JP2020203617A - Scraping type earth removal system for earth removal device of vehicle - Google Patents

Scraping type earth removal system for earth removal device of vehicle Download PDF

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JP2020203617A
JP2020203617A JP2019113010A JP2019113010A JP2020203617A JP 2020203617 A JP2020203617 A JP 2020203617A JP 2019113010 A JP2019113010 A JP 2019113010A JP 2019113010 A JP2019113010 A JP 2019113010A JP 2020203617 A JP2020203617 A JP 2020203617A
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plate
scraping
earth
sand
vehicle
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宏昭 河原
Hiroaki Kawahara
宏昭 河原
松田 博
Hiroshi Matsuda
博 松田
浩一 大貫
Koichi Onuki
浩一 大貫
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INOUE KOUZAI CO Ltd
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INOUE KOUZAI CO Ltd
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Abstract

To provide a scraping type earth removal system for an earth removal device of a vehicle in which a movable earth removal plate for scraping out built-up dirt and the like is arranged in a narrow region under a frame of an earth removal device of a vehicle and which can easily scrape out the built-up dirt and the like to the outside.SOLUTION: A scraping type earth removal system for an earth removal device of a vehicle comprises: a scraping frame body 2 which has a rectangular-shaped box body shape having opened upper and lower sides or opened upper side and having a bottom plate part and, is installed in a region of dirt and the like O removed by an earth removal device 51 of a vehicle and built up on a grounding surface on the lower side; an earth removal plate 4 for scraping dirt and the like which is arranged in the width direction in the scraping frame body; and an earth removal plate movement drive mechanism 14 which is incorporated into the scraping frame body, moves the earth removal plate between a rear part side and a front removal side in the scraping frame body, scrapes out the dirt and the like O built up on the grounding surface in the scraping frame body with the earth removal plate, and removes the dirt and the like to the outside of the scraping frame body.SELECTED DRAWING: Figure 3

Description

本発明は、車輌の土砂除去装置用の掻き出し式排土システムに関し、詳しくは、車輌の土砂除去装置の架台下の狭い領域に堆積した土砂等を掻き出す可動式排土板を前記架台下に配置し、堆積した土砂等を外部に簡略に掻き出すことを可能とした車輌の土砂除去装置用の掻き出し式排土システムに関するものである。 The present invention relates to a scraping-type soil removal system for a vehicle sediment removing device. Specifically, a movable soil discharging plate for scraping sediment and the like accumulated in a narrow area under the pedestal of a vehicle sediment removing device is arranged under the pedestal. However, the present invention relates to a scraping-type soil removal system for a vehicle's sediment removing device, which makes it possible to easily scrape accumulated sediment to the outside.

一般に、車輌の土砂除去装置は、土木現場、建築現場等において工事用車輌が現場から退出する際、車輌の車輪やその付近に付着した土砂、泥や、その他現場で付着した異物を場外に持ち出す事を防止するため、退出前に車輌の車輪や車体を清掃する装置である。 In general, a vehicle earth and sand removal device takes out earth and sand, mud, and other foreign substances adhering to the wheel of the vehicle and its vicinity when the construction vehicle leaves the site at a civil engineering site, a construction site, or the like. It is a device that cleans the wheels and body of the vehicle before leaving to prevent things from happening.

土砂や、泥を落とす方法としては、車輌の通路に設けた水だまりの中を通過して土砂を落とす方法もあるが、本発明は通路に設けたロール上で車輪を空回転させ、土砂を振るい落とす方式のものに適用するものである。 As a method of removing earth and sand and mud, there is also a method of removing earth and sand by passing through a puddle provided in a passage of a vehicle, but in the present invention, the wheels are idlely rotated on a roll provided in the passage to remove the earth and sand. It is applied to the shake-off method.

上述したように、車輌の土砂除去装置は、工事現場の出入り口に設置され、車輌が現場から退出する際必ず当該装置を通過し、土砂を振るい落としてから退出する。 As described above, the earth and sand removing device of the vehicle is installed at the entrance and exit of the construction site, and when the vehicle leaves the site, it always passes through the device, shakes off the earth and sand, and then exits.

すなわち、車輌の土砂除去装置に設けた架台上に車輌が乗り、タイヤを回転させると土砂が落ち、その土砂が架台の下方に堆積することとなる。 That is, when the vehicle rides on a pedestal provided in the earth and sand removing device of the vehicle and the tires are rotated, the earth and sand fall and the earth and sand accumulates below the gantry.

この場合、堆積した土砂を車輌の通過後速やかに掻き出し綺麗にすることが望ましいが、現実は多くの車輌の出入があり速やかに掻き出しすることは困難である。 In this case, it is desirable to scrape out the accumulated earth and sand immediately after passing through the vehicle to clean it, but in reality, it is difficult to scrape out quickly because many vehicles come and go.

多くの土砂が堆積してから取り出そうとしても架台の下のスペースが例えば10〜20cm程度と狭く、取り出しは困難で、また、全てを除去するには相当な労力と時間を要している。 Even if a large amount of earth and sand is deposited and then taken out, the space under the gantry is as small as 10 to 20 cm, which makes it difficult to take out, and it takes a considerable amount of labor and time to remove all of it.

堆積した土砂を簡単に、早く、労無く、取り出す方法としては、装置の下に板を敷きそこに堆積した土砂を引っ張り出す方法や、箱を設けておき引き出す方法等、種々の方法が現場単位で考えられ実施されているが、水分を多く含んだ土砂は重く、人手で引き出す事は容易ではない。 As a method of easily, quickly, and effortlessly removing the accumulated sediment, various methods such as laying a board under the device and pulling out the accumulated sediment, or providing a box and pulling it out are available on site. However, it is not easy to pull it out manually because the sediment containing a lot of water is heavy.

架台の下部と地面の間隔を広く取ることも考えられるが、この場合には装置全体の高さを上げる必要があり、その場合、車輌の登坂路を長くする必要があり、限られた現場スペースの範囲内では困難である。 It is possible to increase the distance between the lower part of the gantry and the ground, but in this case it is necessary to raise the height of the entire device, in which case it is necessary to lengthen the uphill road of the vehicle, and the limited field space It is difficult within the range of.

