JP3174122U - Combined processing machine and combined processing line - Google Patents

Abstract

A multi-task machine capable of ensuring machining accuracy without complicating a support structure for a spindle.
SOLUTION: A bed 2 and a first rotation axis A thereof are directed to the bed 2 in a vertical direction and movable in a first axis, second axis, third axis (Y, Z, X axis) direction. A first main shaft 3 supported and rotatable about the first rotation axis A, and disposed below the first main shaft 3, with the swivel axis B directed in the horizontal direction and around the swivel axis B. The swivel 5 supported on the bed 2 so as to be able to swivel, and the swivel so that the second rotation axis C thereof is orthogonal to the swivel axis B and is rotatable about the second rotation axis C. 5 and a second main shaft 6 supported by 5.
[Selection] Figure 1

Description

  The present invention relates to a composite processing machine and a composite processing line in which a plurality of composite processing machines are arranged in parallel.

  As this type of multi-tasking machine, for example, in Patent Document 1, a column erected on a bed supports a cross slide so as to be movable in the X axis direction, and the cross slide enables a saddle to be moved in the Z axis direction. The spindle head on which the spindle is mounted is supported by the saddle so as to be pivotable about the B axis, and a turret mounted with a tool is disposed below the bed spindle head so as to be movable in the Y-axis direction. The structure is described.

JP 2005-254428 A

  By the way, in the conventional multi-tasking machine, the spindle head is supported so as to be movable in the X-axis and Z-axis directions, and supported so as to be pivotable around the B-axis, so that the machining accuracy of the spindle is ensured. There is a concern that the support structure for this will be complicated.

  The present invention has been made in view of the above-described conventional situation, and an object thereof is to provide a combined processing machine and a combined processing line that can ensure processing accuracy without complicating the support structure of the main shaft.

  The invention of claim 1 is directed to the bed and the bed so as to be movable in the direction of the first axis, the second axis, and the third axis (Y, Z, X axis) with the first rotation axis thereof oriented in the vertical direction. A first main shaft supported and rotatable about the first rotation axis; and disposed below the first main axis, the swivel axis being horizontally oriented and rotatable about the swivel axis A swivel supported by the bed, and a second main shaft supported by the swivel so that the second rotation axis thereof is perpendicular to the swivel axis and is rotatable about the second rotation axis. This is a combined processing machine characterized by that.

  The invention of claim 2 is the multi-tasking machine according to claim 1, wherein the first main shaft supports the work so that the work can be rotated and conveyed in any axial direction of the first to third axes. The second spindle supports the tool so as to be able to rotate.

  The invention of claim 3 is the multi-tasking machine according to claim 2, wherein a work holding mechanism for holding a plurality of works is arranged on one side of the first main spindle in the work transfer direction. The first spindle is configured to be movable to a workpiece exchange position provided in a workpiece transfer area, and the machined workpiece of the first spindle is exchanged with an unmachined workpiece of the workpiece holding mechanism. Yes.

  The invention of claim 4 is the multi-tasking machine according to claim 2, characterized in that a turning tool can be attached to the second main spindle.

  The invention of claim 5 is the multi-tasking machine according to claim 1, wherein the first spindle supports the tool so as to be able to rotate, and the second spindle supports the work so as to be able to rotate. It is characterized by being.

  The invention of claim 6 is the multi-tasking machine according to claim 2, wherein the first main shaft conveys the workpiece in an axial direction in which the moving weight is the lightest weight among the first to third axes. It is characterized by being composed.

The invention of claim 7 is the multi-tasking machine according to claim 6, wherein the first movable base disposed on the bed so as to be movable in the first axial direction, and the second movable base on the second movable base. A second movable base arranged to be movable in the axial direction,
The first main shaft is disposed on the second movable base so as to be movable in the third axis direction.

  The invention of claim 8 is the multi-tasking machine according to claim 7, characterized in that a third axial dimension of the second movable base and a third axial dimension of the bed are substantially the same.

