JP3315681B2 - Boom overhang, storage method and device - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for extending and storing a boom.
The present invention relates to a method and an apparatus for projecting and storing a second boom of a crane truck which is stored side by side on a boom side.

[0002]

2. Description of the Related Art FIG. 1 is a side view of a crane truck, and FIG. 2 is a plan view. A first boom 2 is mounted on a vehicle body 1 so as to be able to rise and fall. At the end of the first boom 2, a rotating bracket 10 is provided.
Is rotatably mounted on a shaft 11 disposed perpendicularly to the ground, and a second boom 20 is mounted on the rotating bracket 10 by a pin 12 so as to be able to move up and down.
FIGS. 1 and 2 show a state in which the second boom 20 is stored on the side surface of the first boom 2 and the outrigger 4 is stored in the vehicle body 1 and can travel. The first to suspend luggage
The hook 5 provided on the boom and the hook 22 provided on the second boom (however, the hook 5 is provided on the second boom and shown) are connected to a winch (not shown) mounted on the vehicle body 1. In a running state, the wire ropes 6 and 23 are wound up by winches (not shown), and the hooks 5 and 22 are locked.

Next, a procedure for extending the second boom 20 from the retracted state to the working state will be described. (1) As shown in FIG. 3, the outrigger 4 is extended, and then the first boom 2 is extended by extending the first boom cylinder 3, and then the first boom 2 is extended about 1 m in the arrow direction. (2) Next, as shown in FIG.
The boom cylinder 21 is shortened and lowered. (3) Next, as shown in FIG. 5, the rotating bracket 10 is rotated by about 180 ° about the shaft 11 so that the second boom 2
The longitudinal axis of the first boom 2 coincides with the longitudinal axis of the first boom 2. (Hereinafter, this will be referred to as an overhang stroke.) (4) When the holes are aligned, the hole 9 provided on the other side of the first boom 2
The connecting pin 18 is inserted at a position where the hole and the hole 17 provided on the other side of the rotating bracket 10 coincide with each other. (FIG. 2) (5) Next, as shown in FIG. 6, the second boom cylinder 2
1 is extended to erect the second boom 20 to complete the overhanging work, and the working state is established.

[0004]

However, in the conventional construction, the hook is wound up by the winch while the second boom is stored in parallel with the first boom. The wire rope may become loose during the journey. For example, in the overhang process shown in FIG. 4, the wire rope sags, and as shown in FIG. 19, the hook 5 of the first boom 2 and the hook 22 of the second boom 20 hang down and interfere with each other at the J portion and the K portion. In the L section and the M section, the wire ropes 6 and 23 may be excessively bent and cause kink. Further, in the N portion, there is a disadvantage that the wire rope is twisted or turbulently generated.

Therefore, in order to avoid the above-mentioned problem, conventionally, the operator detaches each hook and the wire rope from the second boom, and after performing a series of overhanging work, the operator resets the wire rope, and The wire rope was fixed to the hook and was in working condition.

However, in this case, the operator gets off the driver's seat and climbs up on each boom using a stepladder or the like.
Dangerous work and difficult work such as setting the wire rope on the second boom or the first boom are forced. Therefore, there has been a demand for a method and an apparatus that enable all operations in a cab.

The present invention has been made in view of the above problems, and relates to a method and an apparatus for extending and storing a boom. In particular, the present invention relates to a method for extending and storing a boom without loosening a wire rope. An object of the present invention is to provide a method and an apparatus for extending and storing a boom that can perform the operation of extending and storing the second boom while being locked to the two booms.

[0008]

In order to achieve the above object, a method for extending and storing a boom according to the present invention is shown in the following first to third configurations. To the eleventh configuration.

That is, the first configuration includes a hydraulic drive winch for winding and unwinding a wire rope connected to a hook for suspending a load, and a second boom mounted on a tip end of a multi-stage telescopically mounted boom. The second boom is extended from the side of the first boom while the hook is locked to the second boom, and the second boom is fixed to the side of the first boom while the hook is locked to the second boom. In the method of extending and retracting the boom of a crane truck in which the booms are stored in parallel, when the second boom is extended and retracted, the switch is turned on, and the winch operation valve is operated to operate the hydraulic pressure by the high pressure relief valve. The hydraulic drive winch is wound up by a low pressure leaf valve provided separately from the high pressure relief valve for driving up and down the hydraulic drive winch. It characterized in that to the lower drive. According to the first configuration, when the second boom is extended and retracted, if the switch is turned on, the hydraulic drive winch winds up the wire rope with the hydraulic pressure of the low-pressure relief valve (ie, with low torque). The second boom can be extended and stored while the hook is locked to the second boom without loosening the wire rope.

As a second configuration, in the method of extending and retracting the boom according to the first configuration, when the suspension load exceeds a predetermined amount when the switch is turned on, the hydraulic drive winch is wound up by the hydraulic pressure of the high-pressure relief valve. The unwinding drive may be maintained. According to the second configuration,
When there is a possibility that the lifting operation may be performed, the hydraulic drive winch does not wind up at a low pressure, and the safety of the projecting and storing operation of the second boom is ensured.

