JP3222850U - Scraping type soil removal system for vehicle sediment removal equipment - Google Patents

Scraping type soil removal system for vehicle sediment removal equipment Download PDF

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JP3222850U
JP3222850U JP2019002205U JP2019002205U JP3222850U JP 3222850 U JP3222850 U JP 3222850U JP 2019002205 U JP2019002205 U JP 2019002205U JP 2019002205 U JP2019002205 U JP 2019002205U JP 3222850 U JP3222850 U JP 3222850U
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earth
plate
sand
vehicle
scraping
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宏昭 河原
宏昭 河原
松田 博
博 松田
浩一 大貫
浩一 大貫
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井上鋼材株式会社
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Abstract

【課題】車輌の土砂除去装置の架台下の狭い領域に堆積した土砂等を掻き出す可動式排土板を架台下に配置し、堆積した土砂等を外部に簡略に掻き出すことを可能とした車輌の土砂除去装置用の掻き出し式排土システムを提供する。【解決手段】車輌の土砂除去装置用の掻き出し式排土システム1は、上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体2と、掻き出し枠本体内において幅方向に配置した土砂等の掻き出し用の長方形2段構造の排土板4と、掻き出し枠本体に組み込まれ、掻き出し枠本体内において排土板を回転ネジ体7により後部側と手前の排出側との間で移動させ、掻き出し枠本体内の地面上に堆積した土砂等を掻き出し、掻き出し枠本体の外部に排出させる排土板移動駆動機構部とを有する。【選択図】図3An object of the present invention is to provide a vehicle in which a movable earth removing plate for scraping sediment deposited in a narrow area under a gantry of a vehicle is disposed under the gantry so that the deposited sediment can be simply scraped to the outside. A scraped soil removal system for a soil removal device is provided. A scraping-type earth removal system 1 for a vehicle earth and sand removal device is removed by a vehicle earth and sand removal device in the form of a rectangular box having both upper and lower sides or an upper portion and a bottom plate portion. A scraper frame main body 2 installed in a region of earth and sand accumulated on the lower ground, a rectangular two-stage structure discharging plate 4 for scraping earth and sand disposed in the width direction in the scraper frame main body, and a scraper frame Incorporated into the main body, the earth discharging plate is moved between the rear side and the front discharging side by the rotating screw body 7 in the main body of the scraping frame, and the sand and the like accumulated on the ground in the main body of the scraping frame is scraped out. And a discharge plate moving drive mechanism for discharging the body to the outside. [Selection] Figure 3

Description

本考案は、車輌の土砂除去装置用の掻き出し式排土システムに関し、詳しくは、車輌の土砂除去装置の架台下の狭い領域に堆積した土砂等を掻き出す可動式排土板を前記架台下に配置し、堆積した土砂等を外部に簡略に掻き出すことを可能とした車輌の土砂除去装置用の掻き出し式排土システムに関するものである。   The present invention relates to a scraping type soil removal system for a vehicle earth and sand removal device, and more particularly, a movable earth removal plate that scrapes sediment deposited in a narrow area under the frame of a vehicle earth and sand removal device is disposed under the frame. In addition, the present invention relates to a scraping-type soil removal system for a vehicle earth and sand removal device that can simply scrape accumulated earth and sand to the outside.

一般に、車輌の土砂除去装置は、土木現場、建築現場等において工事用車輌が現場から退出する際、車輌の車輪やその付近に付着した土砂、泥や、その他現場で付着した異物を場外に持ち出す事を防止するため、退出前に車輌の車輪や車体を清掃する装置である。   In general, when a construction vehicle leaves the construction site, a construction site, etc., a vehicle earth and sand removal device takes out dirt, mud, and other foreign matter adhered to the vehicle wheel and its vicinity to the outside. In order to prevent this, it is a device that cleans the wheels and body of a vehicle before leaving.

土砂や、泥を落とす方法としては、車輌の通路に設けた水だまりの中を通過して土砂を落とす方法もあるが、本考案は通路に設けたロール上で車輪を空回転させ、土砂を振るい落とす方式のものに適用するものである。   As a method of dropping earth and sand and mud, there is also a method of dropping earth and sand by passing through a puddle provided in the passage of the vehicle, but in the present invention, the wheel is idled on a roll provided in the passage to remove the earth and sand. This is applied to the method of shaking off.

上述したように、車輌の土砂除去装置は、工事現場の出入り口に設置され、車輌が現場から退出する際必ず当該装置を通過し、土砂を振るい落としてから退出する。   As described above, the vehicle earth and sand removal device is installed at the entrance and exit of the construction site. When the vehicle exits the site, the vehicle always passes through the device, and moves out after shaking the earth and sand.

すなわち、車輌の土砂除去装置に設けた架台上に車輌が乗り、タイヤを回転させると土砂が落ち、その土砂が架台の下方に堆積することとなる。   That is, when a vehicle rides on a pedestal provided in the vehicle's earth and sand removal device and the tire is rotated, the earth and sand falls, and the earth and sand accumulates below the gantry.

この場合、堆積した土砂を車輌の通過後速やかに掻き出し綺麗にすることが望ましいが、現実は多くの車輌の出入があり速やかに掻き出しすることは困難である。   In this case, it is desirable that the accumulated earth and sand be quickly scraped and cleaned after passing the vehicle, but in reality, it is difficult to scrape quickly because there are many vehicles coming and going.

多くの土砂が堆積してから取り出そうとしても架台の下のスペースが例えば10〜20cm程度と狭く、取り出しは困難で、また、全てを除去するには相当な労力と時間を要している。   Even if a large amount of earth and sand is deposited, the space under the pedestal is as narrow as about 10 to 20 cm, which is difficult to remove, and it takes considerable labor and time to remove all of it.

堆積した土砂を簡単に、早く、労無く、取り出す方法としては、装置の下に板を敷きそこに堆積した土砂を引っ張り出す方法や、箱を設けておき引き出す方法等、種々の方法が現場単位で考えられ実施されているが、水分を多く含んだ土砂は重く、人手で引き出す事は容易ではない。   Various methods, such as a method of pulling out the accumulated earth and sand by placing a board under the equipment and a method of removing the accumulated earth and sand, are provided on a site basis. However, it is not easy to pull it out manually.