このように堆積土砂が多量になると車輌の土砂除去装置の本来の機能が損なわれ、機能を有効に発揮できなくなるという問題が生じている。 When the amount of accumulated sediment becomes large in this way, the original function of the sediment removing device of the vehicle is impaired, and there is a problem that the function cannot be effectively exhibited.

本願の出願人は先に、特許文献1において、車輌の前後各車輪を乗せる前輪架台、後輪架台と、前輪架台、後輪架台を連ねる中央スロープと、車輌の乗り入れ用の前記後輪架台に連なる入口側スロープ及び前記前輪架台に連なる乗り出用の出口側スロープと、を備える架台本体と、前記前輪架台、後輪架台に各々設けた前輪駆動ローラー、後輪駆動ローラーと、洗浄媒体を貯留するタンクとポンプを備え、洗浄媒体を供給する洗浄媒体供給手段と、前記後輪架台上に位置する車輌のエンジン動作による後輪駆動ローラーの回転力に連動して前記前輪駆動ローラーを回転させるとともに、前記洗浄媒体供給手段のポンプを運転状態にする回転連動手段と、前記前輪架台、後輪架台に各々設けられ、洗浄媒体供給手段に連通させたノズルを有する洗浄媒体供給管路と、前記架台本体に対して車輌の進行方向に沿って配置され、洗浄媒体供給手段に連通させたノズルを有する車体用洗浄媒体噴射部と、を有し、前記前輪架台、後輪架台上の車輌の前輪、後輪の各タイヤと、前記車輌の車体に対する洗浄媒体の噴射により、当該車輌のタイヤ及び車体の泥落を行うように構成した車輌泥落洗浄装置を提案している。 The applicant of the present application has previously described in Patent Document 1 the front wheel mount and the rear wheel mount on which the front and rear wheels of the vehicle are mounted, the central slope connecting the front wheel mount and the rear wheel mount, and the rear wheel mount for the vehicle to enter. A pedestal main body including a continuous entrance side slope and an exit side slope connected to the front wheel pedestal, a front wheel drive roller and a rear wheel drive roller provided on the front wheel pedestal and the rear wheel pedestal, respectively, and a cleaning medium are stored. The front wheel drive roller is rotated in conjunction with the cleaning medium supply means for supplying the cleaning medium and the rotational force of the rear wheel drive roller due to the engine operation of the vehicle located on the rear wheel mount. , A rotation interlocking means for putting the pump of the cleaning medium supply means into an operating state, a cleaning medium supply pipeline provided on each of the front wheel pedestal and the rear wheel pedestal and having a nozzle communicated with the cleaning medium supply means, and the gantry. The front wheel mount, the front wheel of the vehicle on the rear wheel mount, which has a vehicle body cleaning medium injection unit having a nozzle that is arranged along the traveling direction of the vehicle with respect to the main body and communicates with the cleaning medium supply means. We have proposed a vehicle mud cleaning device configured to remove mud from the tires and the vehicle body of the vehicle by injecting a cleaning medium onto each tire of the rear wheel and the vehicle body.

特開2017−154615号公報JP-A-2017-154615

本発明は、従来の上記事情に鑑み開発されたものであり、架台下の狭い領域に堆積した土砂等を掻き出す可動式の排土板を前記架台下に設置し、堆積した土砂等を外部に簡略に掻き出すことを可能とした車輌の土砂除去装置(特許文献1のような構成の装置又はこれ以外の構成の装置)用の掻き出し式排土システムを提供するものである。 The present invention has been developed in view of the above circumstances in the past, and a movable earth and sand plate for scraping out the earth and sand accumulated in a narrow area under the gantry is installed under the gantry, and the accumulated earth and sand and the like are externally provided. It is an object of the present invention to provide a scraping type soil removal system for a vehicle sediment removing device (a device having a configuration as shown in Patent Document 1 or a device having a configuration other than this), which can be easily scraped.

本発明に係る車輌の土砂除去装置用の掻き出し式排土システムは、上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、この掻き出し枠本体内においてその幅方向に配置した土砂等の掻き出し用の排土板と、前記掻き出し枠本体に組み込まれ、前記排土板を掻き出し枠本体内において後部側と手前の排出側との間で移動させ、前記排土板により、掻き出し枠本体内の地面上に堆積した土砂等を掻き出し、掻き出し枠本体の外部に排出させる排土板移動駆動機構部と、を有することを最も主要な特徴とする。 The scraping-type soil removal system for a vehicle sediment removing device according to the present invention has a rectangular box shape having both upper and lower sides opened or an upper portion opened and has a bottom plate portion, and is removed by the vehicle sediment removing device and below. A scraping frame main body installed in an area such as earth and sand accumulated on the ground, a soil discharging plate for scraping earth and sand arranged in the width direction in the scraping frame main body, and being incorporated in the scraping frame main body. The earth removal plate is moved between the rear side and the front discharge side in the scraping frame main body, and the earth and sand accumulated on the ground in the scraping frame main body is scraped out by the earth discharging plate, and the outside of the scraping frame main body is scraped out. The most important feature is that it has a soil discharge plate movement drive mechanism unit for discharging the soil.

請求項1記載の発明によれば、車輌の土砂除去装置の架台下の狭い領域に堆積した土砂等を掻き出す可動式排土板を前記架台下に配置し、堆積した土砂等を外部に簡略に掻き出すことができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。 According to the invention of claim 1, a movable earth and sand plate for scraping out the earth and sand accumulated in a narrow area under the gantry of the earth and sand removing device of the vehicle is arranged under the gantry, and the accumulated earth and sand and the like are simplified to the outside. It is possible to realize and provide a scraping type soil removal system for a vehicle sediment removing device that can scrape.