As a third configuration, in the method of extending and storing the boom according to the first configuration, when the second boom is extended and retracted, the hydraulic drive winch is driven up by hydraulic pressure by a low-pressure relief valve. The hydraulic drive winch may be driven up at a low speed. According to the third configuration, when the second boom is extended and retracted, the hydraulic drive winch is in a low-pressure, low-speed winding state, so that the wire rope is constantly tensioned, does not loosen, and does not have a kink or a kink. There is no risk of turbulence. Therefore, the boom can be extended and stored while the hook is locked to the second boom, and since the pressure is low and the speed is low, there is no danger of breaking the wire rope or breaking the bracket.

A fourth configuration is provided with a hydraulic drive winch for winding and unwinding a wire rope connected to a hook for suspending a load, and a second boom is provided at a tip end of a multistage telescopic first boom mounted to be able to move up and down. The second boom is extended from the side of the first boom while the hook is locked to the second boom, and the second boom is set to the side of the first boom while the hook is locked to the second boom. In the crane truck boom overhanging and retracting device that is stored in parallel, the winch operating valve and the high pressure that drives the hydraulic drive winch up and down by hydraulic pressure by a high pressure relief valve when the winch operating valve is operated. When extending the relief valve and the second boom
And a switch to be turned on when storing, and the switch
And a low-pressure relief valve for raising and driving a hydraulic drive winch with hydraulic pressure from the low-pressure relief valve when the switch is turned on. According to the fourth configuration,
When the switch is turned ON when the second boom is extended and retracted, the switch is turned on by the hydraulic pressure of the low-pressure relief valve (ie,
Since the hydraulic drive winch winds up the wire rope (at low torque), the wire boom can be extended and retracted while the hook is locked to the second boom without loosening.

In a fifth configuration, in the boom extension and storage device according to the fourth configuration, when the suspension load exceeds a predetermined amount when the switch is turned on, the hydraulic drive winch is hydraulically operated by the high-pressure relief valve. A control device may be provided to keep the hoisting / unwinding drive. According to the fifth configuration, when there is a possibility that the lifting operation may be performed, the hydraulic drive winch does not wind up at a low pressure, and the safety of the projecting and storing operation of the second boom is ensured.

A sixth configuration is provided with a hydraulic drive winch for winding and unwinding a wire rope connected to a hook for suspending a load, and a second boom mounted on the tip of a multistage telescopically mounted boom. The second boom is extended from the side of the first boom while the hook is locked to the second boom, and the second boom is fixed to the side of the first boom while the hook is locked to the second boom. When extending the second boom in the crane truck boom extension and storage device in which the booms are stored in parallel
A switch for turning on when storing, a switching valve for a hydraulic pilot type winch connected to the discharge side of a hydraulic pump so as to be switchable between a winding circuit and a winding circuit for a hydraulic drive winch, a hydraulic pump and a hydraulic pilot type winch A high-pressure relief valve connected between the switching valve and a solenoid valve connected to a drain circuit connected to a hoisting circuit, and a low-pressure relief valve when the switch is turned on.
And a low-pressure relief valve that drives the hydraulic drive winch to be driven up by hydraulic pressure according to (1). According to the sixth configuration, when the switch is turned ON when the second boom is extended and retracted , the electromagnetic switching valve is switched, and the operating oil pressure acting on the hoisting circuit is reduced by the low-pressure relief valve. At the same time, the pilot pressure is controlled to control the winch switching valve to the winding position. Then, the oil from the hydraulic pump flows from the winch switching valve to the winding circuit. At this time, the hydraulic drive winch is always operated at a low pressure by the low pressure relief valve instead of the high pressure relief valve. Therefore, when the hook is locked to the second boom, the wire rope always maintains a constant tension. That is, the hydraulic drive winch always maintains a low torque operation. Therefore, when the second boom is extended and retracted, the hydraulic drive winch is always in the low pressure winding state, so that the wire rope is always tightened, no loosening occurs, and there is no possibility of kink or turbulent winding. Therefore, the boom can be extended and stored while the hook is locked to the second boom, and there is no danger of breaking the wire rope or breaking the bracket due to the low pressure.

According to a seventh configuration, the boom of the sixth configuration is extended and the second boom is extended in the storage device.
When the switch is turned ON when
When the pressure is N, the solenoid switching valve is switched to lower the operating oil pressure acting on the winding circuit by the low pressure relief valve, and the pilot pressure for switching the switching valve for the hydraulic pilot winch to the winding position is switched to the hydraulic pilot winch. The switch may be provided to the valve. According to the seventh configuration, when the switch is turned on, the electromagnetic switching valve is switched to reduce the operating oil pressure acting on the winding circuit to the low pressure by the low-pressure relief valve, and the switching valve for the hydraulic pilot type winch is switched to the winding position. Instead, oil from the hydraulic pump flows to the hoisting circuit. Therefore, with the oil pressure by the low pressure relief valve (ie, with low torque)
Since the hydraulic drive winch winds up the wire rope, the second boom can be extended and stored while the hook is locked to the second boom without loosening of the wire rope.

