloy and on the outside of the core, usually JI
A brazing sheet strip clad with a brazing material, such as S4045, is used as a tube material by electric sewing, and is integrally assembled by brazing with other members such as corrugated fins.
As the brazing method, a flux brazing method, a Nocolok brazing method using a non-corrosive flux, or the like is performed, and the brazing is performed by heating to a temperature around 600 ° C.
【0004】ところで、近年、熱交換器は軽量・小型化
の方向にあり、そのために材料の薄肉化が望まれてい
る。チューブ材の薄肉化を行うには、先ず、材料の肉厚
が減少する分強度を向上し、耐食性を確保する必要があ
る。これに対して高強度合金がいくつか提案されてお
り、芯材合金にSiやCuを多く添加することにより強
度を向上させる方法や犠牲材にMgを含有させて強度を
向上させる方法が有力視されている。しかし、近年この
ような高強度化により、薄肉化が進むにつれて従来生じ
ていなかった問題が発生するようになった。即ち、電縫
加工時にチューブに割れが生じる問題である。[0004] In recent years, heat exchangers have been reduced in weight and size, and for that purpose, it has been desired to reduce the thickness of the material. In order to reduce the thickness of the tube material, first, it is necessary to improve the strength by reducing the thickness of the material and ensure the corrosion resistance. On the other hand, several high-strength alloys have been proposed, and a method of improving the strength by adding a large amount of Si or Cu to the core material alloy and a method of improving the strength by adding Mg to the sacrificial material are promising. Have been. However, in recent years, due to such high strength, problems that have not conventionally occurred have arisen as the thickness has been reduced. That is, there is a problem that the tube is cracked during the electric resistance welding.
【0005】[0005]
【課題を解決するための手段】本発明は、このような状
況に鑑み鋭意検討の結果、ろう付後の強度に優れ、電縫
加工時にチューブに割れの生じない電縫加工用アルミニ
ウム合金ブレージングシート条を開発したものである。DISCLOSURE OF THE INVENTION The present invention has been made in view of the above-mentioned circumstances, and as a result of intensive studies, it has been found that the aluminum alloy brazing sheet has excellent strength after brazing and does not cause cracks in the tube at the time of ERW. Article was developed.
【0006】即ち、第1発明は、Si:0.5〜2.5
wt%、Fe:0.05〜2.0wt%、Cu:0.1〜
2.5wt%、Mn:0.05〜2.0wt%を含有し、残
部Alと不可避的不純物とからなるアルミニウム合金を
芯材とし、該芯材の片面にMg:0.05〜2.5wt%
を含有し、さらにZn:0.5〜6.0wt%、In:
0.002〜0.3wt%、Sn:0.002〜0.3wt
%、Mn:0.05〜1.6wt%のうちの1種または2
種を含有し、残部Alと不可避的不純物とからなるアル
ミニウム合金を犠牲材としてクラッドし、他の片面にア
ルミニウム合金からなるろう材をクラッドした3層構造
の電縫加工用アルミニウム合金ブレージングシート条に
おいて、犠牲材と芯材との界面からの距離が5μm以内
の範囲に存在する粒径0.2μm以上の大きさのMg2
Si粒子の面積占有率が、0.5%以下であることを特
徴とする電縫加工用アルミニウム合金ブレージングシー
ト条である。That is, the first invention is that Si: 0.5 to 2.5
wt%, Fe: 0.05 to 2.0 wt%, Cu: 0.1 to
An aluminum alloy containing 2.5 wt% and Mn: 0.05 to 2.0 wt%, the balance being Al and inevitable impurities is used as a core material, and Mg: 0.05 to 2.5 wt. %
And Zn: 0.5 to 6.0 wt%, In:
0.002 to 0.3 wt%, Sn: 0.002 to 0.3 wt%
%, Mn: one or two of 0.05 to 1.6 wt%
In a three-layer aluminum alloy brazing sheet strip for electric resistance welding, which is clad as a sacrificial material with an aluminum alloy consisting of a seed and the balance of Al and inevitable impurities, and clad a brazing material made of an aluminum alloy on the other side. A Mg 2 particle having a particle size of 0.2 μm or more that exists within a range of 5 μm or less from the interface between the sacrificial material and the core material.
An aluminum alloy brazing sheet strip for electric resistance welding, wherein the area occupancy of Si particles is 0.5% or less.
【0007】また、第2発明は、Si:0.5〜2.5
wt%、Fe:0.05〜2.0wt%、Cu:0.1〜
2.5wt%、Mn:0.05〜2.0wt%を含有し、さ
らにMg:0.05〜0.5wt%、Cr:0.03〜
0.3wt%、Zr:0.03〜0.3wt%、Ti:0.
03〜0.3wt%、Ni:0.03〜1.5wt%のうち
の1種または2種以上を含有し、残部Alと不可避的不
純物とからなるアルミニウム合金を芯材とし、該芯材の
片面にMg:0.05〜2.5wt%を含有し、さらにZ
n:0.5〜6.0wt%、In:0.002〜0.3wt
%、Sn:0.002〜0.3wt%、Mn:0.05〜
1.6wt%のうちの1種または2種を含有し、残部Al
と不可避的不純物とからなるアルミニウム合金を犠牲材
としてクラッドし、他の片面にアルミニウム合金からな
るろう材をクラッドした3層構造の電縫加工用アルミニ
ウム合金ブレージングシート条において、犠牲材と芯材
との界面からの距離が5μm以内の範囲に存在する粒径
0.2μm以上の大きさのMg2 Si粒子の面積占有率
が、0.5%以下であることを特徴とする電縫加工用ア
ルミニウム合金ブレージングシート条である。The second invention is characterized in that Si: 0.5 to 2.5
wt%, Fe: 0.05 to 2.0 wt%, Cu: 0.1 to
2.5 wt%, Mn: 0.05 to 2.0 wt%, Mg: 0.05 to 0.5 wt%, Cr: 0.03 to
0.3 wt%, Zr: 0.03-0.3 wt%, Ti: 0.
An aluminum alloy containing at least one of Nitrogen and Al of 0.3 to 0.3 wt% and Ni: 0.03 to 1.5 wt%, the balance being Al and unavoidable impurities. One side contains Mg: 0.05-2.5 wt%.
n: 0.5 to 6.0 wt%, In: 0.002 to 0.3 wt%
%, Sn: 0.002 to 0.3 wt%, Mn: 0.05 to
Contains one or two of 1.6 wt%, with the balance being Al
Aluminum alloy brazing sheet having a three-layer structure for cladding an aluminum alloy composed of aluminum alloy and unavoidable impurities as a sacrificial material and a brazing material composed of an aluminum alloy on the other side. Characterized in that the area occupancy of Mg 2 Si particles having a size of 0.2 μm or more and having a particle size within a range of 5 μm or less from the interface of the alloy is 0.5% or less. Alloy brazing sheet strip.
