JP3236453U - Polishing pad packaging and polishing pad packaging - Google Patents

Polishing pad packaging and polishing pad packaging Download PDF

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JP3236453U
JP3236453U JP2021004865U JP2021004865U JP3236453U JP 3236453 U JP3236453 U JP 3236453U JP 2021004865 U JP2021004865 U JP 2021004865U JP 2021004865 U JP2021004865 U JP 2021004865U JP 3236453 U JP3236453 U JP 3236453U
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polishing pad
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良 古賀
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Fujibo Holdins Inc
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【課題】帯電防止袋内で研磨パッドが位置ずれするのを防止して、輸送時における研磨パッドのゆがみや損傷を防止する研磨パッド用の包装体及び研磨パッド梱包体を提供する。【解決手段】研磨パッド梱包体1は、研磨パッド4を収容して密封される正方形の帯電防止袋5と、研磨パッド4を収容した10枚の帯電防止袋5を積層した状態で収容して密封される帯電防止袋6と、帯電防止袋6全体を包装するエアキャップ3と、包装後のエアキャップ3及び帯電防止袋5、6の四隅を重ねた状態で折り込んで形成された4箇所の折り込み部3A′と、予め四隅に位置ずれ防止部材8が配置されて、エアキャップ3で包装された10枚の研磨パッド4(包装体10)を収容する梱包用箱2とを備える。研磨パッド梱包体1を輸送する際に、帯電防止袋5内で研磨パッド4が位置ずれするのを防止できるので、輸送に伴う研磨パッド4のゆがみや研磨面の損傷を防止できる。【選択図】図1PROBLEM TO BE SOLVED: To provide a packaging body for a polishing pad and a packaging body for a polishing pad which prevent the polishing pad from being displaced in an antistatic bag and prevent distortion and damage of the polishing pad during transportation. SOLUTION: A polishing pad packing body 1 accommodates a square antistatic bag 5 accommodating and sealing a polishing pad 4 and 10 antistatic bags 5 accommodating the polishing pad 4 in a laminated state. A sealed antistatic bag 6, an air cap 3 for packaging the entire antistatic bag 6, and four locations formed by folding the air cap 3 after packaging and the four corners of the antistatic bags 5 and 6 in an overlapping state. It includes a folding portion 3A'and a packing box 2 in which misalignment preventing members 8 are arranged in advance at the four corners and accommodates 10 polishing pads 4 (packaging body 10) packaged with an air cap 3. Since the polishing pad 4 can be prevented from being displaced in the antistatic bag 5 when the polishing pad package 1 is transported, it is possible to prevent the polishing pad 4 from being distorted and the polishing surface from being damaged due to the transportation. [Selection diagram] Fig. 1

Description

本考案は研磨パッド用の包装体及び研磨パッド梱包体に関し、より詳しくは、肉厚が薄く軟質の研磨パッドを包装して輸送するために好適な研磨パッド用の包装体及び研磨パッド梱包体に関する。 The present invention relates to a packaging body for a polishing pad and a polishing pad packaging body, and more particularly to a packaging body for a polishing pad and a polishing pad packaging body suitable for packaging and transporting a thin and soft polishing pad. ..

従来、破損しやすい円板状物品や研磨パッドを梱包して輸送するための梱包物や輸送用ケースが提案されている(例えば特許文献1、特許文献2)。
従来、半導体ウエハ等の電子部品を研磨するための研磨パッドは知られており、なかでも仕上げ研磨工程で使用される軟質で肉厚が薄い研磨パッドを輸送する場合には、次のようにして研磨パッドを梱包するようにしている。すなわち、先ず、肉厚が薄い円板状の研磨パッドを正方形の帯電防止袋に収容してから該帯電防止袋を密封し、次に、研磨パッドを収容した帯電防止袋全体をエアキャップと称される緩衝材で包み込んで包装してから略正方形状となるようにテープ止めする。次に、このように緩衝材で包装された研磨パッドを段ボール製の梱包用箱内に収容し、緩衝材の外面と梱包用箱の内面とにわたって固定用のテープを貼り付けて固定し、その後に梱包用箱に上蓋を被せてから最後に上蓋と梱包用箱全体を固定バンドで井桁状に固定して梱包するようにしている。従来では、このようにして梱包された研磨パッドを輸送用トラックに積み込んで輸送するようにしていた。
Conventionally, packaged items and transportation cases for packing and transporting disc-shaped articles and polishing pads that are easily damaged have been proposed (for example, Patent Document 1 and Patent Document 2).
Conventionally, polishing pads for polishing electronic parts such as semiconductor wafers have been known. Among them, when transporting a soft and thin polishing pad used in the finish polishing process, the following procedure is used. I try to pack the polishing pad. That is, first, a thin disk-shaped polishing pad is housed in a square antistatic bag, the antistatic bag is sealed, and then the entire antistatic bag containing the polishing pad is called an air cap. Wrap it in the cushioning material to be used, wrap it, and then tape it so that it has a substantially square shape. Next, the polishing pad thus wrapped with the cushioning material is housed in a packing box made of cardboard, and a fixing tape is attached and fixed over the outer surface of the cushioning material and the inner surface of the packing box, and then fixed. After covering the packing box with the top lid, the top lid and the entire packing box are fixed in a grid shape with a fixing band and packed. In the past, the polishing pads packed in this way were loaded onto a transport truck for transportation.

