JP3274094B2 - Cutting method of spheroidal graphite cast iron - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

[0001] The present invention relates to a spheroidal graphite cast iron and a method for cutting the same.

[0002]

2. Description of the Related Art In recent years, some mechanical structural members made of steel have been replaced with spheroidal graphite cast iron having the same strength. Since spheroidal graphite cast iron has the same toughness as steel, it is easy for chips to become entangled with the cutting tool during cutting, and the machine must often be stopped for chip processing. Recently, continuous automatic operation of machines has been performed due to the spread of NC machines. However, the problem of the processing of chips has been a major obstacle in automating and unmanned cutting processes. Further, in the cutting process, a cutting fluid is used to prevent the material to be cut from adhering to the cutting edge, but the treatment of the waste fluid is a problem in environmental measures.

[0003]

SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems in the cutting of spheroidal graphite cast iron, and an object of the present invention is to reduce the amount of swarf in cutting. An object of the present invention is to provide a spheroidal graphite cast iron that does not become entangled with a cutting tool and that does not require the use of a cutting fluid, and a method for cutting the same.

[0004]

The spheroidal graphite cast iron of the present invention has a C content of 3.0 wt% to 3.8 wt%, a Si content of 1.8 wt% to 3.0 wt%, and a Mn content of 0.2 wt%.
% Or more and 1.0 wt% or less, and P is 0.08 wt% or more.
20 wt% or less, S is 0.02 wt% or less, and Mg is 0.2 wt% or less.
It is not less than 03 wt% and not more than 0.06 wt%.

Further, the method of cutting spheroidal graphite cast iron of the present invention is characterized in that a material made of spheroidal graphite cast iron defined under the above conditions is used in a temperature range of -60 ° C to -10 ° C and a Charpy absorption ratio. It is characterized in that cutting is performed with its surface cooled to a temperature at which the value of the energy (2 mmV notch) becomes 0.5 kgf · m or less.

[0006] Preferably, at the time of cutting, air cooled to a temperature of -60 ° C to -10 ° C is blown to the surface of the material. Hereinafter, the basis of the above condition will be described.

[0007] Spheroidal graphite cast iron (F
The composition of CD) is C: 2.5 wt% or more, S: 0.02
wt% or less, and Mg: 0.09 wt% or less. In addition, Si, Mn, and P are specified only for the types for which the value of the Charpy absorbed energy is specified. In this case, Si: 2.7 wt% or less and Mn: 0.
4 wt% or less, P: 0.08 wt% or less.

[0008] Among the above components, the element which greatly contributes to brittleness is P. When P is 0.04 wt% or less, the value of the Charpy absorbed energy is 2.5 k even at -20 ° C.
It has a value of about gf · m. However, if only P is added to the same composition to make it about 0.24 wt%, the Charpy absorbed energy becomes 0.5 kgf · m even at room temperature.
To a degree.

According to the method for cutting spheroidal graphite cast iron of the present invention, by adding P to spheroidal graphite cast iron, -6 is obtained.
At any temperature from 0 ° C to -10 ° C, the value of Charpy absorbed energy is adjusted to be 0.5 kgfm, and the surface of the material is adjusted for Charpy absorbed energy using the material whose component is adjusted in such a manner. Is cooled to a temperature at which the value becomes 0.5 kgf · m or less, and cutting is performed. As a result, the chips are scattered in the form of chips, so that the chips are not entangled with the cutting tool, and the material to be cut does not adhere to the cutting edge of the cutting tool.

The reason for setting the lower limit of the temperature of the air to be blown as described above is that the cooling of the air to about -60 ° C. requires the use of a commercially available simple air cooling device that does not use a refrigerant. Is relatively easy to achieve, whereas cooling the air to a lower temperature is costly.

[0011]

BEST MODE FOR CARRYING OUT THE INVENTION C: 3.6 wt%, Si: 2.6
wt%, Mn: 0.4 wt%, S: 0.008 wt%,
Mg: 0.035 wt% of spheroidal graphite cast iron
Of 0.04 wt%, 0.08 wt%, and 0.04 wt%, respectively.
12 wt%, 0.16 wt%, 0.20 wt%, 0.2
Six kinds of test materials with 4 wt% added were prepared. For each of these test materials, the Charpy absorbed energy (2 m
FIG. 1 shows the result of examining the dependence of mV notch) on temperature.
Shown in

When spheroidal graphite cast iron is used as a mechanical structural member, it is required that the value of the Charpy absorbed energy be at least 1.5 kgfm in the temperature range in which it is used. Therefore, when used at a temperature of 0 ° C. or more, the above condition is satisfied if the P content is 0.20% by weight or less.

A material having a P content of 0.20% by weight or less is
If the cutting is performed at a temperature of not less than ℃, since the toughness is provided, the cutting is mainly performed by slipping, and the chips are curled and entangled with the cutting tool. However, when the surface of these materials is cooled, the value of the Charpy absorbed energy becomes 0.5 kgf.
When cutting is performed at a temperature of not more than m, the material is in a brittle state, so that the chips become chips and good cutting properties can be obtained.

Further, as shown in FIG. 1, when the P content of the material is not less than 0.08% by weight and not more than 0.20% by weight, the Charpy absorption in the temperature range from -60.degree. C. to -10.degree. Since the energy value crosses the line of 0.5 kgf · m, the value of the Charpy absorbed energy is 0.5 kgf · m.
The surface can be relatively easily cooled to a temperature equal to or lower than m. Further, by blowing the cooling air, it is possible to perform cutting without using a cutting fluid.

[0015]

According to the spheroidal graphite cast iron and the cutting method of the present invention, the value of the Charpy absorbed energy is 0.5 kgf at any temperature from -60 ° C to -10 ° C.
By using the material to be m and cooling the surface to a temperature range where the material becomes brittle, and performing cutting, the chips become chip-shaped and good cutting properties can be obtained. Therefore, it becomes possible to automate and unmanned the cutting process of the spheroidal graphite cast iron, which contributes to an improvement in productivity. Further, since cutting is performed at a low temperature, cutting can be performed without using a cutting fluid.

Since the material used in the cutting method of the present invention has toughness at a temperature of 0 ° C. or more, the problem of insufficient toughness in a normal use environment (about 0 ° C. to 30 ° C.) Absent.

[Brief description of the drawings]

FIG. 1 is a diagram showing the results of examining the dependence of Charpy absorbed energy on temperature for a test material composed of six types of spheroidal graphite cast irons prepared by changing the P content.

──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. ⁷ , DB name) C22C 37/04 B23P 17/02 B23Q 11/10

Claims (2)

(57) [Claims] 1. C is 3.0 wt% or more and 3.8 wt% or less.
Below, Si is 1.8 wt% or more and 3.0 wt% or less, and Mn is
0.2 wt% or more and 1.0 wt% or less, P is 0.08 wt%
% To 0.20 wt% or less, S is 0.02 wt% or less,
Spherical black with Mg not less than 0.03 wt% and not more than 0.06 wt%
Use a material made of lead cast iron in the range of -60 ° C to -10 ° C.
And the Charpy absorbed energy (2 mm
V notch) to a temperature below 0.5 kgfm
A sphere characterized by cutting while its surface is cooled
Cutting method for graphite cast iron. 2. During cutting, -60 ° C. is applied to the surface of the material.
Blow air cooled to a temperature of -10 ° C or less
The cutting of the spheroidal graphite cast iron according to claim 1, characterized in that:
Processing method .