JP3296727B2 - Method for manufacturing solid electrolytic capacitor - Google Patents

Method for manufacturing solid electrolytic capacitor

Info

Publication number
JP3296727B2
JP3296727B2 JP22117796A JP22117796A JP3296727B2 JP 3296727 B2 JP3296727 B2 JP 3296727B2 JP 22117796 A JP22117796 A JP 22117796A JP 22117796 A JP22117796 A JP 22117796A JP 3296727 B2 JP3296727 B2 JP 3296727B2
Authority
JP
Japan
Prior art keywords
solid electrolytic
electrolytic capacitor
conductive polymer
capacitor element
chemical conversion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP22117796A
Other languages
Japanese (ja)
Other versions
JPH1064761A (en
Inventor
山口  力三
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saga Sanyo Industry Co Ltd
Sanyo Electric Co Ltd
Original Assignee
Saga Sanyo Industry Co Ltd
Sanyo Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saga Sanyo Industry Co Ltd, Sanyo Electric Co Ltd filed Critical Saga Sanyo Industry Co Ltd
Priority to JP22117796A priority Critical patent/JP3296727B2/en
Publication of JPH1064761A publication Critical patent/JPH1064761A/en
Application granted granted Critical
Publication of JP3296727B2 publication Critical patent/JP3296727B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/30Electrodes characterised by their material
    • H01G11/48Conductive polymers

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は小型大容量化に適し
た固体電解コンデンサに関する。
The present invention relates to a solid electrolytic capacitor suitable for miniaturization and large capacity.

【0002】[0002]

【従来の技術】電子機器のデジタル化に伴い、それに使
用されるコンデンサにも高周波領域における低ESR
化、小型大容量化が求められるようなってきている。こ
こでESRとは、等価直列抵抗を意味する。
2. Description of the Related Art With the digitization of electronic devices, capacitors used therein have low ESR in a high frequency range.
It is becoming more and more demanding for miniaturization and large capacity. Here, ESR means equivalent series resistance.

【0003】小型、大容量、低ESRのコンデンサとし
ては、二酸化マンガン、TCNQ錯塩等の電子伝導性固
体を電解質とした固体電解コンデンサが実用に供されて
いる。ここでTCNQとは、7,7,8,8−テトラシ
アノキノジメタンを意味する。また、ポリピロール、ポ
リチオフェン、ポリフラン、ポリアニリン等の導電性ポ
リマーを電解質とした固体電解コンデンサも注目されて
いる。
As a small-sized, large-capacity, low-ESR capacitor, a solid electrolytic capacitor using an electron-conductive solid such as manganese dioxide, TCNQ complex salt or the like as an electrolyte has been put to practical use. Here, TCNQ means 7,7,8,8-tetracyanoquinodimethane. In addition, a solid electrolytic capacitor using a conductive polymer such as polypyrrole, polythiophene, polyfuran, or polyaniline as an electrolyte has been receiving attention.

【0004】前記導電性ポリマーを固体電解コンデンサ
の陽極部材の酸化皮膜上に密着形成する手段としては、
化学重合法により第1の導電性ポリマー層を形成した
後、電解重合法により第2の導電性ポリマー層を形成す
る技術が、特公平4−74853号に開示されている。
Means for forming the conductive polymer in close contact with the oxide film of the anode member of the solid electrolytic capacitor include:
A technique of forming a first conductive polymer layer by a chemical polymerization method and then forming a second conductive polymer layer by an electrolytic polymerization method is disclosed in Japanese Patent Publication No. 4-74853.

【0005】また、化学重合法によりチオフェンの誘導
体のポリマー層を形成した固体電解コンデンサが、特開
平2−15611号に開示されている。
A solid electrolytic capacitor in which a polymer layer of a thiophene derivative is formed by a chemical polymerization method is disclosed in Japanese Patent Application Laid-Open No. 2-15611.