特開2015-168479号公報Japanese Unexamined Patent Publication No. 2015-168479 実公昭57-52010号公報Jikkensho 57-52010 Gazette

ところで、従来では前述のように研磨パッドを梱包してトラックで輸送しているが、輸送後に梱包を解いた際に研磨パッドの外周部やそれに近い部分にゆがみが発生したり、外周部に近い表面(研磨面)が損傷しているという問題が発見された。
本願の考案者がこの原因を調査・考察したところ、上記問題が発生する原因として次のようなことが判明した。すなわち、従来では、正方形の帯電防止袋に円板状の研磨パッドを収容してから緩衝材で包装し、その後、それを梱包用箱内にテープで固定するようにしている。ここで研磨パッドは仕上げ工程に使用される研磨パッドであって、軟質で、傷つきやすく、潰れやすい素材からできており、研磨層に応力がかかるように固定することができないため緩衝材と梱包用箱が固定されている。しかしながら、帯電防止袋は正方形の袋であり、他方、研磨パッドは肉厚が薄い円板状となっているために、研磨パッドの外周部と帯電防止袋の4辺や四隅との間に遊び(隙間)が生じている。そのため、梱包後の研磨パッドをトラックに積み込む際に全体が傾斜したり、その後にトラックで搬送する際や荷下ろしの際に梱包物全体が振動したり傾斜することで、上記遊び(隙間)の分だけ研磨パッドが帯電防止袋の内部で位置ずれし、応力が集中するために研磨パッドの外周部やその周辺のゆがみ、および表面の損傷が生じるものと考えられる。研磨パッドの表面状態は被研磨物表面に転写され得ることから、仕上げ研磨工程における被研磨物表面のさらなる高精度化のためには、研磨パッド表面の平滑化が欠かせない。特に、微小うねりが低減した基板表面を実現するためには、研磨パッド表面をより平滑化させることが重要であり、わずかな研磨パッドの歪みでも研磨精度に影響が生じてしまう。
そこで、本考案の目的は、研磨パッドが帯電防止袋の内部で位置ずれするのを防止して、輸送の際の傾斜や振動によって研磨パッドがゆがんだり、損傷するのを防止可能な研磨パッド用の包装体及び研磨パッド梱包体を提供することである。
By the way, conventionally, the polishing pad is packed and transported by truck as described above, but when the packing is unpacked after transportation, the outer peripheral portion of the polishing pad or a portion close to the outer peripheral portion is distorted or is close to the outer peripheral portion. The problem that the surface (polished surface) was damaged was discovered.
When the inventor of the present application investigated and considered the cause, it was found that the cause of the above problem was as follows. That is, conventionally, a disk-shaped polishing pad is housed in a square antistatic bag, wrapped with a cushioning material, and then fixed with tape in a packing box. Here, the polishing pad is a polishing pad used in the finishing process, which is made of a soft, easily scratched, and easily crushed material, and cannot be fixed so as to apply stress to the polishing layer, so it is used as a cushioning material and for packaging. The box is fixed. However, since the antistatic bag is a square bag and the polishing pad has a thin disk shape, there is play between the outer peripheral portion of the polishing pad and the four sides and four corners of the antistatic bag. (Gap) has occurred. Therefore, the entire package is tilted when the polishing pad after packing is loaded onto the truck, and the entire package is vibrated or tilted when it is subsequently transported by truck or unloaded, resulting in the above-mentioned play (gap). It is considered that the polishing pad is displaced by the amount inside the antistatic bag, and the stress is concentrated, so that the outer peripheral portion of the polishing pad and its surroundings are distorted and the surface is damaged. Since the surface state of the polishing pad can be transferred to the surface of the object to be polished, smoothing of the surface of the polishing pad is indispensable for further improving the accuracy of the surface of the object to be polished in the finish polishing process. In particular, in order to realize a substrate surface with reduced minute waviness, it is important to make the surface of the polishing pad smoother, and even a slight distortion of the polishing pad affects the polishing accuracy.
Therefore, an object of the present invention is for a polishing pad capable of preventing the polishing pad from being displaced inside the antistatic bag and preventing the polishing pad from being distorted or damaged due to inclination or vibration during transportation. Is to provide a packaging body and a polishing pad packaging body.

上述した事情に鑑み、請求項1に記載した本考案は、円板状の研磨パッドを収容する略方形の帯電防止袋と、該研磨パッドを収容した上記帯電防止袋の表面および裏面の全体を覆う緩衝材とを備え、該緩衝材の4箇所を上記帯電防止袋の四隅の箇所ごと重ねた状態で上記研磨パッドの外周部に近接する位置まで折り込んで形成された折り込み部を有することを特徴とする研磨パッド用の包装体を提供するものである。
また、請求項2に記載した本考案は、請求項1に記載の包装体を収容する研磨パッド梱包体であって、上記研磨パッド用の包装体を収容する略方形の梱包用箱を備えるとともに、該梱包用箱の四隅の位置に配置される位置ずれ防止部材とを備えて、
上記研磨パッド用の包装体における4箇所の折り込み部が上記梱包用箱内の位置ずれ防止部材の前面係合部に当接した状態で、上記包装体を梱包用箱内に収容したことを特徴とするものである。
さらに、請求項3に記載した本考案は、請求項1に記載の包装体を収容する研磨パッド梱包体であって、上記研磨パッド用の包装体を収容する略方形の梱包用箱を備え、
上記研磨パッド用の包装体における4箇所の折り込み部が上記梱包用箱内の4箇所の内壁面に当接するように、上記包装体を梱包用箱内に収容したことを特徴とするものである。
In view of the above circumstances, the present invention according to claim 1 covers the entire front and back surfaces of the substantially rectangular antistatic bag accommodating the disc-shaped polishing pad and the antistatic bag accommodating the polishing pad. It is characterized by having a cushioning material for covering, and having a folded portion formed by folding the four points of the cushioning material together with the four corners of the antistatic bag to a position close to the outer peripheral portion of the polishing pad. It is intended to provide a package for a polishing pad.
Further, the present invention according to claim 2 is a polishing pad packing body for accommodating the packaging body according to claim 1, and includes a substantially rectangular packing box for accommodating the packaging body for the polishing pad. , With misalignment prevention members arranged at the four corners of the packing box,
The packaging is characterized in that the packaging is housed in the packaging box in a state where the four folding portions in the packaging for the polishing pad are in contact with the front engaging portions of the misalignment prevention member in the packaging box. Is to be.
Further, the present invention according to claim 3 is the polishing pad packing body for accommodating the packaging body according to claim 1, and includes a substantially rectangular packing box for accommodating the packaging body for the polishing pad.
The packaging is characterized in that the packaging is housed in the packaging so that the four folding portions in the packaging for the polishing pad abut on the inner wall surfaces of the four in the packaging box. ..

