JP3213401U - Improved structure of dyeing tube of belt driven fabric dyeing machine with conveyor belt - Google Patents

Improved structure of dyeing tube of belt driven fabric dyeing machine with conveyor belt Download PDF

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JP3213401U
JP3213401U JP2017003734U JP2017003734U JP3213401U JP 3213401 U JP3213401 U JP 3213401U JP 2017003734 U JP2017003734 U JP 2017003734U JP 2017003734 U JP2017003734 U JP 2017003734U JP 3213401 U JP3213401 U JP 3213401U
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dyeing
tube
fabric
dyeing tube
dye solution
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棋龍 張
棋龍 張
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張棋龍
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

【課題】均一な染色効果を得る、コンベアベルトを具えるベルト駆動布帛染色機の染色管の改良構造を提供する。【解決手段】染色管12をノズル5の後方か下方に取り付けて連結し、該染色管12が布帛3と染料液Lの進入する進入口121と布帛3と染料液1を排出する出口122とを具え、かつ該染色管12の中間部が該進入口121と出口122より低く、該染色管12に高低差が形成され。染料液Lが該染色管12内に充満し、かつ該染色管12内に滞留し、布帛3が該染色管12を通過する過程において該染色管12内の染料液L内に比較的長い時間滞留し、布帛3が該染色管12内で染料液Lと比較的十分な時間相互交換を行い、陣頭時間が長くなって布帛3の均一な染色効果が増進する。【選択図】図1The present invention provides an improved structure of a dyeing tube of a belt-driven fabric dyeing machine having a conveyor belt, which obtains a uniform dyeing effect. A dyeing tube is attached and connected to the rear or lower side of a nozzle, and the dyeing tube has an entrance 121 through which the fabric 3 and the dye solution L enter, and an outlet 122 through which the fabric 3 and the dye solution 1 are discharged. And the middle portion of the staining tube 12 is lower than the entrance 121 and the exit 122, and a difference in height is formed in the staining tube 12. The dye solution L is filled in the dyeing tube 12 and stays in the dyeing tube 12, and a relatively long time is spent in the dye solution L in the dyeing tube 12 in the process in which the fabric 3 passes through the dyeing tube 12. The cloth 3 stays in the dyeing tube 12 and exchanges with the dye liquid L for a relatively sufficient time in the dyeing tube 12, and the heading time becomes longer and the uniform dyeing effect of the cloth 3 is enhanced. [Selection] Figure 1

Description

この考案は、染色機に関し、特に染料液を染色管内に効率よく充満させ、かつ滞留させて、布帛の染色管内における滞留時間を比較的長くして、同時に布帛と染料液との相互交換による浸透時間も比較的長くして布帛の均一な染色効果を得る、コンベアベルトを具えるベルト駆動布帛染色機の染色管の改良構造に関する。   The present invention relates to a dyeing machine, and in particular, allows a dye solution to be efficiently filled and retained in a dyeing tube, so that the residence time of the fabric in the dyeing tube is relatively long, and at the same time, permeation by mutual exchange between the fabric and the dye solution. The present invention relates to an improved structure of a dyeing tube of a belt-driven cloth dyeing machine provided with a conveyor belt, which obtains a uniform dyeing effect of a cloth for a relatively long time.

従来のコンベアベルトを具える布帛染色機は、染色管を水平にするか、またはやや傾斜させて染色機本体の上部か、下部に設置し、かつノズルから染料液を噴射して流動させ、内を通過させる。布帛は染色機本体内において、染色管を通過することで染料液に浸され、循環染色が進行する。この場合、染色管は水平か、やや傾斜した状態で設置されているため、染料液が染料管の液体入り口から流入すると、短時間で染色管内を流れて液体出口から流出する。しかも、染色管内に染料液が充満することがない。したがって、布帛が染料液と相互交換による浸透の時間は僅かな時間だけとなり、布帛の染色の均一性が劣ることになる。   In a conventional fabric dyeing machine equipped with a conveyor belt, the dyeing tube is placed horizontally or slightly inclined to be placed at the upper or lower part of the dyeing machine main body, and the dye liquid is jetted from the nozzle to flow. Pass through. The fabric is immersed in the dye solution by passing through the dyeing tube in the main body of the dyeing machine, and circulation dyeing proceeds. In this case, since the dyeing tube is installed in a horizontal or slightly inclined state, when the dye solution flows in from the liquid inlet of the dye tube, it flows in the dyeing tube in a short time and out of the liquid outlet. In addition, the dye tube does not fill the dyeing tube. Therefore, the time required for the cloth to permeate through exchange with the dye solution is only a short time, and the uniformity of the dyeing of the cloth is inferior.