  The invention according to claim 9 is characterized in that a plurality of the complex processing machines according to claim 1 are arranged in parallel, and the work holding mechanism according to claim 3 is arranged between adjacent complex processing machines. It is a complex processing line.

  According to the first aspect of the present invention, the first main shaft is provided so as to be movable in the first to third axis directions and rotatable about the first rotation shaft, and the swivel is directed with the swivel axis in the horizontal direction. And the second spindle is supported by the swivel so that the second rotation axis is oriented in a direction perpendicular to the rotation axis and is rotatable about the second rotation axis. So-called 5-axis machining can be realized without complicating the structure of the entire machine.

  According to the second aspect of the present invention, since the workpiece is rotatably supported by the first main spindle and the tool is rotatably supported by the second main spindle, the shaft machining can be realized without complicating the structure of the entire machine.

  According to the third aspect of the present invention, the work holding mechanism is arranged on one side of the first spindle in the workpiece conveyance direction, and the workpiece is exchanged when the first spindle moves to one side of the workpiece conveyance direction. The workpiece can be exchanged using the movement of the spindle, and continuous machining is possible without providing a new workpiece exchange mechanism.

  In the invention of claim 4, since the turning tool can be attached to the second spindle, more complicated machining can be realized.

  In the invention of claim 5, since the tool is rotatably supported by the first spindle and the workpiece is rotatably supported by the second spindle, the structure of the entire machine is complicated as in the invention of claim 2. The shaft machining can be realized.

  According to the sixth aspect of the present invention, since the work is transported in the axial direction where the moving weight is the lightest by the first main shaft, the work transport speed can be increased.

  In the invention of claim 7, the first movable base is arranged on the bed so as to be movable in the first axial direction, the second movable base is arranged on the first movable base so as to be movable in the second axial direction, Since the one main shaft is disposed on the second movable base so as to be movable in the third axis direction, the moving weight of the first main shaft in the third axis direction can be the lightest, and the work conveyance speed can be increased.

  In the invention of claim 8, since the third axial dimension of the second movable base and the third axial dimension of the bed are substantially the same, the necessary stroke in the third axial direction of the first main shaft is secured. The whole machine can be made compact.

  According to the ninth aspect of the present invention, since the workpiece holding mechanism is arranged between the multi-tasking machines arranged in parallel, continuous multi-step machining becomes possible, and productivity can be further improved.

1 is a perspective view of a multi-tasking machine according to a first embodiment of the present invention. It is a front view of the complex machine. It is a perspective view of the 2nd main axis | shaft of the said multi-tasking machine. It is a figure which shows the workpiece | work exchange operation | movement of the said multi-tasking machine.

  Embodiments of the present invention will be described below with reference to the accompanying drawings.

  1 to 4 are views for explaining a multi-tasking machine according to an embodiment of the present invention. In the present embodiment, front and rear and left and right mean front and rear and left and right when viewed from the front F of the machine.

  In the figure, reference numeral 1 denotes a combined processing machine. The multi-task machine 1 includes a bed 2, a first spindle head 4 to which a first spindle 3 is mounted, a swivel base 5, and a second spindle head to which a second spindle 6 is mounted as viewed from the machine front F. 7. The first main shaft 3 is movable in the X-axis (left / right), Y-axis (front / rear), and Z-axis (up / down) directions, and the second main shaft 6 is rotatable about the B-axis and about the C-axis. It can be rotated.

  The multi-task machine 1 includes a first movable base 8 disposed on the bed 2 so as to be movable in the Y-axis (first axis) direction, and the first movable base 8 in the Z-axis (second axis) direction. And a second movable base 9 movably disposed. The first spindle head 4 is disposed on the second movable base 9 so as to be movable in the X-axis (third axis) direction.

  Further, the multi-task machine 1 includes a tool change mechanism 10 disposed on the left front side of the bed 2 and a work holding mechanism 11 disposed on the right front side when viewed from the front F of the machine.

  The bed 2 has a substantially rectangular parallelepiped bed main body 2a, and left and right leg portions 2b and 2b extending downward from the left and right end portions of the bed main body 2a.