このような構成によれば、上記包装体は4箇所の折り込み部を備えていることにより、包装体の輸送時等において帯電防止袋内で研磨パッドが位置ずれするのを効果的に防止することができる。したがって、輸送等にともなう研磨パッドのゆがみや損傷を防止可能な研磨パッド用の包装体及び研磨パッド梱包体を提供することができる。 According to such a configuration, since the package has four folding portions, it is possible to effectively prevent the polishing pad from being displaced in the antistatic bag during transportation of the package. Can be done. Therefore, it is possible to provide a polishing pad package and a polishing pad package that can prevent the polishing pad from being distorted or damaged due to transportation or the like.

本考案の一実施例を示す平面図であり、梱包用箱に上蓋を被せる直前の研磨パッド梱包体を示す平面図。It is a top view which shows one Embodiment of this invention, and is the top view which shows the polishing pad packing body just before covering the packing box with an upper lid. 本考案の研磨パッド梱包体に研磨パッドを収容して梱包する作業工程を示す図であり、図2(a)は研磨パッドを帯電防止袋に収容して密封する工程、図2(b)は帯電防止袋に収容された10枚の研磨パッドをさらに一回り大きな帯電防止袋に収容して密封する工程、図2(c)は10枚の研磨パッドを収容した帯電防止袋全体をエアキャップ(緩衝材)で包装してテープ止めする工程、図2(d)はエアキャプとその内部の帯電防止袋の四隅を重ねた状態で中心側へ巻き込んで折り込み部を形成してテープ止めして包装体を完成させる工程、図2(e)は四隅に位置ずれ防止部材を配置した梱包用箱内に、エアキャップで包装済みの研磨パッド(包装体)を収容する工程を示している。It is a figure which shows the work process of accommodating and packing the polishing pad in the polishing pad packing body of this invention, FIG. The process of accommodating the 10 polishing pads contained in the antistatic bag in a larger antistatic bag and sealing it, FIG. 2 (c) shows the entire antistatic bag containing the 10 polishing pads with an air cap ( The process of wrapping with cushioning material) and tape-fastening, Fig. 2 (d) shows the air cap and the four corners of the antistatic bag inside the air cap, which are wrapped around the center side to form a folded part and taped to the package. 2 (e) shows a process of accommodating a polishing pad (packaging body) packaged with an air cap in a packaging box in which misalignment prevention members are arranged at four corners. 本考案の位置ずれ防止部材に関する他の実施例を示す平面図。The plan view which shows the other embodiment about the misalignment prevention member of this invention. 本考案の位置ずれ防止部材に関する他の実施例を示す平面図。The plan view which shows the other embodiment about the misalignment prevention member of this invention. 本考案の位置ずれ防止部材に関する別の実施例を示す平面図。The plan view which shows another embodiment about the misalignment prevention member of this invention.

以下、図示実施例について本考案を説明すると、図1において1は研磨パッド梱包体であり、この研磨パッド梱包体1は、段ボール製で上面が開口した梱包用箱2を備えており、その内部にエアキャップ3(緩衝材)で包装された積層状態の10枚の研磨パッド4(包装体10)を収容するようになっている。
図1では省略しているが、この研磨パッド梱包体1は、梱包用箱2に被せる図示しない上蓋を備えており、図1に示す梱包用箱2に上蓋を被せて閉鎖した後に、該上蓋と梱包用箱2の四辺にわたって縦横井桁状の固定バンドを掛けまわして固定するようになっており、その状態の研磨パッド梱包体1を輸送用トラックに積み込んで輸送するようになっている。
梱包用箱2に収容される被収容物としての研磨パッド4は、直径約760mmで厚さ1~2mmの円板状となっており、研磨層は軟質材料からなる。この研磨パッド4は、研磨装置の研磨定盤に装着されて半導体ウエハ等を研磨するために用いられるものであり、研磨パッド4の上面が研磨面となっている。なお、研磨パッド4自体の材料や製造方法等は、例えば、特許第5421635号、特許第5844189号等により公知である。
本実施例においては、個別の帯電防止袋5に研磨パッド4を収容した後に、それらを10枚積層させてから、その積層状態の10枚の帯電防止袋5をさらに大型の帯電防止袋6内に収容し、その全体をエアキャップ3で包装して包装体10とした後に、それを梱包用箱2に収容するようにしているが、帯電防止袋5内で研磨パッド4が位置ずれしない工夫がなされており、それにより研磨パッド梱包体1の輸送の際に研磨パッド4にゆがみや損傷が生じないようになっている。
Hereinafter, the present invention will be described with respect to the illustrated embodiment. In FIG. 1, reference numeral 1 denotes a polishing pad packing body, and the polishing pad packing body 1 is provided with a packing box 2 made of corrugated cardboard and having an open upper surface, and the inside thereof. It accommodates 10 laminated polishing pads 4 (packaging 10) wrapped in an air cap 3 (cushioning material).
Although omitted in FIG. 1, the polishing pad packing body 1 is provided with an upper lid (not shown) to be put on the packing box 2, and the upper lid is put on the packing box 2 shown in FIG. 1 and closed, and then the upper lid is closed. A vertical and horizontal girder-shaped fixing band is hung around the four sides of the packing box 2 to fix it, and the polishing pad packing body 1 in that state is loaded onto a transport truck and transported.
The polishing pad 4 as an object to be contained in the packing box 2 has a disk shape having a diameter of about 760 mm and a thickness of 1 to 2 mm, and the polishing layer is made of a soft material. The polishing pad 4 is mounted on a polishing surface plate of a polishing device and is used for polishing a semiconductor wafer or the like, and the upper surface of the polishing pad 4 is a polishing surface. The material, manufacturing method, and the like of the polishing pad 4 itself are known, for example, in Japanese Patent No. 5421635, Japanese Patent No. 5844189, and the like.
In this embodiment, after the polishing pads 4 are housed in individual antistatic bags 5, 10 of them are laminated, and then the 10 antistatic bags 5 in the laminated state are placed in a larger antistatic bag 6. The whole is packaged in an air cap 3 to form a package 10, and then the package 10 is housed in the packing box 2. However, the polishing pad 4 does not shift in the antistatic bag 5. As a result, the polishing pad 4 is not distorted or damaged during the transportation of the polishing pad packing body 1.