請求項2記載の発明によれば、下部に土砂等の通過領域を有する排出側の側板、奥側の側板、左右両横側板を具備し、上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、この掻き出し枠本体内において前記両横側板間に配置した土砂等の掻き出し用で、上板、下板の2段構造からなり上板により下板を蝶番を用いて垂れ下げ支持し、かつ、下板を掻き出し方向にのみ変位可能に支持した排土板と、前記上板の中央部に配置した回転ネジ体貫通支持体に螺合させるとともに、一端側を前記排出側の側板により軸支しつつ手前側に突出させ、他端側を前記奥側の側板により軸支した回転ネジ体と、前記掻き出し枠本体の排出側の側板に組み込んだ駆動用枠部と、前記駆動用枠部に配置され前記回転ネジ体の一端を取り付けた原動スプロケットと、前記駆動用枠部に配置した前記原動スプロケットに対する歯数比を複数段に異ならせ、かつ、各々回転操作用のハンドルの装着受部を備える複数のスプロケット群と、前記原動スプロケット、複数のスプロケット群に掛け回したチェーンと、前記複数のスプロケット群の各装着受部に選択的に装着可能な回転操作用のハンドルと、を具備する排土板移動駆動機構部と、を有する構成の基に、前記可動式排土板の移動速度を複数段に異ならせつつ車輌の土砂除去装置の架台下の狭い領域に堆積した土砂等を効率よく掻き出し、外部に簡略に排出することができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。 According to the invention of claim 2, the discharge side side plate having a passage area for earth and sand or the like at the lower part, the back side plate, and the left and right side plates are provided, and both the upper and lower sides are opened or the upper part is opened to open the bottom plate. Between the scraping frame main body and the scraping frame main body, which is a rectangular box with a portion and is installed in the area of earth and sand that is removed by the vehicle's sediment removing device and accumulates on the ground below it, and the two lateral plates in the scraping frame main body. For scraping out the placed earth and sand, etc., it consists of a two-stage structure of an upper plate and a lower plate, and the lower plate is supported by hanging down with a hinge using the upper plate, and the lower plate is supported so as to be displaceable only in the scraping direction. It is screwed into the soil plate and the rotary screw body penetrating support arranged at the center of the upper plate, and one end side is pivotally supported by the discharge side side plate and protrudes toward the front side, and the other end side is the back side. A rotary screw body pivotally supported by a side plate on the side, a drive frame portion incorporated in the side plate on the discharge side of the scraping frame main body, and a driving sprocket arranged on the drive frame portion and to which one end of the rotary screw body is attached. A plurality of sprocket groups having different tooth count ratios to the driving frame portion arranged in the driving frame portion and each having a mounting receiving portion of a handle for rotation operation, the driving sprocket, and the plurality of sprocket. Based on a configuration having a soil removal plate moving drive mechanism unit including a chain hung around a group and a handle for rotation operation that can be selectively mounted on each mounting receiving portion of the plurality of sprocket groups. , The earth and sand of the vehicle that can be easily discharged to the outside by efficiently scraping out the earth and sand accumulated in the narrow area under the gantry of the earth and sand removal device of the vehicle while making the moving speed of the movable earth removal plate different in multiple stages. It is possible to realize and provide a scraping type soil removal system for a removal device.

請求項3記載の発明によれば、請求項2記載の発明において、前記複数のスプロケット群は、前記駆動用枠部に配置されるとともに、前記原動スプロケットに対して、2倍、3倍、4倍の歯数を有する3個のスプロケットにより構成しているので、回転操作用のハンドルの3個のスプロケットに対する装着位置を選択的に変更して排土板の移動速度を2倍、3倍、4倍の範囲で調整することができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。 According to the invention of claim 3, in the invention of claim 2, the plurality of sprockets are arranged in the drive frame portion, and are doubled, tripled, and 4 times with respect to the driving sprocket. Since it is composed of three sprockets with twice the number of teeth, the mounting position of the handle for rotation operation with respect to the three sprockets can be selectively changed to double or triple the moving speed of the soil removal plate. It is possible to realize and provide a scraping type soil removal system for a vehicle sediment removing device that can be adjusted within a range of four times.

請求項4記載の発明によれば、請求項3記載の発明において、前記回転操作用のハンドルの各スプロケットの各装着受部に対する選択的な装着により、前記排土板を、原動スプロケット単独使用に比べ2倍速、3倍速、4倍速で移動可能としているので、請求項3記載の発明の効果を奏し、かつ、土砂等の堆積量や水分量に応じて最適の移動速度で排土板を移動させることができ、排土処理の効率向上を図ることができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。 According to the invention of claim 4, in the invention of claim 3, the earth removal plate can be used alone by the driving sprocket by selectively mounting each sprocket of the handle for rotation operation to each mounting receiving portion. Since it is possible to move at 2x speed, 3x speed, and 4x speed, the effect of the invention according to claim 3 is exhibited, and the soil removal plate is moved at the optimum moving speed according to the amount of sediment and the amount of water accumulated. It is possible to realize and provide a scraping-type soil removal system for a vehicle's sediment removal device, which can improve the efficiency of soil removal treatment.

請求項5記載の発明によれば、請求項2乃至4のいずれか1項に記載の発明において、前記排土板の下板の両端部に両横側板側に向けて突出させた両突起と、前記両横側板の前記各突起との対向領域に設けた両下板ガイド部材と、を具備する土砂戻し回避機構部を備え、前記排土板の奥側への移動時に前記各下板ガイド部材を下板の各突起に係合させてこの下板を上側に回動させ、下板下方の土砂の奥側への戻りを回避するように構成しているので、請求項2乃至4のいずれか1項に記載の発明の効果を奏し、かつ、土砂等の奥側への戻り回避により排土処理の効率向上を図ることができる車輌の土砂除去装置用の掻き出し式排土システムを実現し提供することができる。 According to the invention of claim 5, in the invention of any one of claims 2 to 4, both protrusions of the lower plate of the soil removal plate are projected toward both side plates. Each lower plate guide is provided with a sediment return avoidance mechanism portion including both lower plate guide members provided in a region of the both lateral side plates facing each of the protrusions, and the lower plate guides are provided when the soil discharge plate is moved to the back side. Claims 2 to 4 because the member is engaged with each protrusion of the lower plate to rotate the lower plate upward to prevent the earth and sand below the lower plate from returning to the inner side. Realized a scraping-type earth and sand removal system for a vehicle earth and sand removal device that can achieve the effect of the invention described in any one of the items and can improve the efficiency of earth and sand removal treatment by avoiding the return of earth and sand to the back side. Can be provided.