架台の下部と地面の間隔を広く取ることも考えられるが、この場合には装置全体の高さを上げる必要があり、その場合、車輌の登坂路を長くする必要があり、限られた現場スペースの範囲内では困難である。   It may be possible to increase the space between the bottom of the gantry and the ground, but in this case, it is necessary to increase the height of the entire device, in which case it is necessary to lengthen the climbing path of the vehicle, and the limited field space It is difficult within the range.

このように堆積土砂が多量になると車輌の土砂除去装置の本来の機能が損なわれ、機能を有効に発揮できなくなるという問題が生じている。   As described above, when the amount of sediment is increased, the original function of the vehicle sediment removal device is impaired, and the function cannot be effectively exhibited.

本願の出願人は先に、特許文献1において、車輌の前後各車輪を乗せる前輪架台、後輪架台と、前輪架台、後輪架台を連ねる中央スロープと、車輌の乗り入れ用の前記後輪架台に連なる入口側スロープ及び前記前輪架台に連なる乗り出用の出口側スロープと、を備える架台本体と、前記前輪架台、後輪架台に各々設けた前輪駆動ローラー、後輪駆動ローラーと、洗浄媒体を貯留するタンクとポンプを備え、洗浄媒体を供給する洗浄媒体供給手段と、前記後輪架台上に位置する車輌のエンジン動作による後輪駆動ローラーの回転力に連動して前記前輪駆動ローラーを回転させるとともに、前記洗浄媒体供給手段のポンプを運転状態にする回転連動手段と、前記前輪架台、後輪架台に各々設けられ、洗浄媒体供給手段に連通させたノズルを有する洗浄媒体供給管路と、前記架台本体に対して車輌の進行方向に沿って配置され、洗浄媒体供給手段に連通させたノズルを有する車体用洗浄媒体噴射部と、を有し、前記前輪架台、後輪架台上の車輌の前輪、後輪の各タイヤと、前記車輌の車体に対する洗浄媒体の噴射により、当該車輌のタイヤ及び車体の泥落を行うように構成した車輌泥落洗浄装置を提案している。   The applicant of the present application previously described in Japanese Patent Application Laid-Open No. 2004-228867 on the front wheel base, the rear wheel base, the central slope connecting the front wheel base and the rear wheel base, and the rear wheel base for entering the vehicle. A gantry body comprising a continual inlet side slope and an exit side slope connected to the front wheel base, a front wheel driving roller and a rear wheel driving roller provided on the front wheel base and the rear wheel base, respectively, and a cleaning medium are stored. And a cleaning medium supply means for supplying a cleaning medium, and rotating the front wheel driving roller in conjunction with a rotational force of the rear wheel driving roller by an engine operation of a vehicle located on the rear wheel mount. , A rotation interlocking means for bringing the pump of the cleaning medium supply means into an operating state, and a nozzle provided on each of the front wheel mount and the rear wheel mount and communicated with the cleaning medium supply means A cleaning medium injection pipe for a vehicle body having a cleaning medium supply pipe line and a nozzle that is disposed along the traveling direction of the vehicle with respect to the gantry body and communicated with a cleaning medium supply means, and the front wheel gantry, Proposed a vehicle mud drop cleaning device configured to remove the tires and the vehicle body of the vehicle by injecting the cleaning medium to the front and rear wheels of the vehicle on the rear wheel mount and the vehicle body of the vehicle. ing.

特開2017−154615号公報JP 2017-154615 A

本考案は、従来の上記事情に鑑み開発されたものであり、架台下の狭い領域に堆積した土砂等を掻き出す可動式の排土板を前記架台下に設置し、堆積した土砂等を外部に簡略に掻き出すことを可能とした車輌の土砂除去装置(特許文献1のような構成の装置又はこれ以外の構成の装置)用の掻き出し式排土システムを提供するものである。   The present invention has been developed in view of the above-mentioned circumstances, and a movable drainage plate that scrapes sediment deposited in a narrow area under the mount is installed under the mount, and the accumulated sediment is externally provided. It is an object of the present invention to provide a scraped earth discharging system for a vehicle earth and sand removing device (a device having a configuration as in Patent Document 1 or a device having a configuration other than this) that can be simply scraped.

本考案に係る車輌の土砂除去装置用の掻き出し式排土システムは、上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、この掻き出し枠本体内においてその幅方向に配置した土砂等の掻き出し用の排土板と、前記掻き出し枠本体に組み込まれ、前記排土板を掻き出し枠本体内において後部側と手前の排出側との間で移動させ、前記排土板により、掻き出し枠本体内の地面上に堆積した土砂等を掻き出し、掻き出し枠本体の外部に排出させる排土板移動駆動機構部と、を有することを最も主要な特徴とする。   The scraping type earth removal system for a vehicle earth and sand removal device according to the present invention is a rectangular box having a bottom plate part with both the upper and lower sides opened or removed by the vehicle earth and sand removal device. A scraped frame body installed in an area such as earth and sand accumulated on the ground, a scraping plate for scraping sand and the like arranged in the width direction in the scraped frame body, and incorporated in the scraped frame body, The soil discharge plate is moved between the rear side and the front discharge side in the scrape frame body, and the soil and sand accumulated on the ground in the scrape frame body is scraped by the soil discharge plate, and the exterior of the scrape frame body. The main feature is to have an earth-moving plate moving drive mechanism section that is discharged to the ground.

請求項1記載の考案によれば、車輌の土砂除去装置の架台下の狭い領域に堆積した土砂等を掻き出す可動式排土板を前記架台下に配置し、堆積した土砂等を外部に簡略に掻き出すことができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。   According to the first aspect of the present invention, a movable drainage plate that scrapes out the sediment deposited in a narrow area under the gantry of the vehicle's sediment removal apparatus is disposed under the gantry, and the deposited sediment is simplified outside. It is possible to realize and provide a scraping type soil discharging system for a vehicle earth and sand removing device which can be scraped.