【0008】第1発明、および第2発明において、ろう
材としてはSi:7.0〜12.0wt%、Cu:0.1
〜8.0wt%を含有し、さらにZn:0.5〜6.0wt
%、In:0.002〜0.3wt%、Sn:0.002
〜0.3wt%のうちの1種または2種以上を含有し、残
部Alと不可避的不純物とからなるアルミニウム合金が
望ましい。In the first and second inventions, the brazing filler metal is 7.0 to 12.0% by weight of Si and 0.1% by weight of Cu.
-8.0 wt%, and Zn: 0.5-6.0 wt%
%, In: 0.002 to 0.3 wt%, Sn: 0.002
It is desirable to use an aluminum alloy containing one or more of 0.3 wt% and the balance of Al and unavoidable impurities.
【0009】[0009]
【作用】先ず、本発明電縫加工用アルミニウム合金ブレ
ージングシート条の合金組成について説明する。本発明
に用いる芯材合金は高強度合金であり、Siの添加量が
高いことが特徴である。前記芯材合金の中で特に1.2
wt%を超えるSiを添加した合金および1.2wt%を超
えるCuを添加した合金は、融点が低下するためにブレ
ージング用として従来用いられていない合金である。First, the alloy composition of the aluminum alloy brazing sheet strip for electric resistance welding according to the present invention will be described. The core alloy used in the present invention is a high-strength alloy, and is characterized by a large amount of Si added. Among the core alloys, in particular, 1.2
Alloys to which Si is added in an amount of more than wt% and alloys to which Cu is added in an amount of more than 1.2 wt% are alloys that have not been conventionally used for brazing because their melting points are lowered.
【0010】芯材合金の各添加元素の役割を以下に述べ
る。Siは、強度向上に寄与する。Siが0.5wt%未
満の場合強度向上効果が十分でなく、2.5wt%を超え
ると融点が低下し、本発明のろう合金を用いてもブレー
ジング時に溶融してしまう。従って、Siは0.5〜
2.5wt%とするが、特に1.2wt%付近で安定した特
性を示す。The role of each additive element in the core alloy will be described below. Si contributes to strength improvement. If the content of Si is less than 0.5 wt%, the effect of improving the strength is not sufficient, and if it exceeds 2.5 wt%, the melting point is lowered, and even when the brazing alloy of the present invention is used, it melts during brazing. Therefore, Si is 0.5 to
The content is set to 2.5 wt%, and particularly, stable characteristics are exhibited around 1.2 wt%.
【0011】Feは、粗大な金属間化合物を合金中に分
布させ、本発明の製造工程中の中間焼鈍時に再結晶粒を
微細にし、電縫加工時の割れを防止する作用を有する。
その量が0.05wt%未満では効果が十分でなく、2.
0wt%を超えて添加した場合成形性が低下し、電縫加工
時にブレージングシートが割れてしまう。[0011] Fe has the effect of distributing coarse intermetallic compounds in the alloy, making the recrystallized grains fine during the intermediate annealing during the manufacturing process of the present invention, and preventing cracking during electric resistance welding.
If the amount is less than 0.05 wt%, the effect is not sufficient, and
If it is added in excess of 0 wt%, the formability will be reduced and the brazing sheet will crack during the electric resistance welding.
【0012】Mnは、微細な金属間化合物を合金中に分
布させ、耐食性を低下させることなく強度を向上させる
ための必須元素である。その量が0.05wt%未満では
効果が十分ではなく、2.0wt%を超えて添加した場合
成形性が低下し、電縫加工時にブレージングシートが割
れてしまう。Mn is an essential element for distributing a fine intermetallic compound in the alloy and improving the strength without deteriorating the corrosion resistance. If the amount is less than 0.05% by weight, the effect is not sufficient, and if added in excess of 2.0% by weight, the formability is reduced and the brazing sheet is cracked at the time of ERW.
【0013】Cuは、ろう付後に固溶状態にて合金中に
存在し、強度を向上させる。Cuが0.1wt%未満の場
合強度向上効果が少ない。Cuの添加量が1.2wt%を
超えるものは本発明特有の合金である。芯材にCuを含
有した合金を用いるとブレージング時にCuが犠牲材中
に拡散し、犠牲材が犠牲材としての効果を有さなくな
り、耐食性が低下するため、現実的に強度向上のために
添加できる芯材へのCu量は限られていたが、後述の理
由により本発明では添加可能になった。さらに、1.2
wt%を超えるCuを添加した合金は、融点が低下するた
め、従来用いられていなかった合金である。ここで、C
u量が2.5wt%を超えると融点が低下し、本発明のろ
う合金を用いてもブレージング時に溶融してしまう。従
って、Cuは0.1〜2.5wt%とするが、特に0.5
〜1.5wt%で安定した特性を示す。[0013] Cu is present in the alloy in a solid solution state after brazing and improves the strength. When Cu is less than 0.1 wt%, the effect of improving strength is small. An alloy containing more than 1.2 wt% of Cu is an alloy unique to the present invention. If an alloy containing Cu is used as the core material, Cu diffuses into the sacrificial material during brazing, and the sacrificial material has no effect as a sacrificial material, and the corrosion resistance is reduced. Although the amount of Cu in the core material was limited, it could be added in the present invention for the reasons described below. In addition, 1.2
An alloy to which Cu is added in an amount of more than wt% is an alloy that has not been conventionally used because the melting point is lowered. Where C
If the amount of u exceeds 2.5% by weight, the melting point decreases and the brazing alloy of the present invention is melted during brazing. Accordingly, the content of Cu is set to 0.1 to 2.5 wt%,
It shows stable characteristics at ~ 1.5 wt%.
【0014】Mgは、合金中に固溶状態およびMg2 S
iの微細な析出相として存在し、強度を向上させる。
0.05wt%未満では効果がなく、0.5wt%を超えて
添加すると非腐食性のフラックスを用いたろう付をする
場合にフラックスとMgが反応し、ろう付ができなくな
る。Mg is in a solid solution state and Mg 2 S in the alloy.
It exists as a fine precipitate phase of i and improves the strength.
If the content is less than 0.05 wt%, there is no effect, and if the content exceeds 0.5 wt%, the flux reacts with Mg when brazing using a non-corrosive flux, so that brazing cannot be performed.
【0015】Cr、Zr、Tiはいずれも微細な金属間
化合物を形成し、合金の強度を向上させる働きを有す
る。しかし、0.03wt%未満では効果がなく、それぞ
れ0.3wt%を超えて添加した場合成形性が低下し、組
付け等の加工時にブレージングシートが割れてしまう。Cr, Zr, and Ti all form a fine intermetallic compound and have a function of improving the strength of the alloy. However, if it is less than 0.03% by weight, there is no effect, and if it is added in more than 0.3% by weight, the formability is reduced, and the brazing sheet is broken at the time of processing such as assembly.