図1は本発明の実施例に係る掻き出し式排土システムを含む車輌の土砂除去装置の概略正面図である。FIG. 1 is a schematic front view of a soil removal device for a vehicle including a scraping type soil removal system according to an embodiment of the present invention. 図2は本実施例に係る掻き出し式排土システムにおける駆動用枠部の正面図である。FIG. 2 is a front view of a drive frame portion in the scraping type soil removal system according to the present embodiment. 図3は本実施例に係る掻き出し式排土システムの概略平面図である。FIG. 3 is a schematic plan view of the scraping type soil removal system according to this embodiment. 図4は本実施例に係る掻き出し式排土システムの背面側の概略端面図である。FIG. 4 is a schematic end view of the back side of the scraping type soil removal system according to this embodiment. 図5は本実施例に係る掻き出し式排土システムの概略側面図である。FIG. 5 is a schematic side view of the scraping type soil removal system according to this embodiment. 図6は本実施例に係る掻き出し式排土システムにおける排土板を構成する上板、下板の分解図である。FIG. 6 is an exploded view of the upper plate and the lower plate constituting the soil removal plate in the scraping type soil removal system according to the present embodiment. 図7は本実施例に係る掻き出し式排土システムにおける土砂戻し回避機構部による排土板を構成する下板の回動変位状態を示す説明図である。FIG. 7 is an explanatory view showing a rotational displacement state of the lower plate constituting the soil removal plate by the earth and sand return avoidance mechanism portion in the scraping type soil removal system according to the present embodiment.

本発明は、車輌の土砂除去装置の架台下の狭い領域に堆積した土砂等を掻き出す可動式排土板を前記架台下に配置し、堆積した土砂等を外部に簡略に掻き出すことを可能とした車輌の土砂除去装置用の掻き出し式排土システムを提供するという目的を、下部に土砂等の通過領域を有する排出側の側板、奥側の側板、左右両横側板を具備し、上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、この掻き出し枠本体内において前記両横側板間に配置した土砂等の掻き出し用で、上板、下板の2段構造からなり上板により下板を蝶番を用いて垂れ下げ支持し、かつ、下板を掻き出し方向にのみ変位可能に支持した排土板と、前記上板の中央部に配置した回転ネジ体貫通支持体に螺合させるとともに、一端側を前記排出側の側板により軸支しつつ手前側に突出させ、他端側を前記奥側の側板により軸支した回転ネジ体と、前記掻き出し枠本体の排出側の側板に組み込んだ駆動用枠部と、前記駆動用枠部に配置され前記回転ネジ体の一端を取り付けた原動スプロケットと、前記駆動用枠部に配置した前記原動スプロケットに対する歯数比を複数段に異ならせ、かつ、各々回転操作用のハンドルの装着受部を備える複数のスプロケット群と、前記原動スプロケット、複数のスプロケット群に掛け回したチェーンと、前記複数のスプロケット群の各装着受部に選択的に装着可能な回転操作用のハンドルと、を具備する排土板移動駆動機構部とを有する構成により実現した。 INDUSTRIAL APPLICABILITY According to the present invention, a movable earth and sand plate for scraping out the accumulated earth and sand in a narrow area under the gantry of the vehicle's earth and sand removing device is arranged under the pedestal, and the accumulated earth and sand can be easily scraped out to the outside. For the purpose of providing a scraping type earth and sand removal system for a vehicle earth and sand removal device, a discharge side side plate having a passage area such as earth and sand at the bottom, a back side plate, and both left and right side plates are provided, and both the upper and lower sides are opened. A scraping frame body and a scraping frame that is installed in an area such as earth and sand that is removed by a vehicle's earth and sand removing device and is deposited on the ground below it in the shape of a rectangular box with a bottom plate that is opened at the top. For scraping out earth and sand placed between the two horizontal plates in the main body, it consists of a two-stage structure of an upper plate and a lower plate, and the lower plate is hung and supported by the upper plate using a hinge, and the lower plate is scraped out. It is screwed into a soil discharge plate that is displaceably supported only in the direction and a rotary screw body penetrating support arranged in the center of the upper plate, and one end side is pivotally supported by the discharge side side plate to the front side. A rotary screw body that is projected and the other end side is pivotally supported by the side plate on the back side, a drive frame portion incorporated in the side plate on the discharge side of the scraping frame main body, and the rotary screw arranged on the drive frame portion. A group of a plurality of sprocket groups in which the ratio of the number of teeth to the driving sprocket to which one end of the body is attached and the driving sprocket arranged in the driving frame portion is made different in a plurality of stages, and each has a mounting receiving portion of a handle for rotation operation. A soil removal plate moving drive mechanism including the driving sprocket, a chain hung around a plurality of sprocket groups, and a handle for rotation operation that can be selectively mounted on each mounting receiving portion of the plurality of sprocket groups. It was realized by the configuration having a part.

以下、図面を参照して、本発明の実施例に係る車輌の土砂除去装置用の掻き出し式排土システムについて詳細に説明する。
図1は本発明の実施例に係る掻き出し式排土システム1を含む車輌の土砂除去装置51の概略構成を示すものである。図1に例示する土砂除去装置51は、乾式機構の土砂除去装置であるが、本発明の受け箱式排土装置1はこれに限らず、ウォーター式等の各種形式の車輌の土砂除去装置に好適に利用可能である。
Hereinafter, the scraping type soil removal system for the earth and sand removing device of the vehicle according to the embodiment of the present invention will be described in detail with reference to the drawings.
FIG. 1 shows a schematic configuration of a soil removal device 51 for a vehicle including a scraping type soil removal system 1 according to an embodiment of the present invention. The sediment removing device 51 illustrated in FIG. 1 is a sediment removing device having a dry mechanism, but the receiving box type soil removing device 1 of the present invention is not limited to this, and can be used as a sediment removing device for various types of vehicles such as a water type. It is preferably available.

