JP3171995B2 - Electrolytic coloring of metal materials - Google Patents
Electrolytic coloring of metal materialsInfo
- Publication number
- JP3171995B2 JP3171995B2 JP12777293A JP12777293A JP3171995B2 JP 3171995 B2 JP3171995 B2 JP 3171995B2 JP 12777293 A JP12777293 A JP 12777293A JP 12777293 A JP12777293 A JP 12777293A JP 3171995 B2 JP3171995 B2 JP 3171995B2
- Authority
- JP
- Japan
- Prior art keywords
- treatment
- color
- current density
- coloring
- electrolysis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Electroplating And Plating Baths Therefor (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、ステンレス鋼を主な対
象とするが、それ以外の一般金属材料にも美麗かつ多様
な色彩が得られる、金属材料の電解発色方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for electrolytically coloring a metal material, which is mainly intended for stainless steel, but which can provide beautiful and various colors to other general metal materials.
【0002】[0002]
【従来技術】ステンレス鋼表面上への一般的な発色方法
は高濃度の重クロム酸塩・硫酸からなる高温溶液中に1
0〜1000分程度の自然浸漬法により発色皮膜を形成
している。発色可能な金属はステンレス鋼の範囲に限ら
れ、他の金属への適用は至難である。本法の色調制御は
浸漬時に変化する電位の差により識別することを特徴と
している。即ち、高濃度の重クロム酸塩・硫酸を使用し
80〜90℃の高温で発色する従来法はインコ法と呼ば
れ、この方法は毒性の強い六価クロムを含有し、かつ、
高温高濃度の硫酸を使用するので作業環境に問題があ
る。又、発色時間も色調によっては10数時間を必要と
し、生産性も劣る。ステンレス鋼の金属組織的にもα系
γ系によって同一色調が得られない等の欠点もある。2. Description of the Related Art A general method for forming a color on a stainless steel surface is as follows.
A colored film is formed by a natural immersion method for about 0 to 1000 minutes. Metals capable of coloring are limited to the range of stainless steel, and application to other metals is extremely difficult. The color control of the present method is characterized in that it is identified by the difference in potential that changes during immersion. That is, the conventional method of forming a color at a high temperature of 80 to 90 ° C. using a high concentration of dichromate / sulfuric acid is called a parakeet method, and this method contains highly toxic hexavalent chromium, and
There is a problem in the working environment because high temperature and high concentration sulfuric acid is used. Further, depending on the color tone, it takes 10 hours or more, and the productivity is also poor. There is also a disadvantage that the same color tone cannot be obtained by the α-system and the γ-system in the metallographic structure of stainless steel.
【0003】[0003]
【発明が解決しようとする課題】本発明の目的は、ステ
ンレス鋼以外の一般金属材料にも適用でき、安全、低コ
スト、常温で作業でき、しかも色むら等の欠点の少ない
美麗な発色方法を提供するにある。SUMMARY OF THE INVENTION An object of the present invention is to provide a beautiful color forming method which can be applied to general metal materials other than stainless steel, can be operated safely, at low cost, at room temperature, and has few defects such as color unevenness. To offer.
【0004】[0004]
【課題を解決するための手段】即ち、本発明の要旨は下
記のとおりのものである。過マンガン酸カリウム0.3
〜5.0%とクエン酸鉄塩またはしゅう酸鉄塩0.3〜
3.0%とを含む、7℃〜50℃の塩類水溶液中で、金
属材料を直流法又は交番法で電解処理することを特徴と
する金属材料の電解発色法。That is, the gist of the present invention is as follows. Potassium permanganate 0.3
~ 5.0% and iron citrate or oxalate 0.3 ~
An electrolytic coloring method for a metal material, comprising subjecting the metal material to electrolytic treatment by a direct current method or an alternating method in a salt aqueous solution at 7 ° C to 50 ° C containing 3.0%.
