JP2990027B2 - Method of manufacturing aluminum alloy brazing sheet for heat exchanger - Google Patents
Method of manufacturing aluminum alloy brazing sheet for heat exchangerInfo
- Publication number
- JP2990027B2 JP2990027B2 JP6303727A JP30372794A JP2990027B2 JP 2990027 B2 JP2990027 B2 JP 2990027B2 JP 6303727 A JP6303727 A JP 6303727A JP 30372794 A JP30372794 A JP 30372794A JP 2990027 B2 JP2990027 B2 JP 2990027B2
- Authority
- JP
- Japan
- Prior art keywords
- aluminum alloy
- clad
- aluminum
- heat exchanger
- brazing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、自動車等の熱交換器の
構成部材として使用される熱交換器用アルミニウム合金
ブレージングシートの製造方法に関し、更に詳しくは、
電縫加工等によりチューブ材とし、ろう付後の強度が高
く、熱交換器用部材とした後の外部及び内部耐食性に優
れ,更に熱交換器としての熱交性能に優れた熱交換器用
アルミニウム合金ブレージングシートの製造方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an aluminum alloy brazing sheet for a heat exchanger used as a component of a heat exchanger for an automobile or the like.
Aluminum alloy brazing for heat exchangers with high strength after brazing, excellent external and internal corrosion resistance after heat exchanger members, and excellent heat exchange performance as heat exchangers, made into tubes by ERW etc. The present invention relates to a sheet manufacturing method.
【0002】[0002]
【従来の技術】ラジエーター等の熱交換器は例えば図1
に示すように複数本の偏平チューブ1の間にコルゲート
状に加工した薄肉フィン2を一体に形成し、該偏平チュ
ーブ1の両端はヘッダー3とタンク4とで構成される空
間にそれぞれ開口しており、高温冷媒を一方のタンク側
の空間から偏平チューブ1内を通して他方のタンク4側
の空間に送り、チューブ1及びフィン2の部分で熱交換
して低温になった冷媒を再び循環させるものである。2. Description of the Related Art A heat exchanger such as a radiator is shown in FIG.
As shown in FIG. 2, thin fins 2 formed into a corrugated shape are integrally formed between a plurality of flat tubes 1, and both ends of the flat tubes 1 are respectively opened to spaces formed by a header 3 and a tank 4. The high-temperature refrigerant is sent from the space on one tank side through the flat tube 1 to the space on the other tank 4 side, and the refrigerant cooled by the heat exchange between the tube 1 and the fin 2 is circulated again. is there.
【0003】このような熱交換器のチューブ材及びヘッ
ダー材は例えばJIS-3003合金を芯材とし、この芯材の内
側、即ち冷媒に常時触れる側には内張材としてJIS-7072
合金を、そしてこの芯材の外側には、通常JIS-4045等の
ろう材をクラッドしたブレージングシートを用い、コル
ゲート加工を行ったフィン等の他の部材とともにブレー
ジングにより一体に組立てられている。ブレージング工
法には、真空ブレージング法、フラックスブレージング
法、非腐食性フラックスを用いたノコロックブレージン
グ法等が用いられ、 600℃付近の温度に加熱してろう付
けされる。A tube material and a header material of such a heat exchanger are made of, for example, JIS-3003 alloy as a core material, and JIS-7072 is used as a lining material on the inner side of the core material, that is, on the side which is always in contact with the refrigerant.
A brazing sheet clad with an alloy and a brazing material such as JIS-4045 is usually used outside the core material, and is integrally assembled together with other members such as corrugated fins by brazing. As the brazing method, a vacuum brazing method, a flux brazing method, a Nocolok brazing method using a non-corrosive flux, or the like is used, and the brazing is performed by heating to a temperature around 600 ° C.
【0004】[0004]
【発明が解決しようとする課題】ところで、近年、熱交
換器は小型化・軽量化の方向にあり、その為に材料の薄
肉化が望まれている。しかし従来技術の範疇で薄肉化し
た場合、次の問題があった。先ず冷媒通路構成部材(チ
ューブ材ブレージングシート)を十分薄肉化し得る高強
度合金が得られていない。次に薄肉高強度材を電縫加工
(ブレージングシートを冷媒通路構成部材に加工溶接す
る工法)するに際して、溶接前の成形性が劣る、電
縫溶接後の芯材にミクロ割れが生じる、犠牲材が芯材
から剥がれる、溶接部に段差が生じる、等である。特
に〜の欠陥問題は、電縫管を自動車用ラジエーター
として使用した場合に、溶接部の腐食を促進させる恐れ
があり非常に重大であった。However, in recent years, heat exchangers have been reduced in size and weight, and therefore, it has been desired to reduce the thickness of the material. However, when the thickness is reduced in the category of the related art, there are the following problems. First, a high-strength alloy capable of sufficiently reducing the thickness of the refrigerant passage constituting member (tube material brazing sheet) has not been obtained. Next, when the thin high-strength material is subjected to ERW processing (method for processing and welding the brazing sheet to the coolant passage constituting member), the formability before welding is inferior, the core material after ERW welding has micro cracks, and the sacrificial material Is peeled off from the core material, a step occurs in the welded portion, and the like. In particular, the defect problems (1) and (2) were very serious because, when the electric resistance welded pipe was used as a radiator for an automobile, corrosion of a welded portion could be accelerated.
【0005】前述の電縫加工に伴い発生する欠陥は、溶
接前の成形条件、溶接条件、チューブ材の合金組成等に
左右される。特に、芯材にはSiやCuが強度向上の為に多
量に含有されており、又犠牲材にもMg等が多く添加され
る場合が多い。高強度を確保する為には、これら合金元
素の添加量が多くなるのは避けられず、従来技術によ
り、強度、ろう付性、耐食性、電縫加工性、溶接性等の
諸特性を全て満足させることは不可能であった。[0005] Defects generated by the above-described electric resistance welding depend on molding conditions before welding, welding conditions, alloy compositions of tube materials, and the like. In particular, the core material contains a large amount of Si or Cu in order to improve the strength, and a large amount of Mg or the like is often added to the sacrificial material. In order to ensure high strength, it is unavoidable that the amount of these alloying elements increases, and all the properties such as strength, brazing properties, corrosion resistance, electric resistance workability, weldability, etc. are satisfied by the conventional technology. It was impossible.