前記車輌の土砂除去装置51は、例えば、図1に示すように、ダンプカー等の車輌Cの前輪W1、後輪W2を乗せる前輪架台52、後輪架台53と、前輪架台52、後輪架台53を連ねる中央スロープ54と、車輌Cの乗り入れ用の前記後輪架台53に連なる入口側スロープ55及び前記前輪架台52に連なる乗り出用の出口側スロープ56と、を備え、工事現場等の地面G上に配置した架台本体57と、前記前輪架台52、後輪架台53に各々設けた前輪駆動ローラー61、後輪駆動ローラー62等を具備した構成からなるものである。
なお、本実施例に係る掻き出し式排土システム1は、図1に示す構成の土砂除去装置51の他、これ以外の構成に係る土砂除去装置にも適用可能である。
As shown in FIG. 1, the earth and sand removing device 51 of the vehicle includes, for example, a front wheel mount 52 and a rear wheel mount 53 on which the front wheels W1 and the rear wheels W2 of the vehicle C such as a dump truck are mounted, and the front wheel mount 52 and the rear wheel mount 53. A central slope 54 connecting the two, an entrance side slope 55 connected to the rear wheel pedestal 53 for entering the vehicle C, and an exit side slope 56 connected to the front wheel pedestal 52, and the ground G of the construction site or the like. It is configured to include a gantry main body 57 arranged above, a front wheel drive roller 61, a rear wheel drive roller 62, and the like provided on the front wheel gantry 52 and the rear wheel gantry 53, respectively.
The scraping-type soil removal system 1 according to the present embodiment can be applied not only to the earth and sand removing device 51 having the configuration shown in FIG. 1 but also to the earth and sand removing device having other configurations.

そして、前記前輪架台52、後輪架台53上の車輌Cの前輪W1、後輪W2の各タイヤを回転させることにより、車体の土砂除去を行い地面G側に落下させるように構成している。 Then, by rotating the tires of the front wheels W1 and the rear wheels W2 of the vehicle C on the front wheel mount 52 and the rear wheel mount 53, the earth and sand of the vehicle body is removed and the vehicle is dropped to the ground G side.

なお、図1中、71は、架台本体57に沿って配置したガイドレール部である。 In FIG. 1, reference numeral 71 denotes a guide rail portion arranged along the gantry main body 57.

本実施例に係る掻き出し式排土システム1は、例えば前記前輪架台52の下側でその下方の地面G上に設置する構成としている。 The scraping type soil removal system 1 according to the present embodiment is configured to be installed on the ground G below the front wheel mount 52, for example.

これに加え、前記後輪架台53の下側でその下方の地面G上に設置することももちろん可能である。 In addition to this, it is of course possible to install it on the ground G below the rear wheel mount 53.

次に、本実施例に係る掻き出し式排土システム1について、図2乃至図7を参照して詳細に説明する。 Next, the scraping type soil removal system 1 according to this embodiment will be described in detail with reference to FIGS. 2 to 7.

本実施例の掻き出し式排土システム1は、図2乃至図5に示すように、下部側に土砂等Oの通過領域30を有する排出側の側板3a、奥側の側板3b、左右両横側板3c、3dを具備し、上下双方を開口させたか、又は上部を開口させて底板部(図示せず)を具備した矩形箱体状で車輌の土砂除去装置51により除去し、その下方である前輪架台52の下方の地面G上に堆積する土砂等O(図7参照)の領域に設置される掻き出し枠本体2と、この掻き出し枠本体2内において前記両横側板3c、3d間に配置した土砂等Oの掻き出し用で、長方形板状の上板4a、下板4bの2段構造からなり、上板4aより下板4bを蝶番5を用いて垂れ下げ支持し、かつ、下板4bを排出方向(掻き出し方向)にのみ変位可能に支持した排土板4と、前記上板4aの中央部に配置した回転ネジ体貫通支持体6に螺合させるとともに、一端側を前記排出側の側板3aにより軸支しつつ手前側に突出させ、他端側を前記奥側の側板3bにより軸支した例えば台形ネジを採用した回転ネジ体7と、前記掻き出し枠本体2の排出側の側板3a対して前後平行配置に、かつ、排出側の側板3aの下部を土砂等Oが通過可能に組み込んだ第1、第2の駆動用枠部8a、8bと、前記第1、第2の駆動用枠部8a、8bに配置され前記回転ネジ体7の一端を取り付けた原動スプロケット9と、前記駆動用枠部8a、8bに分散して配置した前記原動スプロケット9に対する歯数比を複数段(本実施例では3段)に異ならせ、かつ、各々の突出端に回転操作用のハンドル10用の装着受部11を備える複数のスプロケット群、すなわち本実施例では3個のスプロケット12a、12b、12cと、前記原動スプロケット9、3個のスプロケット12a、12b、12cに掛け回したチェーン13と、前記3個のスプロケット12a、12b、12cの各装着受部11に選択的に装着可能な回転操作用のハンドル10と、を具備する排土板移動駆動機構部14と、を有している。 As shown in FIGS. 2 to 5, the scraping type soil discharge system 1 of the present embodiment has a discharge side side plate 3a, a back side plate 3b, and left and right side plates having an O passage region 30 such as earth and sand on the lower side. A rectangular box having 3c and 3d with both upper and lower sides open, or an upper part with a bottom plate (not shown) removed by the vehicle's earth and sand removal device 51, and the front wheels below it. The scraping frame main body 2 installed in the area of earth and sand O (see FIG. 7) deposited on the ground G below the gantry 52, and the earth and sand arranged between the two horizontal plates 3c and 3d in the scraping frame main body 2. It has a two-stage structure of a rectangular plate-shaped upper plate 4a and a lower plate 4b for scraping out etc. O, and supports the lower plate 4b hanging from the upper plate 4a using a hinge 5 and discharges the lower plate 4b. It is screwed into a soil discharge plate 4 that is displaceably supported only in the direction (scraping direction) and a rotary screw body penetrating support 6 arranged at the center of the upper plate 4a, and one end side is a side plate 3a on the discharge side. With respect to the rotary screw body 7 adopting, for example, a trapezoidal screw, which is shaft-supported by the above and projected to the front side and the other end side is pivotally supported by the back side plate 3b, and the discharge-side side plate 3a of the scraping frame main body 2. The first and second drive frame portions 8a and 8b and the first and second drive frame portions 8a and 8b which are arranged in parallel in the front-rear direction and incorporate the lower portion of the side plate 3a on the discharge side so that earth and sand or the like can pass through. The ratio of the number of teeth to the driving sprocket 9 arranged in 8a and 8b and having one end of the rotary screw body 7 attached and the driving sprocket 9 distributed in the driving frame portions 8a and 8b is set to a plurality of stages (this embodiment). A plurality of sprocket groups, that is, three sprocket 12a, 12b, 12c in this embodiment, which are different from each other and have a mounting receiving portion 11 for a handle 10 for rotation operation at each protruding end. A handle for rotation operation that can be selectively mounted on the driving sprocket 9, the chain 13 hung on the three sprocket 12a, 12b, 12c and the mounting receiving portions 11 of the three sprocket 12a, 12b, 12c. 10 and a soil removal plate moving drive mechanism unit 14 including the above.