【0005】[0005]
【作用及び実施態様】本発明で使用する塩類水溶液は、
過マンガン酸カリウム0.3〜5.0%とクエン酸鉄塩
またはしゅう酸鉄塩0.3〜3.0%とを必須成分とし
て含有する液温7℃〜50℃の溶液である。前記溶液中
で次の〜のいずれか1つの電解方法を行ない、金属
材料表面上にマンガン、鉄の不溶性着色水酸化物又は酸
化物からなる発色皮膜を形成する。 通電方法:直流法(陽極処理後陰極処理) 直流法(陰極処理) 交番法(0.005〜1.0Hz) 前記処理液にシリカゾル溶液を0.5〜50%の範囲で
加え、前記同様の処理条件によりステンレス鋼等の金属
材料表面上にマンガン、鉄、シリカの不溶性着色水酸化
物又は酸化物から成る発色皮膜を形成することが可能で
ある。なお、シリカ添加は発色皮膜の耐摩耗性・耐食性
を高める。Action and Embodiment The aqueous salt solution used in the present invention comprises:
It is a solution at a liquid temperature of 7 ° C. to 50 ° C. containing, as essential components, 0.3 to 5.0% of potassium permanganate and 0.3 to 3.0% of iron citrate or iron oxalate. In the solution, any one of the following electrolysis methods (1) to (3) is performed to form a color developing film made of insoluble colored hydroxide or oxide of manganese or iron on the surface of the metal material. Energizing method: DC method (cathode treatment after anodizing) DC method (cathode treatment) Alternating method (0.005 to 1.0 Hz) A silica sol solution is added to the treatment liquid in a range of 0.5 to 50%, and color formation comprising insoluble colored hydroxides or oxides of manganese, iron, and silica on the surface of a metal material such as stainless steel under the same treatment conditions as described above. It is possible to form a film. The addition of silica enhances the wear resistance and corrosion resistance of the coloring film.
【0006】色調の制御 前記の溶液中で直流法又は交番法によりステンレス鋼等
の金属材料表面に発色皮膜を形成するが、色調の制御は
直流法では電流密度・処理時間の調整により、交番法で
は周波数・電流密度・処理時間の調整により色調を制御
する。発色可能な色調は真っ白、真っ赤を除き全ての色
彩が得られ、透明感のある干渉色であることを特徴とす
る。本発明において、塩類水溶液の濃度を限定した理由
は、過マンガン酸カリウム及びクエン酸鉄塩等が0.3
%未満では成色反応が弱く発色が不充分であるからであ
り、過マンガン酸カリウムが5.0%を越えるか又はク
エン酸鉄塩等が3.0%を越えると色むらが発生し色調
が劣るからである。シリカゾルの添加量が0.5%未満
では発色皮膜の耐摩耗性、耐食性向上効果が不充分であ
り、50%を越えると液抵抗が大きくなり電解不可能と
なる。処理液の温度が7℃未満では成色反応が緩慢で美
しい色調が得られず、50℃を越えるとコスト、安全性
等の点で好ましくない。又、通電条件を限定した理由
は、電流密度が0.01A/dm2 未満又は処理時間が
3秒未満では成色反応の生起が不可能であり、電流密度
が3.0A/dm2 を越えるか、又は処理時間が900
秒を越えると、著しい色ムラが発生し正常な発色が得ら
れない。Color tone control A color-forming film is formed on the surface of a metal material such as stainless steel in the above solution by a direct current method or an alternating method. In the direct current method, the color tone is controlled by adjusting the current density and the processing time. In, the color tone is controlled by adjusting the frequency, current density, and processing time. The color tone that can be developed is such that all colors are obtained except for pure white and pure red, and it is a transparent interference color. In the present invention, the reason for limiting the concentration of the aqueous salt solution is that potassium permanganate, iron citrate, etc.
If the amount is less than 5%, the coloring reaction is weak and the color development is insufficient, and if potassium permanganate exceeds 5.0% or iron citrate exceeds 3.0%, color unevenness occurs and the color tone becomes poor. Because it is inferior. If the addition amount of silica sol is less than 0.5%, the effect of improving the abrasion resistance and corrosion resistance of the coloring film is insufficient, and if it exceeds 50%, the liquid resistance becomes large and electrolysis becomes impossible. If the temperature of the treatment liquid is lower than 7 ° C., the color forming reaction is slow and a beautiful color tone cannot be obtained, and if the temperature exceeds 50 ° C., it is not preferable in terms of cost, safety and the like. The reason for limiting the energizing conditions is that if the current density is less than 0.01 A / dm 2 or the processing time is less than 3 seconds, a color reaction cannot occur, and the current density exceeds 3.0 A / dm 2 . Or processing time 900
If the time exceeds seconds, remarkable color unevenness occurs, and normal coloring cannot be obtained.