すなわち、被収容物である研磨パッド4を梱包用箱2に収容して研磨パッド梱包体1が完成するまでの作業工程の概略を示したものが図2(a)~図2(e)である。
肉厚が薄い円板状の研磨パッド4の製造が完了したら、先ず、図2(a)に示すように、縦横780mmの正方形をした帯電防止袋5を準備する。この帯電防止袋5は透明なポリ袋であり、自然状態では薄い紙状になっており、一辺のみが開口部5Aとなっている。そして、図示しない水平なテーブル上に帯電防止袋5を置いた状態において、作業者が開口部5Aから一枚の研磨パッド4を帯電防止袋5内に差し込んで収容し、その後、開口部5Aを熱溶着させて帯電防止袋5を密封する。
同様にして、合計10枚の研磨パッド4をそれぞれ個別に帯電防止袋5に収容して密封する。その後、それら研磨パッド4を収容して密封した10枚の各帯電防止袋5を積層させ、その積層状態の10枚の帯電防止袋5をさらに大型の帯電防止袋6内に収容する(図2(b)参照)。この帯電防止袋6も一辺が開口部6Aとなった透明なビニール製の袋であり、縦横各1100mmの正方形となっている。そして、開口部6Aから10枚分の帯電防止袋5が内部に収容されたら、開口部6Aを熱溶着させて、この帯電防止袋6も密封されるようになっている。
つまり、個別の研磨パッド4はそれぞれ帯電防止袋5に収容されて密封され、さらに、帯電防止袋5に収容された10枚分の研磨パッド4は、積層状態で帯電防止袋6に収容されて密封される。
That is, FIGS. 2 (a) to 2 (e) show an outline of a work process in which the polishing pad 4 which is an object to be contained is housed in the packing box 2 and the polishing pad packing body 1 is completed. be.
After the production of the thin disk-shaped polishing pad 4 is completed, first, as shown in FIG. 2A, a square antistatic bag 5 having a length and width of 780 mm is prepared. The antistatic bag 5 is a transparent plastic bag, which is in the shape of a thin paper in a natural state, and has an opening 5A on only one side. Then, in a state where the antistatic bag 5 is placed on a horizontal table (not shown), the operator inserts one polishing pad 4 into the antistatic bag 5 from the opening 5A and accommodates the antistatic bag 5, and then the opening 5A is inserted. The antistatic bag 5 is sealed by heat welding.
Similarly, a total of 10 polishing pads 4 are individually housed in the antistatic bag 5 and sealed. After that, the 10 antistatic bags 5 sealed by accommodating the polishing pads 4 are laminated, and the 10 antistatic bags 5 in the laminated state are accommodated in a larger antistatic bag 6 (FIG. 2). See (b)). The antistatic bag 6 is also a transparent vinyl bag having an opening 6A on one side, and is a square having a length and a width of 1100 mm each. Then, when 10 antistatic bags 5 are housed inside from the opening 6A, the opening 6A is heat-welded so that the antistatic bag 6 is also sealed.
That is, each of the individual polishing pads 4 is housed in the antistatic bag 5 and sealed, and the 10 polishing pads 4 housed in the antistatic bag 5 are housed in the antistatic bag 6 in a laminated state. It is sealed.

