JP3135877U - Anomaly detection device for male screws - Google Patents

Anomaly detection device for male screws Download PDF

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JP3135877U
JP3135877U JP2007005759U JP2007005759U JP3135877U JP 3135877 U JP3135877 U JP 3135877U JP 2007005759 U JP2007005759 U JP 2007005759U JP 2007005759 U JP2007005759 U JP 2007005759U JP 3135877 U JP3135877 U JP 3135877U
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male screw
screw
inspection
measuring
male
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修一 大木
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株式会社ティオ
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Abstract

【課題】 簡易な作業で安価にねじ類の異常を検査することが可能な雄ねじ類の異常検出装置を提供する。
【解決手段】 正常な雄ねじ類と螺合する正常な雌ねじを穿設した金具を分割した形状の一対の対向する検査部2,3と、該検査部を相対的に移動させて、その離間位置から検査対象の雄ねじ類に密接状態となるまでに移動させる移動手段4と、前記両検査部の間隔を測定する測定手段5とからなる。
【選択図】図1
PROBLEM TO BE SOLVED: To provide a male screw abnormality detecting device capable of inspecting a screw abnormality with a simple operation at low cost.
SOLUTION: A pair of opposing inspection parts 2 and 3 having a shape obtained by dividing a metal fitting with a normal female screw threadedly engaged with a normal male screw, and the inspection part are moved relative to each other so as to be separated from each other. And moving means 4 for moving the test screw to a close state to the male screw to be inspected, and measuring means 5 for measuring the distance between the two inspection parts.
[Selection] Figure 1

Description

本考案は、雄ねじ類の異常検出装置に関するものである。  The present invention relates to an abnormality detection device for male screws.

各種の器具は、二つ以上の部品を組み合わせ、締結材で結合することによって形成されている場合が多く、その締結材の代表的なものに、ねじ、ボルト等のねじ類がある。  Various instruments are often formed by combining two or more parts and joining them with a fastening material, and representative examples of the fastening material include screws such as screws and bolts.

このねじ類は、ねじ山の螺合によって、締結強度を保持しているのであるが、このねじ山につぶれなどの異常が生じていると、締結が不可能となったり、締結が困難となり、締結できたとしても、強度不足を生じて、損傷による大事故につながる恐れがある。
このねじ山の異常は、当然、製造工程で皆無にするのが理想ではあるが、多数の中にはごく少数の異常が生じることは避けることができず、見逃してしまうことも不可避である。そこで、最終工程の検査工程で、ねじ山の異常を厳格に検査することがほとんどの製造メーカーで実施されている。
このねじの異常を検査するためには、カメラで撮影し、その映像を見て判断したり、レーザー光などの反射量の変化や磁力の変化などの測定により検査したり、ねじゲージによる測定で検査する方法などが採用されている。しかし、これらの方法の場合には、ねじ類は丸棒状であるので、外周を360°にわたって検査するには、検査器をねじの周囲に多数配置したり、あるいはねじを回転させながら検査せざるを得ず、一本のねじの測定に多大の作業時間と労力を要し、コストが高価となり、オンラインでの測定には不向きであるとの欠点があった。
These screws hold the fastening strength by screwing the screw thread, but if there is an abnormality such as crushing in this screw thread, it becomes impossible to fasten or difficult to fasten, Even if it can be fastened, it may cause insufficient strength and lead to a major accident due to damage.
Naturally, it is ideal to eliminate this thread abnormality in the manufacturing process. However, it is inevitable that a very small number of abnormalities occur in a large number, and it is unavoidable to miss them. In view of this, most manufacturers are conducting strict inspections of thread anomalies in the final inspection process.
In order to inspect the abnormality of this screw, it is possible to make a judgment by taking a picture with a camera and observing the image, measuring the amount of reflected light such as laser light or changes in magnetic force, or measuring with a screw gauge. The inspection method is adopted. However, in these methods, since the screws are round bar-like, in order to inspect the outer periphery over 360 °, it is necessary to arrange a large number of inspection devices around the screw or to inspect while rotating the screw. In other words, the measurement of a single screw requires a lot of work time and labor, the cost is high, and it is not suitable for on-line measurement.

本考案は、かかる現状に鑑み、簡易な作業で安価にねじ類の異常を検査することが可能な雄ねじ類の異常検出装置を提供することを目的とするものである。  The present invention has been made in view of the present situation, and an object of the present invention is to provide a male screw abnormality detecting device capable of inspecting a screw abnormality with a simple operation at low cost.

