JP3166104U - Veneer laminated plywood - Google Patents

Veneer laminated plywood Download PDF

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JP3166104U
JP3166104U JP2010008010U JP2010008010U JP3166104U JP 3166104 U JP3166104 U JP 3166104U JP 2010008010 U JP2010008010 U JP 2010008010U JP 2010008010 U JP2010008010 U JP 2010008010U JP 3166104 U JP3166104 U JP 3166104U
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veneer
adhesive
plywood
prepreg
adhesive sheet
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精一 中西
精一 中西
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近藤 清美
近藤 清美
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Abstract

【課題】表意面も美しく構造耐力も持った付き板貼り付け構造用合板を提供する。【解決手段】基材1に構造用合板を適用し、少なくともその片方の表面に突き板2を貼り付ける。突き板2とプリプレグ接着シートを仮接着し、その後、突き板2とプリプレグ接着シートを仮接着した部材と、基材1を加熱加圧接着とする。【選択図】図1Provided is a plywood for affixed structure having a beautiful ideogram and having a structural strength. A structural plywood is applied to a substrate and a veneer is attached to at least one surface thereof. The veneer 2 and the prepreg adhesive sheet are temporarily bonded, and then the member 1 and the substrate 1 that are temporarily bonded to the veneer 2 and the prepreg adhesive sheet are heated and pressed. [Selection] Figure 1

Description

本発明は突き板貼り構造用合板に関するものである。       The present invention relates to a plywood for a veneer pasting structure.

一般に、突き板貼り化粧合板は表面性状の良い合板に突き板を接着し、合板の表面に綺麗な木目を付与すると共に、表面精度の良好な合板としたものである。この突き板化粧板の表面性状は良好であるが、構造部材としての強度は確保されているとは言えず、価格的にも安価ではなかった。一方、日本農林規格(JAS)に規定のある構造用合板は構造部材の強度を備えているが、合板の表面は剥れ、虫穴、ひび、キズ、汚れ、開口した割れや抜け節等が見られ表面性状は良好とは言えないものであった。
In general, a veneer-attached decorative plywood is obtained by adhering a veneer to a plywood having good surface properties, giving a beautiful grain to the surface of the plywood, and having a good surface accuracy. Although the surface property of this veneer decorative board is good, it cannot be said that the strength as a structural member is ensured, and it is not inexpensive in terms of price. On the other hand, structural plywood stipulated by the Japanese Agricultural Standards (JAS) has the strength of structural members, but the surface of the plywood is peeled off, wormholes, cracks, scratches, dirt, open cracks and missing joints, etc. It was seen that the surface properties were not good.

特開2003−1605JP2003-1605 特開2002−46105JP 2002-46105 A 特開平10−305530JP-A-10-305530

構造用合板は構造耐力上主要な部分に用いる目的で作られ、主に木造建築物の、壁下地材、床下地材、屋根下地材等に用いられている。しかし、近年、建築物の価格低減や工期短縮要望の観点から、構造用合板の適用場所によっては下地材としてではなく、表面状態を改善し構造耐力を持った仕上げ材として適用する方法が考えられている。構造用合板の表面状態は日本農林規格(JAS)によって規定されているとはいえ、元々下地材として適用されていた事から、その表面には剥れ、虫穴、ひび、キズ、汚れ、開口した割れや抜け節等が見られ、仕上げ材としてそのまま適用するには無理があった。一方、構造耐力よりも表面状態を重視し、表面状態の優れた化粧合板もあるが、構造用合板に比べて非常に高価である。本考案はこのような状況に鑑み、安価であると共に表面状態の優れた構造用合板を提供することを目的とするものである。     Structural plywood is made for the purpose of using the main parts in terms of structural strength, and is mainly used for wall base materials, floor base materials, roof base materials and the like of wooden buildings. However, in recent years, from the viewpoint of building price reduction and request for shortening the construction period, depending on the place where structural plywood is applied, there is a method of applying it as a finishing material with improved surface condition and structural strength depending on the application location. ing. Although the surface condition of structural plywood is regulated by the Japanese Agricultural Standards (JAS), it was originally applied as a base material, so it peeled off, wormholes, cracks, scratches, dirt, and openings on its surface Cracks, missing joints, etc. were seen, making it impossible to apply as it is as a finishing material. On the other hand, there is a decorative plywood that emphasizes the surface condition rather than the structural yield strength and has an excellent surface condition, but it is very expensive compared to the structural plywood. In view of such circumstances, the present invention aims to provide a structural plywood that is inexpensive and has an excellent surface condition.