次に、10枚の研磨パッド4を収容して密封された帯電防止袋6全体を緩衝材としてのエアキャップ3によって表裏両面及び四方から包み、エアキャップ3における包装端となる所要箇所に図示しないテープを貼り付けて包装する(図2(c)参照)。このテープ止め後の状態を平面で見ると、研磨パッド4を包装後のエアキャップ3の外郭は略正方形となっている。そして、この状態においては、エアキャップ3の四隅3A及びそれらの内部の帯電防止袋5,6の四隅と、研磨パッド4の外周部4Aの間には、遊び(隙間)が生じた状態となっている(図2(c)参照)。
そこで、本実施例では、この後、エアキャップ3の四隅3Aの箇所を、その内部に位置する帯電防止袋5,6の四隅を重ねた状態で研磨パッド4の中心側に向けて、研磨パッド4の外周部4Aに近接する位置まで巻き込んで折り込むようにしている。それにより、各四隅3Aにより折り込み部3A′が形成されるので、それらと隣接内方位置のエアキャップ3の外面にわたってテープ7を貼り付けて固定し、折り込み部3A′が崩れないように維持する(図2(d)参照)。これにより、10枚の研磨パッド4をエアキャップ3で包装して折り込み部3A′が形成された包装体10が完成する。この包装体10を平面で見ると、包装体10全体が概略八角形となる(図2(d)参照)。
このように、本実施例においては、エアキャップ3の四隅3Aの箇所を中心側へ巻き込んで折り込み部3A′を形成したことで、個別の研磨パッド4はそれを収容した帯電防止袋5によって上下位置から強く挟持されるとともに、研磨パッド4の外周部と帯電防止袋5の四隅であった箇所との遊びが小さくなっている。
そして、その状態の10枚の研磨パッド4は帯電防止袋6とエアキャップ3によって上下から強く挟持された状態となっている。そのため、この図2(d)に示した包装体10完成後の状態では、各帯電防止袋5内で研磨パッド4が横方向及び上下方向において位置ずれを効果的に防止されるようになっている。
以上のように、図2(d)に示す状態が10枚の研磨パッド4をエアキャップ3で包装後の包装体10となり、この後、この包装体10を上面が開口した正方形の梱包用箱2に収容する(図2(e)参照)。
その際、本実施例では、梱包用箱2の四隅の位置に、予め直角三角形をした位置ずれ防止部材8を設置するようにしている。これら4つの位置ずれ防止部材8は、段ボール製で同一寸法・同一形状となっており、その厚さ(上下方向寸法)は梱包用箱2の深さよりも少し短い寸法となっている。これらの位置ずれ防止部材8は、直角の角部とそれに隣接する2辺の壁部を梱包用箱2の四隅の位置に隙間なく当接させて置いてあるだけであり、これら位置ずれ防止部材8は梱包用箱2から取り外し自在となっている。
事前に梱包用箱2の四隅に位置ずれ防止部材8を配置すると図2(e)に示すようになり、この状態では、各位置ずれ防止部材8の平坦な前面係合部8Aと、露出した状態の梱包用箱2の内壁面2Aとによって全体として深さが浅い八角柱状の収容空間が形成される。そして、その収容空間に上記エアキャップ3で包装後の10枚の研磨パッド4(包装体10)を収容するようにしている。その際には、上記4箇所の折り込み部3A′を4箇所の位置ずれ防止部材8の前面係合部8Aと対向してそれらに接触するように上方から上記収容空間に包装体10を収容する。
ここで、折り込み部3A′は、エアキャップ3及び帯電防止袋5,6の四隅を巻き込んで嵩張った状態で形成されているので、水平方向及び上下方向に弾性を備えている。そのため、各折り込み部3A′は、対向位置の位置ずれ防止部材8の前面係合部8Aに隙間なく接触することになり、梱包用箱2内での10枚の研磨パッド4の横方向(放射方向)の位置ずれが防止されるようになっている。
また、本実施例においては、隣り合う位置ずれ防止部材8の間の4箇所の内壁面2Aに、エアキャプ3の外郭を接触せずに離隔させるようにしている。これにより、梱包用箱2に外部から何らかの衝撃が加わった場合であっても、内壁面2Aから直接に研磨パッド4に衝撃が伝達されるのが防止され、かつ、弾性を有する上記4箇所の折り込み部3A′により衝撃が吸収されるようになっている。
そして、この図2(e)に示すように、包装体10を梱包用箱2に収容した状態において、研磨パッド4を包装したエアキャップ3(包装体10)の上から梱包用箱2の対向する2辺にわたって十字形にテープ7を貼り付けて、包装体10を梱包用箱2に固定するようにしている(図1参照)。
この後、梱包用箱2に図示しない上蓋を被せて開口部を閉鎖した後に、該上蓋と梱包用箱2全体にわたって縦横に井桁状に固定バンドを掛けまわして固定する。これにより、10枚の研磨パッド4を積層させて収容した研磨パッド梱包体1が完成するようになっている。
Next, the entire sealed antistatic bag 6 containing 10 polishing pads 4 is wrapped with an air cap 3 as a cushioning material from both the front and back sides and from all sides, and is not shown at a required location as a packaging end in the air cap 3. Attach the tape and wrap it (see FIG. 2 (c)). Looking at the state after the tape is fixed on a flat surface, the outer shell of the air cap 3 after packaging the polishing pad 4 is a substantially square shape. Then, in this state, a play (gap) is generated between the four corners 3A of the air cap 3 and the four corners of the antistatic bags 5 and 6 inside them and the outer peripheral portion 4A of the polishing pad 4. (See FIG. 2 (c)).
Therefore, in this embodiment, after that, the four corners 3A of the air cap 3 are directed toward the center side of the polishing pad 4 with the four corners of the antistatic bags 5 and 6 located inside the air cap 3 overlapped with each other. The outer peripheral portion 4A of 4 is wound up to a position close to the outer peripheral portion 4A and folded. As a result, the folded portion 3A'is formed by each of the four corners 3A, so that the tape 7 is attached and fixed over the outer surface of the air cap 3 at the adjacent inner position, and the folded portion 3A'is maintained so as not to collapse. (See FIG. 2 (d)). As a result, the packaging body 10 in which the folding portion 3A'is formed by packaging the 10 polishing pads 4 with the air cap 3 is completed. When the package 10 is viewed in a plane, the entire package 10 is substantially octagonal (see FIG. 2 (d)).
As described above, in this embodiment, the four corners 3A of the air cap 3 are wound toward the center to form the folded portion 3A', so that the individual polishing pads 4 are moved up and down by the antistatic bag 5 containing them. It is strongly pinched from the position, and the play between the outer peripheral portion of the polishing pad 4 and the four corners of the antistatic bag 5 is reduced.
The 10 polishing pads 4 in that state are strongly sandwiched from above and below by the antistatic bag 6 and the air cap 3. Therefore, in the state after the package 10 shown in FIG. 2D is completed, the polishing pad 4 is effectively prevented from being displaced in the lateral direction and the vertical direction in each antistatic bag 5. There is.
As described above, the state shown in FIG. 2 (d) is the packaging body 10 after packaging the 10 polishing pads 4 with the air cap 3, and then the packaging body 10 is a square packing box having an open upper surface. Contain in 2 (see FIG. 2 (e)).
At that time, in this embodiment, the misalignment prevention member 8 having a right triangle shape is installed at the four corners of the packing box 2. These four misalignment prevention members 8 are made of corrugated cardboard and have the same dimensions and the same shape, and their thickness (vertical dimension) is slightly shorter than the depth of the packing box 2. In these misalignment prevention members 8, the right-angled corners and the two adjacent wall portions are simply placed in contact with the positions of the four corners of the packing box 2 without any gaps, and these misalignment prevention members are placed. 8 is removable from the packing box 2.
When the misalignment prevention members 8 are arranged at the four corners of the packing box 2 in advance, as shown in FIG. 2 (e), in this state, the flat front engaging portions 8A of each misalignment prevention member 8 are exposed. An octagonal columnar storage space having a shallow depth as a whole is formed by the inner wall surface 2A of the packing box 2 in the state. Then, the 10 polishing pads 4 (packaging body 10) after packaging are accommodated in the accommodation space by the air cap 3. At that time, the package 10 is accommodated in the accommodation space from above so that the four folding portions 3A'face the front engaging portions 8A of the four misalignment prevention members 8 and come into contact with them. ..
Here, since the folded portion 3A'is formed in a bulky state by involving the four corners of the air cap 3 and the antistatic bags 5 and 6, it has elasticity in the horizontal direction and the vertical direction. Therefore, each folding portion 3A'will come into contact with the front engaging portion 8A of the misalignment prevention member 8 at the opposite position without a gap, and the ten polishing pads 4 in the packing box 2 will be in the lateral direction (radiation). The misalignment of the direction) is prevented.
Further, in the present embodiment, the outer shell of the air cap 3 is separated from the four inner wall surfaces 2A between the adjacent misalignment prevention members 8 without contacting the inner wall surface 2A. As a result, even if some kind of impact is applied to the packing box 2 from the outside, the impact is prevented from being directly transmitted from the inner wall surface 2A to the polishing pad 4, and the above four locations have elasticity. The impact is absorbed by the folding portion 3A'.
Then, as shown in FIG. 2 (e), in a state where the package 10 is housed in the packing box 2, the packing box 2 faces from above the air cap 3 (packaging 10) in which the polishing pad 4 is packaged. The tape 7 is attached in a cross shape over the two sides to fix the package 10 to the packing box 2 (see FIG. 1).
After that, the packing box 2 is covered with an upper lid (not shown) to close the opening, and then a fixing band is hung vertically and horizontally over the upper lid and the entire packing box 2 to fix the packing box 2. As a result, the polishing pad packing body 1 in which 10 polishing pads 4 are laminated and housed is completed.