図6は、本実施例の掻き出し式排土システム1における排土板4を構成する前記上板4a、下板4b、及び、蝶番5を分解状態で示すものである。 FIG. 6 shows the upper plate 4a, the lower plate 4b, and the hinge 5 constituting the soil removal plate 4 in the scraping type soil removal system 1 of this embodiment in a disassembled state.

図7は、本実施例の掻き出し式排土システム1における土砂戻し回避機構部15の構成(横側板3c側)、作用を示すものである。 FIG. 7 shows the configuration (horizontal plate 3c side) and operation of the earth and sand return avoidance mechanism unit 15 in the scraping type soil removal system 1 of this embodiment.

前記土砂戻し回避機構部15は、前記排土板4の下板4bの横側板3c側の一方の端部において、前記両横側板3c側に向けて小寸法突出させた突起16と、前記横側板3cの前記突起16との対向領域に設けた下板ガイド部材17と、を具備している。 The earth and sand return avoidance mechanism portion 15 has a protrusion 16 projecting by a small size toward both lateral side plates 3c at one end of the lower plate 4b of the earth removal plate 4 on the horizontal plate 3c side, and the lateral side. A lower plate guide member 17 provided in a region of the side plate 3c facing the protrusion 16 is provided.

前記下板ガイド部材17は、前記横側板3cの内壁の下部において、この横側板3cの内壁から小寸法の下板4b側に突出する状態で添設した水平ガイド部18bと傾斜ガイド部18aとを具備している。 The lower plate guide member 17 includes a horizontal guide portion 18b and an inclined guide portion 18a that are attached to the lower portion of the inner wall of the horizontal side plate 3c so as to project from the inner wall of the horizontal side plate 3c toward the lower plate 4b having a small size. Is equipped with.

前記横側板3cの他方の端部と、前記横側板3dとにわたる土砂戻し回避機構部も、上述した場合と同様に構成している。 The earth and sand return avoidance mechanism portion extending over the other end portion of the horizontal side plate 3c and the horizontal side plate 3d is also configured in the same manner as described above.

そして、前記排土板4の奥側(戻り側)への移動時に、前記各下板ガイド部材17を下板4bの各突起16に係合させてこの下板4bを図7に矢印で示すように上側に回動させて、下板4b下方の土砂等Oの奥側への戻りを回避し、土砂等Oの掻き出し効率の向上を図るようにしている。 Then, when moving to the back side (return side) of the soil removal plate 4, each lower plate guide member 17 is engaged with each protrusion 16 of the lower plate 4b, and the lower plate 4b is shown by an arrow in FIG. In this way, it is rotated upward to prevent the earth and sand below the lower plate 4b from returning to the back side, and to improve the efficiency of scraping out the earth and sand O.

次に、本実施例の掻き出し式排土システム1における前記排土板4の移動速度向上対策について説明する。 Next, the measures for improving the moving speed of the soil removal plate 4 in the scraping type soil removal system 1 of this embodiment will be described.

本実施例においては、前記駆動用枠部8a、8bに配置された3個のスプロケット12a、12b、12cは、前記原動スプロケット9に対して、2倍、3倍、4倍の歯数を有する構成としている。 In this embodiment, the three sprockets 12a, 12b, 12c arranged in the drive frame portions 8a, 8b have twice, three times, and four times as many teeth as the driving sprocket 9. It has a structure.

そして、前記回転操作用のハンドル10の各スプロケット12a、12b、12cの各装着受部11に対する選択的な装着により、前記排土板4を、原動スプロケット9単独使用に比べ2倍速、3倍速、又は、4倍速で掻き出し側又は戻り側に移動可能に構成している。 Then, by selectively mounting the sprocket 12a, 12b, and 12c of the handle 10 for rotation operation to the mounting receiving portions 11, the soil removal plate 4 is doubled or tripled in speed as compared with the use of the prime mover sprocket 9 alone. Alternatively, it is configured to be movable to the scraping side or the returning side at 4 times speed.

なお、前記原動スプロケット9の直径が22mmであるとき、排土板4の移動量は5mm/1回転程度である。 When the diameter of the driving sprocket 9 is 22 mm, the amount of movement of the soil removal plate 4 is about 5 mm / rotation.

前記スプロケット12a、12b、12cの他、例えば6倍速、8倍速等で前記排土板4を移動させることができる別のスプロケットを採用することももちろん可能である。 In addition to the sprockets 12a, 12b, and 12c, it is of course possible to adopt another sprocket capable of moving the soil removal plate 4 at, for example, 6x speed, 8x speed, or the like.

本実施例の掻き出し式排土システム1によれば、この排土システム1の掻き出し枠本体2を車輌の土砂除去装置51における前輪架台52の下方の地面G上に設置し、車輌の土砂除去装置51により除去し、前輪架台52の下方の地面G上に堆積する土砂等Oを前記回転操作用のハンドル10の前記スプロケット12a、12b、12cへの装着位置の選定と手動による回転操作によって掻き出し枠本体2内で前記排土板4を奥側から排出側に土砂等Oの量や水分含有量等の形態に応じて所望の移動速度で移動させるという簡略操作の基に前記土砂等Oを掻き出し枠本体2の前方に容易に排出させることができ、車輌の土砂除去装置51の本来の機能を有効に発揮させることができる。 According to the scraping type soil removal system 1 of the present embodiment, the scraping frame main body 2 of the soil removal system 1 is installed on the ground G below the front wheel mount 52 in the vehicle sediment removing device 51, and the vehicle sediment removing device. The earth and sand O, which is removed by 51 and accumulated on the ground G below the front wheel mount 52, is scraped out by selecting the mounting position of the handle 10 for the rotation operation on the sprocket 12a, 12b, 12c and manually rotating the frame. The earth and sand O is scraped out based on a simple operation of moving the earth and sand plate 4 from the back side to the discharge side in the main body 2 at a desired moving speed according to the form such as the amount of earth and sand O and the water content. It can be easily discharged to the front of the frame main body 2, and the original function of the earth and sand removing device 51 of the vehicle can be effectively exhibited.