According to an eighth aspect, in the boom extension and storage device of the seventh aspect, a winch operating valve and an electromagnetic proportional valve respectively connected to a discharge side of a pilot pump, a winding side of the winch operating valve and an electromagnetic valve are provided. A shuttle valve for guiding any high-pressure side pilot oil pressure output from the proportional valve to the winding side of the hydraulic pilot type winch switching valve.
When N is reached, the pilot oil pressure from the pilot pump may be controlled and guided to the shuttle valve. 8th above
According to the configuration, when the switch is turned on, the electromagnetic switching valve is switched so that the operating oil pressure acting on the hoist circuit is reduced by the low pressure relief valve, and the pilot oil pressure controlled by the electromagnetic proportional valve changes the hydraulic pilot type winch switching valve. Switch to the winding position and allow oil from the hydraulic pump to flow to the winding circuit.

According to a ninth configuration, in the boom overhang and storage device according to any one of the sixth to eighth configurations, the pressure difference between the front and rear of the winch switching valve opened on the hydraulic pump side of the pilot winch switching valve. May be provided. According to the ninth configuration, the flow rate to the hoist circuit is determined according to the opening area of the pilot winch switching valve. Accordingly, when the second boom is extended and retracted, the hydraulically driven winch can maintain the low-speed hoisting operation in addition to the constant low torque described above. That is, when the second boom is extended and retracted, the hydraulic drive winch is in a low-pressure, low-speed winding state, so that the wire rope is constantly tightened, no loosening occurs, and there is no risk of kink or turbulent winding. . Therefore, the boom can be extended and stored while the hook is locked to the second boom, and since the pressure is low and the speed is low, there is no danger of breaking the wire rope or breaking the bracket.

As a tenth configuration, in the boom extension and storage device according to the eighth or ninth configuration, the low-pressure relief valve is replaced with an electromagnetic proportional relief valve, and a hydraulic pilot type boom telescopic operating valve of the first boom is provided. A pressure switch is provided in the pilot circuit on the extension side of
A pressure switch is provided in a pilot circuit on the contraction side of the hydraulic pilot type boom telescopic operation valve of the boom, and the switch is turned on, and either of the pressure switches is turned on.
When this is done, the electromagnetic switching valve and the electromagnetic proportional valve are opened, and the electromagnetic proportional relief valve is preferably set at a low pressure. According to the tenth configuration, when the switch is turned on, the electromagnetic switching valve is switched, and a signal from either of the two pressure switches is received, and the electromagnetic proportional relief valve is controlled by the expansion and contraction operation of the boom to control the winding circuit. Control pressure. In other words, when the boom is extended, the electromagnetic proportional relief valve is set to a low pressure to rewind the hydraulic drive winch with low torque, and the wire rope is unwound from the hydraulic drive winch while the hook is locked to the second boom when the boom is extended. When the boom is shortened, the electromagnetic proportional relief valve is operated at a low pressure and the electromagnetic proportional valve is operated to set the hydraulically driven winch to a low-speed hoisting state so that the wire rope is always tightened without bending.

The eleventh configuration is characterized in that the boom of any of the fourth, fifth, seventh, eighth and ninth configurations is extended,
In the storage device, a second electromagnetic valve is provided on a circuit that connects a pump P circuit and a tank T circuit of a boom expansion / contraction operation valve that applies pilot oil pressure to a switching valve for a hydraulic pilot type boom expansion / contraction cylinder that allows the first boom to expand and contract. A proportional valve may be interposed, and when the switch is turned on, the second electromagnetic proportional valve may control the pilot oil pressure from the pump P to the boom expansion / contraction operation valve. According to the eleventh configuration, the supply pressure of the pilot circuit to the boom expansion / contraction operation valve is controlled to limit the expansion / contraction speed of the boom, and no excessive force is applied to the tensioned wire rope when the boom is extended. When shortening, the winch hoisting speed does not match the boom shortening speed, preventing the rope from bending.

[0020]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a method and an apparatus for extending and storing a boom according to the present invention will be described below in detail with reference to the drawings.

FIG. 1 is a side view of a crane truck, and FIG. 2 is a plan view, showing a case where a plurality of hooks 5 and hooks 22 are both mounted on a second boom 20. The other description is omitted because it has been described in the conventional example.

FIG. 7 is a side view of the tip of the second boom 20. The sheave bracket 24 is attached to the tip of the second boom 20.
And two sheaves 25 and 26 are mounted. A bracket 30 is attached to a tip of the sheave bracket 24 so as to be swingable by a pin 31, and a hook 22 is provided on a lower surface 32 of the bracket 30. The hook 22 and the hydraulic drive winch (50 in FIG. 11) are connected by a wire rope 23 via sheaves 25 and 26. Activating the hydraulic drive winch 50 to move the wire rope 23
When the hook 22 and the bracket 30 are pulled as shown by the arrow A, the hook 22 and the bracket 30 are integrally rotated about the pin 31 in the direction of the arrow B, and the stopper 33 provided on the bracket 30 at the position shown by the thin line is attached to the sheave bracket 24. It comes into contact with the provided stopper 27 to be in a locked state.