本考案は上記目的を達成するため、基材にJAS規格適合の構造用合板を適用し、この表面に突き板を貼り付けて表面状態を改善し構造耐力を持った突き板貼り付け構造用合板を提供するものである。突き板表面にさらに仕上げ塗装を施してもよい。仕上げ塗装は、通常、クリア塗装もしくは淡色塗装が適用され、加熱乾燥や紫外線硬化が行われる。
In order to achieve the above object, the present invention applies a structural plywood conforming to the JAS standard to the base material, and attaches a veneer to this surface to improve the surface condition and structural veneer with a structural strength. Is to provide. The veneer surface may be further finished. As the finish coating, a clear coating or a light color coating is usually applied, and heat drying or UV curing is performed.

本考案の突き板貼り付け構造用合板は、基材に構造用合板を使用しているので、JAS規格での構造用合板の特性を満足し、その表面の少なくとも片方には突き板を貼り付けているので、表面には剥れ、虫穴、ひび、キズ、汚れ、開口した割れや抜け節等は無く、複数枚を並べても、ほぼ柄が揃い美観上も問題なく構造耐力を持った仕上げ材として適用できる。この為、突き板張り付け構造用合板を使うと、下地材兼仕上げ材としての特性を有しているので、材料を安価に入手できると共に作業工数も低減できる効果がある。また、突き板に間伐材を適用すれば、材料をさらに安価に入手でき価格低減効果がある
さらに、突き板貼り付け構造用合板の突き板表面にウレタン、アクリル等の木工用塗装を施こせば、見栄えが向上すると共に耐衝撃性が向上し、突き板の表面が傷ついたり凹んだりする事を防ぐ表面保護層を有する構造用合板とすることも出来る。
The veneer structural plywood of the present invention uses structural plywood as the base material, so it satisfies the characteristics of structural plywood according to the JAS standard, and a veneer is affixed to at least one of its surfaces Therefore, there is no peeling, bug holes, cracks, scratches, dirt, open cracks or missing joints on the surface, and even if multiple sheets are arranged, the pattern is almost uniform and the finish with structural strength without any problems in appearance Applicable as a material. For this reason, the use of the veneer plywood structure plywood has characteristics as a base material and a finishing material, so that the material can be obtained at a low cost and the work man-hours can be reduced. In addition, if thinned wood is applied to the veneer, the material can be obtained at a lower cost and the price can be reduced. If the veneer surface of the veneer for the veneer structure is applied with woodworking such as urethane or acrylic Further, it is possible to obtain a structural plywood having a surface protective layer which improves appearance and impact resistance and prevents the surface of the veneer from being damaged or dented.

本発明の突き板貼り構造用合板の断面図を示す 。Sectional drawing of the plywood for veneering structure of this invention is shown. 本発明の突き板とプリプレグ接着シートを貼り合わせた突き板を使った突き板貼り構造用合板の接着前の断面図を示す。Sectional drawing before adhesion | attachment of the plywood for veneer sticking structure using the veneer which bonded the veneer of this invention and the prepreg adhesive sheet is shown. 本発明の突き板とプリプレグ接着シートを貼り合わせた突き板を、接着剤を塗布した構造用合板に接着する場合の突き板貼り構造用合板の断面図を示す。Sectional drawing of the veneer for a veneer sticking structure in the case of bonding the veneer which bonded the veneer and the prepreg adhesive sheet of this invention to the structural plywood which apply | coated the adhesive agent is shown. 本発明の突き板とクッション性のあるプリプレグ接着シートを貼り合わせた突き板を使った構造用合板に接着する場合の突き板貼り構造用合板の断面図を示す。Sectional drawing of the laminated board for veneer-pasting structures in the case of adhere | attaching on the laminated board for structures using the veneer which bonded together the veneer of this invention and the prepreg adhesive sheet with a cushioning property is shown. 矩形状に接着剤を塗布すると共に接着剤を塗布しない部分をも有するプリプレグシートを示す。The prepreg sheet which has a part which does not apply | coat an adhesive agent while applying an adhesive agent in a rectangular shape is shown.