請求項2記載の考案によれば、下部に土砂等の通過領域を有する排出側の側板、奥側の側板、左右両横側板を具備し、上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、この掻き出し枠本体内において前記両横側板間に配置した土砂等の掻き出し用で、上板、下板の2段構造からなり上板により下板を蝶番を用いて垂れ下げ支持し、かつ、下板を掻き出し方向にのみ変位可能に支持した排土板と、前記上板の中央部に配置した回転ネジ体貫通支持体に螺合させるとともに、一端側を前記排出側の側板により軸支しつつ手前側に突出させ、他端側を前記奥側の側板により軸支した回転ネジ体と、前記掻き出し枠本体の排出側の側板に組み込んだ駆動用枠部と、前記駆動用枠部に配置され前記回転ネジ体の一端を取り付けた原動スプロケットと、前記駆動用枠部に配置した前記原動スプロケットに対する歯数比を複数段に異ならせ、かつ、各々回転操作用のハンドルの装着受部を備える複数のスプロケット群と、前記原動スプロケット、複数のスプロケット群に掛け回したチェーンと、前記複数のスプロケット群の各装着受部に選択的に装着可能な回転操作用のハンドルと、を具備する排土板移動駆動機構部と、を有する構成の基に、前記可動式排土板の移動速度を複数段に異ならせつつ車輌の土砂除去装置の架台下の狭い領域に堆積した土砂等を効率よく掻き出し、外部に簡略に排出することができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。   According to the second aspect of the present invention, the bottom plate is provided with a discharge side plate, a back side plate, and left and right side plates having a passage area for earth and sand at the bottom, and both the top and bottom are opened or the top is opened. A scraped frame body installed in an area such as earth and sand that is removed by a vehicle sediment removing device and deposited on the ground below the rectangular box body having a portion, and between the lateral plates in the scraped frame body It is used for scraping earth and sand, and has a two-stage structure consisting of an upper plate and a lower plate. The upper plate supports the lower plate by using a hinge and supports the lower plate so that it can be displaced only in the scraping direction. The base plate and a rotating screw body penetrating support disposed at the center of the upper plate are screwed together, and one end side is pivotally supported by the discharge side plate and the other end side is projected to the front side. A rotating screw body pivotally supported by a side plate on the side, and the scraping A driving frame portion incorporated in the side plate on the discharge side of the main body, a driving sprocket disposed in the driving frame portion to which one end of the rotating screw body is attached, and the number of teeth for the driving sprocket disposed in the driving frame portion A plurality of sprocket groups each having a ratio of a plurality of stages, each having a handle for receiving a rotation operation, a chain wound around the driving sprocket, the plurality of sprocket groups, and each of the plurality of sprocket groups And a discharge plate movement drive mechanism having a rotation operation handle that can be selectively attached to the attachment receiving portion. Scraping type earth removal system for vehicle earth and sand removal device that can efficiently scrape the earth and sand accumulated in a narrow area under the frame of the vehicle earth and sand removal device It can be achieved provided.

請求項3記載の考案によれば、請求項2記載の考案において、前記複数のスプロケット群は、前記駆動用枠部に配置されるとともに、前記原動スプロケットに対して、2倍、3倍、4倍の歯数を有する3個のスプロケットにより構成しているので、回転操作用のハンドルの3個のスプロケットに対する装着位置を選択的に変更して排土板の移動速度を2倍、3倍、4倍の範囲で調整することができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。   According to a third aspect of the invention, in the second aspect of the invention, the plurality of sprocket groups are arranged on the driving frame and are doubled, tripled, four times larger than the driving sprocket. Since it is composed of three sprockets with double the number of teeth, the mounting position of the handle for rotation operation on the three sprockets is selectively changed to double or triple the moving speed of the earth removal plate. It is possible to realize and provide a scraped soil removal system for a vehicle earth and sand removal device that can be adjusted within a range of four times.

請求項4記載の考案によれば、請求項3記載の考案において、前記回転操作用のハンドルの各スプロケットの各装着受部に対する選択的な装着により、前記排土板を、原動スプロケット単独使用に比べ2倍速、3倍速、4倍速で移動可能としているので、請求項3記載の考案の効果を奏し、かつ、土砂等の堆積量や水分量に応じて最適の移動速度で排土板を移動させることができ、排土処理の効率向上を図ることができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。   According to the invention described in claim 4, in the invention described in claim 3, by selectively attaching the handle for rotation operation to each attachment receiving portion of each sprocket, the earthing plate can be used alone as a driving sprocket. Compared to double speed, triple speed, and quadruple speed, the effect of the invention of claim 3 can be achieved, and the earth-moving board can be moved at an optimal speed according to the amount of sediment and moisture. Therefore, it is possible to realize and provide a scraping-type soil removal system for a vehicle sand removal device that can improve the efficiency of the soil disposal treatment.

請求項5記載の考案によれば、請求項2乃至4のいずれか1項に記載の考案において、前記排土板の下板の両端部に両横側板側に向けて突出させた両突起と、前記両横側板の前記各突起との対向領域に設けた両下板ガイド部材と、を具備する土砂戻し回避機構部を備え、前記排土板の奥側への移動時に前記各下板ガイド部材を下板の各突起に係合させてこの下板を上側に回動させ、下板下方の土砂の奥側への戻りを回避するように構成しているので、請求項2乃至4のいずれか1項に記載の考案の効果を奏し、かつ、土砂等の奥側への戻り回避により排土処理の効率向上を図ることができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。   According to the invention described in claim 5, in the invention described in any one of claims 2 to 4, both protrusions projecting toward both lateral plates at both ends of the lower plate of the soil discharge plate, Each lower plate guide member provided in a region opposite to the projections of the lateral plates, and a lower earth guide avoiding mechanism portion, and the lower plate guides when moving to the rear side of the soil discharge plate. The member is engaged with each protrusion of the lower plate, and the lower plate is rotated upward to avoid returning the earth and sand below the lower plate to the back side. Realized a scraped-type soil removal system for vehicle sediment removal equipment that achieves the effect of the device described in any one of the items and can improve the efficiency of soil removal treatment by avoiding return to the back side of the soil, etc. Can be provided.