FIG. 8 is a side view of a portion where the hook 5 is mounted near the tip of the second boom 20. A sheave 35 is provided on the side surface of the second boom 20 by a sheave bracket 36. A sheave 37 is attached to a lower surface by a sheave bracket 38. Sheave bracket 3
A bracket 40 is attached to the front end of the bracket 8 by a pin 41 so as to swing freely, and a hook 5 is provided on a lower surface 42 of the bracket 40. The sheave 46 of the hook 5 and the hydraulic drive winch (50 in FIG. 11) are connected by a wire rope 6 via sheaves 35 and 37, and the end of the wire rope 6 is connected to a bracket 4 provided on the lower surface of the second boom 20.
3 When the hydraulic rope winch 50 is operated to pull the wire rope 6 as shown by the arrow C, the hook 5 and the bracket 40 are integrally rotated about the pin 41 in the direction of the arrow D, and the bracket 40 is moved to the position shown by the thin line. Stopper 44 provided on the sheave bracket 3
8 comes into contact with the stopper 45 provided therein, and is brought into a locked state.

FIG. 9 shows the first boom 2 and the rotating bracket 10.
FIG. 6 is a plan view of a connection portion with the storage device, showing a stored state.
Brackets 7, 8 are fixed to the left and right at the end of the first boom 2, and one side of the rotating bracket 10 is attached to one side of the bracket 8 so as to be rotatable by a shaft 11. A rotating cylinder 13 is rotatably attached to the rotating bracket 10 by a pin 13a, and a link 13b is provided on a piston rod at the other end of the rotating cylinder 13.
The link 13b is a pin 1 fixed to the rotating bracket 10.
3c (in the present case, coincides with the axis of a sheave 14 described later). The piston rod is rotatably attached to one end, and the rod 13d is rotatably attached to the other end. Have been. The rod 13d is rotatably attached to the rotating bracket 10 via a pin 13e. The rotating bracket 10 applies a rotating force to the pin 13e with respect to the pin 13e by expansion and contraction of the rotating cylinder 13, and rotates about the shaft 11 in the direction of arrow E. A second boom 20 is attached to the tip of the rotating bracket 10 so as to be swingable (in a direction perpendicular to the paper surface) by a pin 12. A sheave 14 is horizontally mounted on one upper surface of the rotating bracket 10, and a wire rope 23 connecting the hook 22 for the second boom 20 and the hydraulic drive winch 50 is engaged with the sheave 14.
That is, the sheave 14 is provided on the upper surface of one side of the rotating bracket 10 so that the rotation direction E of the rotating bracket 10 and the groove engaged with the wire rope 23 are parallel. Sheaves 15 and 16 are horizontally mounted on the upper end of the first boom 2 and the upper surface on the other side of the rotating bracket 10 similarly to the sheave 14, and a wire rope 6 connecting the hook 5 and the hydraulic drive winch 50 is engaged. are doing.

Now, when the rotary cylinder 13 is extended, the rotary bracket 10 rotates about the shaft 11 in the direction of arrow E and comes to the position indicated by the two-dot chain line. Furthermore, the rotating cylinder 13
Is extended to the position indicated by the solid line via the position indicated by the two-dot chain line in FIG. 10, and the hole 9 provided on the bracket 7 on the other side of the first boom 2 and the hole 17 provided on the other side of the rotating bracket 10 coincide with each other. The connecting pin 18 is inserted at the position
The boom 2 and the rotating bracket 10 are fixed.

FIG. 11 is a system diagram of a first embodiment of a winch operating system for driving a boom and a hook.
Only the winch operation system and the boom extension operation system for the 0 hook 22 are shown. The winch operating system for the hook 5 is the same as the winch operating system for the hook 22 of the second boom 20, and is therefore omitted. 20 is the second boom, 22
Is a hook, 23 is a wire rope, 50 is a hydraulic drive winch, 51 is a drum, 52 is a hydraulic motor, and 53 is a winding circuit. 60 is a pilot valve for operation, and 6
1 is a winch operation valve, 62 is a boom expansion / contraction operation valve, and 63 is a pilot pump. 64 is a winch switching valve, and the pilot circuit is a winch operating valve 6
1, a switching valve 65 for a boom telescopic cylinder, and a pilot circuit connected to the boom telescopic operating valve 62. Reference numeral 66 denotes a hydraulic pump, and the discharge side includes a switching valve 65 for a boom telescopic cylinder and a switching valve 6 for a winch.
4 are connected to the boom telescopic cylinder 67 and the hydraulic motor 52, respectively. 68 is a high pressure relief valve, and 69 is a pressure compensating valve. Drain circuit 5 connected to winding circuit 53 of wire rope 23 of hydraulic motor 52
6 is provided with an electromagnetic switching valve 55 and a low-pressure relief valve 54. An electromagnetic proportional valve 73 is connected to a circuit 72 for connecting the hoist-side pilot circuit 70 of the winch switching valve 64 and the pilot pump 63 via the shuttle valve 71.
Is interposed. The hoist circuit 53 is provided with a counter balance valve 57. The electromagnetic switching valve 55 and the electromagnetic proportional valve 73 are connected to a control device 80 to be described later by wiring (not shown).