  The first movable base 8 has a rectangular frame shape having a central opening 8 a and is disposed on the upper surface 2 c of the bed 2. The first movable base 8 is supported by a pair of left and right Y-axis guide rails 15 and 15 fixed to the upper surface 2c of the bed 2 so as to be movable in the Y-axis direction.

  The bed 2 is provided with a Y-axis feed mechanism 16 including a ball screw 16a that reciprocally drives the first movable base 8 in the Y-axis direction and a drive motor (not shown).

  The second movable base 9 has a rectangular plate shape extending in the X-axis direction having a central opening 9 a and is disposed on the front surface 2 d of the first movable base 8. The second movable base 9 is supported by a pair of left and right Z-axis guide rails 17 and 17 fixed to the front surface 8b of the first movable base 8 so as to be movable in the Z-axis direction.

  The first movable base 8 is provided with a Z-axis feed mechanism 18 including a ball screw 18a and a drive motor 18b for reciprocatingly driving the second movable base 9 in the Z-axis direction.

  The first spindle head 4 is disposed on the front surface 9 b of the second movable base 9. The first spindle head 4 is fixed to the front surface 9b of the second movable base 9 and supported by a pair of lower X-axis guide rails 19 and 19 so as to be movable in the X-axis direction.

  The second movable base 9 is provided with an X-axis feed mechanism 20 including a ball screw 20a and a drive motor 20b that reciprocally drive the first spindle head 4 in the X-axis direction.

  The first main shaft 3 is rotatably supported around the first rotation axis A by the first main shaft head 4 with the first rotation axis A directed in the vertical direction. The first spindle head 4 includes a built-in drive motor (not shown) that drives the first spindle 3 to rotate about the first rotation axis A.

  Thus, the first main shaft 3 is supported by the bed 2 through the first main shaft head 4 and the first and second movable bases 8 and 9 so as to be movable in the Y-axis, Z-axis, and X-axis directions.

  The moving weight of the first main shaft 3 is lightest in the X-axis direction. That is, since only the first spindle head 4 moves in the X-axis direction, it is significantly smaller than the moving weight in the Y-axis and Z-axis directions.

  The second movable base 9 is set such that the X-axis direction dimension s is substantially the same as the X-axis direction dimension of the bed 2. Moreover, the X-axis direction dimension of the 1st movable base 8 is set smaller than the X-axis direction dimension s of the 2nd movable base 9 (refer FIG. 2).

  The swivel 5 has a cylindrical shape, and is supported by the bed 2 so that the swivel axis B is turned in a horizontal direction parallel to the Y axis and can be swung around the swivel axis B. It protrudes from the front surface 2d of the bed 2.

  The swivel base 5 includes a swivel indexing mechanism (not shown) for indexing and positioning at a predetermined rotational angle position around the swivel axis B. The swivel axis B is disposed at a position deviated to the right from the center in the X-axis direction of the bed 2 when viewed from the machine front F.

  The second spindle head 7 is fixed to the front end surface 5 a of the swivel base 5 and swivels around the swivel axis B together with the swivel base 5.

  The second main shaft 6 is disposed with its second rotation axis C oriented in a direction perpendicular to the turning axis B, and is supported by the second main shaft head 7 so as to be rotatable around the second rotation axis C. The second spindle head 7 incorporates a drive motor (not shown) that drives the second spindle 6 to rotate about the second axis C.

  A workpiece W is detachably mounted on the first main spindle 3, and a tool T is detachably mounted on the second main spindle 6. A plurality of turning tools T1, T2 are detachably attached to the outer wall of the second spindle head 7. By indexing and positioning the second spindle head 7 at a predetermined rotation angle by the swivel base 5, the workpiece W is cut by the turning tool T1 or T2 (see FIG. 3).

  The tool changing mechanism 10 includes a tool magazine 10a disposed in front of the left leg 2b of the bed 2 and a tool changing arm 10b disposed between the tool magazine 10a and the second main shaft 6 ( (See FIG. 1).