この掻き出し式排土システム1で堆積した土砂等Oを排土板4の移動により排出側に掻き出し、前記排土板4の排出側の側板3a近くまで移動した後は、この排土板4を前記回転操作用のハンドル10の逆転操作により奥側の側板3b近く移動させ初期位置に戻して以降の排土処理のために待機させる。 After the earth and sand O accumulated by the scraping type soil discharge system 1 is scraped to the discharge side by the movement of the soil removal plate 4 and moved to the vicinity of the side plate 3a on the discharge side of the soil removal plate 4, the soil removal plate 4 is moved. By the reverse operation of the handle 10 for the rotation operation, the side plate 3b on the back side is moved to the initial position and is made to stand by for the subsequent soil removal treatment.

本実施例の掻き出し式排土システム1について、更に付言する。
本実施例においては前記スプロケット12a、12b、12cを採用する場合の他、歯車、Vベルト、平ベルト等の動力伝達手段を採用することもできる。
Further, the scraping type soil removal system 1 of this embodiment will be added.
In this embodiment, in addition to the case where the sprockets 12a, 12b, 12c are adopted, power transmission means such as gears, V-belts, and flat belts can also be adopted.

前記排土板4は、上下2分割しないで一枚の板で構成しても良く、また、前記排土板4の移動動力としては、電動モーター、油圧ポンプ等を採用することもできる。 The soil removal plate 4 may be formed of a single plate without being divided into upper and lower parts, and an electric motor, a hydraulic pump, or the like may be used as the moving power of the soil removal plate 4.

前記回転ネジ体7の他、ボルト、ラックギアー、油圧システム、等の手段も採用可能である。 In addition to the rotary screw body 7, means such as bolts, rack gears, and hydraulic systems can also be adopted.

更には、本実施例の掻き出し式排土システム1は、前記車輌の土砂除去装置51の左右の前輪架台52、左右の後輪架台53の下側に合計4箇所設置してもよく、また、前記車輌の土砂除去装置51の前記4箇所に予め一体的に組み込む構成を採用することも可能である。 Further, the scraping type soil removal system 1 of the present embodiment may be installed at a total of four locations under the left and right front wheel mounts 52 and the left and right rear wheel mounts 53 of the earth and sand removal device 51 of the vehicle. It is also possible to adopt a configuration in which the earth and sand removing device 51 of the vehicle is integrally incorporated in advance at the four locations.

本発明の掻き出し式排土システムは、図1に例示する乾式機構の土砂除去装置51に限らず、ウォーター式等の各種形式の車輌の土砂除去装置に好適に利用可能である。 The scraping type soil removal system of the present invention is not limited to the sediment removing device 51 of the dry mechanism illustrated in FIG. 1, and can be suitably used for the sediment removing device of various types of vehicles such as the water type.

1 掻き出し式排土システム
2 掻き出し枠本体
3a 排出側の側板
3b 奥側の側板
3c 横側板
3d 横側板
4 排土板
4a 上板
4b 下板
5 蝶番
6 回転ネジ体貫通支持体
7 回転ネジ体
8a 駆動用枠部
8b 駆動用枠部
9 原動スプロケット
10 ハンドル
11 装着受部
12a スプロケット
12b スプロケット
12c スプロケット
13 チェーン
14 排土板移動駆動機構部
15 土砂戻し回避機構部
16 突起
17 下板ガイド部材
18a 傾斜ガイド部
18b 水平ガイド部
30 通過領域
51 車輌の土砂除去装置
52 前輪架台
53 後輪架台
54 中央スロープ
55 入口側スロープ
56 出口側スロープ
57 架台本体
61 前輪駆動ローラー
62 後輪駆動ローラー
71 ガイドレール部
C 車輌
G 地面
O 土砂等
W1 前輪
W2 後輪
1 Scraping type soil removal system 2 Scraping frame body 3a Discharge side side plate 3b Back side plate 3c Side plate 3d Side plate 4 Soil removal plate 4a Upper plate 4b Lower plate 5 Hinge 6 Rotating screw body Penetrating support 7 Rotating screw body 8a Drive frame part 8b Drive frame part 9 Drive sprocket 10 Handle 11 Mounting receiving part 12a Sprocket 12b Sprocket 12c Sprocket 13 Chain 14 Soil removal plate movement drive mechanism part 15 Sediment return avoidance mechanism part 16 Protrusion 17 Lower plate guide member 18a Tilt guide Part 18b Horizontal guide part 30 Passing area 51 Vehicle sediment removal device 52 Front wheel mount 53 Rear wheel mount 54 Center slope 55 Entrance side slope 56 Exit side slope 57 Stand body 61 Front wheel drive roller 62 Rear wheel drive roller 71 Guide rail part C vehicle G Ground O Sediment, etc. W1 Front wheels W2 Rear wheels

Claims (5)