【0006】[0006]
【課題を解決する為の手段】このような状況に鑑み、本
発明者らは、溶接部の欠陥発生の原因について鋭意研究
を行ない、芯材中に分布したCu系化合物、又は芯材と犠
牲材の界面に沿って析出したMg-Si 系の微細化合物が影
響していることを知見した。即ち、高強度化の為に含有
させたCu量が多くなると、電縫溶接時に、芯材中に多数
分布したCu系化合物周囲に応力が集中してミクロ割れが
発生し易くなる。又芯材中のSiと犠牲材中のMgとが反応
し、犠牲材と芯材の界面に沿って Mg-Si系の微細化合物
が多量に析出し、その近傍がマトリックスに比べて溶融
し易くなり、その結果溶接部近傍の犠牲材が芯材との界
面から剥離し易くなる。中間焼鈍を従来と同様な条件、
例えば 300〜400 ℃×2〜3hr 程度で行った場合、犠牲
材と芯材の界面に沿ってMg-Si系の微細化合物が析出し
てしまい、実際に電縫溶接時において欠陥を発生させ
る。又中間焼鈍後の冷却を従来と同じ10〜100 ℃/hr の
遅い条件で行った場合、冷却過程で芯材にCu系化合物が
形成されて、電縫溶接時に芯材にミクロ割れが発生す
る、等の知見である。そして、このような知見に基づい
て、3層構造ブレージングシートの芯材及び犠牲材の合
金組成を探索し、又製造条件の検討を進め、電縫加工性
を始め、強度、ろう付性、耐食性等の諸特性に優れた熱
交換器用アルミニウム合金ブレージングシートの製造方
法を完成するに至ったのである。In view of such circumstances, the present inventors have conducted intensive studies on the causes of the occurrence of defects in welds and found that the Cu-based compound distributed in the core material or the core material was sacrificed. It was found that Mg-Si based fine compounds precipitated along the interface of the material had an effect. That is, when the amount of Cu contained for increasing the strength is increased, stress concentrates around a large number of Cu-based compounds distributed in the core material during electric resistance welding, so that micro-cracks tend to occur. Also, Si in the core material and Mg in the sacrificial material react with each other, and a large amount of Mg-Si-based fine compounds precipitate along the interface between the sacrificial material and the core material, and the vicinity thereof is easier to melt than the matrix. As a result, the sacrificial material in the vicinity of the welded portion is easily peeled off from the interface with the core material. Intermediate annealing is performed under the same conditions as before,
For example, when the heat treatment is performed at about 300 to 400 ° C. for about 2 to 3 hours, a fine Mg-Si compound is precipitated along the interface between the sacrificial material and the core material, which actually causes defects during electric resistance welding. Also, if cooling after intermediate annealing is performed under the same slow conditions of 10 to 100 ° C / hr as before, Cu-based compounds are formed in the core material during the cooling process, and micro cracks occur in the core material during ERW. , Etc. Based on such knowledge, the alloy composition of the core material and the sacrificial material of the three-layer brazing sheet was searched, and the production conditions were examined, including the electric resistance workability, strength, brazing property, and corrosion resistance. Thus, a method of manufacturing an aluminum alloy brazing sheet for a heat exchanger having excellent properties such as the above has been completed.
【0007】即ち、請求項1の発明は、Si0.2 〜1.5wt
%、Cu0.05〜1.5wt%、Mn0.05〜2.0wt%を含有し、残部ア
ルミニウムと不可避的不純物とからなるアルミニウム合
金芯材の片面にアルミニウム合金からなるろう材をクラ
ッドし、他の片面にZn0.5 〜6.0wt%、Mg0.8 〜2.5wt%を
含有し、残部アルミニウムと不可避的不純物とからなる
アルミニウム合金犠牲材をクラッドした3層構造のクラ
ッド材を、熱交換器用アルミニウム合金ブレージングシ
ートに製造する方法において、前記クラッド材を熱間圧
延し、次いで冷間圧延し、前記冷間圧延の途中に、到達
温度 400〜550 ℃で 1〜60秒間保持後 100℃/min. 以上
の冷却速度で冷却する中間焼鈍を入れ、更に冷間で仕上
圧延することを特徴とする熱交換器用アルミニウム合金
ブレージングシートの製造方法である。That is, the invention of claim 1 is characterized in that Si 0.2 to 1.5 wt.
%, Cu0.05-1.5wt%, Mn0.05-2.0wt%, brazing material made of aluminum alloy is clad on one side of aluminum alloy core material consisting of aluminum and unavoidable impurities, and the other side Aluminum alloy brazing for heat exchangers with a three-layer cladding material containing 0.5 to 6.0 wt% of Zn and 0.8 to 2.5 wt% of Mg and clad with an aluminum alloy sacrificial material consisting of the balance aluminum and unavoidable impurities In the method for producing a sheet, the clad material is hot-rolled, then cold-rolled, and during the cold-rolling, at an ultimate temperature of 400 to 550 ° C. for 1 to 60 seconds, and then at 100 ° C./min. This is a method for producing an aluminum alloy brazing sheet for a heat exchanger, wherein intermediate annealing for cooling at a cooling rate is performed, and finish rolling is performed in a cold state.
【0008】又請求項2の発明は、Si 0.2〜1.5wt%、Cu
0.05〜1.5wt%、Mn0.05〜2.0wt%を含有し、更にMg0.03〜
0.5wt%、Cr0.03〜0.3wt%、Zr0.03〜0.3wt%、Ti0.03〜0.
3wt%、Ni0.03〜1.5wt%のうち1種又は2種以上を含有
し、残部アルミニウムと不可避的不純物とからなるアル
ミニウム合金芯材の片面にアルミニウム合金からなるろ
う材をクラッドし、他の片面にZn0.5 〜6.0wt%、Mg0.8
〜2.5wt%を含有し、残部アルミニウムと不可避的不純物
とからなるアルミニウム合金犠牲材をクラッドした3層
構造のクラッド材を、熱交換器用アルミニウム合金ブレ
ージングシートに製造する方法において、前記クラッド
材を熱間圧延し、次いで冷間圧延し、前記冷間圧延の途
中に、到達温度 400〜550 ℃で 1〜60秒間保持後 100℃
/min. 以上の冷却速度で冷却する中間焼鈍を入れ、更に
冷間で仕上圧延することを特徴とする熱交換器用アルミ
ニウム合金ブレージングシートの製造方法である。[0008] The invention of claim 2 is characterized in that 0.2 to 1.5 wt% of Si, Cu
Contains 0.05 to 1.5 wt%, Mn 0.05 to 2.0 wt%, and Mg 0.03 to
0.5wt%, Cr0.03-0.3wt%, Zr0.03-0.3wt%, Ti0.03--0.
3 wt%, Ni 0.03 to 1.5 wt% containing one or more kinds, the remaining part of the aluminum alloy core material consisting of aluminum and unavoidable impurities clad brazing material made of aluminum alloy, One side Zn0.5-6.0wt%, Mg0.8
A method of manufacturing a clad material having a three-layer structure in which an aluminum alloy sacrificial material containing the remaining aluminum and unavoidable impurities is clad in an aluminum alloy brazing sheet for a heat exchanger. Cold rolling, then cold rolling, and during the cold rolling, after holding at an ultimate temperature of 400 to 550 ° C. for 1 to 60 seconds, 100 ° C.
A method for producing an aluminum alloy brazing sheet for a heat exchanger, wherein intermediate annealing for cooling at a cooling rate of not less than / min. is performed, and finish rolling is performed in a cold state.