【0016】Niも微細な金属間化合物を形成し合金の
強度を向上させる働きを有する。しかし、0.03wt%
未満では効果がなく、1.5wt%を超えて添加した場合
成形性が低下し、組付け等の加工時にブレージングシー
トが割れてしまう。Ni also has the function of forming fine intermetallic compounds and improving the strength of the alloy. However, 0.03wt%
If it is less than 1.5% by weight, the moldability is reduced and the brazing sheet breaks during processing such as assembly.
【0017】以上が本発明の芯材合金の成分であるが、
鋳塊組織の微細化のために添加されるB等、上記以外の
元素はそれぞれ0.05wt%以下であれば含有されてい
ても構わない。The components of the core alloy of the present invention have been described above.
Elements other than the above, such as B added for refining the ingot structure, may be contained as long as each is 0.05 wt% or less.
【0018】次に本発明ブレージングシート条の犠牲材
について説明する。犠牲材は、本発明の重要な項目であ
る。即ち、従来の犠牲材合金の代表として、JIS70
72合金がある。しかし、このような犠牲材は強度向上
効果を有していない。そこで、本発明のようなMgを含
有した犠牲材が開発されたのである。Next, the sacrificial material of the brazing sheet strip of the present invention will be described. Sacrificial material is an important item of the present invention. That is, as a representative of the conventional sacrificial material alloy, JIS 70
There are 72 alloys. However, such a sacrificial material does not have a strength improving effect. Thus, a sacrificial material containing Mg as in the present invention was developed.
【0019】Mgの添加は、犠牲効果を与えると共に犠
牲材合金を高強度化し、材料全体の強度を向上する。そ
の量が0.05wt%未満では効果がなく、2.5wt%を
超えると融点が低下し、ろう付時に溶融してしまう。The addition of Mg provides a sacrificial effect, increases the strength of the sacrificial material alloy, and improves the strength of the entire material. If the amount is less than 0.05% by weight, there is no effect, and if it exceeds 2.5% by weight, the melting point is lowered and the material is melted during brazing.
【0020】Znの添加は、犠牲効果を合金に与える。
その量が0.5wt%未満では効果が十分でなく、その量
が6.0wt%を超えると融点が低下し、本発明のろう合
金を用いたとしてもろう付時に溶融してしまう。The addition of Zn has a sacrificial effect on the alloy.
If the amount is less than 0.5% by weight, the effect is not sufficient, and if the amount exceeds 6.0% by weight, the melting point decreases, and even if the brazing alloy of the present invention is used, it melts during brazing.
【0021】In、Snの添加も犠牲効果を合金に与え
る。その量が0.002wt%未満では効果が十分でな
く、その量が0.3wt%を超えると合金の圧延加工性が
低下し、3層材のブレージングシートに用いる犠牲材と
しては適さなくなる。The addition of In and Sn also has a sacrificial effect on the alloy. If the amount is less than 0.002% by weight, the effect is not sufficient, and if the amount exceeds 0.3% by weight, the rolling workability of the alloy is reduced, and it is not suitable as a sacrificial material used for a three-layer brazing sheet.
【0022】Mnの添加は、犠牲材合金を高強度化し材
料全体の強度を向上する。その量が0.05wt%未満で
は効果が十分でなく、その量が1.6wt%を超えると合
金の圧延加工性が低下し、3層材のブレージングシート
に用いる犠牲材としては適さなくなる。The addition of Mn increases the strength of the sacrificial material alloy and improves the strength of the entire material. If the amount is less than 0.05% by weight, the effect is not sufficient, and if the amount exceeds 1.6% by weight, the rolling workability of the alloy is lowered, and the alloy is not suitable as a sacrificial material used for a three-layer brazing sheet.
【0023】本発明の犠牲材合金の添加元素は以上の通
りであるが、不可避的不純物として、Siは0.5wt%
以下であれば含有可能であるが、0.1wt%以下が望ま
しい。Feは0.8wt%以下であれば含有可能であり、
0.1wt%以下が望ましい。強度向上のためのCr、Z
r、Ti等の上記以外の元素もそれぞれ0.05wt%以
下であれば不純物元素として含有しても構わない。The additive elements of the sacrificial alloy according to the present invention are as described above, but Si is 0.5 wt% as an unavoidable impurity.
If it is below, it can be contained, but 0.1 wt% or less is desirable. Fe can be contained if it is 0.8 wt% or less,
0.1 wt% or less is desirable. Cr, Z for strength improvement
Other elements such as r and Ti may be contained as impurity elements as long as each element is 0.05 wt% or less.
【0024】次に本発明のろう材合金について説明す
る。本発明において、芯材の合金組成のうち、1.2wt
%未満のSiかつ1.2wt%未満のCuの組成範囲で
は、従来からろう材合金として用いられている4343
合金や4045合金等のAl−Si系合金を用いること
が可能である。しかし、高強度の芯材合金(1.2wt%
以上のSiまたは1.2wt%以上のCuを含有した芯材
合金の組成範囲)を用いた場合、請求項3記載のろう材
合金を用いるものとする。これは、外部耐食性の低下が
生じる問題と芯材合金の融点が低いためろう付時に溶融
するという問題があるためである。本発明のろう材合金
はこれを解決したもので、本発明の芯材合金と組み合わ
せた時に効果を発揮するものである。即ち、熱交換器の
外部耐食性についてさまざまな検討を行ない、従来用い
られている前記ろう材合金と本発明の高強度の芯材合金
を組み合わせる場合、芯材合金中に添加されているCu
がろう付時にろうに拡散し、ろう材と芯材との境界付近
に低Cu領域が生じそこが優先的に腐食されるため、膨
れを伴う激しい腐食を生じることを見出した。本発明で
はろう材合金にCuを添加することで、芯材からろう材
へのCuの拡散を防止し、ろう材と芯材との境界付近に
低Cu領域を生じないようにし、耐食性を向上させた。
そして、従来600℃付近の温度でろう付していたの
を、585℃以下の温度でろう付できるようにすれば芯
材合金の溶融がなくなると考え、従来のろう材合金より
もろう付温度が低い合金をを開発したものである。Next, the brazing alloy of the present invention will be described. In the present invention, of the alloy composition of the core material, 1.2 wt%
% Of Si and less than 1.2 wt% of Cu, the composition range of 4343 conventionally used as a brazing alloy.
It is possible to use an Al—Si alloy such as an alloy or a 4045 alloy. However, a high-strength core alloy (1.2 wt%
When the above-described core material alloy containing Si or 1.2 wt% or more Cu is used, the brazing alloy according to claim 3 is used. This is because there is a problem that the external corrosion resistance is reduced and a problem that the core material alloy is melted during brazing due to its low melting point. The brazing alloy according to the present invention solves this problem, and exhibits an effect when combined with the core alloy according to the present invention. That is, various studies are made on the external corrosion resistance of the heat exchanger, and when the conventionally used brazing alloy is combined with the high-strength core alloy of the present invention, Cu added to the core alloy is used.