この考案は、染色機の染色管の構造を改変することで、染料液を染色管内に滞留する時間を比較的長くし、かつ染色管内に充満させるとともに、染色管を通過する布帛の滞留時間を比較的長くして、染料液内で相互交換によって浸透させて、均一な染色効果を得る、コンベアベルトを具えるベルト駆動布帛染色機の染色管の改良構造を提供することを課題とする   In this device, by changing the structure of the dyeing tube of the dyeing machine, the time for the dye solution to stay in the dyeing tube is made relatively long and the dyeing tube is filled, and the residence time of the fabric passing through the dyeing tube is increased. It is an object of the present invention to provide an improved structure for a dyeing tube of a belt-driven fabric dyeing machine having a conveyor belt, which is relatively long and permeates through the dye solution by mutual exchange to obtain a uniform dyeing effect.

この考案は上述する課題を解決するものであって、染色管をノズルの後方か下方に取り付けて連結し、染色管が布帛と染料液の進入する進入口と布帛と染料液を排出する出口とを具える。該進入口を設ける位置は該出口を設ける位置より高くするか、もしくは等しくし、かつ該染色管の中間部が該進入口と出口より低くすることで染料液が進入口から該染色管内に進入し、進入口と出口と染色管との間に高度差が形成され、染色液が該染色管内に滞留し、布帛が該染色管を通過する過程において該染色管内の染色液内に比較的長い時間滞留し、布帛が該染色管内で染色液と比較的十分な時間相互交換を行い、浸透時間が長くなって布帛の均一な染色効果が増進し、該染色管の造形は前後端の高低差にしたがって異なる形状にすることができる。   The present invention solves the above-described problems, and connects the dyeing tube to the rear or lower side of the nozzle and connects the dyeing tube, an entrance for the cloth and the dye solution to enter, and an outlet for discharging the fabric and the dye solution. With The position at which the entrance is provided is higher than or equal to the position at which the exit is provided, and the dye liquid enters the dyeing tube from the entrance by making the middle part of the dyeing tube lower than the entrance and the exit. However, an altitude difference is formed between the entrance / exit and the dyeing tube, the dyeing solution stays in the dyeing tube, and the cloth passes through the dyeing tube and is relatively long in the dyeing solution in the dyeing tube. The fabric stays for a long time, and the fabric exchanges with the dyeing solution for a relatively sufficient time in the dyeing tube, the permeation time becomes longer, and the uniform dyeing effect of the fabric is enhanced. Can be made into different shapes.

この考案の技術手法は、染色機の染色管の構造を改良するものであって、該染色管が布帛と染料液の進入する進入口と布帛と染料液を排出する出口とを具え、該進入口を設ける位置は該出口を設ける位置より高くするか、もしくは等しくし、かつ該染色管の中間部が該進入口と出口より低くする。よって染料液が染色管に充満し、かつ滞留し、布帛が該染色管を通過する過程において該染色管内の染色液内に比較的長い時間滞留し、布帛が該染色管内で染色液と比較的十分な時間相互交換を行い、浸透時間が長くなって布帛の均一な染色効果が増進し、該染色管の造形は前後端の高低差にしたがって異なる形状にすることができる。   The technical method of this device is to improve the structure of a dyeing tube of a dyeing machine, and the dyeing tube has an entrance for entering a fabric and a dye solution, and an exit for discharging the fabric and the dye solution. The position where the mouth is provided is higher than or equal to the position where the outlet is provided, and the middle portion of the dyeing tube is lower than the entrance and the outlet. Therefore, the dye solution fills and stays in the dyeing tube, and the cloth stays in the dyeing solution in the dyeing tube for a relatively long time in the process of passing through the dyeing tube, and the fabric is relatively different from the dyeing solution in the dyeing tube. After sufficient time exchange, the permeation time becomes longer and the uniform dyeing effect of the fabric is enhanced. The dyeing tube can be shaped differently according to the height difference between the front and rear ends.