以上のように、本実施例の研磨パッド梱包体1は、個別の研磨パッド4を収容して密封される帯電防止袋5と、帯電防止袋5に収容された10枚分の研磨パッド4を積層状態で収容して密封される帯電防止袋6と、10枚分の研磨パッド4を収容した帯電防止袋6全体を包装するエアキャップ3と、このエアキャップ3と帯電防止袋5,6の四隅を巻き込んで形成されてテープ7で維持された4箇所の折り込み部3A′を備えた包装体10と、上面が開口された梱包用箱2と、梱包用箱2の四隅に配置される位置ずれ防止部材8と、梱包用箱2に被せられてその開口を閉鎖する図示しない上蓋と、該上蓋と梱包用箱2を固定する図示しない固定バンドとを備えている。 As described above, the polishing pad packaging body 1 of the present embodiment includes an antistatic bag 5 that houses and seals the individual polishing pads 4, and 10 polishing pads 4 that are housed in the antistatic bag 5. An antistatic bag 6 that is housed and sealed in a laminated state, an air cap 3 that wraps the entire antistatic bag 6 that contains 10 polishing pads 4, and the air cap 3 and the antistatic bags 5 and 6. The packaging body 10 having four folding portions 3A'formed by winding the four corners and maintained by the tape 7, the packing box 2 having an open top surface, and the positions arranged at the four corners of the packing box 2. It includes a slip prevention member 8, an upper lid (not shown) that covers the packing box 2 and closes the opening thereof, and a fixing band (not shown) that fixes the upper lid and the packing box 2.