Has been found to diffuse into the brazing material during brazing, to form a low Cu region near the boundary between the brazing material and the core material and to corrode preferentially, thereby causing severe corrosion with swelling. In the present invention, by adding Cu to the brazing alloy, the diffusion of Cu from the core material to the brazing material is prevented, a low Cu region is not generated near the boundary between the brazing material and the core material, and the corrosion resistance is improved. I let it.
It is thought that if the brazing was performed at a temperature of 585 ° C. or less, the melting of the core material alloy would be eliminated, but the brazing temperature was lower than that of the conventional brazing alloy. Has developed a low-alloy alloy.
【0025】次にろう材合金の各元素の役割とその限定
理由を以下に説明する。Siの添加は合金の融点を下げ
るが、その量が7.0wt%未満では十分に融点が低下せ
ず、ろう付温度で芯材が溶融してしまう。さらに、その
量が12.0wt%を超えると逆に融点が上がるため、芯
材が溶融してしまう。Next, the role of each element in the brazing alloy and the reasons for its limitation will be described below. Although the addition of Si lowers the melting point of the alloy, if the amount is less than 7.0 wt%, the melting point does not decrease sufficiently, and the core material melts at the brazing temperature. Further, if the amount exceeds 12.0 wt%, the melting point rises conversely, so that the core material is melted.
【0026】Cuの添加は合金の融点を下げ、ろう流れ
性を向上させる。さらに、前記の理由で冷媒通路構成部
材にCuを添加した合金を用いる場合に熱交換器の外部
耐食性を高める働きを有する。しかし、Cuの量が0.
1wt%未満では以上の効果が十分でなく、その量が8.
0wt%を超えるとろうの電位が貴になりすぎて、芯材が
優先的に腐食するようになり、耐食性が低下する上に、
合金の圧延加工性が低下し、熱交換器用のブレージング
シートとして製造できなくなる。従って、Cuは0.1
〜8.0wt%とするが、特に0.5〜3.5wt%で安定
した犠牲を示す。The addition of Cu lowers the melting point of the alloy and improves the flowability of the solder. Further, when the alloy containing Cu is used for the refrigerant passage constituting member for the above-described reason, the heat exchanger has the function of improving the external corrosion resistance of the heat exchanger. However, when the amount of Cu is 0.1.
If the amount is less than 1 wt%, the above effects are not sufficient, and the amount is 8.
If the content exceeds 0 wt%, the potential of the wax becomes too noble, the core material is preferentially corroded, and the corrosion resistance is reduced.
The rollability of the alloy is reduced, and it cannot be manufactured as a brazing sheet for a heat exchanger. Therefore, Cu is 0.1
と す る 8.0 wt%, but especially 0.5-3.5 wt% shows a stable sacrifice.
【0027】Znの添加は合金の融点を下げる。さら
に、本発明のようにCuを添加したろう材合金では外部
腐食による膨れの発生は抑えられるものの、ろう材の電
位が芯材の電位より貴になり、外部腐食がピット状に進
行しその速度が早いという問題がある。Znの添加はろ
う材の電位を下げ、ろう材の電位を芯材の電位に近づ
け、耐食性を向上させる。しかし、その量が6.0wt%
を超えるとろうの自己耐食性が低下する上に、合金の圧
延加工性が低下し、熱交換器用のブレージングシートに
用いるろう材としては適さなくなる。The addition of Zn lowers the melting point of the alloy. Further, in the brazing alloy to which Cu is added as in the present invention, although the occurrence of swelling due to external corrosion is suppressed, the potential of the brazing material becomes more noble than the potential of the core material, and the external corrosion proceeds in a pit shape, and the speed is increased. There is a problem that is early. The addition of Zn lowers the potential of the brazing material, brings the potential of the brazing material closer to the potential of the core material, and improves the corrosion resistance. However, the amount is 6.0 wt%
If it exceeds 300, the self-corrosion resistance of the brazing alloy will be reduced, and the rollability of the alloy will be reduced, making it unsuitable as a brazing material for a brazing sheet for a heat exchanger.
【0028】InおよびSnもろう材の電位を卑にし、
冷媒通路構成部材の耐食性を向上させる。その量が0.
002wt%未満では効果が十分でなく、その量が0.3
wt%を超えると合金の圧延加工性が低下する。In and Sn also lower the potential of the brazing material,
The corrosion resistance of the refrigerant passage component is improved. The amount is 0.
If the amount is less than 002 wt%, the effect is not sufficient, and the amount is 0.3%.
If the content exceeds wt%, the rolling workability of the alloy decreases.
【0029】本発明ろう材の合金元素は以上のとおりで
あるが、不可避的不純物として、Feは1.0wt%以下
であれば含有可能である。しかし、Feはろうが凝固す
る時に金属間化合物を形成し、これが腐食の起点とな
る。そのため、Fe量は0.5wt%以下が望ましい。F
e以外の不可避的不純物として、他の元素もそれぞれ
0.05wt%以下であれば含有してもよい。The alloying elements of the brazing material of the present invention are as described above, but Fe can be contained as an unavoidable impurity if the content is 1.0% by weight or less. However, Fe forms intermetallic compounds when the wax solidifies, which is the starting point of corrosion. Therefore, the amount of Fe is desirably 0.5 wt% or less. F
As unavoidable impurities other than e, other elements may be contained if they are each 0.05 wt% or less.
【0030】ここで、本発明のろう材を用いた場合、ろ
う付温度を570℃を超え585℃以下としてブレージ
ングを行うことが望ましい。ろう付温度が570℃以下
では、本発明のろう材中に溶融しない組成があり、ろう
付することができないためである。また、585℃を超
えると、芯材の組成によっては溶融するためである。ま
た、本発明のろう材を用い、ろう付を行うとフィンの耐
高温座屈性および熱伝導性を向上させる効果もある。
尚、このようにろう付温度を低下させることで、ろう付
炉の寿命が延びるという効果も有する。Here, when the brazing material of the present invention is used, it is desirable to perform brazing at a brazing temperature of more than 570 ° C. and 585 ° C. or less. If the brazing temperature is 570 ° C. or lower, there is a composition that does not melt in the brazing material of the present invention, and brazing cannot be performed. On the other hand, if the temperature exceeds 585 ° C., it may melt depending on the composition of the core material. In addition, brazing using the brazing material of the present invention also has the effect of improving the high-temperature buckling resistance and thermal conductivity of the fin.
It should be noted that reducing the brazing temperature in this manner also has the effect of extending the life of the brazing furnace.