FIG. 12 is a block diagram of an interlock device for ensuring the safety of the operation system. Reference numeral 80 denotes a control device, which includes a travel switch 81, a hook storage switch 82, and a work switch 83 provided in a driver's seat. Connected. The pressure sensor 84, the boom length sensor 85, and the boom angle sensor 86 of the first boom cylinder 3 are connected to the control device 80, and calculate the suspension load from these. Also, the rotating bracket 10 and the bracket 7 on the other side of the first boom 2
Connecting pin 18 for connecting the rotation bracket 10
When the hole 17 provided on the other side of the first boom 2 and the hole 9 provided on the bracket 7 on the other side of the first boom 2 coincide with each other, a position detection sensor 87 for detecting the insertion is provided on the connecting pin 18 to be inserted. The position detection sensor 87 is also connected to the control device 80. Control signals are transmitted to an electromagnetic switching valve 55 that opens and closes the circuit of the low-pressure relief valve 54 and an electromagnetic proportional valve 73 in response to signals from the respective switches and sensors.

Next, regarding the second boom extension method,
This will be described with reference to the flowchart shown in FIG. It is assumed that the vehicle is initially in a runnable state in which the second boom 20 is stored, as shown in FIG. (1) In step 101, the operator sets the work switch 8
3 is turned on, and the outrigger 4 is extended by operating the outrigger switch. (2) In step 102, the operator turns on the hook storage switch 82. The control device 80 transmits a control signal, switches the electromagnetic switching valve 55 shown in FIG. 11 to the (B) position, and lowers the operating oil pressure acting on the winding circuit 53 of the hydraulic motor 52 by the low pressure relief valve 54 to a low pressure (P1). .
At the same time, the pilot pressure is controlled by operating the electromagnetic proportional valve 73, and the winch switching valve 64 is controlled to the winding position (b). When the winch switching valve 64 is switched to the winding position (b), the pressure acting on the (a) position of the pressure compensating valve 69 via the throttle 58 in the switching valve 64 is changed to the low pressure relief valve 54.
To P1. The oil from the hydraulic pump 66 is throttled by the throttle 58 to a predetermined high pressure P1 + ΔP, and acts on the position (b) of the pressure compensating valve 69 via the pilot pipe 59. As a result, the pressure compensation valve 69 has the pressure P1 + ΔP acting on the position (b) and the pressure P acting on the position (a).
The position is switched between (d) and (e) so that the pressure difference ΔP (differential pressure of the throttle 58) from 1 becomes a spring force. For this reason, the oil from the hydraulic pump 66 is supplied to the winch switching valve 6.
The distribution flow rate to the winding circuit 53 is determined according to the opening area of the fourth stop 58. Thereby, the hydraulic drive winch 50
The hoisting pressure always acts at a low pressure on the hydraulic motor 52 that drives the motor, and a constant low flow rate is supplied to the hoisting circuit. In a state where the hook 22 is locked to the second boom 20,
The wire rope 23 always maintains a constant tension. That is, the hydraulic drive winch 50 always maintains a low torque and a low speed winding operation. (3) In step 103, the operator operates the boom raising / lowering lever to raise the first boom 2 as shown in FIG. 3, and operates the boom telescopic lever to move the first boom 2 about 1 m.
Elongate. (4) In step 104, the operator operates the boom raising / lowering lever to shorten the second boom cylinder 21 and lowers the second boom 20 as shown in FIG. (5) In step 105, the operator extends the boom, extends the storage switch, turns on the extension switch, and turns the rotary cylinder 1
3 rotates about the shaft 11 in the direction of the arrow E, and as shown in FIG.
Rotate to extend the second boom 20. (6) In step 106, the operator inserts the connecting pin 18 for connecting the first boom 2 and the rotating bracket 10. (7) In step 107, the operator operates the boom raising / lowering lever to raise the second boom 20 as shown in FIG. (8) In step 108, the operator turns off the hook storage switch 82, cancels the low-torque, low-speed winding of the hydraulic drive winch 50, and completes the overhang operation. During the overhang work as described above, always use hydraulic drive winch 5
0 is a low-pressure, low-speed winding state, so that the wire rope is always tensioned during the above-mentioned strokes, for example, in the second boom extension work shown in FIGS. 9 and 10, without loosening, and kink or turbulence does not occur. There is no risk of winding. Therefore, the boom can be extended and stored while the hook 22 is locked to the second boom 20, and the pressure is low and the speed is low, so there is no risk of breaking the wire rope or breaking the bracket.