図1は本考案の実施例に係る掻き出し式排土システムを含む車輌の土砂除去装置の概略正面図である。FIG. 1 is a schematic front view of a vehicle earth and sand removal device including a scraped earth discharging system according to an embodiment of the present invention. 図2は本実施例に係る掻き出し式排土システムにおける駆動用枠部の正面図である。FIG. 2 is a front view of the drive frame portion in the scraped earth removal system according to the present embodiment. 図3は本実施例に係る掻き出し式排土システムの概略平面図である。FIG. 3 is a schematic plan view of the scraped earth removal system according to the present embodiment. 図4は本実施例に係る掻き出し式排土システムの背面側の概略端面図である。FIG. 4 is a schematic end view of the rear side of the scraped earth removal system according to the present embodiment. 図5は本実施例に係る掻き出し式排土システムの概略側面図である。FIG. 5 is a schematic side view of the scraped soil removal system according to the present embodiment. 図6は本実施例に係る掻き出し式排土システムにおける排土板を構成する上板、下板の分解図である。FIG. 6 is an exploded view of an upper plate and a lower plate constituting the earth discharging plate in the scraping type earth discharging system according to the present embodiment. 図7は本実施例に係る掻き出し式排土システムにおける土砂戻し回避機構部による排土板を構成する下板の回動変位状態を示す説明図である。FIG. 7 is an explanatory view showing the rotational displacement state of the lower plate constituting the earth removal plate by the earth and sand return avoiding mechanism in the scraped earth removal system according to the present embodiment.

本考案は、車輌の土砂除去装置の架台下の狭い領域に堆積した土砂等を掻き出す可動式排土板を前記架台下に配置し、堆積した土砂等を外部に簡略に掻き出すことを可能とした車輌の土砂除去装置用の掻き出し式排土システムを提供するという目的を、下部に土砂等の通過領域を有する排出側の側板、奥側の側板、左右両横側板を具備し、上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、この掻き出し枠本体内において前記両横側板間に配置した土砂等の掻き出し用で、上板、下板の2段構造からなり上板により下板を蝶番を用いて垂れ下げ支持し、かつ、下板を掻き出し方向にのみ変位可能に支持した排土板と、前記上板の中央部に配置した回転ネジ体貫通支持体に螺合させるとともに、一端側を前記排出側の側板により軸支しつつ手前側に突出させ、他端側を前記奥側の側板により軸支した回転ネジ体と、前記掻き出し枠本体の排出側の側板に組み込んだ駆動用枠部と、前記駆動用枠部に配置され前記回転ネジ体の一端を取り付けた原動スプロケットと、前記駆動用枠部に配置した前記原動スプロケットに対する歯数比を複数段に異ならせ、かつ、各々回転操作用のハンドルの装着受部を備える複数のスプロケット群と、前記原動スプロケット、複数のスプロケット群に掛け回したチェーンと、前記複数のスプロケット群の各装着受部に選択的に装着可能な回転操作用のハンドルと、を具備する排土板移動駆動機構部とを有する構成により実現した。   In the present invention, a movable earth discharging plate for scraping the sediment deposited in a narrow area under the gantry of the vehicle's sediment removal device is disposed under the gantry, and the deposited sediment can be easily scraped to the outside. For the purpose of providing a scraped-type earth removal system for a vehicle earth and sand removal device, it is equipped with a side plate on the discharge side, a side plate on the back side, and left and right side plates that have a passage area for earth and sand at the bottom, and both upper and lower sides are open. A scraped frame body which is installed in an area such as earth and sand which is removed by a sediment removal device of a vehicle in a rectangular box shape having an open top or having a bottom plate portion and deposited on the ground below it, and the scraped frame For scraping earth and sand placed between the two side plates in the body, it consists of a two-stage structure of upper and lower plates. The lower plate is supported by the upper plate using a hinge, and the lower plate is scraped. Supported to displace only in the direction The base plate and a rotating screw body penetrating support disposed at the center of the upper plate are screwed together, and one end side is pivotally supported by the discharge side plate and the other end side is projected to the front side. A rotating screw body pivotally supported by the side plate on the side, a driving frame portion incorporated in the side plate on the discharge side of the scraping frame body, a driving sprocket disposed on the driving frame portion and having one end of the rotating screw body attached thereto A plurality of sprocket groups, each having a gear ratio with respect to the driving sprocket arranged in the driving frame, and having a handle receiving portion for a rotation operation, the driving sprocket, and the plurality of sprockets A structure that includes a chain wound around a group, and an earth plate moving drive mechanism that includes a rotation operation handle that can be selectively mounted on each mounting receiving portion of the plurality of sprocket groups. Represents was.

以下、図面を参照して、本考案の実施例に係る車輌の土砂除去装置用の掻き出し式排土システムについて詳細に説明する。
図1は本考案の実施例に係る掻き出し式排土システム1を含む車輌の土砂除去装置51の概略構成を示すものである。図1に例示する土砂除去装置51は、乾式機構の土砂除去装置であるが、本考案の受け箱式排土装置1はこれに限らず、ウォーター式等の各種形式の車輌の土砂除去装置に好適に利用可能である。
Hereinafter, with reference to the drawings, a scraping-type soil removal system for a vehicle sediment removal apparatus according to an embodiment of the present invention will be described in detail.
FIG. 1 shows a schematic configuration of a vehicle earth and sand removing device 51 including a scraped earth discharging system 1 according to an embodiment of the present invention. The earth and sand removing device 51 illustrated in FIG. 1 is a dry mechanism earth and sand removing device, but the receiving box type earth removing device 1 of the present invention is not limited to this, and is used as an earth and sand removing device for various types of vehicles such as a water type. It can be suitably used.