この考案の第1の実施の形態による、コンベアベルトを具えるベルト駆動布帛染色機の染色管の構造を示した説明図である。It is explanatory drawing which showed the structure of the dyeing | staining pipe | tube of the belt drive fabric dyeing machine provided with the conveyor belt by 1st Embodiment of this invention. この考案の第2の実施の形態による、コンベアベルトを具えるベルト駆動布帛染色機の染色管の構造を示した説明図である。It is explanatory drawing which showed the structure of the dyeing | staining pipe | tube of the belt drive fabric dyeing machine provided with the conveyor belt by 2nd Embodiment of this invention.

図1に、この考案の提供するコンベアベルトを具えるベルト駆動布帛染色機の染色管の構造の第1の実施の形態を開示する。図面に開示するように、染色機本体1内にコンベアベルト2を設け、コンベアベルト2によって布帛3を装置本体1の後方から前方に搬送する。布帛3は、さらにガイドローラ4とアイドルプーリ41にガイドされてノズル5と染色管12に進入する。染料液Lはポンプ7の加圧によって熱交換機8を経て温度が制御されてノズル5から吐出し、かつ布帛3を移動させて染色管12内に進入させ、布帛3に染色作用を発生させる。布帛3はコンベアベルト2に落ちて染色機本体の前端に搬送される。染料液Lは染色機本体の底部に落ちて貯留槽6に至り、フィルター61を経て不純物が除去され、さらにポンプ7によって加圧されて熱交換機8による温度制御を経てノズル5から吐出する。このように、環状に循環する運動が形成されて染色加工の工程が進行する。また、制御ボックス9を具え、内設するコンピュータ、またはプログラマブルロジックコントローラ(PLC)によってコンベアベルト2とガイドローラ4の速度を制御するか、または修正して、布帛3とコンベアベルト2を正確に制御するとともに、ガイドローラ4の回転速度を同期させる。   FIG. 1 discloses a first embodiment of the structure of a dyeing tube of a belt-driven fabric dyeing machine provided with a conveyor belt provided by the present invention. As disclosed in the drawings, a conveyor belt 2 is provided in the dyeing machine main body 1, and the fabric 3 is conveyed forward from the rear of the apparatus main body 1 by the conveyor belt 2. The fabric 3 is further guided by the guide roller 4 and the idle pulley 41 and enters the nozzle 5 and the dyeing tube 12. The temperature of the dye liquid L is controlled through the heat exchanger 8 by pressurization of the pump 7 and is discharged from the nozzle 5, and the cloth 3 is moved to enter the dyeing tube 12 to generate a dyeing action on the cloth 3. The fabric 3 falls on the conveyor belt 2 and is conveyed to the front end of the dyeing machine body. The dye liquid L falls to the bottom of the main body of the dyeing machine, reaches the storage tank 6, removes impurities through the filter 61, is further pressurized by the pump 7, and is discharged from the nozzle 5 through temperature control by the heat exchanger 8. In this way, a circular circulation motion is formed and the dyeing process proceeds. In addition, a control box 9 is provided, and the speed of the conveyor belt 2 and the guide roller 4 is controlled or corrected by an internal computer or a programmable logic controller (PLC) to accurately control the fabric 3 and the conveyor belt 2. At the same time, the rotation speed of the guide roller 4 is synchronized.