【0009】又請求項3の発明は、 Si0.2〜1.5wt%、Cu
0.05〜1.5wt%、Mn0.05〜2.0wt%を含有し、残部アルミニ
ウムと不可避的不純物とからなるアルミニウム合金芯材
の片面にアルミニウム合金からなるろう材をクラッド
し、他の片面にZn 0.5〜6.0wt%、Mg 0.8〜2.5wt%を含有
し、更にMn0.05〜1.6wt%、In 0.002〜0.3wt%、Sn0.002
〜0.3wt%のうち1種又は2種以上を含有し、残部アルミ
ニウムと不可避的不純物とからなるアルミニウム合金犠
牲材をクラッドした3層構造のクラッド材を、熱交換器
用アルミニウム合金ブレージングシートに製造する方法
において、前記クラッド材を熱間圧延し、次いで冷間圧
延し、前記冷間圧延の途中に、到達温度 400〜550 ℃で
1〜60秒間保持後 100℃/min. 以上の冷却速度で冷却す
る中間焼鈍を入れ、更に冷間で仕上圧延することを特徴
とする熱交換器用アルミニウム合金ブレージングシート
の製造方法である。The invention of claim 3 is characterized in that: Si 0.2 to 1.5 wt%, Cu
0.05 to 1.5 wt%, containing 0.05 to 2.0 wt% of Mn, a brazing material made of an aluminum alloy is clad on one surface of an aluminum alloy core material containing the balance of aluminum and unavoidable impurities, and Zn 6.0 wt%, Mg 0.8-2.5 wt%, Mn 0.05-1.6 wt%, In 0.002-0.3 wt%, Sn0.002
Manufactures a three-layer clad material containing an aluminum alloy sacrificial material containing at least one or more of 0.3 wt% and the balance of aluminum and unavoidable impurities into an aluminum alloy brazing sheet for a heat exchanger. In the method, the clad material is hot-rolled and then cold-rolled, and is maintained at an ultimate temperature of 400 to 550 ° C. for 1 to 60 seconds and then cooled at a cooling rate of 100 ° C./min. A method for producing an aluminum alloy brazing sheet for a heat exchanger, wherein intermediate annealing is performed and finish rolling is performed in a cold state.
【0010】又請求項4の発明は、 Si0.2〜1.5wt%、Cu
0.05〜1.5wt%、Mn0.05〜2.0wt%を含有し、更にMg0.03〜
0.5wt%、Cr0.03〜0.3wt%、Zr0.03〜0.3wt%、Ti0.03〜0.
3wt%、Ni0.03〜1.5wt%のうち1種又は2種以上を含有
し、残部アルミニウムと不可避的不純物とからなるアル
ミニウム合金芯材の片面にアルミニウム合金からなるろ
う材をクラッドし、他の片面にZn0.5 〜6.0wt%、Mg0.8
〜2.5wt%を含有し、更にMn0.05〜1.6wt%、In0.002 〜0.
3wt%、Sn0.002 〜0.3wt%のうち1種又は2種以上を含有
し、残部アルミニウムと不可避的不純物とからなるアル
ミニウム合金犠牲材をクラッドした3層構造のクラッド
材を、熱交換器用アルミニウム合金ブレージングシート
に製造する方法において、前記クラッド材を熱間圧延
し、次いで冷間圧延し、前記冷間圧延の途中に、到達温
度 400〜550 ℃で1〜60秒間保持後 100℃/min. 以上の
冷却速度で冷却する中間焼鈍を入れ、更に冷間で仕上圧
延することを特徴とする熱交換器用アルミニウム合金ブ
レージングシートの製造方法である。The invention according to claim 4 is characterized in that Si 0.2 to 1.5 wt%, Cu
Contains 0.05 to 1.5 wt%, Mn 0.05 to 2.0 wt%, and Mg 0.03 to
0.5wt%, Cr0.03-0.3wt%, Zr0.03-0.3wt%, Ti0.03--0.
3 wt%, Ni 0.03 to 1.5 wt% containing one or more kinds, the remaining part of the aluminum alloy core material consisting of aluminum and unavoidable impurities clad brazing material made of aluminum alloy, One side Zn0.5-6.0wt%, Mg0.8
~ 2.5wt%, Mn0.05 ~ 1.6wt%, In0.002 ~ 0.
3 wt%, Sn 0.002 to 0.3 wt%, containing one or more kinds, and clad aluminum alloy sacrificial material consisting of aluminum and unavoidable impurities with a three-layer structure clad material, aluminum for heat exchanger In the method for producing an alloy brazing sheet, the clad material is hot-rolled, then cold-rolled, and in the middle of the cold-rolling, the temperature is maintained at 400 to 550 ° C. for 1 to 60 seconds and then 100 ° C./min. A method for producing an aluminum alloy brazing sheet for a heat exchanger, which comprises performing intermediate annealing for cooling at the above-described cooling rate, and further performing finish rolling in a cold state.
【0011】まず、本発明にて製造されるブレージング
シートは、図2に示す3層構造からなる。即ち、高強度
アルミニウム合金を芯材5とし、この芯材5の一面にろ
う材6、他面に犠牲材7がクラッドされている。熱交換
器に組立てる際にろう材6を外側に、犠牲材7を冷媒通
路側にして使用する。本発明では、芯材合金は高強度の
合金元素Si及びCuを含有しており、その添加量も多い。
即ち、Si0.2 〜1.5wt%、Cu0.05〜1.5wt%を含有するアル
ミニウム合金芯材である。First, the brazing sheet manufactured according to the present invention has a three-layer structure shown in FIG. That is, the core material 5 is made of a high-strength aluminum alloy, and the brazing material 6 is clad on one surface of the core material 5 and the sacrificial material 7 is clad on the other surface. When assembling into a heat exchanger, the brazing material 6 is used on the outside and the sacrificial material 7 is used on the refrigerant passage side. In the present invention, the core material alloy contains high-strength alloying elements Si and Cu, and the amount of addition is large.
That is, it is an aluminum alloy core material containing 0.2 to 1.5 wt% of Si and 0.05 to 1.5 wt% of Cu.
【0012】芯材合金の各添加元素の役割を以下に述べ
る。Siは、強度向上に寄与する。Siが0.2wt%未満では、
その効果が十分でなく、又電縫加工性を劣化させる含有
量ではないので、本発明の製造条件を取る必要性がな
い。Si量が1.5wt%を超えるとろう付加熱時に芯材が溶融
する恐れがあり、又犠牲材層を超えて腐食が進む場合に
耐食性を低下させる問題も出てくる。従って、Siは0.2w
t%以上1.5wt%以下とするが、特に0.4 〜0.8wt%付近で特
性が飛躍的に向上する。The role of each additive element in the core alloy will be described below. Si contributes to strength improvement. If Si is less than 0.2 wt%,
Since the effect is not sufficient and the content does not deteriorate the electric resistance workability, there is no need to adopt the production conditions of the present invention. If the amount of Si exceeds 1.5 wt%, the core material may be melted when the soldering heat is applied, and when corrosion proceeds beyond the sacrificial material layer, there is a problem that the corrosion resistance is reduced. Therefore, Si is 0.2w
The content is set to not less than t% and not more than 1.5% by weight.
【0013】Mnは、金属間化合物を形成して合金中に分
布し、耐食性を低下させることなく強度を向上させる。
その量が0.05wt% 未満ではその効果が十分でなく、2.0w
t%を超えると成形性が低下し、組付け等の加工時にブレ
ージングシートが割れてしまう。従って、Mnは0.05wt%
以上2.0wt%以下とするが、特に 0.5〜1.5wt%付近で安定
した特性を示し、更には 0.8〜1.2wt%付近で特性が飛躍
的に向上する。Mn forms an intermetallic compound and is distributed in the alloy to improve the strength without deteriorating the corrosion resistance.