【0006】[0006]

【発明が解決しようとする課題】ここで、化学重合法に
よる導電性ポリマー層の形成は、電解重合法による導電
性ポリマー層の形成に比べて、製造装置が簡単で作業性
にも優れるという利点がある反面、化学重合法により導
電性ポリマー層を形成した固体電解コンデンサは、電解
重合法により導電性ポリマー層を形成した固体電解コン
デンサに比べて、ESRがやや大きくなるという問題が
ある。
Here, the formation of the conductive polymer layer by the chemical polymerization method has the advantage that the production apparatus is simpler and the workability is excellent as compared with the formation of the conductive polymer layer by the electrolytic polymerization method. On the other hand, a solid electrolytic capacitor having a conductive polymer layer formed by a chemical polymerization method has a problem that the ESR is slightly larger than a solid electrolytic capacitor having a conductive polymer layer formed by an electrolytic polymerization method.

【0007】本発明は、化成皮膜を形成した陽極部材を
備えるコンデンサ素子に化学重合法により導電性ポリマ
ー層を形成するに当たっての好適な条件を解明し、小
型、大容量、低ESRで生産性にも優れたの固体電解コ
ンデンサを提供するものである。
[0007] The present invention clarifies suitable conditions for forming a conductive polymer layer by a chemical polymerization method on a capacitor element having an anode member on which a chemical conversion film is formed, and improves productivity with small size, large capacity, low ESR. It also provides an excellent solid electrolytic capacitor.

【0008】[0008]

【課題を解決するための手段】本発明による固体電解コ
ンデンサの製造方法は、化成皮膜を形成した陽極部材を
備えるコンデンサ素子に、陰極電解質としての導電性ポ
リマーを含浸した固体電解コンデンサの製造方法におい
て、前記コンデンサ素子を、酸化重合により導電性ポリ
マーとなるモノマーと酸化剤とを含む溶液に浸漬した
後、温度が約30℃〜約50℃で湿度が約70%以上の
高湿空気中に放置することにより、前記化成皮膜上に導
電性ポリマー層を形成する工程を備えることを特徴とす
るものである。
A method of manufacturing a solid electrolytic capacitor according to the present invention is directed to a method of manufacturing a solid electrolytic capacitor in which a capacitor element having an anode member formed with a chemical conversion film is impregnated with a conductive polymer as a cathode electrolyte. After immersing the capacitor element in a solution containing a monomer that becomes a conductive polymer by oxidative polymerization and an oxidizing agent, the capacitor element is left in high humidity air having a temperature of about 30 ° C. to about 50 ° C. and a humidity of about 70% or more. A step of forming a conductive polymer layer on the chemical conversion film.

【0009】[0009]

【発明の実施の形態】本発明の好ましい実施形態に従っ
て製造される固体電解コンデンサの断面構成を図1に示
す。この固体電解コンデンサにおいては、焼結型のコン
デンサ素子が用いられている。焼結型のコンデンサ素子
とは、アルミニウム、タンタル、ニオブ、チタン等の弁
作用金属の焼結体1に、化成処理(陽極酸化処理)を施
して化成皮膜(誘電体皮膜)2を形成したものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows a sectional configuration of a solid electrolytic capacitor manufactured according to a preferred embodiment of the present invention. In this solid electrolytic capacitor, a sintered capacitor element is used. The sintered capacitor element is formed by subjecting a sintered body 1 of a valve metal such as aluminum, tantalum, niobium, titanium or the like to a chemical conversion treatment (anodizing treatment) to form a chemical conversion coating (dielectric coating) 2. It is.