前記車輌の土砂除去装置51は、例えば、図1に示すように、ダンプカー等の車輌Cの前輪W1、後輪W2を乗せる前輪架台52、後輪架台53と、前輪架台52、後輪架台53を連ねる中央スロープ54と、車輌Cの乗り入れ用の前記後輪架台53に連なる入口側スロープ55及び前記前輪架台52に連なる乗り出用の出口側スロープ56と、を備え、工事現場等の地面G上に配置した架台本体57と、前記前輪架台52、後輪架台53に各々設けた前輪駆動ローラー61、後輪駆動ローラー62等を具備した構成からなるものである。
なお、本実施例に係る掻き出し式排土システム1は、図1に示す構成の土砂除去装置51の他、これ以外の構成に係る土砂除去装置にも適用可能である。
For example, as shown in FIG. 1, the vehicle earth and sand removing device 51 includes a front wheel mount 52, a rear wheel mount 53, a front wheel mount 52, and a rear wheel mount 53 on which a front wheel W1 and a rear wheel W2 of a vehicle C such as a dump truck are placed. A central slope 54, an entrance-side slope 55 connected to the rear wheel mount 53 for entering the vehicle C, and an exit-side slope 56 connected to the front wheel mount 52. The structure includes a gantry body 57 disposed above, a front wheel driving roller 61 and a rear wheel driving roller 62 provided on the front wheel gantry 52 and the rear wheel gantry 53, respectively.
In addition, the scraping-type earth removal system 1 according to the present embodiment can be applied to the earth and sand removal device according to the other configuration in addition to the earth and sand removal device 51 having the configuration illustrated in FIG.

そして、前記前輪架台52、後輪架台53上の車輌Cの前輪W1、後輪W2の各タイヤを回転させることにより、車体の土砂除去を行い地面G側に落下させるように構成している。   Then, by rotating the tires of the front wheel W1 and the rear wheel W2 of the vehicle C on the front wheel mount 52 and the rear wheel mount 53, the sand removal of the vehicle body is performed and the tire is dropped to the ground G side.

なお、図1中、71は、架台本体57に沿って配置したガイドレール部である。   In FIG. 1, reference numeral 71 denotes a guide rail portion arranged along the gantry body 57.

本実施例に係る掻き出し式排土システム1は、例えば前記前輪架台52の下側でその下方の地面G上に設置する構成としている。   The scraped earth removal system 1 according to this embodiment is configured to be installed on the ground G below the front wheel mount 52, for example.

これに加え、前記後輪架台53の下側でその下方の地面G上に設置することももちろん可能である。   In addition to this, it is of course possible to install on the ground G below the rear wheel mount 53.

次に、本実施例に係る掻き出し式排土システム1について、図2乃至図7を参照して詳細に説明する。   Next, the scraping-type earth removal system 1 according to the present embodiment will be described in detail with reference to FIGS.

本実施例の掻き出し式排土システム1は、図2乃至図5に示すように、下部側に土砂等Oの通過領域30を有する排出側の側板3a、奥側の側板3b、左右両横側板3c、3dを具備し、上下双方を開口させたか、又は上部を開口させて底板部(図示せず)を具備した矩形箱体状で車輌の土砂除去装置51により除去し、その下方である前輪架台52の下方の地面G上に堆積する土砂等O(図7参照)の領域に設置される掻き出し枠本体2と、この掻き出し枠本体2内において前記両横側板3c、3d間に配置した土砂等Oの掻き出し用で、長方形板状の上板4a、下板4bの2段構造からなり、上板4aより下板4bを蝶番5を用いて垂れ下げ支持し、かつ、下板4bを排出方向(掻き出し方向)にのみ変位可能に支持した排土板4と、前記上板4aの中央部に配置した回転ネジ体貫通支持体6に螺合させるとともに、一端側を前記排出側の側板3aにより軸支しつつ手前側に突出させ、他端側を前記奥側の側板3bにより軸支した例えば台形ネジを採用した回転ネジ体7と、前記掻き出し枠本体2の排出側の側板3a対して前後平行配置に、かつ、排出側の側板3aの下部を土砂等Oが通過可能に組み込んだ第1、第2の駆動用枠部8a、8bと、前記第1、第2の駆動用枠部8a、8bに配置され前記回転ネジ体7の一端を取り付けた原動スプロケット9と、前記駆動用枠部8a、8bに分散して配置した前記原動スプロケット9に対する歯数比を複数段(本実施例では3段)に異ならせ、かつ、各々の突出端に回転操作用のハンドル10用の装着受部11を備える複数のスプロケット群、すなわち本実施例では3個のスプロケット12a、12b、12cと、前記原動スプロケット9、3個のスプロケット12a、12b、12cに掛け回したチェーン13と、前記3個のスプロケット12a、12b、12cの各装着受部11に選択的に装着可能な回転操作用のハンドル10と、を具備する排土板移動駆動機構部14と、を有している。   As shown in FIGS. 2 to 5, the scraped earth removal system 1 of the present embodiment includes a discharge side plate 3 a having a passage area 30 for earth and sand O on the lower side, a back side plate 3 b, and left and right side plates. 3c, 3d, open in both upper and lower sides, or in the shape of a rectangular box with an open top and a bottom plate (not shown), which is removed by the vehicle earth and sand removal device 51, and the front wheel below it The scraped frame body 2 installed in the area of earth and sand O (see FIG. 7) deposited on the ground G below the gantry 52, and the earth and sand disposed in the scraped frame body 2 between the lateral plates 3c and 3d. For scraping out O, etc., it consists of a two-stage structure consisting of a rectangular plate-like upper plate 4a and lower plate 4b. The lower plate 4b is supported by hanging from the upper plate 4a using a hinge 5, and the lower plate 4b is discharged. The earth removal plate 4 supported so as to be displaceable only in the direction (scraping direction), and the front The rotating screw body penetrating support 6 disposed in the center of the upper plate 4a is screwed together, and one end side is projected to the front side while being pivotally supported by the discharge side plate 3a, and the other end side is projected to the rear side. For example, a rotating screw body 7 that uses a trapezoidal screw supported by a side plate 3b and a side plate 3a on the discharge side of the scraping frame main body 2 are arranged in parallel in the front-rear direction. First and second driving frame portions 8a and 8b incorporated so as to be able to pass through, and a driving sprocket 9 which is disposed on the first and second driving frame portions 8a and 8b and to which one end of the rotating screw body 7 is attached. And the gear ratio with respect to the driving sprocket 9 distributed in the driving frame portions 8a and 8b are changed to a plurality of stages (in this embodiment, three stages), and each projecting end is used for rotating operation. A plurality of straps having a mounting receiving portion 11 for the handle 10 A rocket group, that is, in this embodiment, three sprockets 12a, 12b, 12c, the driving sprocket 9, the chain 13 wound around the three sprockets 12a, 12b, 12c, and the three sprockets 12a, 12b, 12c, and an earthing plate moving drive mechanism 14 having a handle 10 for rotational operation that can be selectively mounted on each mounting receiving portion 11 of 12c.