Next, the operation of the interlock will be described with reference to FIG.
This will be described according to the flowchart of FIG. (1) In step 200, the operator turns on the hook storage switch 82. (2) In step 201, the control device 80 sets the pressure sensor 8
4. The lifting load is calculated based on the signals from the boom length sensor 85 and the boom angle sensor 86, and it is determined whether or not the lifting amount is equal to or more than a predetermined amount.
Proceeding to step 204, a high pressure command is transmitted to the hydraulic drive winch 50 or the hook retract switch 8
A non-excitation command is transmitted to 2. (3) If the hanging load is equal to or less than the predetermined amount, it is determined that the hook can be stored, and the process proceeds to step 202, where the control device 80 receives the signal from the position detection sensor 87 disposed on the connecting pin 18 and connects to the first boom 2. It is determined whether or not the connecting pin 18 for connecting to the second boom 20 is inserted. Connecting pin 1
If 8 has not been inserted, it is determined that the second boom can be stored, and the routine proceeds to step 205, where a low torque, low speed rewind command is transmitted to the hydraulic drive winch 50. (4) If the connecting pin 18 is inserted, it is determined that the lifting operation is being performed, and the process proceeds to step 203, where the control device 80 determines whether the boom length is equal to or more than a predetermined amount based on a signal from the boom length sensor 85. If the boom length is equal to or longer than the predetermined amount, it is determined that the lifting operation is being performed, and the process proceeds to step 204. (5) If the boom length is equal to or less than the predetermined amount, it is determined that the hook can be stored, and the process proceeds to step 205. That is, when there is a possibility that the lifting operation may be performed due to the interlock function, the winch does not become low-pressure and low-speed, and the safety of the second boom extension operation is ensured. Although the same operation is exhibited in the second boom storing operation, the description is omitted.

FIG. 15 is a system diagram of a second embodiment of the boom and hook drive winch operating system, and shows only parts different from FIG. That is, the electromagnetic switching valve 55 and the electromagnetic proportional relief valve 90 are interposed in the drain circuit 56 connected to the hydraulic motor 52, and are connected to the control device 80. A pressure switch 91 is provided in the circuit on the extension side P1 of the boom expansion / contraction operation valve 62 of the pilot valve 60, and a pressure switch 92 is provided in the circuit on the contraction side P2, and is connected to the control device 80. Next, the operation will be described. When the hook storage switch 82 is turned ON, the control device 80 transmits a control signal and the electromagnetic switching valve 5
5 and the pressure switch 91 or 92
, The electromagnetic proportional relief valve 90 is controlled by the expansion and contraction operation of the boom to control the pressure of the winding circuit 53 of the hydraulic motor 52. That is, when the boom is extended, the electromagnetic proportional relief valve 90 is set to a low pressure, and the hydraulic drive winch 50
And the wire rope is allowed to be unwound from the winch while the hook is locked to the second boom when the boom is extended, and when the boom is shortened, the electromagnetic proportional relief valve 90 is set to low pressure and electromagnetically. By operating the proportional valve 73 to bring the winch 50 into a low-speed winding state, the wire rope is always tensioned without bending.

FIG. 16 is a system diagram of a third embodiment of the boom and hook drive winch operating system, and shows only parts different from FIG. That is, the pilot valve 6
An electromagnetic proportional valve 93 is interposed on a circuit connecting the pump P circuit and the tank T circuit of the boom expansion / contraction operation valve 62 of 0,
By controlling the supply pressure of the pilot circuit to the boom expansion / contraction operation valve 62, the expansion / contraction speed of the boom is limited. When the boom is extended, no excessive force is applied to the tensioned wire rope. This prevents the rope from sagging because the winch hoisting speed is not enough.

In the above description, a plurality of hooks including the hook 5 and the hook 22 have been described with respect to the crane truck mounted on the second boom 20. However, when the second boom is stored in FIG. As shown in the drawing when the second boom is extended, the hook 5 is attached to the first boom, and the hook 22 is attached to the hook 22 of the second boom 20 even in a crane truck attached to the second boom. It goes without saying that the invention is applied.

As described in detail above, the present invention includes a hydraulic drive winch for hoisting and unwinding luggage, and stores the second boom mounted on the tip of the first boom in parallel on the side surface of the first boom. Low torque for winches of crane trucks,
By maintaining the low-speed hoisting operation, the second boom is extended and stored while the hooks for hoisting and unwinding the luggage are locked to the second boom. Therefore, the wire rope connecting the hook and the winch is always kept in a tensioned state even in the middle of the overhanging and storing operation, and the wire rope does not loosen, and there is no possibility that the wire rope will be kinked or irregularly wound.

Means for locking a load lifting / unloading hook on the second boom of the crane truck, low-pressure relief means for winch drive hydraulic pressure, means for maintaining a low-speed hoisting operation of the winch, A wire rope sheave for connecting the mounted winch and the hook is provided. Therefore, the hook and the winch can be easily connected by the wire rope, and the operator can easily perform the operation of extending and storing the second boom in the driver's seat without applying excessive force to the wire rope.