【0031】さて、このように通常のろう付温度より低
い温度でろう付を行う方法に、低温ろう付と言われてい
る500℃前後の温度でろう付を行う方法が知られてい
る。この方法はZnを20%以上含有したAl−Zn系
合金やZn合金を通常ろう材として用いるために、ろう
付後にろう材が腐食されやすいという問題点があり、現
実的には熱交換器として使用されていない。さらに、A
l−Zn系合金でZnの添加量が8%を超えると圧延性
が非常に悪くなり、合わせ圧延によるブレージングシー
トの製造は不可能であり、工業的に安定して低温ろう付
用のブレージングシートを供給する製造方法は確立され
ていない。そのため、置きろう等としてろうを用いねば
ならず、製造できる部材の種類は限られている。しか
し、発明者らは上記のように低温ろう付よりはるかに高
温である585℃以下のろう付温度でも熱交換器の特性
向上が可能なことを見出して、ブレージングシートを開
発したものである。As a method of performing brazing at a temperature lower than the normal brazing temperature, there is known a method of performing brazing at a temperature of about 500 ° C., which is called low-temperature brazing. This method has a problem that the brazing material is easily corroded after brazing because the Al-Zn alloy or Zn alloy containing 20% or more of Zn is usually used as a brazing material. not being used. Furthermore, A
If the addition amount of Zn exceeds 1% in an l-Zn alloy, the rollability becomes extremely poor, and it is impossible to produce a brazing sheet by combined rolling, and the brazing sheet for low-temperature brazing is industrially stable. The production method for supplying is not established. For this reason, brazing must be used for placing, etc., and the types of members that can be manufactured are limited. However, the inventors have found that the characteristics of the heat exchanger can be improved even at a brazing temperature of 585 ° C. or lower, which is much higher than the low-temperature brazing as described above, and have developed a brazing sheet.
【0032】さらに、従来より低融点のアルミニウム合
金ろうとして知られている合金がある(例えば特開平3
−57588)。これらは、主に鋳物をろう付するため
に開発されたものであり、多量のCuが含有されていた
り、上記のように多量のZnを添加しているため、圧延
加工を行うと割れてしまう問題があり、ブレージングシ
ートの製造ができなかったのである。ブレージングシー
トとして使用できなければ、工業的に熱交換器を製造す
るのに実用性が乏しい。本発明ではこのような問題点を
解決し、ブレージングシートを開発したのである。Further, there is an alloy conventionally known as a low melting point aluminum alloy braze (for example, see Japanese Unexamined Patent Publication No.
-57588). These are developed mainly for brazing castings, and contain a large amount of Cu, or because a large amount of Zn is added as described above, they are broken when subjected to rolling. There was a problem and the brazing sheet could not be manufactured. If it cannot be used as a brazing sheet, it is not practical to manufacture a heat exchanger industrially. The present invention has solved such a problem and developed a brazing sheet.
【0033】以上が本発明アルミニウム合金ブレージン
グシート条の合金組成であるが、次に構成を説明する。
本発明アルミニウム合金ブレージングシート条は、図2
に示すような3層構造を有する。即ち、高強度アルミニ
ウム合金を芯材5とし、この芯材5の片面にろう材6、
他の片面に犠牲材7を有する。電縫加工によりろう材を
外側に、犠牲材を冷媒通路構成側にしたチューブとする
ための条である。ブレージングシート条の板厚は0.4
mm以下であり、犠牲材のクラッド率は5〜30%、ろ
う材のクラッド率は5〜30%である。The above is the alloy composition of the aluminum alloy brazing sheet strip of the present invention. Next, the structure will be described.
The aluminum alloy brazing sheet strip of the present invention is shown in FIG.
Has a three-layer structure as shown in FIG. That is, a high-strength aluminum alloy is used as the core material 5, and the brazing material 6,
The other side has a sacrificial material 7. This is a strip for forming a tube in which the brazing material is on the outside and the sacrificial material is on the side of the refrigerant passage by the electric resistance welding. The thickness of the brazing sheet strip is 0.4
mm or less, the cladding ratio of the sacrificial material is 5 to 30%, and the cladding ratio of the brazing material is 5 to 30%.
【0034】そして、これが本発明の特徴であるが、犠
牲材と芯材との界面からの距離が5μm以内の範囲に存
在する粒径0.2μm以上の大きさのMg2 Si粒子の
面積占有率が0.5%以下であることを特徴とする。こ
の限定理由について説明するにあたり、本発明が解決し
た電縫加工時に生じる割れについて説明する。従来、生
じていなかった割れが生じるようになったのは、犠牲材
にMgを添加した高強度合金を用いるようになってから
である。図3に示すように、割れは犠牲材と芯材との界
面で生じるものであった。ブレージングシートは通常熱
間圧延で圧着して3層構造とするが、Mgを添加した合
金は表面に酸化皮膜が形成されやすいので、界面が接合
されにくいと考えたり、芯材合金と犠牲材合金との変形
抵抗が大きく違うため圧着されていないと考えられて、
各種対策が行われていた。しかし、このような対策では
全く解決されなかった。This is a feature of the present invention. The area occupation of Mg 2 Si particles having a particle size of 0.2 μm or more and located within a range of 5 μm or less from the interface between the sacrificial material and the core material. The rate is 0.5% or less. In explaining the reason for this limitation, cracks that occur during the electric resistance machining that has been solved by the present invention will be described. The cracks that have not occurred in the related art have started to occur after a high-strength alloy in which Mg is added to a sacrificial material is used. As shown in FIG. 3, the crack occurred at the interface between the sacrificial material and the core material. The brazing sheet is usually hot-pressed to form a three-layer structure by pressing, but an alloy containing Mg is likely to form an oxide film on its surface, so it is considered that the interface is difficult to join, or a core material alloy and a sacrificial material alloy are used. It is considered that it is not crimped because the deformation resistance with
Various measures were taken. However, such measures did not solve the problem at all.
【0035】そこで、本発明者らは鋭意検討を行ない、
界面付近の組織を詳細に調べたところ、図4に模式的に
示すように、Mg2 Si粒子11が界面付近に存在する
場合に、電縫加工時に割れが生じることを見出した。そ
して、このMg2 Si粒子11の量が一定以下であれ
ば、電縫加工時に割れが生じなくなることを見出した。
また、このMg2 Si粒子11の発生理由は、ブレージ
ングシートを製造中に犠牲材から芯材へMgが拡散し芯
材中に含有しているSiと反応して生じるもの、および
芯材から犠牲材へSiが拡散し犠牲材中に含有している
Mgと反応して生じるものであることを見出した。即
ち、高強度化のために芯材のSi添加量を増やし、犠牲
材にMgを添加したブレージングシートに特有の現象で
あることが解明された。Therefore, the present inventors have conducted intensive studies, and
When the structure near the interface was examined in detail, it was found, as schematically shown in FIG. 4, that when the Mg 2 Si particles 11 were present near the interface, cracks occurred during the electric resistance welding. Then, it has been found that if the amount of the Mg 2 Si particles 11 is equal to or less than a certain value, no crack occurs during the electric resistance welding.
