JPH073987A - Tile prefixing method - Google Patents

Abstract

PURPOSE:To enable the prefixing of heavy tiles with long backing by laminating allocation paper, a transparent sheet and a wire gauze successively on a pressure tight and heat resistant plastic sheet and fastening them by a stapler, and then fixing tiles with plaster. CONSTITUTION:A pressure base material at the bottom part of a form forming spread as supporting base material at the bottom part of a form forming a curtain wall, and tile allocation paper 2, a transparent silicone sheet 3 and a plain weave wire gauze are successively laminated thereon and fastened by a stapler 7. Tiles 5 are then fixed onto the wire gauze 4 with plaster, and joint material such as plaster, string like silicone resin, polystyrene, polyurethane or polyethylene is filled in a joint part 6. A prefixing method can be thereby applied even to heavy tiles with long backings formed by extrusion-molding.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tile pre-attachment construction method for fixing tiles in a method of manufacturing a tile pre-attachment lightweight curtain wall. More specifically, the present invention provides
The present invention relates to a tile pre-attachment method for fixing a tile when setting the tile in a formwork in advance, in a method for manufacturing a lightweight curtain wall used as an outer wall material in medium- and high-rise buildings.

[0002]

2. Description of the Related Art A conventional method for manufacturing a lightweight curtain wall with a tile pre-applied thereto can be applied only to a limited type of tile (a tile having a short back foot and a light weight manufactured by press molding). In particular, it could not be applied to tiles with long backs and heavy weights manufactured by extrusion molding at all.

Particularly, in the lightweight curtain wall construction method, it is a problem and impossible to construct a tile having a long back foot and a heavy weight by the leading construction method. Therefore, the types of tiles used in the lightweight curtain wall method are
There was a limitation.

[0004]

The present invention is also suitable for a tile for which it is most difficult to pre-tile a tile in a lightweight curtain wall manufacturing method, that is, a tile having a long back foot and a large weight manufactured by extrusion molding. It is therefore an object of the present invention to provide a tile-preliminary construction method capable of greatly expanding the types of tiles that have been conventionally limited when performing tile-preliminary treatment.

[0005]

DISCLOSURE OF THE INVENTION The present invention provides a tile pre-installation method characterized in that a pressure-resistant and heat-resistant plastic sheet is used as a bottom supporting base material for a tile in the tile pre-installation method. To do. That is, a tile fixed body having tiles and tile joints, which is obtained by dividing the panel size of the lightweight curtain wall into several (2 to 20), is manufactured, and the tile fixed body is laid in a formwork before being placed. With the method of making a lightweight curtain wall with
This tile fixing body enables panel production even for tiles which could not be produced in advance by the conventional technique, and solves the above-mentioned problems.

In this tile fixing body, a paper in which tile allocation is drawn is placed on a plastic sheet at the bottom,
Place a transparent pressure-resistant and heat-resistant plastic sheet on top of it, place a wire mesh on it, and hot kiss it to hold the stacked plastic sheets, paper, sheet, and wire mesh together, for tiles. Fixed body. To the surface of the wire mesh of this fixed body, a tile whose surface is coated with gypsum is adhered, and a string-shaped silicon resin, polystyrene, polyurethane, or polyethylene resin is used as a joint material. Or, using plaster as a joint material,
Can be fixed.

Therefore, in the lightweight curtain wall production using the tile pre-attachment construction method according to the present invention, in addition to the advantage that the work of tile application at the site can be omitted, the arrangement of tiles can be checked at the time of production. It is possible to prevent unnecessary panels from being transported to the site.

[0008]

The Teflon sheet is suitable as the pressure-resistant and heat-resistant plastic sheet used in the tile pre-attachment method of the present invention, which is commercially available and needs a thickness capable of supporting and fixing the weight of the tile. However, it must be thin enough to allow the staples to pass through. Therefore, the thickness is about 0.5 to 2 mm.

The paper for which the tile allocation diagram used in the present invention is drawn is preferably commercially available kraft paper having a thickness of 0.1 to 0.2 mm, but cardboard (thickness of 0.2 to 1.0 mm).
Alternatively, it is possible to use high-quality paper or medium-quality paper which is usually commercially available.

The transparent pressure-resistant and heat-resistant plastic sheet used in the tile prefabrication method of the present invention is most preferably made of commercially available silicon, and the thickness thereof is preferably about 0.5 to 3 mm.

The wire net used in the tile pre-attachment construction method of the present invention has a wire diameter of 0.1 to 0.3 mm and an opening of 3.0 to make the surface of the tile smooth so as not to wrinkle due to the weight of the tile.
A 5.0 mm plain weave zinc wire mesh is suitable, but a lath wire mesh can also be used. Alternatively, a stainless steel wire mesh may be used.

The stapler and its needles used in the tile pre-attachment construction method of the present invention can be commercially available, and the thickness of the needle is such that when the tile is fastened, there is no difference between the wire mesh surface and the Teflon sheet surface. That of 0.5 to
About 1.0 mm is suitable.

Further, the gypsum used in the tile pre-positioning method of the present invention can be any commercially available gypsum,
Those that do not cure for about 30 minutes are preferable to those that dry quickly. It is convenient for the construction procedure of the tile pre-attachment method.