本考案は、上記目的を達成するものであって、正常な雄ねじ類と螺合する正常な雌ねじを穿設した金具を分割した形状の一対の対向する検査部と、該検査部を相対的に移動させて、その離間位置から検査対象の雄ねじ類に密接状態となるまでに移動させる移動手段と、前記両検査部の間隔を測定する測定手段とからなることを特徴とする雄ねじ類の異常検出装置である。  The present invention achieves the above-described object, and a pair of opposing inspection parts having a shape obtained by dividing a metal fitting with a normal female screw threadedly engaged with normal male screws, and the inspection part relatively Anomaly detection of male screws, characterized by comprising moving means for moving from the separated position until the male screws to be inspected are brought into close contact with each other and measuring means for measuring the distance between the two inspection parts. Device.

前記移動手段は、走行路やガイドに沿って手動又は駆動力によって移動させるようになすことが望ましく、前記測定装置は、光学的、電気的、機械的に間隔を測定し、数値を表示するようになすことが望ましい。  The moving means is preferably moved manually or by a driving force along a traveling path or a guide, and the measuring device measures the distance optically, electrically and mechanically and displays a numerical value. It is desirable to make it.

本考案の雄ねじ類の異常検出装置によれば、簡易な作業で安価にねじ類の異常を検査することが可能である。  According to the male screw abnormality detecting device of the present invention, it is possible to inspect the abnormality of the screw with a simple operation at low cost.

以下、図面に基づいて本考案の実施態様を詳細に説明する。  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

先ず、本考案の雄ねじ類の異常検出装置について説明する。
図1において、1は本考案の雄ねじ類の異常検出装置であって、該雄ねじ類の異常検出装置1は、主として一対の対向する検査部2,3と、検査部を相対的に移動させて、その離間位置から検査対象の雄ねじ類に密接状態となるまでに移動させる移動手段4と、前記両検査部2,3の間隔を測定する測定手段5とから主としてなっている。
First, the abnormality detection device for male screws of the present invention will be described.
In FIG. 1, reference numeral 1 denotes a male screw abnormality detection device 1 according to the present invention. The male screw abnormality detection device 1 mainly moves a pair of opposing inspection units 2 and 3 and the inspection unit relatively. The moving unit 4 moves from the separated position until the male screw to be inspected is brought into close contact with the measuring unit 5 and the measuring unit 5 that measures the distance between the inspection units 2 and 3.

検査部2、3は、検査対象の正常な雄ねじ類と螺合する正常な雌ねじを螺設した金具を分割した形状のものであり、例えば検査対象の正常な雄ねじ類と螺合する正常な雌ねじを螺設したナット等の金具を半分に分割したものを挙げることができるが、これに限らない。例えば、半分に分割する以外に3分1ずつの対向する形状であっても良い。  The inspection units 2 and 3 have a shape in which a metal fitting screwed with a normal female screw that is screwed with a normal male screw to be inspected is divided. For example, a normal female screw that is screwed with a normal male screw to be inspected However, the present invention is not limited to this. For example, in addition to dividing into half, the shape may be one-third opposite.

移動手段4は、検査部2,3を相対的に移動させて、その離間位置から検査対象の雄ねじ類に密接状態にまで移動させる移動手段である。検査部2,3を相対的に移動させる手段としては、一方の検査部2を固定しておき、他方の検査部3を移動させることができるが、いずれを移動させても良く、両方を移動させることも可能である。移動手段は、所定の方向に正確に移動可能なように走行路やガイドなどを具備しており、これに沿って手動又はバネ、重力、動力等の駆動力によって移動させることが望ましい。  The moving unit 4 is a moving unit that relatively moves the inspection units 2 and 3 and moves the inspection units 2 and 3 to a close state to the male screws to be inspected from the separated position. As a means for relatively moving the inspection units 2 and 3, one inspection unit 2 can be fixed and the other inspection unit 3 can be moved. It is also possible to make it. The moving means is provided with a traveling path, a guide, and the like so as to be accurately movable in a predetermined direction, and it is desirable that the moving means be moved along this by manual or a driving force such as a spring, gravity, and power.