次に本考案を実施するための形態を図面に基つき説明する。
図1は本考案の一実施形態に係わる突き板貼り構造用合板10の断面図を示す。基材1にJAS規格に適合した構造用合板を適用し、その片面には接着剤3を介して突き板2を貼り付ける。接着は基材1に接着剤3を塗布あるいは吹き付け等によって付着させるか、あるいはプリプレグ接着シートを適用しても良い。突き板2を基材1に貼り付けた後は、加熱加圧プレスで基材1と突き板2を強固に接着させる。基材1への突き板2の貼り付けは通常は片面であるが、用途によっては表裏の両面に貼り付けても良い。また、用途のよっては突き板貼り付け構造用合板の片面あるいは両面の突き板表面にクリアあるいは淡色系のウレタン、アクリル等の木工用塗装を施すことにより天然木感の見栄えする表面保護層を有する構造用合板を得る事ができる。
Next, modes for carrying out the present invention will be described with reference to the drawings.
FIG. 1 shows a cross-sectional view of a veneer structure plywood 10 according to an embodiment of the present invention. A structural plywood conforming to the JAS standard is applied to the base material 1, and a veneer 2 is pasted on one side thereof with an adhesive 3. Adhesion may be performed by applying or spraying the adhesive 3 to the substrate 1 or applying a prepreg adhesive sheet. After sticking the veneer 2 to the substrate 1, the substrate 1 and the veneer 2 are firmly bonded by a heat and pressure press. The sticking plate 2 is usually attached to the substrate 1 on one side, but depending on the application, it may be attached to both the front and back surfaces. In addition, depending on the application, it has a surface protection layer that makes natural wood feel good by applying clear or light-colored urethane or acrylic woodwork to the veneer surface of one or both sides of the veneer for attaching veneer structure Structural plywood can be obtained.

図2は本考案の他の実施形態に係わる突き板貼り構造用合板10の断面図を示す。基材1にJAS規格に適合した構造用合板を適用し、突き板2との接着にはプリプレグ接着シート4を適用した例である。この場合、突き板2とプリプレグ接着シート4は本硬化温度よりも低い温度で仮接着し、突き板2の強度を高めている。その後、突き板2とプリプレグ接着シート4を仮接着した物を基材1に貼り合わせ、本硬化温度まで昇温した加熱加圧プレスで基材1と突き板2を強固に接着させる。突き板2単独で基材1の構造用合板との間にプリプレグ接着シート4を介して貼り付けた場合、構造用合板の表面状態によっては突き板2が破損する場合もあるが、事前に突き板2とプリプレグ接着シート4を仮接着した物を適用することにより、突き板2の強度が増し、破損することが減少する。     FIG. 2 is a sectional view of a veneer plywood 10 according to another embodiment of the present invention. In this example, a structural plywood conforming to the JAS standard is applied to the substrate 1 and a prepreg adhesive sheet 4 is applied to the veneer 2 for bonding. In this case, the veneer 2 and the prepreg adhesive sheet 4 are temporarily bonded at a temperature lower than the main curing temperature to increase the strength of the veneer 2. Then, the thing which bonded the veneer 2 and the prepreg adhesive sheet 4 temporarily is bonded to the base material 1, and the base material 1 and the veneer 2 are firmly bonded by a heat and pressure press heated to the main curing temperature. When the veneer 2 alone is attached to the structural plywood of the base material 1 via the prepreg adhesive sheet 4, the veneer 2 may be damaged depending on the surface state of the structural plywood. By applying a material in which the plate 2 and the prepreg adhesive sheet 4 are temporarily bonded, the strength of the veneer 2 is increased and the damage is reduced.

図3は本考案の他の実施形態に係わる突き板貼り構造用合板10の断面図を示す。基材1にJAS規格に適合した構造用合板を適用し、突き板2との接着にはプリプレグ接着シート4と基材1に塗布した接着剤3を適用した例である。この場合、突き板2とプリプレグ接着シート4は本硬化温度よりも低い温度で仮接着し、突き板2の強度を高めている。その後、突き板2とプリプレグ接着シート4を仮接着した物を接着剤3を塗布した基材1に貼り合わせ、本硬化温度まで昇温した加熱加圧プレスで基材1と突き板2を強固に接着させる。この考案では、基材1に接着剤3を塗布しているので基材1である構造用合板表面の凹凸により突き板2と基材1の接着不具合が生じ難い。     FIG. 3 shows a cross-sectional view of a veneer structure plywood 10 according to another embodiment of the present invention. In this example, a structural plywood conforming to the JAS standard is applied to the base material 1, and the adhesive 3 applied to the base material 1 and the prepreg adhesive sheet 4 is applied to the veneer 2. In this case, the veneer 2 and the prepreg adhesive sheet 4 are temporarily bonded at a temperature lower than the main curing temperature to increase the strength of the veneer 2. Thereafter, the substrate 1 and the veneer 2 are firmly bonded with a heating and pressing press heated to the main curing temperature by pasting the veneer 2 and the prepreg adhesive sheet 4 to the substrate 1 coated with the adhesive 3. Adhere to. In this device, since the adhesive 3 is applied to the base material 1, it is difficult to cause a bonding failure between the veneer 2 and the base material 1 due to the unevenness of the surface of the structural plywood as the base material 1.