If the amount is less than 0.05 wt%, the effect is not sufficient,
If it exceeds t%, the moldability will be reduced and the brazing sheet will be broken during processing such as assembly. Therefore, Mn is 0.05wt%
The content is set to 2.0 wt% or less, and particularly, stable characteristics are exhibited around 0.5 to 1.5 wt%, and the characteristics are dramatically improved around 0.8 to 1.2 wt%.
【0014】Cuは固溶状態で合金中に存在し、強度向上
に寄与する。Cuが0.05wt% 未満では強度向上効果が十分
でない。耐食性を考えるとCu量の上限は1.5wt%が望まし
い。従って、Cuは0.05wt% 以上1.5wt%以下とするが、特
に0.3 〜1.0wt%で安定した特性を示す。[0014] Cu is present in the alloy in a solid solution state and contributes to the improvement of strength. If Cu is less than 0.05 wt%, the effect of improving strength is not sufficient. Considering corrosion resistance, the upper limit of the amount of Cu is preferably 1.5 wt%. Therefore, although Cu is set to 0.05 wt% or more and 1.5 wt% or less, particularly, 0.3 to 1.0 wt% shows stable characteristics.
【0015】Mgは合金中に固溶状態及びMg2Si の微細な
析出物として存在し、強度を向上させる。0.03wt% 未満
ではその効果がなく、0.5wt%を超えて添加すると非腐食
性のフラックスを用いたろう付けをする場合にフラック
スとMgが反応してろう付けができなくなる。従って、Mg
は0.03wt% 以上0.5wt%以下とするが、特に0.05〜0.2wt%
で安定した特性を示す。Mg exists in a solid solution state and as a fine precipitate of Mg 2 Si in the alloy, and improves the strength. If the content is less than 0.03 wt%, the effect is not obtained. If the content exceeds 0.5 wt%, when brazing using a non-corrosive flux, the flux reacts with Mg to make brazing impossible. Therefore, Mg
Is 0.03 wt% or more and 0.5 wt% or less, especially 0.05-0.2 wt%
Shows stable characteristics.
【0016】Cr,Zr,Tiはいずれも微細な金属間化合物を
形成して合金の強度を向上させる働きを有する。しか
し、それぞれ 0.03wt%未満ではその効果がなく、又それ
ぞれ0.3wt%を超えて含有させた場合成形性が低下し、組
付け等の加工時にブレージングシートが割れてしまう。
従って、Cr,Zr,Tiはいずれも0.03wt% 以上0.3wt%以下と
する。特に0.05〜0.2wt%で安定した特性を示す。Niも微
細な金属間化合物を形成し合金の強度を向上させる働き
を有する。しかし、0.03wt% 未満ではその効果がなく、
1.5wt%を超えると成形性が低下し、組付け等の加工時に
ブレージングシートが割れてしまう。従って、Niは0.03
wt% 以上1.5wt%以下とするが、特に0.2 〜0.8wt%で安定
した特性を示す。Cr, Zr, and Ti all have the function of forming fine intermetallic compounds to improve the strength of the alloy. However, if each content is less than 0.03 wt%, the effect is not obtained, and if each content exceeds 0.3 wt%, the formability is reduced, and the brazing sheet is broken during processing such as assembly.
Therefore, Cr, Zr, and Ti are all set to 0.03 wt% or more and 0.3 wt% or less. In particular, it shows stable characteristics at 0.05 to 0.2 wt%. Ni also has the function of forming fine intermetallic compounds and improving the strength of the alloy. However, less than 0.03wt% has no effect.
If the content exceeds 1.5 wt%, the formability is reduced, and the brazing sheet is broken during processing such as assembly. Therefore, Ni is 0.03
Although the content is set to not less than wt% and not more than 1.5 wt%, stable characteristics are exhibited particularly at 0.2 to 0.8 wt%.
【0017】以上が本発明の芯材合金の成分であるが、
不可避不純物の代表的元素として、Feがある。Feは1.2w
t%以下であれば、含有されていてもかまわない。又鋳塊
組織の微細化の為に添加されるB等、上記以外の元素は
それぞれ0.05wt% 以下であれば含有されていても差支え
ない。The components of the core alloy of the present invention have been described above.
Fe is a typical element of the inevitable impurities. Fe is 1.2w
If it is at most t%, it may be contained. Elements other than the above, such as B, added for refining the ingot structure may be contained as long as each element is 0.05 wt% or less.
【0018】次に、本発明にて用いられるろう材合金に
ついて説明する。ろう材には、JIS-4343(Al-7.5wt%Si)
合金、JIS-4045(Al-10wt%Si)合金、JIS-4047(Al-12wt%S
i)合金、JIS-4004(Al-10wt%Si-1.5 wt%Mg)合金、Al-10w
t%Si-1.5 wt%Mg-0.1wt%Bi合金、その他 Al-Si系合金に
ろう付性や耐食性の改善に有効な元素を微量添加したAl
合金が適用できる。更に、耐食性の向上を目的として、
ろう付温度を 600℃より低温化した場合に、十分に良好
なろう付性が確保できるろう材、例えば Al-Si-Cu-Zn系
合金等も、本発明で限定したブレージングシートのろう
材合金として適用できる。特にその添加元素範囲が、Al
-7〜12wt%Si- 0.8〜3wt%Cu- 0.05〜0.4wt%Fe-1〜5wt%Zn
合金において優れた特性を示す。Next, the brazing alloy used in the present invention will be described. For brazing material, JIS-4343 (Al-7.5wt% Si)
Alloy, JIS-4045 (Al-10wt% Si) alloy, JIS-4047 (Al-12wt% S
i) Alloy, JIS-4004 (Al-10wt% Si-1.5wt% Mg) alloy, Al-10w
t% Si-1.5 wt% Mg-0.1wt% Bi alloy and other Al-Si alloys with a small amount of element added to brazeability and corrosion resistance
Alloys can be applied. Furthermore, for the purpose of improving corrosion resistance,
Brazing materials that can ensure sufficiently good brazing properties when the brazing temperature is lowered below 600 ° C, such as Al-Si-Cu-Zn-based alloys, are also brazing alloys for brazing sheets limited by the present invention. Applicable as In particular, the range of the additive element is Al
-7 ~ 12wt% Si- 0.8 ~ 3wt% Cu- 0.05 ~ 0.4wt% Fe-1 ~ 5wt% Zn
The alloy has excellent properties.
【0019】次に、犠牲材の各合金元素の役割について
説明する。Znは犠牲材合金に犠牲効果を付与する。その
量が0.5wt%未満では効果が十分でなく、その量が6.0wt%
を超えると融点が低下してろう付時に溶融してしまう。
従って、Znの含有量を0.5 〜6.0wt%とするが、 1.5〜5.
0wt%が望ましく、特に2.5〜4.5wt%で優れた犠牲効果を
示す。In,Sn の添加も犠牲効果を合金に付与する。その
量が0.002wt%未満では効果が十分でなく、その量が 0.3
wt% を超えると合金の圧延加工性が低下し、3層構造の
ブレージングシートに用いる犠牲材としては適さなくな
る。従って、In,Sn 量を各々0.002 〜0.3wt%に限定する
が、特に0.02〜0.15wt% で優れた犠牲効果を発揮する。Next, the role of each alloy element of the sacrificial material will be described. Zn imparts a sacrificial effect to the sacrificial material alloy. If the amount is less than 0.5 wt%, the effect is not sufficient, and the amount is 6.0 wt%
If it exceeds, the melting point decreases and it melts during brazing.