測定手段5は、前記両検査部2,3の間隔を測定するものである。両検査部2,3の間隔を直接測定しても良く、あるいは両検査部2,3に測定のし易いバーなどを取り付けておき、バーの間隔を測定しても良いことは当然である。両者の間隔は、光学的に測定し、例えば渦電流、マイクロスイッチ、レーザーその他の間隔を測定できる手段で測定し、数値を表示するようにすることが望ましいが、これに限らず、各種の測定方法を採用することが可能である。  The measuring means 5 measures the distance between the two inspection parts 2 and 3. Of course, the interval between the two inspection units 2 and 3 may be directly measured, or a bar that is easy to measure may be attached to both the inspection units 2 and 3, and the interval between the bars may be measured. It is desirable to measure the distance between the two optically, for example, by using means that can measure the distance between eddy currents, microswitches, lasers, etc., and display the numerical value. It is possible to adopt a method.

本考案の雄ねじ類の異常検出器の検査部2,3のいずれかを固定しておき、この検査部の雌ねじに螺合するように検査対象の雄ねじ類を挿入し、他方の検査部2、3を走行路に沿って移動させて、密接させ、その状態における検査部2,3の間隔を検出して、間隔が存在しないか許容範囲内であれば、検査対象の雄ねじ類は良品と判断し、検査時における間隔が許容範囲外であれば、検査対象の雄ねじ類は不良品と判断することができる。なお、検査部2,3の両方を同時に雄ねじ類に向かって移動させて、検査し、検査後には雄ねじから離隔することもできる。この手段を採用する場合には、検査対象の複数の雄ねじ類をターンテーブルなどの各種の移動手段によって順次、移動させて検査することも可能である。  Either one of the inspection units 2 and 3 of the male screw abnormality detector of the present invention is fixed, and the male screw to be inspected is inserted so as to be screwed into the female screw of the inspection unit. 3 is moved along the road and brought into close contact with each other, and the interval between the inspection units 2 and 3 is detected. If the interval does not exist or is within an allowable range, the male screw to be inspected is determined to be a good product. If the interval at the time of inspection is outside the allowable range, the male threads to be inspected can be determined to be defective. It should be noted that both the inspection units 2 and 3 can be simultaneously moved toward the male screw and inspected, and can be separated from the male screw after the inspection. When this means is adopted, it is possible to inspect a plurality of male screws to be inspected by sequentially moving them by various moving means such as a turntable.

本考案の雄ねじ類の異常検出装置の一例を示す概略図である。  It is the schematic which shows an example of the abnormality detection apparatus of the external thread of this invention.

符号の説明Explanation of symbols

1 雄ねじ類の異常検出装置
2,3 検査部
4 移動手段
5 測定手段
DESCRIPTION OF SYMBOLS 1 Male screw abnormality detection device 2, 3 Inspection unit 4 Moving means 5 Measuring means

Claims (3)

正常な雄ねじ類と螺合する正常な雌ねじを穿設した金具を分割した形状の一対の対向する検査部と、該検査部を相対的に移動させて、その離間位置から検査対象の雄ねじ類に密接状態となるまでに移動させる移動手段と、前記両検査部の間隔を測定する測定手段とからなることを特徴とする雄ねじ類の異常検出装置。  A pair of opposing inspection parts having a shape obtained by dividing a metal fitting with a normal female screw threadedly engaged with a normal male screw, and the inspection part are moved relative to each other to move the male screw to be inspected from the separated position. An anomaly detection device for male screws, characterized by comprising a moving means for moving until close contact and a measuring means for measuring the interval between the two inspection parts. 前記移動手段は、走行路やガイドに沿って手動又は駆動力によって移動させるようになしたことを特徴とする請求項1記載の雄ねじ類の異常検出装置。  2. The male screw abnormality detecting device according to claim 1, wherein the moving means is moved manually or by a driving force along a traveling path or a guide. 前記測定装置は、光学的、電気的、機械的に間隔を測定し、数値を表示するようになしたことを特徴とする請求項1記載の雄ねじ類の異常検出装置。  The male screw abnormality detecting device according to claim 1, wherein the measuring device optically, electrically, and mechanically measures the interval and displays a numerical value.
JP2007005759U 2007-06-29 2007-06-29 Anomaly detection device for male screws Expired - Fee Related JP3135877U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111551090A (en) * 2020-05-22 2020-08-18 厦门普标计量检测研究有限公司 Combined type external thread stop ring gauge

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111551090A (en) * 2020-05-22 2020-08-18 厦门普标计量检测研究有限公司 Combined type external thread stop ring gauge
CN111551090B (en) * 2020-05-22 2022-11-04 厦门普标医疗科技有限公司 Combined type external thread stop ring gauge

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