【0010】本発明の好ましい実施形態に従った固体電
解コンデンサの製造方法においては、前記コンデンサ素
子を、酸化重合により導電性ポリマーとなる3,4−エ
チレンジオキシチオフェンのモノマーと、酸化剤兼ドー
パント材としてのパラトルエンスルホン酸鉄(III)
と、溶媒としてのイソプロピルアルコールとを重量比
1:3:4で混合した溶液(化学重合液)に浸漬した
後、温度が約30℃〜約50℃、湿度が約70%以上の
高湿空気中に約30分間放置して重合反応を進行させ、
さらに温度が約160℃の炉内で約5分間の乾燥熱処理
を行い、前記浸漬、重合反応促進、乾燥の工程を5回〜
6回繰り返して、前記化成皮膜上に3,4−エチレンジ
オキシチオフェンのポリマー層3を形成する。
[0010] In a method for manufacturing a solid electrolytic capacitor according to a preferred embodiment of the present invention, the capacitor element includes a monomer of 3,4-ethylenedioxythiophene, which becomes a conductive polymer by oxidative polymerization, and an oxidizing agent / dopant. Iron (III) paratoluenesulfonate as a material
And a solvent (chemical polymerization solution) in which isopropyl alcohol as a solvent is mixed at a weight ratio of 1: 3: 4, and then is humid air having a temperature of about 30 ° C. to about 50 ° C. and a humidity of about 70% or more. Allow the polymerization reaction to proceed for about 30 minutes,
Further, a drying heat treatment is performed in a furnace at a temperature of about 160 ° C. for about 5 minutes, and the immersion, polymerization reaction promotion, and drying steps are performed 5 times or more.
By repeating six times, a polymer layer 3 of 3,4-ethylenedioxythiophene is formed on the chemical conversion film.

【0011】その後、前記ポリマー層上にグラファイト
層4及び銀ペースト層5を形成し、陰極リード6及び陽
極リード7を接続し、外装樹脂層8を形成して、所望の
固体電解コンデンサが完成する。
Thereafter, a graphite layer 4 and a silver paste layer 5 are formed on the polymer layer, a cathode lead 6 and an anode lead 7 are connected, and an exterior resin layer 8 is formed to complete a desired solid electrolytic capacitor. .

【0012】ここで、上記製法における一部の工程の条
件を表1のA欄に示すように少しずつ変えて試作した各
種固体電解コンデンサ、すなわち、前記重合反応促進工
程における環境温度を40℃、湿度を70%とした実施
例1、前記重合反応促進工程における環境温度を40
℃、湿度を90%とした実施例2、前記重合反応促進工
程における環境温度及び/又は湿度を変えた比較例1〜
6、前記化学重合液に純水を添加した比較例7〜9、前
記重合反応促進処理を省略した比較例10の固体電解コ
ンデンサについて、電気特性を測定した。その結果を表
1のB欄に示す。B欄において、Cは周波数120Hz
で測定した静電容量、tanδは周波数120Hzで測
定した損失角の正接、ESRは周波数100kHzで測
定した等価直列抵抗を示している。
[0012] Here, various solid electrolytic capacitors prototyped by slightly changing the conditions of some steps in the above-mentioned production method as shown in column A of Table 1, that is, the environmental temperature in the polymerization reaction accelerating step was 40 ° C, Example 1 in which the humidity was 70%, and the environmental temperature in the polymerization reaction accelerating step was 40
Example 2 in which the temperature and the humidity were 90% and Comparative Examples 1 and 2 in which the environmental temperature and / or humidity in the polymerization reaction promoting step were changed.
6. The electrical characteristics of the solid electrolytic capacitors of Comparative Examples 7 to 9 in which pure water was added to the chemical polymerization solution and Comparative Example 10 in which the polymerization reaction accelerating treatment was omitted were measured. The results are shown in column B of Table 1. In column B, C is frequency 120Hz
Tanδ is the tangent of the loss angle measured at a frequency of 120 Hz, and ESR is the equivalent series resistance measured at a frequency of 100 kHz.

【0013】[0013]

【表1】 [Table 1]

【0014】表1を見ればわかるように、実施例1、2
においては比較例1〜10に比べてtanδやESRが
小さく、良好な特性となっている。
As can be seen from Table 1, Examples 1 and 2
In Comparative Examples 1 to 10, tan δ and ESR were smaller than those of Comparative Examples 1 to 10, and excellent characteristics were obtained.

【0015】また、実施例1、2と比較例1〜6とを対
比すれば、重合反応促進工程の温度条件について、20
℃では低すぎて60℃では高すぎることがわかり、重合
反応促進工程の湿度条件について、50%では低すぎる
ことがわかる。
Further, when Examples 1 and 2 are compared with Comparative Examples 1 to 6, the temperature conditions in the polymerization reaction accelerating step are
It is found that the temperature is too low at 60 ° C and too high at 60 ° C, and that the humidity condition in the polymerization reaction promoting step is too low at 50%.