Therefore, the content of Zn is set to 0.5 to 6.0 wt%, but is set to 1.5 to 5.
0 wt% is desirable, and especially 2.5 to 4.5 wt% shows an excellent sacrificial effect. The addition of In and Sn also gives a sacrificial effect to the alloy. If the amount is less than 0.002 wt%, the effect is not sufficient, and
If the content exceeds wt%, the rolling workability of the alloy is reduced, and the alloy is not suitable as a sacrificial material for a brazing sheet having a three-layer structure. Therefore, while the In and Sn contents are each limited to 0.002 to 0.3 wt%, an excellent sacrificial effect is exhibited particularly at 0.02 to 0.15 wt%.
【0020】Mgは犠牲材を高強度化しブレージングシー
ト全体の強度を向上させる。その量が0.8wt%未満では効
果が十分でなく、2.5wt%を超えるとクラッド材の圧延が
困難になる。圧延ができたとしても融点が低下してろう
付時に溶融してしまう。従って、Mgの量は 0.8〜2.5wt%
とするが、特に 1.0〜2.2wt%において強度と犠牲効果の
バランスが優れる。Mg enhances the strength of the sacrificial material and improves the strength of the entire brazing sheet. If the amount is less than 0.8 wt%, the effect is not sufficient, and if it exceeds 2.5 wt%, it becomes difficult to roll the clad material. Even if rolling can be performed, the melting point decreases and the material melts during brazing. Therefore, the amount of Mg is 0.8-2.5wt%
However, the balance between strength and sacrificial effect is particularly excellent at 1.0 to 2.2 wt%.
【0021】Mnも犠牲材を高強度化しブレージングシー
ト全体の強度を向上させる。その量が 0.05wt%未満では
効果が十分でなく、1.6wt%を超えると圧延加工性が低下
して3層構造のブレージングシートに用いる犠牲材とし
ては適さなくなる。従って、Mn量は0.05〜1.6wt%に限定
するが、特には0.5 〜1.2wt%の組成範囲において強度と
圧延加工性のバランスがとれて好ましい。Mn also increases the strength of the sacrificial material and improves the strength of the entire brazing sheet. If the amount is less than 0.05% by weight, the effect is not sufficient, and if it exceeds 1.6% by weight, the rolling workability is reduced, and the material is not suitable as a sacrificial material used for a brazing sheet having a three-layer structure. Therefore, the amount of Mn is limited to 0.05 to 1.6% by weight, and particularly in the composition range of 0.5 to 1.2% by weight, the balance between strength and rolling workability is preferable.
【0022】本発明の犠牲材の合金元素は以上の通りで
ある。次に不可避的不純物について説明する。Siは0.5w
t%以下であれば問題ないが、特には0.1wt%以下が望まし
い。Feは0.8wt%以下であれば問題ないが、特には0.1wt%
以下が望ましい。強度向上効果のあるCr,Zr,Ti等の元素
も、各々0.05wt% 以下であれば不純物元素として含有さ
れてもかまわない。3層構造のブレージングシートのろ
う材と犠牲材の厚さ又は被覆率はブレージングシート全
体の厚さ等により決まるが、通常、厚さは30μm程度で
ある。The alloy elements of the sacrificial material of the present invention are as described above. Next, unavoidable impurities will be described. Si is 0.5w
There is no problem if it is at most t%, but particularly preferably at most 0.1 wt%. There is no problem if Fe is 0.8 wt% or less, especially 0.1 wt%
The following is desirable. Elements such as Cr, Zr, and Ti, which have a strength improving effect, may be contained as impurity elements as long as each is 0.05 wt% or less. The thickness or coverage of the brazing material and the sacrificial material of the brazing sheet having a three-layer structure is determined by the thickness of the entire brazing sheet and the like, but is usually about 30 μm.
【0023】次に、本発明における製造条件について説
明する。本発明では、冷間圧延の途中に入れる中間焼鈍
を到達温度 400〜550 ℃で1〜60秒間保持し、保持後10
0 ℃/min. 以上の冷却速度で冷却して施す。中間焼鈍温
度を 400〜550 ℃に限定した理由は、中間焼鈍温度が 4
00℃未満では、溶体化処理が完全にはなされず、Mg-Si
系化合物が犠牲材と芯材の界面に沿って析出して溶接部
に欠陥が生じ、又 550℃を超えるとろう材が溶融する危
険がある為である。保持時間を1〜60秒間に限定した理
由は、1秒未満では溶体化処理が完全でなく、60秒を超
えると犠牲材、芯材各々の添加元素拡散量が増大して、
ろう付性、耐食性が大きく低下する恐れがある為であ
る。又冷却速度を 100℃/min. 以上に限定した理由は、
冷却速度が 100℃/min. 未満では、到達温度 400〜550
℃で1〜60秒間保持しても、冷却途中にAl-Cu 系化合物
が析出してしまい、電縫加工時に溶接部に欠陥が発生す
る恐れがある為である。特に冷却を 500℃/min. 以上の
速度で行えば、ブレージングシートをより優れた溶接性
で電縫加工できる。Next, the manufacturing conditions in the present invention will be described. In the present invention, the intermediate annealing placed in the middle of the cold rolling is held at an ultimate temperature of 400 to 550 ° C. for 1 to 60 seconds, and after the holding,
Cool at a cooling rate of 0 ° C / min. The reason for limiting the intermediate annealing temperature to 400 to 550 ° C is that the intermediate annealing temperature is
If the temperature is lower than 00 ° C., the solution treatment is not completed, and the Mg-Si
This is because the system compound precipitates along the interface between the sacrificial material and the core material to cause defects in the welded portion, and if the temperature exceeds 550 ° C, the brazing material may be melted. The reason why the holding time is limited to 1 to 60 seconds is that the solution treatment is not complete in less than 1 second, and the sacrificial material and the core material each increase in the amount of added element diffusion after 60 seconds,
This is because brazing properties and corrosion resistance may be significantly reduced. The reason why the cooling rate was limited to 100 ℃ / min.
If the cooling rate is less than 100 ° C / min.
Even if the temperature is kept at 1 ° C. for 1 to 60 seconds, the Al-Cu-based compound may precipitate during the cooling, and a defect may be generated in the welded portion during the electric resistance welding. In particular, if cooling is performed at a rate of 500 ° C./min. Or more, the brazing sheet can be subjected to ERW processing with better weldability.