  The tool magazine 10a pivots and positions the next machining tool at the tool change position, the swivel base 5 turns the machined tool T to the horizontal tool change position, and the tool change arm 10b turns to rotate the next machining tool. And replace the machined tool.

  The work holding mechanism 11 is supported by a table 23 arranged on the right leg 2b of the bed 2 and a slide rail 24 fixed on the table 23 so as to be movable between a standby position a and a work exchange position b. And a work holder 25 that can hold a plurality of works, and a drive mechanism (not shown) that drives the work holder 25 forward and backward. The table 23 is fixed on a bracket 26 attached to the left leg 2b.

  The standby position a of the work holder 25 is set outside the movement area of the first spindle 3, and the work exchange position b is set within the movement area.

  When the workpiece machining is completed, the workpiece holder 25 moves to the workpiece exchange position b (see FIG. 4A), the first main spindle 3 moves to the workpiece exchange position on the right side in the X axis direction (one side in the workpiece conveyance direction) The processed workpiece W is stored and held in the workpiece holder 25 (see FIG. 4B). The first spindle 3 moves upward in the Z-axis direction, and moves in the X-axis to Z-axis directions to grip the next workpiece. Thereafter, the work holder 25 returns to the standby position a (see FIG. 4C).

  According to the present embodiment, the first main shaft 3 is provided so as to be movable in the Y-axis, Z-axis, and X-axis directions and to be rotatable around the first rotation axis A, and the swivel 5 is parallel to the Y-axis. A second rotating shaft is supported by the bed 2 so as to be able to turn around a turning axis B arranged in the horizontal direction, and the second main shaft 6 is arranged in a direction perpendicular to the turning axis B by the turning table 5. The workpiece W is rotatably supported around C, and the work W is driven to rotate by the first main shaft 3, and the tool T is driven to rotate by the second main shaft 6. That is, since the machine tool is composed of the first spindle 3 having the machining axes of the Y axis, the Z axis, and the X axis and the second spindle 6 having the machining axes of the B axis and the C axis, the structure of the entire machine is complicated. It is possible to realize 5-axis machining without making it.

  In the present invention, the workpiece may be processed by mounting a tool on the first spindle 3 and mounting a workpiece on the second spindle 6. In this case as well, multi-axis machining similar to that described above can be realized.

  In the present embodiment, the work holding mechanism 11 is arranged on the right side of the first main spindle 3 in the work transfer direction (X-axis direction), and the work is exchanged when the first main spindle 3 moves to the right of the work transfer direction. Therefore, the workpiece can be exchanged directly using the movement of the first spindle 3 in the X-axis direction, and continuous machining can be performed without providing a new workpiece exchange mechanism.

  In this embodiment, since the turning tools T1 and T2 are attached to the second spindle head 7 separately from the tool T of the second spindle 6, the turning index function around the turning axis B of the turntable 5 is effectively utilized. More complex processing can be realized.

  In the present embodiment, since the workpiece W is conveyed by the first main spindle 3 in the X-axis direction where the moving weight is the lightest, the workpiece conveying speed can be increased without increasing the size of the entire machine. As a result, the work replacement time can be shortened.

  In this embodiment, the first movable base 8 is arranged on the upper surface 2c of the bed 2 so as to be movable in the Y-axis direction, the second movable base 9 is arranged on the first movable base 8 so as to be movable in the Z-axis direction, Since the 1 main spindle 3 is arranged on the second movable base 9 so as to be movable in the X-axis direction, the moving weight of the first main spindle 3 can be reduced.

  Further, since the dimension s in the X-axis direction of the second movable base 9 and the dimension in the X-axis direction of the bed 2 are substantially the same, the second movable base 9 is secured while maintaining a necessary stroke in the X-axis direction. The dimension of the base 9 in the X-axis direction can be reduced, and the entire machine can be made compact.

  In the above-described embodiment, the case where the workpiece is machined by the single complex machine 1 has been described. However, in the present invention, a plurality of complex machines 1 are arranged in parallel, and the workpiece is held between the adjacent complex machines 1. It is also possible to configure a complex processing line by arranging the mechanism 11.