図6は、本実施例の掻き出し式排土システム1における排土板4を構成する前記上板4a、下板4b、及び、蝶番5を分解状態で示すものである。   FIG. 6 shows the upper plate 4a, the lower plate 4b, and the hinge 5 constituting the earth removal plate 4 in the scraped-type earth removal system 1 of this embodiment in an exploded state.

図7は、本実施例の掻き出し式排土システム1における土砂戻し回避機構部15の構成(横側板3c側)、作用を示すものである。   FIG. 7 shows the configuration (side plate 3c side) and operation of the earth and sand return avoiding mechanism 15 in the scraped earth discharging system 1 of the present embodiment.

前記土砂戻し回避機構部15は、前記排土板4の下板4bの横側板3c側の一方の端部において、前記両横側板3c側に向けて小寸法突出させた突起16と、前記横側板3cの前記突起16との対向領域に設けた下板ガイド部材17と、を具備している。   The earth-and-sand return avoiding mechanism 15 includes a protrusion 16 that protrudes by a small dimension toward the both lateral plates 3c at one end of the lower plate 4b of the earth discharging plate 4 on the lateral plate 3c side. And a lower plate guide member 17 provided in a region facing the protrusion 16 of the side plate 3c.

前記下板ガイド部材17は、前記横側板3cの内壁の下部において、この横側板3cの内壁から小寸法の下板4b側に突出する状態で添設した水平ガイド部18bと傾斜ガイド部18aとを具備している。   The lower plate guide member 17 includes a horizontal guide portion 18b and an inclined guide portion 18a that are provided in a lower portion of the inner wall of the lateral plate 3c so as to protrude from the inner wall of the lateral plate 3c toward the lower plate 4b. It has.

前記横側板3cの他方の端部と、前記横側板3dとにわたる土砂戻し回避機構部も、上述した場合と同様に構成している。   The earth and sand return avoiding mechanism that extends between the other end of the lateral side plate 3c and the lateral side plate 3d is also configured in the same manner as described above.

そして、前記排土板4の奥側(戻り側)への移動時に、前記各下板ガイド部材17を下板4bの各突起16に係合させてこの下板4bを図7に矢印で示すように上側に回動させて、下板4b下方の土砂等Oの奥側への戻りを回避し、土砂等Oの掻き出し効率の向上を図るようにしている。   When the earth discharging plate 4 is moved to the back side (return side), the lower plate guide members 17 are engaged with the protrusions 16 of the lower plate 4b, and the lower plate 4b is indicated by an arrow in FIG. Thus, the return of the earth and sand O below the lower plate 4b to the back side is avoided, and the scraping efficiency of the earth and sand O is improved.

次に、本実施例の掻き出し式排土システム1における前記排土板4の移動速度向上対策について説明する。   Next, a measure for improving the moving speed of the soil discharging board 4 in the scraped soil discharging system 1 of the present embodiment will be described.

本実施例においては、前記駆動用枠部8a、8bに配置された3個のスプロケット12a、12b、12cは、前記原動スプロケット9に対して、2倍、3倍、4倍の歯数を有する構成としている。   In the present embodiment, the three sprockets 12a, 12b, 12c arranged in the drive frame portions 8a, 8b have twice, three times, and four times the number of teeth with respect to the driving sprocket 9. It is configured.

そして、前記回転操作用のハンドル10の各スプロケット12a、12b、12cの各装着受部11に対する選択的な装着により、前記排土板4を、原動スプロケット9単独使用に比べ2倍速、3倍速、又は、4倍速で掻き出し側又は戻り側に移動可能に構成している。   And by selectively attaching the sprockets 12a, 12b, 12c of the handle 10 for rotating operation to the attachment receiving portions 11, the earthing plate 4 can be doubled, tripled, compared to using the driving sprocket 9 alone, Alternatively, it can be moved to the scraping side or the return side at a quadruple speed.

なお、前記原動スプロケット9の直径が22mmであるとき、排土板4の移動量は5mm/1回転程度である。   In addition, when the diameter of the driving sprocket 9 is 22 mm, the moving amount of the earth discharging plate 4 is about 5 mm / 1 rotation.

前記スプロケット12a、12b、12cの他、例えば6倍速、8倍速等で前記排土板4を移動させることができる別のスプロケットを採用することももちろん可能である。   In addition to the sprockets 12a, 12b, and 12c, it is of course possible to employ another sprocket that can move the earth discharging plate 4 at 6 times speed, 8 times speed, or the like.

