JP3146353B2 - Cutting tool with wear sensor - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a throw-away type cutting tool used for cutting.

[0002]

2. Description of the Related Art At the time of cutting, tool wear such as abrasion or chipping (small chipping) of a cutting tool significantly deteriorates machining accuracy. Can be However, directly observing tool wear during machining is very difficult in the working environment.

[0003] Therefore, other phenomena accompanying the tool wear (such as changes in cutting force and vibration) are detected by a sensor installed near a processing point on a machine tool or the like, and the detected signal is subjected to some kind of signal processing. Estimate tool wear. for that reason,
In the in-process, it was difficult to obtain a quantitative amount of wear, or sufficient sensitivity and reliability were not obtained.

[0004]

SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned conventional problems by arranging a sensor at a portion of the cutting tool itself where wear and chipping (destruction) of the cutting tool occur. An object of the present invention is to provide a cutting tool with a sensor that can detect wear in-process during the process, quantitatively obtains a tool wear amount, and is excellent in sensitivity and reliability.

[0005]

SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems, and on a flank of a throw-away type cutting tool, in a direction parallel to a cutting edge.
Multiple equal-width, equally-spaced thin-line putters made of conductive material
And a terminal section that connects multiple thin wires in parallel.
Sensor thin film is formed.
Are arranged to extend in the direction perpendicular to the direction of surface wear
The present invention provides a cutting tool with a tool wear detection function sensor.

[0006] An ohmmeter is connected between the two terminals, whereby the resistance value of a parallel circuit of a plurality of fine wires is measured.

[0007] The sensor thin film and the terminal may be formed by vapor deposition.

[0008]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described based on embodiments with reference to the drawings. 1 to 3 are drawings showing an embodiment of the present invention. The cutting tool 1 of the present invention has the same shape as a normal cutting tool, and has a flank 3, a rake face 4 and a lateral flank 5 adjacent to each other via a cutting edge 2.

When cutting is performed, a portion of the flank 3 coupled to the cutting edge 2 wears, and in some cases, the cutting edge 2
Or chipping may occur.
These flank wear and chipping are one important criterion for determining the tool life.

In the present invention, the flank wear width and the presence or absence of chipping and the size thereof are determined by cutting (in-process).
The cutting tool is an integrated sensor with sensors that can be determined.

FIG. 1 shows a cutting tool 1 according to a first embodiment.
On the flank 3, a sensor thin film 6 is formed, which comprises a plurality of equal-width, equally-spaced thin line-shaped patterns made of a conductive material such as pure titanium and a terminal portion. This sensor thin film 6 is formed using sputtering. For example, 10
It is formed with a width of 0 μm and an interval.

The plurality of thin wires 7 of the sensor thin film 6 are arranged so as to be arranged at right angles to the direction of progress of the flank wear.
All the fine wires are connected in parallel at both ends by terminals 8 of the same conductive material thin film, and an ohmmeter 9 is connected in series with the parallel circuit.

The operation of the embodiment of the cutting tool of the present invention having such a configuration will be described below with reference to FIGS. FIG. 2A shows a state in which flank wear 10 is progressing, and FIG. 2B shows a state in which chipping 11 is progressing.

With respect to the cutting tool 1 in such a state, the electric resistance at both ends of the fine wire is measured by the ohmmeter 9 in the in-process during the cutting. Then, as the flank wear 10 and the chipping 11 progress, the thin wire 7 gradually becomes thinner or breaks, so that the electrical resistance at both ends of the sensor thin film 6 changes.

FIG. 3 is a graph in which the values of the cutting time and the electric resistance measured by the ohmmeter 9 are plotted for the cutting tool 1. In this graph, when the first thin line is broken, the electric resistance increases sharply, and when the second thin line is broken, the electric resistance further increases sharply. And
The change in electrical resistance is proportional to the number of thin wires broken due to wear.

By the way, since the width of the thin wire 7 and the arrangement interval thereof are known, the amount of flank wear (flank wear width 12) and the magnitude of chipping that are currently occurring can be quantitatively determined from the change in electrical resistance. You can know. Since the measurement resolution is proportional to the fine line interval, the width and interval of the fine line 7 are set according to the desired resolution.

Although an embodiment has been described above, it goes without saying that other embodiments are possible within the technical idea of the invention described in the claims of the present application.

【The invention's effect】

According to the present invention having the above-described structure, in the in-process, the degree of wear of the flank of the cutting tool and the wear state of chipping can be quantitatively measured, and the cutting tool can be measured in accordance with the wear or chipping state. It can be replaced. Therefore, it is possible to prevent the cutting accuracy from being deteriorated due to the cascade use of the cutting tool that has been worn or chipped to an inappropriate degree for cutting.

In addition, it is possible to prevent uneconomical situations such as replacing or discarding a usable cutting tool which has not been worn or chipped to an unsuitable degree for cutting at an early stage, and is extremely efficient and economical. In-process management of cutting tools is possible.

[Brief description of the drawings]

FIG. 1 is a perspective view showing an embodiment according to a cutting tool of the present invention.

FIG. 2 is a perspective view illustrating the operation of the cutting tool according to the first embodiment.

FIG. 3 is a graph for explaining the operation of the cutting tool according to the first embodiment, and is a diagram illustrating cutting time and electric resistance.

[Explanation of symbols]

 REFERENCE SIGNS LIST 1 cutting tool 2 cutting edge 3 flank 4 rake face 5 side flank 6 sensor thin film 7 thin wire 8 terminal 9 ohm meter 10 flank wear 11 chipping 12 flank wear

──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. ⁷ , DB name) B23Q 17/09 B23B 27/00 JICST file (JOIS)

Claims (3)

(57) [Claims] 1. A plurality of fine wires of equal width and spacing made of a conductive material on a flank of a throw-away type cutting tool in a direction parallel to a cutting edge, and both ends of the plurality of fine wires.
A sensor thin film formed of two terminal portions connecting the respective thin wires in parallel with each other, wherein the plurality of thin wires extend in a direction perpendicular to the direction in which the flank wear progresses. A cutting tool with a tool wear detection function sensor, which is disposed. 2. The cutting tool with a tool wear detection function sensor according to claim 1, wherein an ohmmeter is connected between the two terminal portions. 3. The sensor thin film and the terminal part,
3. The cutting tool with a tool wear detection function sensor according to claim 1, wherein the cutting tool is formed by sputtering.