図1に開示する実施例において、染色管12の布帛と染料液の進入口121は、染色機内に垂直に配置され、ノズル5は染色液を上から下に吐出し、進入口121から進入する。染色管12の布帛と染料液の進入する進入口121は、設ける位置の高さを布帛と染料液を排出する出口122より高くするとともに、染色管12の中間部を進入口121と出口122より低くする。よって、進入口121と染色管12は第1高度差d1を具え、出口122は、設ける位置の高さを染色管12の内部上面の高さより高くする。よって出口122の位置の差と染色管12の内部上面との間に第2高度差d2が形成される。このため、パスカルの原理によって染色管12の内部空間に染料液が充満し、かつ滞留する。したがって、布帛3は染色管12を通過する過程において、染色管12内の染色液内に比較的長い時間滞留する。このため、布帛3と染料液とが相互交換による浸透時間が長くなり、布帛3は好ましく、かつ均一な染色効果が得られる。染色管12の造形は、前後両端の高低差を具えていれば、如何なる形状のデザインであってもよい。染色槽本体の形状が異なれば、進入口121を出口122より低くしてもよい。   In the embodiment disclosed in FIG. 1, the fabric of the dyeing tube 12 and the dye liquid inlet 121 are arranged vertically in the dyeing machine, and the nozzle 5 discharges the dye liquid from top to bottom and enters from the inlet 121. . The entrance 121 through which the fabric and dye solution enter the dyeing tube 12 is made higher than the outlet 122 through which the fabric and dye solution are discharged, and the intermediate portion of the dyeing tube 12 is provided from the entrance 121 and the exit 122. make low. Therefore, the entrance 121 and the dyeing tube 12 have the first height difference d1, and the outlet 122 is provided at a higher height than the inner upper surface of the dyeing tube 12. Therefore, a second height difference d2 is formed between the difference in the position of the outlet 122 and the inner upper surface of the staining tube 12. For this reason, the dye liquid fills and stays in the internal space of the dyeing tube 12 by Pascal's principle. Therefore, the fabric 3 stays in the dyeing liquid in the dyeing tube 12 for a relatively long time in the process of passing through the dyeing tube 12. For this reason, the permeation time by mutual exchange between the fabric 3 and the dye solution is increased, and the fabric 3 is preferable and a uniform dyeing effect is obtained. The dyeing tube 12 may be shaped as long as it has a height difference between the front and rear ends. If the shape of the dyeing tank main body is different, the entrance 121 may be lower than the exit 122.

図2にこの考案の第2の実施の形態を開示する。第2の実施の形態による染色機の構造は、基本的に上述する第1の実施の形態と同様であって、染色管12とノズル5とを設ける方向のみが異なる。よって、第2の実施の形態にかかる説明は、染色機の構造に関する部分を省略し、染色管12の部分についてのみ説明する。図2に開示する実施の形態において、染色管12の進入口121は水平か、またはやや傾斜して染色機に連結し、かつノズル5の吐出する染料液が進入口121から進入する。染色管12の進入口121を設ける位置の高さは出口122を設ける位置の高さより高くする。よって、進入口121と染色管12との間に第1高度差d1を具える。また、布帛と染料液を排出する出口122を設ける位置の高さは、染色管12の内部上面の高さより高くする。このため出口122と染色管12の内部上面との間に第2高度差d2が形成される。このため、パスカルの原理によって染色管12の進入口121以下の空間に染料液が滞留し、布帛3は染色管12を通過する過程において、染色管12内の染色液内に比較的長い時間滞留する。このため、布帛3と染料液とが相互交換による浸透時間が長くなり、布帛3は好ましく、かつ均一な染色効果が得られる。染色槽本体の形状が異なれば、出口122を進入口121より高くしてもよい。   FIG. 2 discloses a second embodiment of the invention. The structure of the dyeing machine according to the second embodiment is basically the same as that of the first embodiment described above, and only the direction in which the dyeing tube 12 and the nozzle 5 are provided is different. Therefore, in the description according to the second embodiment, the portion relating to the structure of the dyeing machine is omitted, and only the portion of the dyeing tube 12 is described. In the embodiment disclosed in FIG. 2, the entrance 121 of the dyeing tube 12 is horizontal or slightly inclined and connected to the dyeing machine, and the dye liquid discharged from the nozzle 5 enters from the entrance 121. The height of the position where the entrance 121 of the dyeing tube 12 is provided is made higher than the height of the position where the exit 122 is provided. Therefore, the first altitude difference d1 is provided between the entrance 121 and the dyeing tube 12. Further, the height of the position where the outlet 122 for discharging the fabric and the dye solution is provided is higher than the height of the inner upper surface of the dyeing tube 12. Therefore, a second height difference d2 is formed between the outlet 122 and the inner upper surface of the staining tube 12. For this reason, the dye solution stays in the space below the entrance 121 of the dyeing tube 12 by Pascal's principle, and the fabric 3 stays in the dyeing solution in the dyeing tube 12 for a relatively long time in the process of passing through the dyeing tube 12. To do. For this reason, the permeation time by mutual exchange between the fabric 3 and the dye solution is increased, and the fabric 3 is preferable and a uniform dyeing effect is obtained. If the shape of the dyeing tank body is different, the outlet 122 may be made higher than the entrance 121.