When the hook retracting switch is operated, a control device for outputting a command for maintaining the pressure of the winch hook winding hydraulic motor at a high pressure or a de-energizing command for the switch operation at least when the hanging load is a predetermined amount or more is provided. When it is determined that the lifting operation is being performed, the winch does not become low pressure and low speed and the safety is secured.

The present invention can be applied to a case where the hook for the first boom is attached to the first boom and a case where the hook for the first boom is attached to the second boom.

[Brief description of the drawings]

FIG. 1 is a side view of a crane with a plurality of hooks mounted on a second boom.

FIG. 2 is a plan view of the same crane truck.

FIG. 3 is a side view showing a first step of a second boom extension operation of the crane truck.

FIG. 4 is a side view showing a second step of the second boom overhang operation.

FIG. 5 is a side view showing a third step of the overhang work of the second boom.

FIG. 6 is a side view showing a fourth step of the overhang work of the second boom.

FIG. 7 is a side view of a second boom hook of the boom extension and storage device of the present invention.

FIG. 8 is a side view of a first boom hook of the boom extension and storage device of the present invention.

FIG. 9 is a plan view showing a second boom storage state of the boom extension and storage device of the present invention.

FIG. 10 is a plan view showing a second boom extension state of the boom extension and storage device of the present invention.

FIG. 11 is a system diagram of a first embodiment of an operation system of the boom extension and storage device of the present invention.

FIG. 12 is a configuration diagram of an interlock device of the boom extension and storage device of the present invention.

FIG. 13 is a flowchart of a boom extension and storage device extension operation of the present invention.

FIG. 14 is an operation flowchart of the interlock device of the boom extension and storage device of the present invention.

FIG. 15 is a system diagram of a second embodiment of the operation system of the boom extension and storage device of the present invention.

FIG. 16 is a system diagram of a third embodiment of the operation system of the boom extension and storage device of the present invention.

FIG. 17 is a side view showing the second boom retracted posture of the crane truck in which the first boom hook is mounted on the first boom.

FIG. 18 is a side view showing the second boom overhang posture of the crane truck.

FIG. 19 is an explanatory view of a defect of a conventional hook wire rope of a crane truck.

[Explanation of symbols]

2: 1st boom, 5, 22: hook, 6, 23: wire rope, 10: rotating bracket, 14, 15, 16, 2
5, 26, 35, 37: sheave, 18: connecting pin, 2
0: second boom, 24, 30, 38, 40: bracket, 27, 33, 44, 45: stopper, 50: hydraulic drive winch, 52: hydraulic motor, 54: low pressure relief valve, 55: solenoid switching valve, 60 ： Pilot valve, 6
1: Winch operating valve, 64: Winch switching valve, 7
3, 93: electromagnetic proportional valve, 80: control device, 90: electromagnetic proportional relief valve, 91, 92: pressure switch

──────────────────────────────────────────────────続 き Continuation of front page (56) References JP-A-55-119693 (JP, A) JP-A-4-327497 (JP, A) JP-A-4-51493 (JP, U) (58) Survey Field (Int.Cl. ⁷ , DB name) B66C 23/70 B66C 23/88

Claims (11)

