JP3207969B2 - Tile pre-installation method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tile pre-fixing method for fixing tiles in a method for manufacturing a tile pre-lightened curtain wall. More specifically, the present invention provides:
The present invention relates to a method of manufacturing a lightweight curtain wall used for middle and high-rise buildings as an outer wall material, and to a tile pre-fixing method for fixing a tile when the tile is set in a formwork in advance.

[0002]

2. Description of the Related Art The conventional method of manufacturing a tile-cured lightweight curtain wall can be applied only to a limited type of tiles (short and lightweight tiles manufactured by press molding). In particular, it could not be applied at all to tiles with long soles and heavy weight produced by extrusion.

[0003] In particular, in the case of the lightweight curtain wall method, it is problematic and impossible to construct a heavy tile having long soles and heavy weight by the pre-installation method. Therefore, the types of tiles used in the lightweight curtain wall method include:
There was a limitation.

[0004]

SUMMARY OF THE INVENTION The present invention is suitable for a tile which is considered to be the most difficult to apply in a lightweight curtain wall manufacturing method, that is, a tile having a long back foot and a heavy weight which is manufactured by extrusion. An object of the present invention is to provide a tile pre-installation method capable of greatly expanding the types of tiles that have been conventionally limited when performing tile pre-installation.

[0005]

According to the present invention, there is provided a tile pre-installation method in which a pressure-resistant and heat-resistant plastic sheet is used as a bottom support material for a tile. I do. That is, a tile fixed body having tiles and tile joints is produced by dividing the panel dimensions of the lightweight curtain wall into several parts (2 to 20 divided), and the tile fixed body is laid in a form before being cast. The method of making a lightweight curtain wall with
This tile fixed body enables panel production even for tiles that could not be pre-fabricated by the conventional technology, and has solved the above-mentioned problem.

[0006] In this tile fixed body, paper on which tiles are arranged is placed on the lowermost plastic sheet.
Place a transparent, pressure-resistant, heat-resistant plastic sheet on top of it, place a wire mesh on it, and use a hot kiss to fasten the plastic sheet, paper, sheet, and wire mesh above, and use them for tiles. Fixed body. A tile having plaster applied to the tile surface is bonded to the surface of the wire mesh of the fixed body, and a string-like silicon resin, polystyrene, polyurethane, or polyethylene resin is used as a joint material. Or, using plaster as a jointing material,
Can be fixed.

[0007] Therefore, the production of a lightweight curtain wall using the tile pre-adjustment method according to the present invention has the advantage that it is possible to check the arrangement of the tiles at the time of production, in addition to the advantage that the labor of tile application work on site can be omitted. Unnecessary panels can be prevented from being transported to the site.

[0008]

The Teflon sheet is suitable as the pressure-resistant and heat-resistant plastic sheet used in the tile pre-adhesion method of the present invention, and a commercially available Teflon sheet can be used. However, it must be thin enough to pass the stapler needle. Therefore, the thickness is about 0.5 to 2 mm.

As the paper on which the tiles are to be used in the present invention, commercial kraft paper having a thickness of 0.1 to 0.2 mm is suitable, but cardboard (0.2 to 1.0 mm thick) is preferred.
Alternatively, high quality paper and medium quality paper which are usually commercially available can also be used.

The transparent pressure-resistant and heat-resistant plastic sheet used in the tile pre-installation method of the present invention is optimally made of commercially available silicon, and the thickness is preferably about 0.5 to 3 mm.

The wire mesh used in the tile pre-adjustment method of the present invention has a wire diameter of 0.1 to 0.3 mm and a mesh size of 3.0 to 3.0 so that the surface of the wire mesh does not wrinkle due to the weight of the tile.
A 5.0 mm plain-woven zinc net is suitable, but a lath net can also be used. Also, a stainless steel wire mesh may be used.

The stapler and its needle used in the tile pre-fixing method of the present invention can be used with commercially available ones, and the thickness of the needle is such that when the tile is fastened, there is no step between the wire mesh surface and the Teflon sheet surface. , That is, 0.5 to
About 1.0 mm is preferable.

Further, gypsum used in the tile pre-adhesion method of the present invention can be used by a commercially available gypsum.
Desirably, those that do not cure for about 30 minutes are faster than those that dry quickly. This is convenient for the procedure of the tile pre-installation method.

Further, when gypsum or the like is used for fixing a tile, unless a transparent plastic sheet is used to prevent penetration, a problem of contamination occurs in the lower layer. After the pre-installation of the tile, the deterioration and the contaminated portion of the tile surface are removed. By removing the contaminated portion after this pre-attachment, the same aesthetic appearance can be obtained.