図4は本考案の他の実施形態に係わる突き板貼り構造用合板10の断面図を示す。基材1にJAS規格に適合した構造用合板を適用し、突き板2との接着にはプリプレグ接着シート5と基材1に塗布した接着剤3を適用した例である。プリプレグ接着シート5にはクッション性のあるシートを適用している。この場合、突き板2とクッション性のあるプリプレグ接着シート5は本硬化温度よりも低い温度で仮接着し、突き板2の強度を高めている。その後、突き板2とクッション性のあるプリプレグ接着シート5を仮接着した物を接着剤3を塗布した基材1に貼り合わせ、本硬化温度まで昇温した加熱加圧プレスで基材1と突き板2を強固に接着させる。クッション性のあるプリプレグ接着シート5を適用しているので、基材1である構造用合板の表面に凹凸のある場合にも接着し易くなっている。     FIG. 4 shows a cross-sectional view of a veneer structure plywood 10 according to another embodiment of the present invention. In this example, a structural plywood conforming to the JAS standard is applied to the base material 1, and the adhesive 3 applied to the base material 1 and the prepreg adhesive sheet 5 is applied to the veneer 2. The prepreg adhesive sheet 5 is a cushioning sheet. In this case, the veneer 2 and the cushioned prepreg adhesive sheet 5 are temporarily bonded at a temperature lower than the main curing temperature to increase the strength of the veneer 2. Thereafter, the product obtained by temporarily adhering the veneer 2 and the cushioning prepreg adhesive sheet 5 is bonded to the base material 1 to which the adhesive 3 is applied, and the base 1 is struck with a heating and pressing press heated to the main curing temperature. The plate 2 is firmly bonded. Since the cushioned prepreg adhesive sheet 5 is applied, it is easy to bond even when the surface of the structural plywood which is the substrate 1 is uneven.

図5はプリプレグ接着シート3やクッション性のあるプリプレグ接着シート5に塗布する接着剤の塗布例を示したものである。この図5はプリプレグ接着シート3,5への塗布例を示すが、基材1への接着剤の塗布についても同様な形状の接着剤塗布をしてもよい。接着剤を塗布した形状が中実のほぼ矩形の形状7で、接着剤を塗布していない部分8を挟んで接着剤を塗布した形状が複数列のほぼ直線状になるように配置している。接着剤の塗布されていない部分8はほぼ直線状で、全箇所が相互に連通すると共に、シートの端部で外部と接している。このように全面に接着剤を塗布するのではなく、接着剤の塗布された矩形の形状7の相互間に接着剤の塗布されていな相互に連通した部分8を設ける事により、この接着剤を塗布しない部分8が加熱加圧プレスで基材1と突き板2を接着する時、基材1、突き板2、接着剤3、プリプレグ接着シート3、クッション性のあるプリプレグ接着シート5等から発生する水分、蒸気、ガス等の通路となり、基材1と突き板2が良好に接着できる。
FIG. 5 shows an application example of the adhesive applied to the prepreg adhesive sheet 3 and the cushioned prepreg adhesive sheet 5. Although FIG. 5 shows an application example to the prepreg adhesive sheets 3 and 5, the adhesive having the same shape may be applied to the base material 1. The shape in which the adhesive is applied is a solid, substantially rectangular shape 7, and the shape in which the adhesive is applied across the portion 8 where the adhesive is not applied is arranged so as to be substantially linear in a plurality of rows. . The portion 8 where the adhesive is not applied is substantially linear, and all the portions communicate with each other and are in contact with the outside at the end of the sheet. The adhesive is not applied to the entire surface in this way, but the adhesive 8 is applied to each other by providing a portion 8 which is not applied with the adhesive between the rectangular shapes 7 to which the adhesive is applied. When the uncoated portion 8 adheres the base 1 and the veneer 2 with a heat and pressure press, it is generated from the base 1, the veneer 2, the adhesive 3, the prepreg adhesive sheet 3, the cushioned prepreg adhesive sheet 5, etc. It becomes a passage for moisture, steam, gas, etc., and the substrate 1 and the veneer 2 can be bonded well.

美観も必要で構造的耐力も要求される箇所に使用されている構造用合板に替わり、主に木造建築物の、壁下地材、屋根下地材等に利用することで、建築物の価格低減や工期短縮期待できる。
Instead of structural plywood used in places where aesthetics are also required and structural strength is required, it is mainly used for wall base materials, roof base materials, etc. for wooden buildings, reducing the price of buildings Expected to shorten the work period.