本実施例においては、図2(d)に示すように、エアキャップ3で10枚の研磨パッド4を包装した後に、包装後のエアキャップ3の四隅3Aとその内部の帯電防止袋5,6の四隅とを重ね合わせて研磨パッド4の外周部4Aに近接させて折り込み部3A′を形成し、それらをテープ7で固定して維持することで包装体10を形成するようになっている。
それにより、研磨パッド4の外周部4Aと帯電防止袋5の隅部や四辺との遊びを減少させてあり、かつ、研磨パッド4は帯電防止袋5によって上下位置から強く挟持されている。さらにその状態の10枚の研磨パッド4は帯電防止袋6とエアキャップ3によって上下から強く挟持されている。これにより、包装体10における各帯電防止袋5内で研磨パッド4が横方向(放射方向)及び上下方向に位置ずれするのを防止することができる。
また、上記4箇所の折り込み部3A′は、それ自体が嵩張って形成されて弾性を有しているので、研磨パッド梱包体1の輸送中に振動が生じても、横方向の振動を織り込み部3A′が弾性変形して吸収することができる。また、梱包用箱2の内壁面2Aは研磨パッド4を包装したエアキャップ3の外面(研磨パッド4の外周部4A)とは離隔しているので、包装体10の輸送後において応力が集中して研磨パッド4の外周部4Aにゆがみが生じたり、研磨パッド4の外周部4Aに近い研磨面が損傷するのを効果的に防止することができる。
したがって、本実施例によれば、輸送時等に研磨パッド4にゆがみや損傷が生じることを防止可能な包装体10及び研磨パッド梱包体1を提供することができる。
In this embodiment, as shown in FIG. 2D, after packaging 10 polishing pads 4 with the air cap 3, the four corners 3A of the air cap 3 after packaging and the antistatic bags 5 and 6 inside the packaging are used. The four corners of the above are overlapped with each other to form a folded portion 3A'in close to the outer peripheral portion 4A of the polishing pad 4, and the package 10 is formed by fixing and maintaining them with the tape 7.
As a result, the play between the outer peripheral portion 4A of the polishing pad 4 and the corners and four sides of the antistatic bag 5 is reduced, and the polishing pad 4 is strongly sandwiched by the antistatic bag 5 from the upper and lower positions. Further, the 10 polishing pads 4 in that state are strongly sandwiched from above and below by the antistatic bag 6 and the air cap 3. As a result, it is possible to prevent the polishing pad 4 from being displaced in the lateral direction (radiation direction) and the vertical direction in each antistatic bag 5 in the package 10.
Further, since the four folding portions 3A'itself is formed bulky and has elasticity, even if vibration occurs during transportation of the polishing pad packing body 1, lateral vibration is incorporated. The portion 3A'is elastically deformed and can be absorbed. Further, since the inner wall surface 2A of the packing box 2 is separated from the outer surface of the air cap 3 (the outer peripheral portion 4A of the polishing pad 4) in which the polishing pad 4 is packaged, stress is concentrated after the packaging body 10 is transported. It is possible to effectively prevent the outer peripheral portion 4A of the polishing pad 4 from being distorted and the polishing surface near the outer peripheral portion 4A of the polishing pad 4 from being damaged.
Therefore, according to the present embodiment, it is possible to provide the packaging body 10 and the polishing pad packaging body 1 that can prevent the polishing pad 4 from being distorted or damaged during transportation or the like.

次に、図3~図5は本考案の位置ずれ防止部材8の他の実施例を示したものである。すなわち、図1に示した第1の実施例においては、平面視で直角三角形をした位置ずれ防止部材8を備えており、その前面係合部8Aは平坦面となっていたが、図3に示す実施例においては、概略三角形をした位置ずれ防止部材8は、その前面係合部8Aを円弧状にくぼませて形成されている。その他は上記図1に示した位置ずれ防止部材8と同じ構成となっている。この図3に示す位置ずれ防止部材8では、円弧状となった前面係合部8Aの位置に、前述した包装体10の折り込み部3A′を接触させる構成となる。
次に図4に示す実施例は、上記第1の実施例の直角三角形の各頂点の部分(角部)を削除してあり、それにより全体として平面視で台形状となっている。この実施例の位置ずれ防止部材8も上記第1の実施例の場合と同じく、これらの前面係合部8Aに上記包装体10の折り込み部3A′を接触させる構成となる。
さらに、図5に示す実施例は、中心側に大きな円形貫通穴を形成した四角形の枠部材によって、位置ずれ防止部材8を構成している。つまり、この位置ずれ部材8では、円形貫通穴の内周面全域が前面係合部8Aとなる。この実施例の位置ずれ防止部材8においては、円周方向のどの位置でも円弧状となる前面係合部8Aに、上記包装体10の折り込み部3A′を接触させる構成となる。
これら図3~図5に示した位置ずれ防止部材8によっても、上記図1に示した第1の実施例の位置ずれ防止部材8と同様の作用、効果を得ることができる。
Next, FIGS. 3 to 5 show another embodiment of the misalignment prevention member 8 of the present invention. That is, in the first embodiment shown in FIG. 1, a position shift preventing member 8 having a right triangle shape in a plan view is provided, and the front engaging portion 8A thereof is a flat surface. In the embodiment shown, the misalignment prevention member 8 having a substantially triangular shape is formed by denting the front engaging portion 8A in an arc shape. Others have the same configuration as the misalignment prevention member 8 shown in FIG. The misalignment prevention member 8 shown in FIG. 3 has a configuration in which the folded portion 3A'of the package 10 described above is brought into contact with the position of the arcuate front engaging portion 8A.
Next, in the embodiment shown in FIG. 4, each apex portion (corner portion) of the right triangle of the first embodiment is deleted, so that the whole is trapezoidal in a plan view. The misalignment prevention member 8 of this embodiment also has a configuration in which the folded portion 3A'of the package 10 is brought into contact with these front engaging portions 8A as in the case of the first embodiment.
Further, in the embodiment shown in FIG. 5, the misalignment prevention member 8 is configured by a quadrangular frame member having a large circular through hole formed on the center side. That is, in this misaligned member 8, the entire inner peripheral surface of the circular through hole becomes the front engaging portion 8A. In the misalignment prevention member 8 of this embodiment, the folded portion 3A'of the package 10 is brought into contact with the front engaging portion 8A which is arcuate at any position in the circumferential direction.
The misalignment prevention member 8 shown in FIGS. 3 to 5 can also obtain the same operation and effect as the misalignment prevention member 8 of the first embodiment shown in FIG.