After the tiles are placed in the joint formwork as described above, the joints are provided with watertightness in order to secure watertightness.
Silicone rubber, joint material of material selected from plaster system,
Fill. This filling is performed without any gap between the tiles. Therefore, it is preferable to use a string-shaped silicone resin having a rectangular, square, or circular cross section, or a string-shaped polystyrene, polyurethane, or polyethylene resin having a rectangular, square, or circular cross section as the joint material. is there.

Next, the present invention will be described specifically with reference to examples, but the present invention is not limited thereto.

[0017]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG.
It is sectional drawing which shows an example. 1 is a plastic sheet made of Teflon or the like, 2 is kraft paper depicting a tile layout diagram, and 3 is a transparent sheet, for example,
Silicone resin transparent plastic sheet, 4
Is a wire mesh, 5 is a tile, 6 is a silicone rubber, paper, wood, plaster-sand joint material, and 7 is a stapler needle.

A tile support is manufactured with a sectional structure as shown in FIG. Size is 600 × 600mm or 1200 × 600m
m or 1200 × 1200 mm. Due to the weight of the tile, a size that does not flex is desirable.

As the one lowermost plastic sheet, a 1 mm thick Teflon sheet is used, and a 0.2 mm thick kraft paper 2 on which tile layouts are drawn is placed thereon, and a transparent kraft paper 2 is placed thereon. A silicon sheet 3 having a thickness of 1.0 mm is placed. The silicon sheet 3 must be transparent so that the moisture in the gypsum fixing the tiles to the kraft paper underneath will not penetrate and the layout on the kraft paper will be visible. The wire mesh 4 at the top of the tile support has, for example, a wire diameter of 0.2 mm.
The opening must be 3.0 mm, and the hardness must be such that wrinkles do not occur depending on the tile weight.

Then, these tile supports are fixed with stapler needles 7. The fastening may be performed from the Teflon sheet 1 side or the wire mesh 4 side. Then, as shown in FIG. 2, the stapling needle 7 is located at the center of the tile support at a size of 600 × 600 mm, at least one at each of the four corners, a total of four at each side, two or more at each side. Four or more locations are required.

Then, the tile 5 is placed on the wire netting 4, and a string-like silicone rubber or gypsum joint material 6 is filled and fixed without gaps.

The structure, material, plastic sheet, and filler described in the embodiment are merely examples, and any material, structure, plastic sheet, filler, Various processes such as a manufacturing process may be combined, or different products may be used.

[0023]

As described above, the following remarkable technical effects were obtained by the tile pre-adjustment method of the present invention. That is, in the lightweight curtain wall manufacturing method, the present invention can be applied to tiles which are considered to be most difficult to pre-attach, that is, tiles with long soles and heavy weights which are manufactured by extrusion molding. The present invention has provided a tile pre-installation method capable of greatly expanding the types of tiles conventionally limited.

[Brief description of the drawings]

FIG. 1 is a cross-sectional view showing a cross-sectional structure of an example of a tile pre-installation method according to the present invention.

FIG. 2 is a plan view showing an arrangement of stapling in the tile pre-adjustment method of the present invention.

[Explanation of symbols]

1 Teflon sheet 2 Kraft paper with tile layout 3 Transparent silicon sheet 4 Wire mesh 5 Tile 6 Joint material 7 Stapler

Continuation of the front page (56) References JP-A-4-289369 (JP, A) JP-A-60-156860 (JP, A) JP-A-2-2929 (JP, U) (58) Fields surveyed (Int .Cl. ⁷ , DB name) E04F 13/08-13/18

Claims (7)

(57) [Claims] 1. Tiles and tiles before placing plaster etc.
In a tile pre-installation method in which a tile fixed body having joints is laid in a formwork to manufacture a curtain wall, a pressure-resistant, heat-resistant plastic sheet is used as a support base material at the bottom of the formwork for the tile. A paper having the layout of (1) is placed on the plastic sheet, and a transparent pressure-resistant and heat-resistant plastic sheet is placed on the paper. 2. The method according to claim 1, further comprising forming a wire net on the transparent plastic sheet. 3. The plastic sheet at the bottom,
3. The method according to claim 2, wherein the paper, the transparent plastic sheet and the wire mesh are all stapled together. 4. The method according to claim 3, wherein a tile is fixed with gypsum on the wire mesh fastened by the stapler. 5. The method according to claim 4, wherein gypsum is used as a joint material for the tile fixed body obtained by solidifying the tile with gypsum. 6. A tile fixed body obtained by solidifying a tile with gypsum, wherein a cord-like silicone resin having a rectangular, square or circular cross section is used as a joint material. Tile prepositioning method. 7. A tile fixing body obtained by solidifying a tile with gypsum, wherein string-like polystyrene, polyurethane, or polyethylene resin having a rectangular, square, or circular cross section is used as a joint material. 4
Tile pre-setting method described in