【0007】[0007]
【発明の効果】本発明の方法は、公知のインコ式発色法
に比較して、以下の〜の点で優れた発色法である。 インコ法はステンレス鋼を対象とするが、本方法はス
テンレス鋼以外の一般金属材料にも美麗な発色が可能で
ある。 インコ法は毒性の強い6価クロムを含有し、かつ、高
温高濃度の硫酸を使用するが、本方法は発色処理液組成
として含有する過マンガン酸塩、クエン酸鉄塩、しゅう
酸鉄塩、シリカゾルはほぼ中性で毒性が少なく安全であ
る。 発色処理液組成として含有する化合物は何れも低濃度
であり、経費が節約できる。 電解発色時の電流密度も0.05〜1.5A/dm2
と比較的低電流でありランニングコストが安価となる。 電解発色時の処理液温は原則として常温であり、反応
熱により50℃程度まで上昇しても、正常に発色が可能
である。 インコ法は自然発色によるものであることから、被発
色材表面に溶接などの不均質部が存在すると甚だしい色
むらを生ずる。また、鋼種間の発色差異も大きい。これ
に対して本発明の方法は電解による制御発色であること
から、不均質部の色むら、材料間の発色差異などが殆ん
どなく、所定の美しい色彩が得られる。The method of the present invention is superior to the known parakeet coloring method in the following points. Although the parakeet method targets stainless steel, this method can produce beautiful colors even on general metal materials other than stainless steel. The parakeet method contains highly toxic hexavalent chromium and uses high-temperature and high-concentration sulfuric acid. However, this method uses permanganate, iron citrate, iron oxalate, Silica sol is almost neutral, less toxic and safe. Each of the compounds contained as the composition of the color developing solution has a low concentration, so that costs can be saved. The current density at the time of electrolytic coloring is also 0.05 to 1.5 A / dm 2.
And the running cost is relatively low. The processing solution temperature during electrolytic color development is, in principle, normal temperature, and normal color development is possible even if the temperature rises to about 50 ° C. due to reaction heat. The parakeet method is based on spontaneous color development, and if there is a non-uniform part such as welding on the surface of the color-receiving material, severe color unevenness occurs. Also, the color difference between the steel types is large. On the other hand, since the method of the present invention is controlled color development by electrolysis, a predetermined beautiful color can be obtained with almost no unevenness of color in a heterogeneous portion and color difference between materials.
【0008】[0008]
【実施例】以下、実施例により本発明をより具体的に説
明する。The present invention will be described more specifically with reference to the following examples.
【0009】[0009]
【実施例1】 鋼種 :SUS 304 寸法 :1.0t ×50×150mm 前処理 :溶剤(ベンジン、アルコール)で脱脂・洗浄
する。 発色条件:処理液組成:2.0%過マンガン酸カリウ
ム+1.0%クエン酸鉄アンモン 処理液温度:22℃ 対極材質 :電解用グラファイト 直流処理 :陽極処理後陰極処理 電流密度 :0.2〜0.8A/dm2 処理時間 :陽極、陰極いずれも30秒一定 Example 1 Steel type: SUS 304 Dimensions: 1.0 t × 50 × 150 mm Pretreatment: Degreasing and washing with a solvent (benzene, alcohol). Coloring conditions: Treatment solution composition: 2.0% potassium permanganate + 1.0% iron ammonium citrate Treatment solution temperature: 22 ° C Counter electrode material: Graphite for electrolysis DC treatment: Cathode treatment after anodization Current density: 0.2 to 0.8 A / dm 2 treatment time: 30 seconds constant for both anode and cathode
【0010】[0010]
【実施例2】 鋼種 :SUS 304 寸法 :1.0t ×50×150mm 前処理 :溶剤(ベンジン、アルコール)で脱脂・洗浄
する。 発色条件:処理液組成:2.0%過マンガン酸カリウ
ム+1.0%クエン酸鉄アンモン 処理液温度:22℃ 対極材質 :電解用グラファイト 直流処理 :陽極処理後陰極処理 電流密度 :0.5A/dm2 一定 処理時間 :10〜40秒 Example 2 Steel type: SUS 304 Dimension: 1.0 t × 50 × 150 mm Pretreatment: Degreasing and washing with a solvent (benzene, alcohol). Coloring conditions: Composition of treatment solution: 2.0% potassium permanganate + 1.0% iron ammonium citrate Treatment solution temperature: 22 ° C. Counter electrode material: graphite for electrolysis DC treatment: Cathode treatment after anodization Current density: 0.5 A / dm 2 constant Processing time: 10 to 40 seconds