【0016】さらに、実施例1、2と比較例7〜9とを
対比すれば、化学重合液そのものに水分を添加しても重
合反応促進工程における湿度が低いと良好な導電性ポリ
マー層が形成されないことがわかり、比較例6〜9を対
比すれば、化学重合液への水分の添加は、むしろ好まし
くない結果をもたらすこともわかる。
Further, when Examples 1 and 2 are compared with Comparative Examples 7 to 9, a favorable conductive polymer layer is formed even when water is added to the chemical polymerization solution itself when the humidity in the polymerization reaction accelerating step is low. In comparison with Comparative Examples 6 to 9, it can be seen that the addition of water to the chemical polymerization solution gives rather undesirable results.

【0017】なお、上記実施例においては焼結型のコン
デンサ素子を用いたが、陽極化成箔を用いた平板型ある
いは巻回型のコンデンサ素子を用いてもよい。
Although a sintered capacitor element is used in the above embodiment, a flat or wound capacitor element using anodized foil may be used.

【0018】また、前記3,4−エチレンジオキシチオ
フェンの代わりに、酸化重合により導電性ポリマーとな
るチオフェン又はその誘導体等を用いてもよい。
Instead of the 3,4-ethylenedioxythiophene, thiophene or a derivative thereof which becomes a conductive polymer by oxidative polymerization may be used.

【0019】[0019]

【発明の効果】本発明によれば、化成皮膜を形成した陽
極部材を備えるコンデンサ素子に化学重合法のみにより
導電性ポリマー層を形成しても、tanδ、ESR等の
点で良好な特性を有する固体電解コンデンサが提供され
る。
According to the present invention, even if a conductive polymer layer is formed only by a chemical polymerization method on a capacitor element having an anode member on which a chemical conversion film is formed, good characteristics are obtained in terms of tan δ, ESR, etc. A solid electrolytic capacitor is provided.

【0020】また、電解重合法を併用する場合に比べ
て、生産設備が簡略化されると共に作業工数も低減す
る。
Further, as compared with the case where the electrolytic polymerization method is used in combination, the production equipment is simplified and the number of working steps is reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明実施例による固体電解コンデンサの断面
図である。
FIG. 1 is a sectional view of a solid electrolytic capacitor according to an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 陽極焼結体 2 化成皮膜 3 導電性ポリマー層 4 グラファイト層 5 銀ペースト層 6 陰極リード 7 陽極リード 8 外装樹脂層 Reference Signs List 1 anode sintered body 2 chemical conversion film 3 conductive polymer layer 4 graphite layer 5 silver paste layer 6 cathode lead 7 anode lead 8 exterior resin layer

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) H01G 9/02 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) H01G 9/02

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 化成皮膜を形成した陽極部材を備えるコ
ンデンサ素子に、陰極電解質としての導電性ポリマーを
含浸した固体電解コンデンサの製造方法において、前記
コンデンサ素子を、酸化重合により導電性ポリマーとな
るモノマーと酸化剤とを含む溶液に浸漬した後、温度が
約30℃〜約50℃で湿度が約70%以上の高湿空気中
に放置することにより、前記化成皮膜上に導電性ポリマ
ー層を形成する工程を備えることを特徴とする固体電解
コンデンサの製造方法。
1. A method for manufacturing a solid electrolytic capacitor in which a capacitor element having an anode member on which a chemical conversion film is formed is impregnated with a conductive polymer as a cathode electrolyte, wherein the capacitor element is converted into a monomer which becomes a conductive polymer by oxidative polymerization. Forming a conductive polymer layer on the chemical conversion film by immersing in a high humidity air having a temperature of about 30 ° C. to about 50 ° C. and a humidity of about 70% or more after immersion in a solution containing A method for manufacturing a solid electrolytic capacitor, comprising:
【請求項2】 前記モノマーとして、チオフェン又はチ
オフェンの誘導体を用いることを特徴とする請求項1記
載の固体電解コンデンサの製造方法。
2. The method according to claim 1, wherein thiophene or a thiophene derivative is used as the monomer.
【請求項3】 前記酸化剤として、スルホン酸化合物の
イオンを含む塩を用いることを特徴とする請求項2記載
の固体電解コンデンサの製造方法。
3. The method according to claim 2, wherein a salt containing a sulfonic acid compound ion is used as the oxidizing agent.
【請求項4】 前記コンデンサ素子として、弁作用金属
の焼結体に化成皮膜を形成したコンデンサ素子を用いる
ことを特徴とする請求項3記載の固体電解コンデンサの
製造方法。
4. The method for manufacturing a solid electrolytic capacitor according to claim 3, wherein a capacitor element having a chemical conversion film formed on a sintered body of a valve metal is used as said capacitor element.
JP22117796A 1996-08-22 1996-08-22 Method for manufacturing solid electrolytic capacitor Expired - Fee Related JP3296727B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22117796A JP3296727B2 (en) 1996-08-22 1996-08-22 Method for manufacturing solid electrolytic capacitor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22117796A JP3296727B2 (en) 1996-08-22 1996-08-22 Method for manufacturing solid electrolytic capacitor