本実施例の掻き出し式排土システム1によれば、この排土システム1の掻き出し枠本体2を車輌の土砂除去装置51における前輪架台52の下方の地面G上に設置し、車輌の土砂除去装置51により除去し、前輪架台52の下方の地面G上に堆積する土砂等Oを前記回転操作用のハンドル10の前記スプロケット12a、12b、12cへの装着位置の選定と手動による回転操作によって掻き出し枠本体2内で前記排土板4を奥側から排出側に土砂等Oの量や水分含有量等の形態に応じて所望の移動速度で移動させるという簡略操作の基に前記土砂等Oを掻き出し枠本体2の前方に容易に排出させることができ、車輌の土砂除去装置51の本来の機能を有効に発揮させることができる。   According to the scraping-type soil removal system 1 of the present embodiment, the scraping frame body 2 of the soil removal system 1 is installed on the ground G below the front wheel mount 52 in the vehicle sand removal device 51, and the vehicle sand removal device. 51, and the sand and the like O deposited on the ground G below the front wheel mount 52 is scraped out by selecting the mounting position of the handle 10 for rotating operation on the sprockets 12a, 12b, 12c and manually rotating it. In the main body 2, the earth and sand O is scraped out based on a simple operation in which the earth discharging plate 4 is moved from the back side to the discharge side at a desired moving speed according to the amount of the earth and sand O or the moisture content. It can be easily discharged to the front of the frame body 2, and the original function of the vehicle sediment removal device 51 can be effectively exhibited.

この掻き出し式排土システム1で堆積した土砂等Oを排土板4の移動により排出側に掻き出し、前記排土板4の排出側の側板3a近くまで移動した後は、この排土板4を前記回転操作用のハンドル10の逆転操作により奥側の側板3b近く移動させ初期位置に戻して以降の排土処理のために待機させる。   After the earth and sand O accumulated in the scraping type earthing system 1 are scraped to the discharge side by the movement of the earthing plate 4 and moved to near the side plate 3a on the discharging side of the earthing plate 4, the earthing plate 4 is removed. By the reverse operation of the handle 10 for rotating operation, it is moved close to the side plate 3b on the back side and returned to the initial position to stand by for subsequent soil removal processing.

本実施例の掻き出し式排土システム1について、更に付言する。
本実施例においては前記スプロケット12a、12b、12cを採用する場合の他、歯車、Vベルト、平ベルト等の動力伝達手段を採用することもできる。
The scraped soil removal system 1 of the present embodiment will be further described.
In the present embodiment, power transmission means such as gears, V belts, flat belts and the like can be employed in addition to the case where the sprockets 12a, 12b, 12c are employed.

前記排土板4は、上下2分割しないで一枚の板で構成しても良く、また、前記排土板4の移動動力としては、電動モーター、油圧ポンプ等を採用することもできる。   The earth removal plate 4 may be constituted by a single plate without being divided into upper and lower parts, and an electric motor, a hydraulic pump, or the like may be adopted as the moving power of the earth removal plate 4.

前記回転ネジ体7の他、ボルト、ラックギアー、油圧システム、等の手段も採用可能である。   In addition to the rotating screw body 7, means such as a bolt, a rack gear, and a hydraulic system can be employed.

更には、本実施例の掻き出し式排土システム1は、前記車輌の土砂除去装置51の左右の前輪架台52、左右の後輪架台53の下側に合計4箇所設置してもよく、また、前記車輌の土砂除去装置51の前記4箇所に予め一体的に組み込む構成を採用することも可能である。   Furthermore, the scraping-type earth removal system 1 of the present embodiment may be installed at a total of four locations below the left and right front wheel mounts 52 and the left and right rear wheel mounts 53 of the vehicle sediment removal device 51, It is also possible to adopt a configuration in which the vehicle earth and sand removing device 51 is integrated in advance in the four places.

本考案の掻き出し式排土システムは、図1に例示する乾式機構の土砂除去装置51に限らず、ウォーター式等の各種形式の車輌の土砂除去装置に好適に利用可能である。   The scraping-type earth removal system of the present invention is not limited to the dry-type soil removal device 51 illustrated in FIG. 1 but can be suitably used for various types of vehicle-type soil removal devices such as a water type.

1 掻き出し式排土システム
2 掻き出し枠本体
3a 排出側の側板
3b 奥側の側板
3c 横側板
3d 横側板
4 排土板
4a 上板
4b 下板
5 蝶番
6 回転ネジ体貫通支持体
7 回転ネジ体
8a 駆動用枠部
8b 駆動用枠部
9 原動スプロケット
10 ハンドル
11 装着受部
12a スプロケット
12b スプロケット
12c スプロケット
13 チェーン
14 排土板移動駆動機構部
15 土砂戻し回避機構部
16 突起
17 下板ガイド部材
18a 傾斜ガイド部
18b 水平ガイド部
30 通過領域
51 車輌の土砂除去装置
52 前輪架台
53 後輪架台
54 中央スロープ
55 入口側スロープ
56 出口側スロープ
57 架台本体
61 前輪駆動ローラー
62 後輪駆動ローラー
71 ガイドレール部
C 車輌
G 地面
O 土砂等
W1 前輪
W2 後輪
DESCRIPTION OF SYMBOLS 1 Scraping-type earth removal system 2 Scraping frame main body 3a Discharge side plate 3b Back side plate 3c Lateral plate 3d Lateral plate 4 Discharge plate 4a Upper plate 4b Lower plate 5 Hinge 6 Rotating screw body through support 7 Rotating screw body 8a Drive frame portion 8b Drive frame portion 9 Driving sprocket 10 Handle 11 Mounting receiving portion 12a Sprocket 12b Sprocket 12c Sprocket 13 Chain 14 Drain plate moving drive mechanism portion 15 Sediment return avoiding mechanism portion 16 Projection 17 Lower plate guide member 18a Inclined guide Part 18b Horizontal guide part 30 Passing area 51 Sediment removal device for vehicle 52 Front wheel base 53 Rear wheel base 54 Central slope 55 Entrance side slope 56 Exit side slope 57 Base body 61 Front wheel drive roller 62 Rear wheel drive roller 71 Guide rail part C vehicle G Ground O Earth and sand W1 Front wheel W2 Rear wheel

Claims (5)