The reason for the generation of the Mg 2 Si particles 11 is that Mg is diffused from the sacrificial material to the core material during the production of the brazing sheet and reacts with Si contained in the core material. It has been found that Si diffuses into the material and reacts with Mg contained in the sacrificial material to form. That is, it has been clarified that the phenomenon is peculiar to the brazing sheet in which the amount of Si added to the core material is increased to increase the strength, and Mg is added to the sacrificial material.
【0036】即ち、本発明の骨子は、芯材にSiを0.
5〜2.5wt%含有したアルミニウム合金を用い、犠牲
材にMgを0.05〜2.5wt%を含有したアルミニウ
ム合金を用いた高強度電縫加工用クラッド条材で、犠牲
材と芯材との界面からの距離が5μm以内の範囲に存在
する粒径0.2μm以上の大きさのMg2 Si粒子の面
積占有率が0.5%以下であることを特徴とする。芯材
のSiおよび犠牲材のMgの下限の理由は先に述べた理
由に加え、この量未満では、上記の電縫加工時の割れが
生じないため、本発明を必要としないからである。That is, the essence of the present invention is that the core material contains 0.1% of Si.
A cladding material for high-strength electric resistance welding using an aluminum alloy containing 5 to 2.5 wt% and an aluminum alloy containing 0.05 to 2.5 wt% of Mg as a sacrificial material. The area occupancy of Mg 2 Si particles having a particle diameter of 0.2 μm or more and having a distance from the interface within 5 μm is 0.5% or less. The reason for the lower limits of Si of the core material and Mg of the sacrificial material is that, in addition to the above-mentioned reason, if the amount is less than this, the above-described cracking does not occur at the time of the electric resistance welding, and the present invention is not required.
【0037】さて、ここで、犠牲材と芯材との界面から
の距離が5μm以内に存在するMg2 Si粒子について
規定しているのは、拡散によりMg2 Si粒子を生じや
すい範囲がこの範囲であるためである。即ち、界面に最
もMg2 Si粒子を生じやすく、界面から離れるに従
い、拡散量が減るので界面からの距離が5μm以内の範
囲(犠牲材側に5μm、芯材側に5μmの10μmの部
分)を考えればよいのである。粒径0.2μm以上の大
きさのMg2 Si粒子を問題としているのは、この大き
さより小さいと、電縫加工時の加熱時に固溶するため、
割れに影響しないからである。ここで、面積占有率を測
定するには、厚さ方向の面(L−ST面またはLT−S
T面)を研磨し、走査型電子顕微鏡の反射電子像で加速
電圧を下げて観察すればよい。粒径は、最大径である。
Mg2 Si粒子の面積占有率が0.5%を超えるとその
部分が電縫加工時に溶融しやすくなり、割れを生じる。
よって、犠牲材と芯材との界面からの距離が5μm以内
の範囲に存在する粒径0.2μm以上の大きさのMg2
Si粒子の面積占有率を0.5%以下と本発明では定め
た。Now, the definition of the Mg 2 Si particles whose distance from the interface between the sacrificial material and the core material is within 5 μm is that the range in which Mg 2 Si particles are easily generated by diffusion is defined as this range. This is because That is, Mg 2 Si particles are most likely to be generated at the interface, and the diffusion amount decreases as the distance from the interface decreases, so that the distance from the interface is within 5 μm (5 μm on the sacrificial material side and 10 μm of 5 μm on the core material side). Just think about it. The problem with Mg 2 Si particles having a particle size of 0.2 μm or more is that if they are smaller than this size, they will form a solid solution during heating during ERW.
This is because it does not affect the crack. Here, to measure the area occupancy, the surface in the thickness direction (L-ST plane or LT-S plane) is used.
T-plane) may be polished, and observation may be performed by lowering the acceleration voltage with a reflected electron image of a scanning electron microscope. The particle size is the maximum diameter.
If the area occupation ratio of the Mg 2 Si particles exceeds 0.5%, the portion is likely to be melted at the time of electric resistance welding, and cracks occur.
Therefore, Mg 2 having a particle size of 0.2 μm or more exists within a range of 5 μm or less from the interface between the sacrificial material and the core material.
In the present invention, the area occupancy of the Si particles is set to 0.5% or less.
【0038】このようにMg2 Si粒子の分布状態を制
御するのであるが、その方法の最も代表的な方法は、溶
体化・焼き入れ処理である。即ち、Mg2 Si粒子が生
じるのは主に熱間圧延および焼鈍中であるから、焼鈍後
のコイルを溶体化温度以上に加熱し、冷却中にMg2 S
i粒子が生じない速度で急冷すればよい。この溶体化・
焼き入れ処理は再結晶温度より高いのが通常であるの
で、焼鈍を兼ねて行ってもよい。本発明では、電縫加工
後の工程は特に限定しない。従来より行われているよう
にろう付により熱交換器を製造すればよい。As described above, the distribution state of the Mg 2 Si particles is controlled. The most typical method is a solution treatment and a quenching treatment. That is, since the Mg 2 Si particles are mainly generated during hot rolling and annealing, the coil after annealing is heated to a temperature equal to or higher than the solution heat treatment temperature, and the Mg 2 S particles are cooled during cooling.
What is necessary is just to quench rapidly at the speed which does not produce i particles. This solution
Since the quenching treatment is usually higher than the recrystallization temperature, it may be performed also as annealing. In the present invention, the steps after the electric resistance sewing are not particularly limited. The heat exchanger may be manufactured by brazing as conventionally performed.
【0039】[0039]
【実施例】以下に実施例により本発明を具体的に説明す
る。表1に示す構成のアルミニウム合金チューブ材用の
板厚0.25mmの3層ブレージングシート条を、表2
〜4の方法により製造した。熱間圧延コイル(板厚3.
5mm)を得るまでの工程は通常の通りである。具体的
には、芯材合金を400mm厚に水冷鋳造後、450℃
〜600℃の温度範囲で均質化処理し、面削後あらかじ
め準備したろう材合金板および犠牲材合金板と合わせ、
加熱後熱間圧延を行った。ろう材のクラッド率は13
%、犠牲材のクラッド率は20%である。また、犠牲材
中には不純物元素として、Fe、Siがそれぞれ0.0
1〜0.2wt%の範囲内で含まれている。コイル状板材
は、電縫管のサイズに合わせてスリッターして35.0
mmの条材とした。得られた条材からサンプルを採取
し、断面の組織観察を行ない、芯材と犠牲材との界面か
らの距離が5μm以内の範囲に存在する0.2μm以上
の大きさのMg2 Si粒子の面積占有率を測定した結果
を表5、6に示す。さらに、得られた条材を電縫加工
し、得られたチューブについて耐圧試験および断面観察
を行った。また、得られた条材をN2 ガス中で加熱を行
ない、引張試験、並びにろう材部を外側、犠牲材部を内
側として、外部耐食性試験を行った。結果を表5、6に
記した。ろう付加熱はブレージングシート条A、E、
F、G、I、J、Kで580℃×5分、他のブレージン
グシート条では600℃×5分とした。外部耐食性試験
はろう材の表面中央部のみを露出させ、他の面をすべて
シールし、CASS試験(JISH8681)を360
時間行ない、孔食の発生状況を調べた。The present invention will be specifically described below with reference to examples. Table 3 shows a three-layer brazing sheet strip having a thickness of 0.25 mm for an aluminum alloy tube material having the structure shown in Table 1.