1 染色機本体
11 助剤タンク
12 染色管
121 進入口
122 出口
2 コンベアベルト
3 布帛
4 ガイドローラ
41 アイドルプーリ
5 ノズル
6 貯留槽
61 フィルター
7 ポンプ
8 熱交換器
9 制御ボックス
L 染料液
d1 第1高度差
d2 第2高度差
DESCRIPTION OF SYMBOLS 1 Dyeing machine main body 11 Auxiliary agent tank 12 Dyeing pipe 121 Advance entrance 122 Exit 2 Conveyor belt 3 Fabric 4 Guide roller 41 Idle pulley 5 Nozzle 6 Reservoir 61 Filter 7 Pump 8 Heat exchanger 9 Control box L Dye liquid d1 1st altitude Difference d2 Second height difference

Claims (1)

一種のコンベアベルトを具えるベルト駆動布帛染色機の染色管の改良構造であって、主に一種の布帛の均一な染色効果を高める染色管を提供するものであり、該染色管をノズルの後方か下方に取り付けて連結し、該染色管が布帛と染料液の進入する進入口と布帛と染料液を排出する出口とを具え、かつ該染色管の中間部が該進入口と出口より低く、該染色管に高低差が形成され。染色液が該染色管内に充満し、かつ該染色管内に滞留し、布帛が該染色管を通過する過程において該染色管内の染色液内に比較的長い時間滞留し、布帛が該染色管内で染色液と比較的十分な時間相互交換を行い、陣頭時間が長くなって布帛の均一な染色効果が増進し、該染色管の造形は前後端の高低差にしたがって異なる形状にすることができることを特徴とするコンベアベルトを具えるベルト駆動布帛染色機の染色管の改良構造。   An improved structure of a dyeing tube of a belt-driven fabric dyeing machine provided with a kind of conveyor belt, which mainly provides a dyeing tube that enhances the uniform dyeing effect of a kind of fabric, and the dyeing tube is arranged behind the nozzle. The dyeing tube is provided with an entrance through which the fabric and the dye solution enter, and an outlet through which the fabric and the dye solution are discharged, and an intermediate portion of the dyeing tube is lower than the entrance and the exit, A height difference is formed in the staining tube. The dyeing solution fills the dyeing tube and stays in the dyeing tube, and the cloth stays in the dyeing solution in the dyeing tube for a relatively long time in the process of passing through the dyeing tube, and the fabric dyes in the dyeing tube. A relatively sufficient amount of time is exchanged with the liquid, the head time is increased, and the uniform dyeing effect of the fabric is enhanced, and the dyeing tube can be shaped differently according to the height difference between the front and rear ends. An improved structure of a dyeing tube of a belt-driven fabric dyeing machine provided with a conveyor belt.
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TW105215837U TWM538048U (en) 2016-10-18 2016-10-18 Improved dyeing bobbin structure of piece-dyeing machine driven by conveyor belt
TW105215837 2016-10-18

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TWM559334U (en) * 2017-07-28 2018-05-01 Zhang qi long Dual-nozzle cloth dyeing machine driven with conveyor belt
CN111254619A (en) * 2020-02-28 2020-06-09 阮良生 Novel gas-liquid dye vat for textile fabric production

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US20180105967A1 (en) 2018-04-19

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