【0024】中間焼鈍における加熱速度は、特に限定し
ないが、本発明で限定した冷却速度と同じ条件範囲内で
行うことにより、芯材の再結晶粒を微細均一にすること
ができ、電縫溶接時の芯材ミクロ割れの原因となる応力
集中が緩和されることを新たな知見として得ている。又
加熱速度は、速い程、生産性が向上し好ましい。特に、
中間焼鈍をオンラインで行う場合は有効である。加熱速
度が遅過ぎると、拡散が促進して他の特性に悪影響を及
ぼす恐れがある。温度管理、炉の使用コスト、総合的な
材料の特性確保の観点から判断して、加熱速度は冷却速
度と同程度にするのが望ましい。その他の製造条件につ
いては特に限定しないが、熱間圧延の開始温度を 420〜
520 ℃の温度範囲とし、又冷間圧延における最終の冷間
圧延率を20〜50%にするのが望ましい。更に成形性を考
慮して、最終冷間圧延後 200〜300 ℃の温度で安定化処
理を行ってもよい。The heating rate in the intermediate annealing is not particularly limited, but by performing the heating within the same condition range as the cooling rate limited in the present invention, the recrystallized grains of the core material can be made fine and uniform. It has been obtained as a new finding that stress concentration that causes microcracking of the core material at the time is reduced. Further, the higher the heating rate, the better the productivity is, which is preferable. Especially,
It is effective when performing the intermediate annealing online. If the heating rate is too slow, diffusion can be accelerated and other properties can be adversely affected. Judging from the viewpoints of temperature control, furnace use cost, and securing of overall material properties, it is desirable that the heating rate be about the same as the cooling rate. Other production conditions are not particularly limited, but the starting temperature of hot rolling is set to 420 to
It is desirable that the temperature range is 520 ° C. and the final cold rolling reduction in the cold rolling is 20 to 50%. Further, in consideration of formability, a stabilization treatment may be performed at a temperature of 200 to 300 ° C. after the final cold rolling.
【0025】本発明により製造された3層構造のブレー
ジングシートは、電縫加工等によりチューブとしたり、
そのままヘッダー材等としてろう付され、熱交換器とし
て用いられる。ろう付条件は従来とほとんど同じでよ
い。即ち、フラックスブレージング法、非腐食性フラッ
クスを用いたノコロックブレージング法等であればよ
く、特に限定するものではない。ろう付け前の組立て、
洗浄、フラックス塗布等は従来通り行えばよい。この場
合フラックスは、例えばセシウム系のフラックスを用い
てもよい。本発明では、加熱後の工程は特に限定しな
い。従来より行われているように、時効処理やフラック
ス除去や塗装等の工程を行えばよい。The brazing sheet having a three-layer structure manufactured according to the present invention can be formed into a tube by an electric sewing process or the like.
It is brazed as it is as a header material and used as a heat exchanger. The brazing conditions may be almost the same as the conventional one. That is, a flux brazing method, a Nocolok brazing method using a non-corrosive flux, or the like may be used, and there is no particular limitation. Assembling before brazing,
Cleaning, flux application, etc. may be performed as usual. In this case, for example, a cesium-based flux may be used. In the present invention, the step after heating is not particularly limited. As conventionally performed, steps such as aging treatment, flux removal, and painting may be performed.
【0026】[0026]
【表1】 [Table 1]
【0027】[0027]
【表2】 [Table 2]
【0028】[0028]
【実施例】以下に実施例により本発明を具体的に説明す
る。 (実施例1)表1に示す組成のアルミニウム合金チュー
ブ材用の板厚0.25mmの3層ブレージングシート板材を表
2に示す中間焼鈍条件を経て製造した。比較の為従来法
でも製造した。本発明方法品及び比較例品のろう材のク
ラッド率は10%、犠牲材のクラッド率は20%である。但
し、現行材の犠牲材クラッド率は10%とした。又犠牲材
中には不純物元素として、Fe,Si がそれぞれ0.01〜0.2w
t%の範囲で含まれている。ろう材にはJIS-4045合金又は
Al-Si-Cu-Zn 系合金を用いた。これらコイル状ブレージ
ングシート板材は電縫管のサイズに合わせスリッターし
て56.0mmの条材にした。この条材を電縫管製造装置を用
いて幅27.0mm、厚さ1.9mm の通液管用の電縫管に加工し
た。表3に各条材の電縫加工性の評価結果を示した。評
価項目として、洩れ、内部静水圧試験による耐圧性能、
電縫溶接部での芯材ミクロ割れ、犠牲材剥離、段差、及
び寸法精度を調べた。結果を表3に示した。The present invention will be specifically described below with reference to examples. (Example 1) A three-layer brazing sheet having a thickness of 0.25 mm for an aluminum alloy tube having the composition shown in Table 1 was produced through the intermediate annealing conditions shown in Table 2. For comparison, a conventional method was used. The clad ratio of the brazing material of the method product of the present invention and the comparative example was 10%, and the cladding ratio of the sacrificial material was 20%. However, the sacrificial material clad rate of the current material was set to 10%. In the sacrificial material, Fe and Si as impurity elements are each 0.01 to 0.2 watts.
It is included in the range of t%. JIS-4045 alloy or brazing material
Al-Si-Cu-Zn alloy was used. These coiled brazing sheet plates were slit to 56.0 mm strip according to the size of the ERW pipe. This strip was processed into an electric resistance welded pipe having a width of 27.0 mm and a thickness of 1.9 mm for a liquid passage pipe using an electric resistance welded pipe manufacturing apparatus. Table 3 shows the evaluation results of the electric resistance workability of each strip material. Evaluation items include leakage, pressure resistance performance by internal hydrostatic pressure test,
The core micro-cracking, sacrificial material peeling, step, and dimensional accuracy at the ERW weld were examined. The results are shown in Table 3.
【0029】[0029]
【表3】 [Table 3]
【0030】表3より明らかなように、本発明方法品
(No.1〜11, 20〜22)は、電縫溶接部の品質がいずれも
良好であり、電縫管に洩れ箇所は認められず、耐圧性能
にも優れ、溶接部からの破断も起きなかった。これに対
し比較例品のNo.17 〜19は合金組成が本発明の限定範囲
から外れていた為、又No.12 〜15は製造条件が本発明の
条件から外れていた為、又No.16 とNo.18 は合金組成と
製造条件の両方が外れていた為、いずれも電縫加工性が
悪化した。As is apparent from Table 3, the method products of the present invention (Nos. 1 to 11 and 20 to 22) have good quality of the ERW welds, and no leaks are found in the ERW pipes. Also, the pressure resistance was excellent and no breakage from the weld occurred. In contrast, Nos. 17 to 19 of Comparative Examples had alloy compositions out of the limited range of the present invention, and Nos. 12 to 15 had manufacturing conditions out of the conditions of the present invention. In both No. 16 and No. 18, both the alloy composition and the manufacturing conditions were out of order, so that the ERW workability deteriorated in both cases.
【0031】(実施例2)実施例1で用いたのと同じサ
ンプル(厚さ0.25mmの3層ブレージングシート板材)を
595℃×3.5min. 窒素ガス中で加熱保持した後、引張強
度、耐食性、ろう付性を試験して、溶接性(ブレージン
グ性)を調査した。耐食性はろう材部をマスキングした
板材をCu2+イオンを10ppm 添加した水道水中に浸漬し、
80℃で8時間・室温で16時間のサイクル腐食試験を5カ
月間行い、犠牲材表面に発生したピット深さを光学顕微
鏡を用いた焦点深度法により求めた。ろう付性はT字型
流動性試験により行い、外観を目視して評価した。結果
を表4に示した。尚、0.25mmの板材に圧延した際の圧延
性を併記した。圧延性は、冷間圧延中のコバ割れ、肌荒
れ、板切れ等の発生状況を観察し判定した。Example 2 The same sample (three-layer brazing sheet having a thickness of 0.25 mm) used in Example 1 was used.