【0011】[0011]
【実施例3】 鋼種 :SUS 304 寸法 :1.0t ×50×150mm 前処理 :溶剤(ベンジン、アルコール)で脱脂・洗浄
する。 発色条件:処理液組成:2.0%過マンガン酸カリウ
ム+1.0%クエン酸鉄アンモン+50%シリカゾル 処理液温度:22℃ 対極材質 :電解用グラファイト 直流処理 :陽極処理後陰極処理 電流密度 :0.2〜0.8A/dm2 処理時間 :陽極、陰極いずれも30秒一定 Example 3 Steel type: SUS 304 Dimension: 1.0 t × 50 × 150 mm Pretreatment: Degreasing and washing with a solvent (benzene, alcohol). Coloring conditions: composition of treatment solution: 2.0% potassium permanganate + 1.0% iron ammonium citrate + 50% silica sol Treatment solution temperature: 22 ° C Counter electrode material: graphite for electrolysis DC treatment: cathode treatment after anodization Current density: 0 0.2 to 0.8 A / dm 2 treatment time: 30 seconds for both anode and cathode
【0012】[0012]
【実施例4】 鋼種 :SUS 430 寸法 :1.0t ×50×150mm 前処理 :溶剤(ベンジン、アルコール)で脱脂・洗浄
する。 発色条件:処理液組成:2.0%過マンガン酸カリウ
ム+1.0%クエン酸鉄アンモン 処理液温度:22℃ 対極材質 :電解用グラファイト 直流処理 :陽極処理後陰極処理 電流密度 :0.2〜0.8A/dm2 処理時間 :陽極、陰極いずれも30秒一定 Example 4 Steel type: SUS430 Dimensions: 1.0 t × 50 × 150 mm Pretreatment: Degreasing and washing with a solvent (benzene, alcohol). Coloring conditions: Treatment solution composition: 2.0% potassium permanganate + 1.0% iron ammonium citrate Treatment solution temperature: 22 ° C Counter electrode material: Graphite for electrolysis DC treatment: Cathode treatment after anodization Current density: 0.2 to 0.8 A / dm 2 treatment time: 30 seconds constant for both anode and cathode
【0013】[0013]
【実施例5】 鋼種 :SUS 430 寸法 :1.0t ×50×150mm 前処理 :溶剤(ベンジン、アルコール)で脱脂・洗浄
する。 発色条件:処理液組成:2.0%過マンガン酸カリウ
ム+1.0%しゅう酸鉄アンモン 処理液温度:22℃ 対極材質 :電解用グラファイト 処理方式 :陰極電解処理 電流密度 :0.2〜0.8A/dm2 処理時間 :陽極、陰極いずれも30秒一定 Example 5 Steel type: SUS430 Dimensions: 1.0 t × 50 × 150 mm Pretreatment: Degreasing and washing with a solvent (benzene, alcohol). Coloring conditions: Treatment solution composition: 2.0% potassium permanganate + 1.0% iron ammonium oxalate Treatment solution temperature: 22 ° C Counter electrode material: Graphite for electrolysis Treatment method: Cathodic electrolytic treatment Current density: 0.2 to 0. 8A / dm 2 treatment time: an anode, a cathode both 30 seconds constant
【0014】[0014]
【実施例6】 鋼種 :鋼材 寸法 :1.0t ×50×150mm 前処理 :溶剤(ベンジン、アルコール)で脱脂・洗浄
する。 発色条件:処理液組成:2.0%過マンガン酸カリウ
ム+1.0%クエン酸鉄アンモン 処理液温度:22℃ 対極材質 :電解用グラファイト 処理方式 :交番電解法(0.1Hz) 電流密度 :0.2〜0.8A/dm2 処理時間 :陽極、陰極いずれも10秒一定 Example 6 Steel Type: Steel Dimensions: 1.0 t × 50 × 150 mm Pretreatment: Degreasing and washing with a solvent (benzene, alcohol). Coloring condition: Composition of treatment solution: 2.0% potassium permanganate + 1.0% iron ammonium citrate Treatment solution temperature: 22 ° C Material of opposite electrode: Graphite for electrolysis Treatment method: Alternating electrolysis method (0.1 Hz) Current density: 0 .2~0.8A / dm 2 treatment time: an anode, a cathode both 10 seconds constant
【0015】[0015]
【実施例7】 鋼種 :軟鋼 寸法 :0.5t ×50×150mm 前処理 :溶剤(ベンジン、アルコール)で脱脂・洗浄
する。 発色条件:処理液組成:2.0%過マンガン酸カリウ