  In this combined machining line, the workpiece holder 25 of the workpiece holding mechanism 11 is placed next to the standby position a, the workpiece receiving position b ′ for receiving the processed workpiece W, and the processed workpiece W as shown in FIG. It is configured to be movable between the workpiece supply position c supplied to the multi-tasking machine.

  In this way, the workpiece W machined by the multi-tasking machine 1 is transferred to the workpiece holder 25 at the workpiece receiving position b ′, and is conveyed to the workpiece supply position c by the workpiece holder 25, and the workpiece supply position. At c, it is supplied to the adjacent complex machine. Thereby, continuous multi-step processing becomes possible, and productivity can be further improved.

DESCRIPTION OF SYMBOLS 1 Combined processing machine 2 Bed 3 1st main axis | shaft 5 Swiveling base 6 2nd main axis | shaft 8 1st movable base 9 2nd movable base 11 Work holding mechanism A 1st rotating shaft B Turning axis C 2nd rotating shaft T Tool W Workpiece

A ninth aspect of the present invention has a plurality of the multi-tasking machines according to the first aspect arranged in parallel, and the first main shaft is capable of rotationally driving a workpiece and transporting in any axial direction of the first to third axes. The second spindle supports the tool so that the tool can be driven to rotate, and holds a plurality of workpieces between adjacent multi-task machines and on one side of the first spindle in the workpiece conveyance direction. A holding mechanism is provided, and the workpiece holding mechanism is configured to be movable to a workpiece replacement position provided in a workpiece transfer area of the first spindle, and the processed workpiece of the first spindle and the workpiece holding mechanism It is characterized by exchanging with an unmachined workpiece .

Claims (9)

Bed and
The first rotating shaft is supported by the bed so as to be movable in the first direction, the second axis, and the third axis (Y, Z, and X axes) in the vertical direction, and further around the first rotating shaft. A first spindle that is rotatable
A swivel disposed below the first main shaft and supported by the bed so that the swivel axis is turned horizontally and swivelable around the swivel axis;
A multi-tasking machine comprising: a second main shaft supported by the swivel so that the second rotation shaft is orthogonal to the swivel shaft and is rotatable about the second rotation shaft. . The multi-task machine according to claim 1,
The first main shaft supports the work so that the workpiece can be driven to rotate and can be conveyed in any axial direction of the first to third axes.
The multi-tasking machine characterized in that the second spindle supports a tool so as to be rotationally driven. The multi-tasking machine according to claim 2,
A workpiece holding mechanism for holding a plurality of workpieces is disposed on one side of the first spindle in the workpiece conveyance direction;
The workpiece holding mechanism is configured to be movable to a workpiece exchange position provided in a workpiece conveyance area of the first spindle, and exchanges a processed workpiece of the first spindle and an unmachined workpiece of the workpiece holding mechanism. Combined processing machine characterized by performing. The multi-tasking machine according to claim 2,
A multi-tasking machine characterized in that a turning tool can be attached to the second spindle. The multi-task machine according to claim 1,
The first main shaft supports a tool so as to be able to rotate,
The multi-tasking machine characterized in that the second spindle supports a workpiece so as to be rotationally driven. The multi-tasking machine according to claim 2,
The multi-tasking machine according to claim 1, wherein the first spindle is configured to convey the workpiece in an axial direction in which the moving weight is the lightest of the first to third axes. The multi-tasking machine according to claim 6,
A first movable base disposed on the bed so as to be movable in the first axial direction;
A second movable base disposed on the first movable base so as to be movable in the second axial direction;
The multi-tasking machine characterized in that the first main shaft is arranged on the second movable base so as to be movable in the third axial direction. In the combined processing machine according to claim 7,
A multi-tasking machine characterized in that a third axial dimension of the second movable base and a third axial dimension of the bed are substantially the same. A composite processing line, wherein a plurality of composite processing machines according to claim 1 are arranged in parallel, and the workpiece holding mechanism according to claim 3 is disposed between adjacent composite processing machines.

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