上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、
この掻き出し枠本体内においてその幅方向に配置した土砂等の掻き出し用の排土板と、
前記掻き出し枠本体に組み込まれ、前記排土板を掻き出し枠本体内において後部側と手前の排出側との間で移動させ、前記排土板により、掻き出し枠本体内の地面上に堆積した土砂等を掻き出し、掻き出し枠本体の外部に排出させる排土板移動駆動機構部と、
を有することを特徴とする車輌の土砂除去装置用の掻き出し式排土システム。
A scraped frame main body installed in an area such as earth and sand which is removed by the earth and sand removal device of the vehicle in the shape of a rectangular box having both the upper and lower sides opened or the upper part opened and having a bottom plate part and deposited on the ground below ,
In the scraped frame body, a soil discharging board for scraping such as earth and sand arranged in the width direction,
Incorporated into the scraped frame main body, the earth discharging plate is moved between the rear side and the front discharging side in the scraping frame main body, and earth and sand accumulated on the ground in the scraping frame main body by the earth discharging plate. And a discharge plate moving drive mechanism for discharging to the outside of the scraping frame body,
A scraped earth discharging system for a vehicle earth and sand removing device.
下部に土砂等の通過領域を有する排出側の側板、奥側の側板、左右両横側板を具備し、上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、
この掻き出し枠本体内において前記両横側板間に配置した土砂等の掻き出し用で、上板、下板の2段構造からなり上板により下板を蝶番を用いて垂れ下げ支持し、かつ、下板を掻き出し方向にのみ変位可能に支持した排土板と、
前記上板の中央部に配置した回転ネジ体貫通支持体に螺合させるとともに、一端側を前記排出側の側板により軸支しつつ手前側に突出させ、他端側を前記奥側の側板により軸支した回転ネジ体と、前記掻き出し枠本体の排出側の側板に組み込んだ駆動用枠部と、前記駆動用枠部に配置され前記回転ネジ体の一端を取り付けた原動スプロケットと、前記駆動用枠部に配置した前記原動スプロケットに対する歯数比を複数段に異ならせ、かつ、各々回転操作用のハンドルの装着受部を備える複数のスプロケット群と、前記原動スプロケット、複数のスプロケット群に掛け回したチェーンと、前記複数のスプロケット群の各装着受部に選択的に装着可能な回転操作用のハンドルと、を具備する排土板移動駆動機構部と、
を有することを特徴とする車輌の土砂除去装置用の掻き出し式排土システム。
Vehicle having a rectangular box with a side plate on the discharge side, a side plate on the back side, and both side plates on the left and right sides that have a passage area for earth and sand at the bottom, with both the top and bottom open or the bottom plate with the top open A scraped frame body installed in an area such as earth and sand which is removed by the earth and sand removing device and deposited on the ground below;
This scraping frame body is used for scraping earth and sand disposed between both side plates, and has a two-stage structure consisting of an upper plate and a lower plate. A soil removal board that supports the board so that it can be displaced only in the scraping direction;
The rotary screw body penetrating support disposed at the center of the upper plate is screwed together, and one end side is pivotally supported by the discharge side plate while the other end side is projected by the back side plate. A rotating screw body that is pivotally supported, a driving frame portion that is incorporated in a side plate on the discharge side of the scraping frame body, a driving sprocket that is disposed on the driving frame portion and to which one end of the rotating screw body is attached, and the driving A plurality of sprocket groups each having a gear ratio with respect to the driving sprocket arranged in the frame portion, and each having a handle receiving portion for a rotation operation, and the driving sprocket and the plurality of sprocket groups. An excavating plate movement drive mechanism portion comprising: a chain, and a handle for rotational operation that can be selectively attached to each attachment receiving portion of the plurality of sprocket groups;
A scraped earth discharging system for a vehicle earth and sand removing device.
前記複数のスプロケット群は、前記駆動用枠部に配置されるとともに、前記原動スプロケットに対して、2倍、3倍、4倍の歯数を有する3個のスプロケットからなることを特徴とする請求項2記載の車輌の土砂除去装置用の掻き出し式排土システム。   The plurality of sprocket groups are composed of three sprockets arranged on the drive frame and having twice, three times, and four times the number of teeth with respect to the driving sprocket. Item 5. A scraped earth removal system for a vehicle earth and sand removal device according to item 2. 前記回転操作用のハンドルの各スプロケットの各装着受部に対する選択的な装着により、前記排土板を、原動スプロケット単独使用に比べ2倍速、3倍速、4倍速で移動可能としたことを特徴とする請求項3記載の車輌の土砂除去装置用の掻き出し式排土システム。   By selectively mounting the handle for rotation operation on each mounting receiving portion of each sprocket, the earth removing plate can be moved at double speed, triple speed, and quadruple speed compared to the use of the driving sprocket alone. A scraped earth discharging system for a vehicle earth and sand removing device according to claim 3. 前記排土板の下板の両端部において、前記両横側板側に向けて突出させた両突起と、前記両横側板の前記各突起との対向領域に設けた両下板ガイド部材と、を具備する土砂戻し回避機構部を備え、前記排土板の奥側への移動時に前記各下板ガイド部材を下板の各突起に係合させてこの下板を上側に回動させ、下板下方の土砂の奥側への戻りを回避するようにしたことを特徴とする請求項2乃至4のいずれか1項に記載の車輌の土砂除去装置用の掻き出し式排土システム。   At both ends of the lower plate of the earth removing plate, both protrusions that protrude toward the both side plates, and both lower plate guide members provided in areas facing the protrusions of the both side plates, The earth and sand return avoiding mechanism portion is provided, and the lower board guide member is engaged with each projection of the lower board when the earth discharging board is moved to the back side, and the lower board is rotated upward, 5. The scraping type soil discharging system for a vehicle sediment removing device according to any one of claims 2 to 4, wherein a return of the lower sediment to the back side is avoided.
JP2019002205U 2019-06-19 2019-06-19 Scraping type soil removal system for vehicle sediment removal equipment Expired - Fee Related JP3222850U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113635869A (en) * 2021-07-27 2021-11-12 亿力清洗科技(苏州)有限公司 Automatic conveying automobile cleaning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113635869A (en) * 2021-07-27 2021-11-12 亿力清洗科技(苏州)有限公司 Automatic conveying automobile cleaning device

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