ム+1.0%クエン酸鉄アンモン 処理液温度:22℃ 対極材質 :電解用グラファイト 処理方式 :交番電解法(0.1Hz) 電流密度 :0.2〜0.8A/dm2 処理時間 :陽極、陰極いずれも10秒一定 Example 7 Steel type: Mild steel Dimension: 0.5 t × 50 × 150 mm Pretreatment: Degreasing and washing with a solvent (benzene, alcohol). Coloring condition: Composition of treatment solution: 2.0% potassium permanganate + 1.0% iron ammonium citrate Treatment solution temperature: 22 ° C Material of opposite electrode: Graphite for electrolysis Treatment method: Alternating electrolysis method (0.1 Hz) Current density: 0 .2~0.8A / dm 2 treatment time: an anode, a cathode both 10 seconds constant
【0016】[0016]
【実施例8】 鋼種 :ブリキ板 寸法 :0.5t ×50×150mm 前処理 :溶剤(ベンジン、アルコール)で脱脂・洗浄
する。 発色条件:処理液組成:2.0%過マンガン酸カリウ
ム+1.0%クエン酸鉄アンモン 処理液温度:22℃ 対極材質 :電解用グラファイト 処理方式 :交番電解法(0.1Hz) 電流密度 :0.2〜0.8A/dm2 処理時間 :陽極、陰極いずれも10秒一定 Example 8 Steel type: Tin plate Dimensions: 0.5 t × 50 × 150 mm Pretreatment: Degreasing and washing with a solvent (benzene, alcohol). Coloring condition: Composition of treatment solution: 2.0% potassium permanganate + 1.0% iron ammonium citrate Treatment solution temperature: 22 ° C Material of opposite electrode: Graphite for electrolysis Treatment method: Alternating electrolysis method (0.1 Hz) Current density: 0 .2~0.8A / dm 2 treatment time: an anode, a cathode both 10 seconds constant
Claims (5)
と、クエン酸鉄塩またはしゅう酸鉄塩0.3〜3.0%
を含む、7℃〜50℃の塩類水溶液中で、金属材料を直
流法又は交番法で電解処理することを特徴とする金属材
料の電解発色法。1. A potassium permanganate 0.3-5.0%
And iron citrate or iron oxalate 0.3 to 3.0%
An electrolytic coloring method for a metal material, comprising subjecting the metal material to an electrolytic treatment by a direct current method or an alternating method in an aqueous salt solution at 7 ° C to 50 ° C.
%を含む請求項1記載の方法。2. An aqueous salt solution comprising 0.5 to 50 silica sol.
2. The method according to claim 1, comprising%.
3.0A/dm2 、処理時間3〜900秒の陽極処理後
陰極処理である請求項1又は2記載の方法。3. The method according to claim 1, wherein the direct current electrolysis treatment has a current density of 0.01 to 0.01.
3.0A / dm 2, treatment is anodised after cathodic treatment time 3-900 seconds The process according to claim 1 or 2.
3.0A/dm2 、処理時間3〜900秒の陰極処理で
ある請求項1又は2記載の方法。4. The method according to claim 1, wherein the direct current electrolysis treatment has a current density of 0.01 to 0.01.
3.0A / dm 2, a cathodic treatment in processing time 3-900 seconds The process according to claim 1 or 2.
3.0A/dm2 、処理時間3〜900秒の交番電解法
(0.005〜1.0HZ)である請求項1又は2記載
の方法。5. The method according to claim 1, wherein the alternating electrolytic treatment is carried out at a current density of 0.01 to 0.01.
3.0A / dm 2, alternating electrolysis treatment time 3-900 seconds which is (0.005~1.0HZ) The process according to claim 1 or 2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12777293A JP3171995B2 (en) | 1993-05-06 | 1993-05-06 | Electrolytic coloring of metal materials |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12777293A JP3171995B2 (en) | 1993-05-06 | 1993-05-06 | Electrolytic coloring of metal materials |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06322591A JPH06322591A (en) | 1994-11-22 |
JP3171995B2 true JP3171995B2 (en) | 2001-06-04 |
Family
ID=14968319
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JP12777293A Expired - Fee Related JP3171995B2 (en) | 1993-05-06 | 1993-05-06 | Electrolytic coloring of metal materials |
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JP (1) | JP3171995B2 (en) |
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1993
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Cited By (1)
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