上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、
この掻き出し枠本体内においてその幅方向に配置した土砂等の掻き出し用の排土板と、
前記掻き出し枠本体に組み込まれ、前記排土板を掻き出し枠本体内において後部側と手前の排出側との間で移動させ、前記排土板により、掻き出し枠本体内の地面上に堆積した土砂等を掻き出し、掻き出し枠本体の外部に排出させる排土板移動駆動機構部と、
を有することを特徴とする車輌の土砂除去装置用の掻き出し式排土システム。
With the scraping frame body that is installed in the area such as earth and sand that is removed by the earth and sand removal device of the vehicle and is deposited on the ground below it in the form of a rectangular box with both the top and bottom opened or the upper part opened and provided with a bottom plate. ,
A soil removal plate for scraping out earth and sand, etc. arranged in the width direction of the scraping frame body,
It is incorporated in the scraping frame main body, and the soil removal plate is moved between the rear side and the front discharge side in the scraping frame main body, and the earth and sand accumulated on the ground in the scraping frame main body by the scraping frame, etc. And the soil removal plate movement drive mechanism that scrapes out and discharges to the outside of the scraping frame body,
A scraping-type soil removal system for a vehicle's earth and sand removal device, which is characterized by having.
下部に土砂等の通過領域を有する排出側の側板、奥側の側板、左右両横側板を具備し、上下双方を開口させたか又は上部を開口させて底板部を具備した矩形箱体状で車輌の土砂除去装置により除去しその下方の地面上に堆積する土砂等の領域に設置される掻き出し枠本体と、
この掻き出し枠本体内において前記両横側板間に配置した土砂等の掻き出し用で、上板、下板の2段構造からなり上板により下板を蝶番を用いて垂れ下げ支持し、かつ、下板を掻き出し方向にのみ変位可能に支持した排土板と、
前記上板の中央部に配置した回転ネジ体貫通支持体に螺合させるとともに、一端側を前記排出側の側板により軸支しつつ手前側に突出させ、他端側を前記奥側の側板により軸支した回転ネジ体と、前記掻き出し枠本体の排出側の側板に組み込んだ駆動用枠部と、前記駆動用枠部に配置され前記回転ネジ体の一端を取り付けた原動スプロケットと、前記駆動用枠部に配置した前記原動スプロケットに対する歯数比を複数段に異ならせ、かつ、各々回転操作用のハンドルの装着受部を備える複数のスプロケット群と、前記原動スプロケット、複数のスプロケット群に掛け回したチェーンと、前記複数のスプロケット群の各装着受部に選択的に装着可能な回転操作用のハンドルと、を具備する排土板移動駆動機構部と、
を有することを特徴とする車輌の土砂除去装置用の掻き出し式排土システム。
A rectangular box-shaped vehicle equipped with a discharge side side plate, a back side plate, and both left and right side plates having a passage area for earth and sand at the bottom, and both upper and lower sides are opened or the upper part is opened and a bottom plate is provided. The scraping frame body that is removed by the earth and sand removal device and installed in the area of earth and sand that accumulates on the ground below it,
For scraping out earth and sand, etc. placed between the two horizontal plates in the scraping frame main body, it is composed of a two-stage structure of an upper plate and a lower plate, and the lower plate is hung and supported by the upper plate using a hinge, and the lower plate is supported. A soil removal plate that supports the plate so that it can be displaced only in the scraping direction,
It is screwed into a rotary screw body penetrating support arranged at the center of the upper plate, one end side is pivotally supported by the discharge side side plate and protrudes toward the front side, and the other end side is supported by the back side plate. A shaft-supported rotary screw body, a drive frame portion incorporated in a side plate on the discharge side of the scraped frame main body, a driving sprocket arranged in the drive frame portion and attached with one end of the rotary screw body, and the drive A plurality of sprocket groups having different gear ratios to the prime mover sprocket arranged in the frame portion and each having a mounting receiving portion of a handle for rotation operation, and the prime mover sprocket and the plurality of sprocket groups are hung around. A soil removal plate moving drive mechanism unit including a chain and a handle for rotation operation that can be selectively mounted on each mounting receiving portion of the plurality of sprocket groups.
A scraping-type soil removal system for a vehicle's earth and sand removal device, which is characterized by having.
前記複数のスプロケット群は、前記駆動用枠部に配置されるとともに、前記原動スプロケットに対して、2倍、3倍、4倍の歯数を有する3個のスプロケットからなることを特徴とする請求項2記載の車輌の土砂除去装置用の掻き出し式排土システム。 A claim characterized in that the plurality of sprockets are arranged in the drive frame portion and are composed of three sprockets having twice, three times, and four times as many teeth as the prime mover sprocket. A scraping type soil removal system for the earth and sand removal device of the vehicle according to Item 2. 前記回転操作用のハンドルの各スプロケットの各装着受部に対する選択的な装着により、前記排土板を、原動スプロケット単独使用に比べ2倍速、3倍速、4倍速で移動可能としたことを特徴とする請求項3記載の車輌の土砂除去装置用の掻き出し式排土システム。 By selectively mounting each sprocket of the handle for rotation operation to each mounting receiving portion, the soil removal plate can be moved at 2x speed, 3x speed, and 4x speed as compared with the use of the driving sprocket alone. The scraping type soil removal system for the earth and sand removing device of the vehicle according to claim 3. 前記排土板の下板の両端部において、前記両横側板側に向けて突出させた両突起と、前記両横側板の前記各突起との対向領域に設けた両下板ガイド部材と、を具備する土砂戻し回避機構部を備え、前記排土板の奥側への移動時に前記各下板ガイド部材を下板の各突起に係合させてこの下板を上側に回動させ、下板下方の土砂の奥側への戻りを回避するようにしたことを特徴とする請求項2乃至4のいずれか1項に記載の車輌の土砂除去装置用の掻き出し式排土システム。 At both ends of the lower plate of the soil removal plate, both protrusions protruding toward the side plates of both side plates and both lower plate guide members provided in the regions facing the protrusions of both side plates are provided. A built-in earth and sand return avoidance mechanism portion is provided, and when the earth and sand discharge plate is moved to the back side, each of the lower plate guide members is engaged with each protrusion of the lower plate, and the lower plate is rotated upward to rotate the lower plate. The scraping-type soil removal system for a vehicle sediment removing device according to any one of claims 2 to 4, wherein the lower sediment is prevented from returning to the inner side.
JP2019113010A 2019-06-18 2019-06-18 Scraping type earth removal system for earth removal device of vehicle Pending JP2020203617A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3103825U (en) * 2004-03-05 2004-08-26 福田工業株式会社 Mud removal equipment for vehicles
JP2015117008A (en) * 2013-11-12 2015-06-25 日本公営株式会社 Attachment removal device for vehicle

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3103825U (en) * 2004-03-05 2004-08-26 福田工業株式会社 Mud removal equipment for vehicles
JP2015117008A (en) * 2013-11-12 2015-06-25 日本公営株式会社 Attachment removal device for vehicle

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