1 基材(構造用合板)
2 突き板
3 接着剤
4 プリプレグ接着シート
5 クッション性のあるプリプレグ接着シート
6 シート材
7 矩形状に塗布された接着剤
8 接着剤が塗布されていない部分
9 塗料
10 突き板貼り構造用合板

1 Base material (plywood for structure)
2 Veneer
DESCRIPTION OF SYMBOLS 3 Adhesive 4 Prepreg adhesive sheet 5 Cushioning prepreg adhesive sheet 6 Sheet material 7 Adhesive applied in a rectangular shape 8 Part where adhesive is not applied
9 Paint 10 Veneer plywood

Claims (7)

基材に構造用合板を適用し、少なくともその片方の表面に突き板を貼り付けたことを特徴とする突き板貼り付け構造用合板。
A plywood pasting structure plywood characterized in that a structural plywood is applied to a substrate and a veneer is pasted on at least one surface thereof.
突き板とプリプレグ接着シートを仮接着し、その後、前記突き板とプリプレグ接着シートを仮接着した部材と、基材を加熱加圧接着としたことを特徴とする請求項1記載の突き板貼り付け構造用合板。
2. The veneer sticking according to claim 1, wherein the veneer and the prepreg adhesive sheet are temporarily bonded, and then the member temporarily bonded to the veneer and the prepreg adhesive sheet and the base material are heated and pressed. Structural plywood.
突き板とプリプレグ接着シートを仮接着し、その後、前記突き板とプリプレグ接着シートを仮接着した部材と、接着剤を塗布した基材を加熱加圧接着としたことを特徴とする請求項1記載の突き板貼り付け構造用合板。
2. The pressure-bonding is performed by temporarily bonding a veneer and a prepreg adhesive sheet, and thereafter, a member temporarily bonded to the veneer and the prepreg adhesive sheet, and a substrate coated with an adhesive. Plywood for veneer pasting structure.
プリプレグ接着シートにクッション性のあるプリプレグ接着シートを適用した事を特徴とする請求項2、3のいずれかに記載の突き板貼り付け構造用合板。
The plywood for a veneer sticking structure according to any one of claims 2 and 3, wherein a prepreg adhesive sheet having a cushioning property is applied to the prepreg adhesive sheet.
接着用のシートに塗布されたプリプレグ状態の接着剤は、接着剤を塗布した形状が中実のほぼ矩形、ひし形、円形、楕円形等の形状で、接着剤を塗布した形状が相互に重ならないよう全周囲に接着剤を塗布していない部分を介し、接着剤を塗布した形状が複数列のほぼ直線状になるように配置した事を特徴とする請求項2、3、4のいずれかに記載の突き板貼り付け構造用合板。
The adhesive in the prepreg state applied to the adhesive sheet is a solid, almost rectangular, rhombus, circular, elliptical shape, etc., and the adhesive applied shapes do not overlap each other. 5. The device according to claim 2, wherein the adhesive is applied so that the shape of the applied adhesive is substantially linear in a plurality of rows through a portion where the adhesive is not applied to the entire periphery. Plywood for veneer pasting structure as described.
基材に塗布した接着剤は、接着剤を塗布した形状が中実のほぼ矩形、ひし形、円形、楕円形等の形状で、接着剤を塗布した形状が相互に重ならないよう全周囲に接着剤を塗布していない部分を介し、接着剤を塗布した形状が複数列のほぼ直線状になるように配置した事を特徴とする請求項1、3のいずれかに記載の突き板貼り付け構造用合板。

The adhesive applied to the base material is a solid, almost rectangular, rhombus, circular, elliptical shape, etc., with the adhesive applied to the entire circumference so that the shapes applied with the adhesive do not overlap each other The veneer pasting structure according to any one of claims 1 and 3, wherein a shape in which the adhesive is applied is arranged so as to be substantially linear in a plurality of rows through a portion where the adhesive is not applied. plywood.

請求項1、2、3、4、5、6のいずれかに記載の突き板貼り付け構造用合板の突き板表面にウレタン、アクリル等の木工用塗装を施した事を特徴とする突き板貼り付け構造用合板。
A veneer pasting characterized in that the veneer surface of the veneer for a veneer pasting structure according to any one of claims 1, 2, 3, 4, 5 and 6 is coated with wood, such as urethane or acrylic, on the veneer surface Plywood for mounting structure.
JP2010008010U 2010-12-08 2010-12-08 Veneer laminated plywood Expired - Lifetime JP3166104U (en)

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