After heating and holding in a nitrogen gas at 595 ° C. × 3.5 min., The tensile strength, corrosion resistance, and brazing property were tested, and the weldability (brazing property) was investigated. Corrosion resistance is immersed in tap water to which 10 ppm of Cu 2+ ion is added,
A cyclic corrosion test at 80 ° C. for 8 hours and at room temperature for 16 hours was performed for 5 months, and the depth of pits generated on the surface of the sacrificial material was determined by a depth of focus method using an optical microscope. The brazing property was evaluated by a T-shaped fluidity test, and the appearance was visually evaluated. The results are shown in Table 4. In addition, the rolling property when rolling to a 0.25 mm plate material is also shown. The rollability was determined by observing the occurrence of edge cracks, rough skin, plate breakage and the like during cold rolling.
【0032】[0032]
【表4】 [Table 4]
【0033】表4より明らかなように、本発明方法品
(No.1〜11, 20〜22) は、いずれも良好な特性を示し
た。又比較例品の No.12〜15は、この溶接性試験では特
に特性低下はなかった。しかしNo.16 は犠牲材のMg量が
多かった為、芯材と犠牲材の界面にMg-Si 系化合物が多
量に析出して双方が剥離して圧延不可能になった。No.1
7,18は犠牲材にMgが含有されず又Zn量が少なすぎて耐食
性が低下した。No.19 は芯材のSiとCu量が多すぎた為圧
延性が劣り又部分的に溶融した。As is apparent from Table 4, all of the products of the present invention (Nos. 1 to 11, 20 to 22) exhibited good characteristics. In addition, in the weldability test, the characteristics of No. 12 to No. 15 of the comparative example products were not particularly deteriorated. However, in No. 16, since the amount of Mg in the sacrificial material was large, a large amount of the Mg-Si-based compound was precipitated at the interface between the core material and the sacrificial material, and the two were separated, making it impossible to roll. No.1
In Nos. 7 and 18, the sacrificial material contained no Mg, and the amount of Zn was too small, and the corrosion resistance was reduced. No. 19 was poor in rollability and partially melted due to excessive amounts of Si and Cu in the core material.
【0034】[0034]
【効果】以上述べたように、本発明方法によれば、電縫
加工性に優れ、高強度で耐食性に優れ、ろう付時に溶融
せず、熱交換器の小型化・軽量化が可能なアルミニウム
合金ブレージングシートが得られ、工業上顕著な効果を
奏する。As described above, according to the method of the present invention, aluminum which is excellent in electric resistance workability, high in strength and excellent in corrosion resistance, does not melt at the time of brazing, and can reduce the size and weight of the heat exchanger. An alloy brazing sheet is obtained, which has an industrially remarkable effect.
【図1】ラジエーターを示す一部断面の斜視図である。FIG. 1 is a partially sectional perspective view showing a radiator.
【図2】本発明ブレージングシートの構造を示す断面図
である。FIG. 2 is a sectional view showing the structure of the brazing sheet of the present invention.
1 偏平チューブ 2 フィン 3 ヘッダー 4 タンク 5 芯材 6 ろう材 7 犠牲材 DESCRIPTION OF SYMBOLS 1 Flat tube 2 Fin 3 Header 4 Tank 5 Core material 6 Brazing material 7 Sacrificial material
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI F28F 21/08 F28F 21/08 A // C22F 1/00 627 C22F 1/00 627 640 640A 651 651A 683 683 685 685Z 686 686Z 691 691B 691C 692 692A (58)調査した分野(Int.Cl.6,DB名) C22F 1/04 B23K 20/04 B23K 35/22 310 B23K 35/40 340 C22C 21/00 F28F 21/08 ────────────────────────────────────────────────── ─── front page continued (51) Int.Cl. 6 identifications FI F28F 21/08 F28F 21/08 a // C22F 1/00 627 C22F 1/00 627 640 640A 651 651A 683 683 685 685Z 686 686Z 691 691B 691C 692 692A (58) Fields investigated (Int. Cl. 6 , DB name) C22F 1/04 B23K 20/04 B23K 35/22 310 B23K 35/40 340 C22C 21/00 F28F 21/08
Claims (4)
05〜2.0wt%を含有し、残部アルミニウムと不可避的不純
物とからなるアルミニウム合金芯材の片面にアルミニウ
ム合金からなるろう材をクラッドし、他の片面にZn 0.5
〜6.0wt%、Mg0.8〜2.5wt%を含有し、残部アルミニウム
と不可避的不純物からなるアルミニウム合金犠牲材をク
ラッドした3層構造のクラッド材を、熱交換器用アルミ
ニウム合金ブレージングシートに製造する方法におい
て、前記クラッド材を熱間圧延し、次いで冷間圧延し、
前記冷間圧延の途中に、到達温度 400〜550 ℃で 1〜60
秒間保持後 100℃/min. 以上の冷却速度で冷却する中間
焼鈍を入れ、更に冷間で仕上圧延することを特徴とする
熱交換器用アルミニウム合金ブレージングシートの製造
方法。(1) Si 0.2 to 1.5 wt%, Cu 0.05 to 1.5 wt%, Mn0.
One part of an aluminum alloy core material containing 0.05 to 2.0 wt% and the balance of aluminum and unavoidable impurities is clad with a brazing material made of an aluminum alloy, and Zn 0.5
A method of manufacturing a three-layer clad material containing aluminum alloy sacrificial material containing up to 6.0 wt%, Mg 0.8 to 2.5 wt% and the balance of aluminum and inevitable impurities into an aluminum alloy brazing sheet for a heat exchanger. In, the clad material is hot-rolled, then cold-rolled,
During the cold rolling, the temperature reaches 400 to 550 ° C and 1 to 60.
A method for producing an aluminum alloy brazing sheet for a heat exchanger, comprising: performing intermediate annealing for cooling at a cooling rate of 100 ° C./min. Or more after holding for 2 seconds, and finish rolling in a cold state.
05〜2.0wt%を含有し、更にMg0.03〜0.5wt%、Cr0.03〜0.
3wt%、Zr0.03〜0.3wt%、Ti0.03〜0.3wt%、Ni0.03〜1.5w
t%のうち1種又は2種以上を含有し、残部アルミニウム
と不可避的不純物とからなるアルミニウム合金芯材の片
面にアルミニウム合金からなるろう材をクラッドし、他
の片面にZn 0.5〜6.0wt%、Mg 0.8〜2.5wt%を含有し、残
部アルミニウムと不可避的不純物からなるアルミニウム
合金犠牲材をクラッドした3層構造のクラッド材を、熱
交換器用アルミニウム合金ブレージングシートに製造す
る方法において、前記クラッド材を熱間圧延し、次いで
冷間圧延し、前記冷間圧延の途中に、到達温度 400〜55
0 ℃で 1〜60秒間保持後 100℃/min. 以上の冷却速度で
冷却する中間焼鈍を入れ、更に冷間で仕上圧延すること
を特徴とする熱交換器用アルミニウム合金ブレージング
シートの製造方法。(2) Si 0.2 to 1.5 wt%, Cu 0.05 to 1.5 wt%, Mn0.
Contains 0.05 to 2.0 wt%, Mg 0.03 to 0.5 wt%, Cr 0.03 to 0.