なお、上述した位置ずれ防止部材8は必ずしも必要ではなく、それを省略してもよく、その場合には図12(d)に示した折り込み部3A′を形成した包装体10を、各折り込み部3A′が梱包用箱2の四辺の内壁面2Aに当接しないようにして梱包用箱2に収容した後に包装体10をテープで包装用箱2内に固定する。
また、図面は省略するが、上記包装体10を位置ずれ防止部材8を配置していない梱包用箱2に収容する実施例として、包装体10の4箇所の折り込み部3A′を梱包用箱2の4箇所の内壁面2Aにそれぞれ当接させて収容してもよい。
また、上記実施例においては、個別の帯電防止袋5に研磨パッド4を収容して密封し、さらに、それら10枚を積層状態にして帯電防止袋6に収容しているが、帯電防止袋5に1枚の研磨パッド4を収容したら、それをエアキャップ3で包装した後にその四隅を上述したように折り込んで折り込み部3A′を形成した後にテープ7で固定して包装体10を形成し、その包装体10を前述したように梱包用箱2に収容するようにしてもよい。
さらに、上記実施例では帯電防止袋5,6は正方形状となっていたが、長方形であっても良いし、上記梱包用箱2の形状も正方形ではなく略方形でも良い。
It should be noted that the above-mentioned misalignment prevention member 8 is not always necessary, and it may be omitted. In that case, the package 10 having the fold-in portion 3A'shown in FIG. After the 3A'is housed in the packing box 2 so as not to come into contact with the inner wall surface 2A on the four sides of the packing box 2, the package 10 is fixed in the packing box 2 with tape.
Further, although the drawings are omitted, as an example in which the package 10 is housed in the packing box 2 in which the misalignment prevention member 8 is not arranged, the four folding portions 3A'of the package 10 are housed in the packing box 2. It may be accommodated in contact with each of the four inner wall surfaces 2A.
Further, in the above embodiment, the polishing pads 4 are housed in individual antistatic bags 5 and sealed, and 10 of them are laminated and housed in the antistatic bag 6. However, the antistatic bag 5 is used. After accommodating one polishing pad 4 in the air cap 3, the four corners thereof are folded as described above to form the folded portion 3A', and then fixed with the tape 7 to form the package 10. The package 10 may be housed in the packing box 2 as described above.
Further, although the antistatic bags 5 and 6 have a square shape in the above embodiment, they may be rectangular, and the shape of the packing box 2 may be abbreviated instead of a square shape.

1…研磨パッド梱包体 2…梱包用箱
3…エアキャップ(緩衝材) 3A…四隅
3A′…折り込み部 4…研磨パッド
5…帯電防止袋 6…帯電防止袋
7…テープ 8…位置ずれ防止部材
10…包装体

1 ... Polishing pad packing body 2 ... Packing box 3 ... Air cap (cushioning material) 3A ... Four corners 3A'... Folded part 4 ... Polishing pad 5 ... Antistatic bag 6 ... Antistatic bag 7 ... Tape 8 ... Misalignment prevention member 10 ... Package

Claims (3)

円板状の研磨パッドを収容する略方形の帯電防止袋と、該研磨パッドを収容した上記帯電防止袋の表面および裏面の全体を覆う緩衝材とを備え、該緩衝材の4箇所を上記帯電防止袋の四隅の箇所ごと重ねた状態で上記研磨パッドの外周部に近接する位置まで折り込んで形成された折り込み部を有することを特徴とする研磨パッド用の包装体。 It is provided with a substantially square antistatic bag accommodating a disk-shaped polishing pad and a cushioning material covering the entire front and back surfaces of the antistatic bag accommodating the polishing pad, and the four points of the cushioning material are charged. A package for a polishing pad, which has a folded portion formed by folding the prevention bag to a position close to the outer peripheral portion of the polishing pad in a state where the four corners of the prevention bag are overlapped with each other. 上記研磨パッド用の包装体を収容する略方形の梱包用箱を備えるとともに、該梱包用箱の四隅の位置に配置される位置ずれ防止部材とを備えて、
上記研磨パッド用の包装体における4箇所の折り込み部が上記梱包用箱内の位置ずれ防止部材の前面係合部に当接した状態で、上記包装体を梱包用箱内に収容したことを特徴とする請求項1に記載の包装体を収容する研磨パッド梱包体。
It is provided with a substantially square packing box for accommodating the packaging body for the polishing pad, and is provided with misalignment prevention members arranged at the four corners of the packing box.
The packaging is characterized in that the packaging is housed in the packaging box in a state where the four folding portions in the packaging for the polishing pad are in contact with the front engaging portions of the misalignment prevention member in the packaging box. The polishing pad packaging body for accommodating the packaging body according to claim 1.
上記研磨パッド用の包装体を収容する略方形の梱包用箱を備え、
上記研磨パッド用の包装体における4箇所の折り込み部が上記梱包用箱内の4箇所の内壁面に当接するように、上記包装体を梱包用箱内に収容したことを特徴とする請求項1に記載の包装体を収容する研磨パッド梱包体。
Equipped with a substantially square packing box for accommodating the packaging body for the polishing pad,
Claim 1 is characterized in that the package is housed in the packaging box so that the four folding portions in the package for the polishing pad abut on the inner wall surfaces of the four locations in the packaging box. A polishing pad package that houses the package described in.
JP2021004865U 2021-12-20 2021-12-20 Polishing pad packaging and polishing pad packaging Active JP3236453U (en)

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