(57) [Claims] A hydraulic winch for winding and unwinding a wire rope connected to a hook for suspending a load.
And a second boom (20) is provided at the end of a first boom (2), which is mounted to be freely raised and retracted in multiple stages, so that the first boom (2) can be raised and lowered freely, and the first boom (20) is retained while the hook is locked to the second boom (20). Extend the second boom (20) from the side of the boom (2), and conversely, hold the hook on the second boom (20) and the first boom (2)
In the method of projecting and storing the boom of a crane truck in which the second boom (20) is stored in parallel on the side surface of the second boom,
Switch to extend and retract the boom (20)
(82) is turned on, the winch operating valve (61) is operated to raise and lower the hydraulic drive winch (50) by hydraulic pressure from the high pressure relief valve (68), and the high pressure relief valve (68) is driven.
A method for extending and retracting a boom, wherein a hydraulic drive winch (50) is driven up by a hydraulic pressure provided by a low-pressure relief valve (54) separately provided. 2. The method according to claim 1, wherein when the switch (82) is turned on and the suspension load exceeds a predetermined amount, the hydraulically driven winch (50) is hydraulically driven by the high-pressure relief valve (68). ), And a method for extending and storing the boom, characterized in that the boom is unwound, and the unwinding drive is maintained. 3. The method for extending and retracting a boom according to claim 1, wherein when the second boom (20) is extended and retracted, the hydraulic drive winch (50) is raised by hydraulic pressure from a low-pressure relief valve (54). A method of projecting and retracting a boom, wherein the boom is driven and the hydraulic drive winch (50) is driven up at a low speed. 4. A hydraulically driven winch for winding and unwinding a wire rope connected to a hook for suspending a load.
And a second boom (20) is provided at the end of a first boom (2), which is mounted to be freely raised and retracted in multiple stages, so that the first boom (2) can be raised and lowered freely, and the first boom (20) is retained while the hook is locked to the second boom (20). Extend the second boom (20) from the side of the boom (2), and conversely, hold the hook on the second boom (20) and the first boom (2)
When the crane truck boom overhangs and stores the second boom (20) in parallel on the side of the winch operating valve (61), when the winch operating valve (61) is operated, the high-pressure relief The high-pressure relief valve (68) for raising and lowering the hydraulic drive winch (50) by the hydraulic pressure of the valve (68), and ON when the second boom (20) is extended and retracted.
And a low-pressure relief valve (54) that, when the switch (82) is turned on, raises and drives a hydraulic drive winch (50) with hydraulic pressure from a low-pressure relief valve (54). Features a boom overhang and storage device. 5. The hydraulically driven winch according to claim 4, wherein, when the switch (82) is turned on and the hanging load exceeds a predetermined amount, the hydraulic pressure of the high pressure relief valve (68) is applied. A boom overhang and storage device comprising a control device (80) for hoisting and unwinding the (50). 6. A hydraulically driven winch for winding and unwinding a wire rope connected to a hook for hanging a load.
And a second boom (20) is provided at the end of a first boom (2), which is mounted to be freely raised and retracted in multiple stages, so that the first boom (2) can be raised and lowered freely, and the first boom (20) is retained while the hook is locked to the second boom (20). Extend the second boom (20) from the side of the boom (2), and conversely, hold the hook on the second boom (20) and the first boom (2)
When the second boom (20) is stored in parallel on the side of the crane truck, the boom is extended when the second boom (20) is extended and stored in the storage device.
Switch (82), a hydraulic pilot winch switching valve (64) that is connected to the discharge side of a hydraulic pump (66) so that it can be switched between a hoisting circuit (53) and an unwinding circuit of a hydraulic drive winch (50). And a high pressure relief valve (6) connected between the hydraulic pump (66) and the hydraulic pilot type winch switching valve (64).
8), and the electromagnetic switching valve (55) interposed in the drain circuit (56) connected to the winding circuit (53) and the switch (82) are turned on.
And hydraulically driven winch with hydraulic pressure by low pressure relief valve (54)
A boom overhang and storage device, comprising: a low-pressure relief valve (54) for driving the (50) to wind up . 7. The boom extension and storage device according to claim 6, wherein the second boom (20) is extended and stored.
When the switch (82) is turned on, the operating oil pressure acting on the hoisting circuit (53) is reduced to a low pressure relief valve.
The solenoid switching valve (55) is switched to a low pressure by (54), and the pilot pressure for switching the hydraulic pilot winch switching valve (64) to the winding position is given to the hydraulic pilot winch switching valve (64). A boom overhang and storage device comprising the switch (82). 8. A winch operating valve (61) and an electromagnetic proportional valve (7) connected to the discharge side of a pilot pump (63), respectively, in the boom overhanging and retracting device according to claim 7.
3) and a shuttle valve (71) for guiding the pilot oil pressure on either the winding side of the winch operation valve (61) or the high pressure side coming out of the solenoid proportional valve (73) to the winding side of the hydraulic pilot type winch switching valve (64). ), The electromagnetic proportional valve (73)
Controls the pilot oil pressure from the pilot pump (63) when the switch (82) is
(71) A boom overhang and storage device, which leads to (71). 9. The winch switching valve (64) which is opened on the hydraulic pump (66) side of the pilot type winch switching valve (64) in the boom overhang and storage device according to any one of claims 6 to 8. Pressure compensating valve to keep the differential pressure (ΔP) before and after
A boom overhang and storage device comprising (69). 10. The extension and storage device for a boom according to claim 8, wherein the low pressure relief valve (54) is replaced with an electromagnetic proportional relief valve (90), and the first boom is provided.
A pressure switch (91) is provided in the pilot circuit on the extension side (P1) of the hydraulic pilot type boom telescopic operation valve (62) of (2),
A pressure switch is provided to the pilot circuit on the contraction side (P2) of the hydraulic pilot type boom telescopic operation valve (62) of the first boom (2).
(92), when the switch (82) is turned on and one of the two pressure switches (91, 92) is turned on, the electromagnetic switching valve (55) and the electromagnetic proportional valve (73) are opened, and A boom overhang and storage device, wherein the electromagnetic proportional relief valve (90) has a low pressure. 11. The extension and storage device for a boom according to claim 4, 5, 7, 7, 8 or 9, wherein
A hydraulic pilot type boom telescopic cylinder switching valve (65) that makes the boom (2) extendable and retractable is provided on the circuit connecting the pump P circuit and the tank T circuit of the boom telescopic operation valve (62) that applies pilot oil pressure. The 2nd electromagnetic proportional valve (93) is interposed,
When the switch (82) is turned on, the second electromagnetic proportional valve
(93) The boom overhanging / retracting device wherein the pilot pressure from the pump P to the boom expansion / contraction operation valve (62) is controlled.