3wt%, Zr0.03-0.3wt%, Ti0.03-0.3wt%, Ni0.03-1.5w
t%, one or two or more of them, the balance of aluminum alloy core material consisting of aluminum and unavoidable impurities is clad on one side with an aluminum alloy brazing material, and on the other side Zn 0.5-6.0 wt% , A method of manufacturing a three-layered clad material containing 0.8 to 2.5 wt% of Mg and clad with an aluminum alloy sacrificial material comprising the balance of aluminum and unavoidable impurities into an aluminum alloy brazing sheet for a heat exchanger, Hot rolling, then cold rolling, during the cold rolling, the ultimate temperature 400-55
A method for producing an aluminum alloy brazing sheet for a heat exchanger, comprising: holding at 0 ° C. for 1 to 60 seconds; cooling at a cooling rate of 100 ° C./min. Or more;
05〜2.0wt%を含有し、残部アルミニウムと不可避的不純
物とからなるアルミニウム合金芯材の片面にアルミニウ
ム合金からなるろう材をクラッドし、他の片面にZn 0.5
〜6.0wt%、Mg0.8〜2.5wt%を含有し、更にMn0.05〜1.6wt
%、In 0.002〜0.3wt%、Sn 0.002〜0.3wt%のうち1種又
は2種以上を含有し、残部アルミニウムと不可避的不純
物からなるアルミニウム合金犠牲材をクラッドした3層
構造のクラッド材を、熱交換器用アルミニウム合金ブレ
ージングシートに製造する方法において、前記クラッド
材を熱間圧延し、次いで冷間圧延し、前記冷間圧延の途
中に、到達温度 400〜550 ℃で 1〜60秒間保持後 100℃
/min. 以上の冷却速度で冷却する中間焼鈍を入れ、更に
冷間で仕上圧延することを特徴とする熱交換器用アルミ
ニウム合金ブレージングシートの製造方法。(3) Si 0.2 to 1.5 wt%, Cu 0.05 to 1.5 wt%, Mn0.
One part of an aluminum alloy core material containing 0.05 to 2.0 wt% and the balance of aluminum and unavoidable impurities is clad with a brazing material made of an aluminum alloy, and Zn 0.5
~ 6.0wt%, Mg0.8 ~ 2.5wt%, Mn0.05 ~ 1.6wt
%, In 0.002 ~ 0.3wt%, Sn 0.002 ~ 0.3wt% containing one or more kinds, the cladding material of the three-layer structure clad aluminum alloy sacrificial material consisting of the remaining aluminum and unavoidable impurities, In the method for producing an aluminum alloy brazing sheet for a heat exchanger, the clad material is hot-rolled, then cold-rolled, and held at an ultimate temperature of 400 to 550 ° C. for 1 to 60 seconds during the cold rolling. ° C
A method for producing an aluminum alloy brazing sheet for a heat exchanger, which comprises performing intermediate annealing for cooling at a cooling rate of not less than / min.
05〜2.0wt%を含有し、更にMg0.03〜0.5wt%、Cr0.03〜0.
3wt%、Zr0.03〜0.3wt%、Ti0.03〜0.3wt%、Ni0.03〜1.5w
t%のうち1種又は2種以上を含有し、残部アルミニウム
と不可避的不純物からなるアルミニウム合金芯材の片面
にアルミニウム合金からなるろう材をクラッドし、他の
片面にZn 0.5〜6.0wt%、Mg 0.8〜2.5wt%を含有し、更に
Mn0.05〜1.6wt%、In 0.002〜0.3wt%、Sn 0.002〜0.3wt%
のうち1種又は2種以上を含有し、残部アルミニウムと
不可避的不純物とからなるアルミニウム合金犠牲材をク
ラッドした3層構造のクラッド材を、熱交換器用アルミ
ニウム合金ブレージングシートに製造する方法におい
て、前記クラッド材を熱間圧延し、次いで冷間圧延し、
前記冷間圧延の途中に、到達温度 400〜550 ℃で 1〜60
秒間保持後 100℃/min. 以上の冷却速度で冷却する中間
焼鈍を入れ、更に冷間で仕上圧延することを特徴とする
熱交換器用アルミニウム合金ブレージングシートの製造
方法。(4) Si 0.2 to 1.5 wt%, Cu 0.05 to 1.5 wt%, Mn0.
Contains 0.05 to 2.0 wt%, Mg 0.03 to 0.5 wt%, Cr 0.03 to 0.
3wt%, Zr0.03-0.3wt%, Ti0.03-0.3wt%, Ni0.03-1.5w
One or two or more of the t%, aluminum alloy core material consisting of the remaining aluminum and unavoidable impurities clad brazing material made of aluminum alloy on one side, Zn 0.5-6.0 wt% on the other side, 0.8-2.5wt% Mg
Mn0.05-1.6wt%, In 0.002-0.3wt%, Sn 0.002-0.3wt%
A method of manufacturing a clad material having a three-layer structure in which one or two or more of them are contained and a clad aluminum alloy sacrificial material comprising the balance of aluminum and unavoidable impurities is used as an aluminum alloy brazing sheet for a heat exchanger, The clad material is hot rolled, then cold rolled,
During the cold rolling, the temperature reaches 400 to 550 ° C and 1 to 60.
A method for producing an aluminum alloy brazing sheet for a heat exchanger, comprising: performing intermediate annealing for cooling at a cooling rate of 100 ° C./min. Or more after holding for 2 seconds, and finish rolling in a cold state.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6303727A JP2990027B2 (en) | 1994-02-24 | 1994-12-07 | Method of manufacturing aluminum alloy brazing sheet for heat exchanger |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6-53187 | 1994-02-24 | ||
JP5318794 | 1994-02-24 | ||
JP6303727A JP2990027B2 (en) | 1994-02-24 | 1994-12-07 | Method of manufacturing aluminum alloy brazing sheet for heat exchanger |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07286250A JPH07286250A (en) | 1995-10-31 |
JP2990027B2 true JP2990027B2 (en) | 1999-12-13 |
Family
ID=26393901
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6303727A Expired - Fee Related JP2990027B2 (en) | 1994-02-24 | 1994-12-07 | Method of manufacturing aluminum alloy brazing sheet for heat exchanger |
Country Status (1)
Country | Link |
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JP (1) | JP2990027B2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6352789B1 (en) * | 1999-04-12 | 2002-03-05 | Corus Aluminium Walzprodukte Gmbh | Brazing sheet and method of making same |
JP4053793B2 (en) * | 2002-03-08 | 2008-02-27 | 古河スカイ株式会社 | Manufacturing method of aluminum alloy composite for heat exchanger and aluminum alloy composite |
CA2558108C (en) * | 2004-03-31 | 2014-07-08 | Hydro Aluminium Deutschland Gmbh | Heat-resistant aluminium alloy for heat exchangers |
JP5737798B2 (en) * | 2010-07-08 | 2015-06-17 | 三菱アルミニウム株式会社 | Aluminum alloy brazing sheet excellent in strength and formability and method for producing the same |
JP6091806B2 (en) * | 2012-08-29 | 2017-03-08 | 三菱アルミニウム株式会社 | Aluminum alloy brazing sheet for ERW welded tube |
-
1994
- 1994-12-07 JP JP6303727A patent/JP2990027B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH07286250A (en) | 1995-10-31 |
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