~ 4. Hot rolled coil (thickness 3.
5 mm) is as usual. Specifically, the core material alloy was water-cooled to a thickness of 400 mm, and then 450 ° C.
After homogenizing in a temperature range of ~ 600 ° C and combining with a brazing alloy plate and a sacrificial alloy plate prepared in advance after facing,
After the heating, hot rolling was performed. Brazing material cladding rate is 13
%, And the cladding ratio of the sacrificial material is 20%. Further, Fe and Si as impurity elements in the sacrificial material are each 0.0%.
It is contained within the range of 1 to 0.2 wt%. The coiled plate was slitted to 35.0 in accordance with the size of the ERW pipe.
mm. A sample was obtained from the obtained strip material, the structure of the cross section was observed, and Mg 2 Si particles having a size of 0.2 μm or more and having a distance from the interface between the core material and the sacrificial material within 5 μm were measured. Tables 5 and 6 show the results of measuring the area occupancy. Further, the obtained strip was subjected to electric resistance welding, and a pressure test and a cross-sectional observation were performed on the obtained tube. Further, the obtained strip was heated in N 2 gas, and a tensile test and an external corrosion resistance test were performed with the brazing material part outside and the sacrificial material part inside. The results are shown in Tables 5 and 6. The additional heat of the brazing is the brazing sheet strips A, E,
F, G, I, J, and K were set at 580 ° C. × 5 minutes, and the other brazing sheet strips were set at 600 ° C. × 5 minutes. In the external corrosion resistance test, only the central part of the surface of the brazing material was exposed, all the other surfaces were sealed, and the CASS test (JISH8681) was performed according to 360.
It was carried out for a while, and the occurrence of pitting was examined.
【0040】[0040]
【表1】 [Table 1]
【0041】[0041]
【表2】 [Table 2]
【0042】[0042]
【表3】 [Table 3]
【0043】[0043]
【表4】 [Table 4]
【0044】[0044]
【表5】 [Table 5]
【0045】[0045]
【表6】 [Table 6]
【0046】比較例No.18〜28は、ブレージングシ
ート条は本発明の組成であるが、従来の工程で製造した
ため、Mg2 Siの量が本発明の範囲を外れ、電縫加工
で割れを生じており、耐圧値が低い。比較例No.29、
30は、本発明の芯材のSi量または犠牲材のMg量の
範囲を外れており、電縫加工で割れを生じないが、ろう
付後の強度が低い。また、従来例No. 31も電縫加工で
割れを生じないが、ろう付後の強度が低い。対して、本
発明例では、ろう付後の強度が高く、耐食性にも優れて
いるにもかかわらず、電縫加工で割れを生じていない。Comparative Example No. In Nos. 18 to 28, the brazing sheet strip is a composition of the present invention. However, since the brazing sheet strip is manufactured by a conventional process, the amount of Mg 2 Si is out of the range of the present invention, cracks are generated by electric resistance welding, and the pressure resistance value is Low. Comparative Example No. 29,
No. 30 is out of the range of the amount of Si of the core material or the amount of Mg of the sacrificial material of the present invention, and does not crack by the electric resistance welding, but has low strength after brazing. Also, the conventional example No. 31 does not crack by the electric resistance welding, but has a low strength after brazing. On the other hand, in the example of the present invention, despite the high strength after brazing and the excellent corrosion resistance, no crack is generated by the electric resistance welding.
【0047】[0047]
【発明の効果】以上のように、本発明の電縫加工用アル
ミニウム合金ブレージングシート条は電縫加工時に割れ
が生じることがなく、高強度で耐食性に優れ、熱交換器
を製造した場合、小型、軽量化が可能であり、工業上顕
著な効果を奏するものである。As described above, the aluminum alloy brazing sheet strip for ERW processing of the present invention does not crack during ERW processing, has high strength and is excellent in corrosion resistance, and is small in size when a heat exchanger is manufactured. It is possible to reduce the weight, and has a remarkable industrial effect.
【図1】ラジエーターを示す一部断面の斜視図である。FIG. 1 is a partial cross-sectional perspective view showing a radiator.
【図2】本発明ブレージングシート条の構造を示す断面
図である。FIG. 2 is a sectional view showing the structure of the brazing sheet strip of the present invention.
【図3】電縫加工時の割れの発生状況を示す電縫管の一
部断面図である。FIG. 3 is a partial cross-sectional view of an electric resistance welded pipe showing a state of occurrence of cracks during electric resistance welding.
【図4】ブレージングシート条の芯材と犠牲材との界面
での状況を示す模式図である。FIG. 4 is a schematic diagram showing a situation at an interface between a core material of a brazing sheet strip and a sacrificial material.
1 偏平チューブ 2 薄肉フィン 3 ヘッダー 4 タンク 5 芯材 6 ろう材 7 犠牲材 8 芯材と犠牲材との界面 9 電縫溶接部 10 割れ 11 Mg2 Si粒子DESCRIPTION OF SYMBOLS 1 Flat tube 2 Thin fin 3 Header 4 Tank 5 Core material 6 Brazing material 7 Sacrificial material 8 Interface between core material and sacrificial material 9 ERW welded part 10 Crack 11 Mg 2 Si particles
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C22C 21/00 - 21/18 B23K 35/22 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 7 , DB name) C22C 21/00-21/18 B23K 35/22
Claims (3)
05〜2.0wt%、Cu:0.1〜2.5wt%、Mn:
0.05〜2.0wt%を含有し、残部Alと不可避的不
純物とからなるアルミニウム合金を芯材とし、該芯材の
片面にMg:0.05〜2.5wt%を含有し、さらにZ
n:0.5〜6.0wt%、In:0.002〜0.3wt
%、Sn:0.002〜0.3wt%、Mn:0.05〜
1.6wt%のうちの1種または2種を含有し、残部Al
と不可避的不純物とからなるアルミニウム合金を犠牲材
としてクラッドし、他の片面にアルミニウム合金からな
るろう材をクラッドした3層構造の電縫加工用アルミニ
ウム合金ブレージングシート条において、犠牲材と芯材
との界面からの距離が5μm以内の範囲に存在する粒径
0.2μm以上の大きさのMg2 Si粒子の面積占有率
が、0.5%以下であることを特徴とする電縫加工用ア
ルミニウム合金ブレージングシート条。(1) Si: 0.5 to 2.5 wt%, Fe: 0.