Further, when gypsum or the like is used for fixing tiles, unless the transparent plastic sheet prevents permeation, a problem of contamination occurs in the lower layer. After the tile is first attached, the deterioration of the tile surface and the contaminated part are removed. Similar aesthetics can be obtained by removing the contaminated portion after the preliminarily finishing.

After the tiles are placed in the joint formwork as described above, in order to ensure watertightness in the joints,
Joint material of material selected from silicone rubber and gypsum system,
Fill. This filling is done without gaps between the tiles. Therefore, it is preferable to use a cord-shaped silicone resin having a rectangular, square or circular cross section, or a cord-shaped polystyrene, polyurethane or polyethylene resin having a rectangular, square or circular cross section as the joint material. is there.

Next, the present invention will be specifically described with reference to examples, but the present invention is not limited thereto.

[0017]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows a tile prefabrication method according to the present invention.
It is sectional drawing which shows an example. 1 is a plastic sheet made of Teflon or the like, 2 is a kraft paper on which a tile layout diagram is drawn, 3 is a transparent sheet, for example,
Silicon resin transparent plastic sheet, 4
Is a wire mesh, 5 is a tile, 6 is a silicone rubber, paper, wood, gypsum-sand based joint material, and 7 is a stapler needle.

A tile support is manufactured with a sectional structure as shown in FIG. The size is 600 x 600 mm or 1200 x 600 m
It is m or 1200 × 1200 mm. A non-deflectable size is desirable due to tile weight.

As the lowermost plastic sheet 1, a Teflon sheet having a thickness of 1 mm is used, on which a kraft paper 2 having a thickness of 0.2 mm having a tile layout drawing is placed, and a transparent sheet is formed on the kraft paper 2. Place a 1.0 mm thick silicon sheet 3. The silicon sheet 3 has the role of preventing the penetration of the moisture in the gypsum that fixes the tiles to the underlying kraft paper, and the layout on the kraft paper must be transparent so that it can be seen. The wire mesh 4 on the top of the tile support has, for example, a wire diameter of 0.2 mm.
Then, the opening should be 3.0 mm and the hardness should be such that the tile weight does not cause wrinkles.

Then, these tile supports are fastened with a stapler needle 7. It does not matter whether it is fastened from the Teflon sheet 1 side or the wire mesh 4 side. Then, as shown in FIG. 2, the stapler 7 is fastened at a position of at least one in four corners in the size of the tile support 600 × 600 mm, a total of four, two or more on each side, and at the center. Four or more places are required.

Then, the tile 5 is placed on the wire net 4, and the joint material 6 made of cord-like silicon rubber or gypsum is filled and fixed without a gap.

The structures, materials, plastic sheets, and fillers described in the embodiments are merely examples, and the materials, structures, plastic sheets, fillers, A variety of manufacturing processes may be combined or different ones may be used.

[0023]

As described above, the tile pre-installation method of the present invention has the following remarkable technical effects. That is, in the lightweight curtain wall manufacturing method, it is possible to apply to tiles that are considered to be the most difficult to tile in advance, that is, tiles having a long back foot and heavy weight that are manufactured by extrusion molding. Therefore, when performing the tile prioritizing method, , Provided a tile pre-attachment method that can greatly expand the types of tiles that were previously limited.

[Brief description of drawings]

FIG. 1 is a cross-sectional view showing a cross-sectional structure of an example of a tile pre-attachment construction method of the present invention.

FIG. 2 is a plan view showing a stapler arrangement in the tile pre-attachment construction method of the present invention.

[Explanation of symbols]

1 Teflon sheet 2 Kraft paper with tile layout diagram 3 Transparent silicon sheet 4 Wire mesh 5 Tiles 6 Joint material 7 Stapler

Claims (9)

[Claims] 1. The tile pre-installation method, wherein a pressure-resistant and heat-resistant plastic sheet is used as a bottom supporting substrate for the tile. 2. The tile pre-attachment method according to claim 1, wherein a paper having a layout plan of tiles is placed on the plastic sheet. 3. The tile pre-attaching method according to claim 2, further comprising a transparent pressure-resistant and heat-resistant plastic sheet placed on the paper. 4. The tile pre-attachment construction method according to claim 3, further comprising a wire mesh placed on the transparent plastic sheet. 5. The tile prefabrication method according to claim 4, wherein all of the bottom plastic sheet, the paper, the transparent plastic sheet, and the wire mesh are fastened together with a stapler. . 6. The tile is fixed with plaster on the stapled wire mesh.
Tile pre-attachment method described in. 7. The tile pre-attachment construction method according to claim 6, wherein gypsum is used as a joint material in the tile fixing body in which tiles are hardened with gypsum. 8. The tile-fixed body in which tiles are hardened with gypsum is made of a string-shaped silicone resin having a rectangular, square or circular cross section as a joint material. Tile pre-attachment method. 9. The tile-fixed body, in which tiles are hardened with gypsum, is used as a joint material in the form of string-shaped polystyrene, polyurethane or polyethylene resin having a rectangular, square or circular cross section. The tile pre-attachment construction method according to item 6.