Publications (2)

Publication Number Publication Date
JPH1064761A JPH1064761A (en) 1998-03-06
JP3296727B2 true JP3296727B2 (en) 2002-07-02

Family

ID=16762691

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22117796A Expired - Fee Related JP3296727B2 (en) 1996-08-22 1996-08-22 Method for manufacturing solid electrolytic capacitor

Country Status (1)

Country Link
JP (1) JP3296727B2 (en)

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10340831A (en) * 1997-06-06 1998-12-22 Nippon Chemicon Corp Manufacture of solid electrolytic capacitor
JP2000068152A (en) * 1998-08-19 2000-03-03 Nichicon Corp Solid electrolytic capacitor and manufacture therefor
CN1186789C (en) * 1999-02-18 2005-01-26 昭和电工株式会社 Solid electrolytic capacitor and its production method
TW502266B (en) * 1999-04-06 2002-09-11 Showa Denko Kk Solid electrolytic capacitor and method for producing the same
US6517892B1 (en) 1999-05-24 2003-02-11 Showa Denko K.K. Solid electrolytic capacitor and method for producing the same
JP4655339B2 (en) * 2000-07-07 2011-03-23 株式会社村田製作所 Solid electrolytic capacitor element and manufacturing method thereof
JP4642257B2 (en) * 2001-03-09 2011-03-02 日本ケミコン株式会社 Solid electrolytic capacitor
US7005445B2 (en) 2001-10-22 2006-02-28 The Research Foundation Of State University Of New York Protein kinase and phosphatase inhibitors and methods for designing them
JP4166112B2 (en) 2003-04-09 2008-10-15 三洋電機株式会社 Solid electrolytic capacitor and method of attaching solid electrolytic capacitor
CN100335529C (en) 2003-05-22 2007-09-05 松下电器产业株式会社 Method and apparatus for producing conductive polymer
DE102004022110A1 (en) * 2004-05-05 2005-12-01 H.C. Starck Gmbh Process for the preparation of electrolytic capacitors
US7106575B2 (en) 2004-08-26 2006-09-12 Sanyo Electric Co., Ltd. Solid electrolytic capacitor
JP4583132B2 (en) 2004-10-08 2010-11-17 三洋電機株式会社 Solid electrolytic capacitor
US7808773B2 (en) 2005-02-04 2010-10-05 Sanyo Electric Co., Ltd. Electronic part and process for producing the same
JP2006286939A (en) 2005-03-31 2006-10-19 Sanyo Electric Co Ltd Solid-state electrolytic capacitor and method of manufacturing the same
JP4688583B2 (en) 2005-06-20 2011-05-25 三洋電機株式会社 Solid electrolytic capacitor and manufacturing method thereof
KR100784922B1 (en) 2006-03-24 2007-12-11 주식회사 에너솔 Method for manufacturing winding type electrolytic condenser using conductive polymer
JP4891140B2 (en) * 2007-04-20 2012-03-07 ニチコン株式会社 Manufacturing method of solid electrolytic capacitor

Also Published As

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JPH1064761A (en) 1998-03-06

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