05 to 2.0 wt%, Cu: 0.1 to 2.5 wt%, Mn:
An aluminum alloy containing 0.05 to 2.0 wt%, the balance being Al and unavoidable impurities is used as a core material, and one side of the core material contains 0.05 to 2.5 wt% of Mg:
n: 0.5 to 6.0 wt%, In: 0.002 to 0.3 wt%
%, Sn: 0.002 to 0.3 wt%, Mn: 0.05 to
Contains one or two of 1.6 wt%, with the balance being Al
Aluminum alloy brazing sheet having a three-layer structure for cladding an aluminum alloy composed of aluminum alloy and unavoidable impurities as a sacrificial material and a brazing material composed of an aluminum alloy on the other side. Characterized in that the area occupancy of Mg 2 Si particles having a size of 0.2 μm or more and having a particle size within a range of 5 μm or less from the interface of the alloy is 0.5% or less. Alloy brazing sheet strip.
05〜2.0wt%、Cu:0.1〜2.5wt%、Mn:
0.05〜2.0wt%を含有し、さらにMg:0.05
〜0.5wt%、Cr:0.03〜0.3wt%、Zr:
0.03〜0.3wt%、Ti:0.03〜0.3wt%、
Ni:0.03〜1.5wt%のうちの1種または2種以
上を含有し、残部Alと不可避的不純物とからなるアル
ミニウム合金を芯材とし、該芯材の片面にMg:0.0
5〜2.5wt%を含有し、さらにZn:0.5〜6.0
wt%、In:0.002〜0.3wt%、Sn:0.00
2〜0.3wt%、Mn:0.05〜1.6wt%のうちの
1種または2種を含有し、残部Alと不可避的不純物と
からなるアルミニウム合金を犠牲材としてクラッドし、
他の片面にアルミニウム合金からなるろう材をクラッド
した3層構造の電縫加工用アルミニウム合金ブレージン
グシート条において、犠牲材と芯材との界面からの距離
が5μm以内の範囲に存在する粒径0.2μm以上の大
きさのMg2Si粒子の面積占有率が、0.5%以下で
あることを特徴とする電縫加工用アルミニウム合金ブレ
ージングシート条。2. Si: 0.5 to 2.5 wt%, Fe: 0.
05 to 2.0 wt%, Cu: 0.1 to 2.5 wt%, Mn:
0.05-2.0 wt%, and further Mg: 0.05
-0.5 wt%, Cr: 0.03-0.3 wt%, Zr:
0.03-0.3 wt%, Ti: 0.03-0.3 wt%,
Ni: an aluminum alloy containing one or more of 0.03 to 1.5 wt%, the balance being Al and unavoidable impurities is used as a core material, and Mg: 0.0
5 to 2.5 wt%, and Zn: 0.5 to 6.0.
wt%, In: 0.002 to 0.3 wt%, Sn: 0.00
2 to 0.3 wt%, Mn: one or two of 0.05 to 1.6 wt%, clad as an sacrifice aluminum alloy consisting of the balance of Al and inevitable impurities,
In the aluminum alloy brazing sheet for electric resistance welding having a three-layer structure in which a brazing material made of an aluminum alloy is clad on one other surface, a particle size of 0 having a distance from the interface between the sacrificial material and the core material within 5 μm or less. An aluminum alloy brazing sheet strip for electric resistance machining, wherein an area occupation ratio of Mg 2 Si particles having a size of 2 μm or more is 0.5% or less.
Cu:0.1〜8.0wt%を含有し、さらにZn:0.
5〜6.0wt%、In:0.002〜0.3wt%、S
n:0.002〜0.3wt%のうちの1種または2種以
上を含有し、残部Alと不可避的不純物からなるアルミ
ニウム合金であることを特徴とする請求項1および請求
項2記載の電縫加工用アルミニウム合金ブレージングシ
ート条。3. A brazing material comprising: Si: 7.0 to 12.0 wt%;
Cu: 0.1 to 8.0 wt%, and Zn: 0.
5 to 6.0 wt%, In: 0.002 to 0.3 wt%, S
3. An aluminum alloy according to claim 1, wherein said aluminum alloy contains one or more of 0.002 to 0.3 wt%, and the balance is Al and inevitable impurities. Aluminum alloy brazing sheet for sewing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34641193A JP3345845B2 (en) | 1993-12-22 | 1993-12-22 | Aluminum alloy brazing sheet strip for ERW processing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34641193A JP3345845B2 (en) | 1993-12-22 | 1993-12-22 | Aluminum alloy brazing sheet strip for ERW processing |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07179971A JPH07179971A (en) | 1995-07-18 |
JP3345845B2 true JP3345845B2 (en) | 2002-11-18 |
Family
ID=18383243
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP34641193A Expired - Fee Related JP3345845B2 (en) | 1993-12-22 | 1993-12-22 | Aluminum alloy brazing sheet strip for ERW processing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3345845B2 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1934013B2 (en) * | 2005-10-13 | 2022-05-11 | Novelis Koblenz GmbH | Multi-layered brazing sheet |
WO2008058708A1 (en) * | 2006-11-14 | 2008-05-22 | Aleris Aluminum Duffel Bvba | Creep resistant aluminium alloy for multilayer tubes |
JP5214899B2 (en) * | 2007-03-23 | 2013-06-19 | 古河スカイ株式会社 | High corrosion resistance aluminum alloy composite for heat exchanger and method for producing the same |
JP2009149936A (en) * | 2007-12-20 | 2009-07-09 | Mitsubishi Alum Co Ltd | Aluminum alloy clad material for heat-exchanger for brazed-making pipe excellent in strength and brazing property, and aluminum alloy tube for heat-exchanger |
EP2394810A1 (en) * | 2010-05-06 | 2011-12-14 | Novelis Inc. | Multilayer tubes |
BR112015030253A2 (en) | 2013-07-05 | 2017-07-25 | Uacj Corp | aluminum alloy brazing sheet, and method for producing aluminum alloy brazing sheet |
JP6590536B2 (en) * | 2015-06-05 | 2019-10-16 | 株式会社ケーヒン・サーマル・テクノロジー | Clad material and pipe manufacturing method |
CN112111668A (en) * | 2020-09-27 | 2020-12-22 | 绵阳市优泰精工科技有限公司 | Manufacturing method of special aluminum alloy material for high-voltage power transmission and transformation |
-
1993
- 1993-12-22 JP JP34641193A patent/JP3345845B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH07179971A (en) | 1995-07-18 |
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