JP3122098B2 - Method for manufacturing liquid jet recording head - Google Patents

Method for manufacturing liquid jet recording head

Info

Publication number
JP3122098B2
JP3122098B2 JP01138294A JP13829489A JP3122098B2 JP 3122098 B2 JP3122098 B2 JP 3122098B2 JP 01138294 A JP01138294 A JP 01138294A JP 13829489 A JP13829489 A JP 13829489A JP 3122098 B2 JP3122098 B2 JP 3122098B2
Authority
JP
Japan
Prior art keywords
recording head
jet recording
liquid jet
liquid
recording
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP01138294A
Other languages
Japanese (ja)
Other versions
JPH0278554A (en
Inventor
孝一 佐藤
雅実 池田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Priority to DE68920634T priority Critical patent/DE68920634T2/en
Priority to EP89110215A priority patent/EP0345724B1/en
Priority to US07363524 priority patent/US4929964B1/en
Priority to US07/486,910 priority patent/US5068674A/en
Publication of JPH0278554A publication Critical patent/JPH0278554A/en
Application granted granted Critical
Publication of JP3122098B2 publication Critical patent/JP3122098B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/015Ink jet characterised by the jet generation process
    • B41J2/04Ink jet characterised by the jet generation process generating single droplets or particles on demand
    • B41J2/045Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
    • B41J2/04501Control methods or devices therefor, e.g. driver circuits, control circuits
    • B41J2/04565Control methods or devices therefor, e.g. driver circuits, control circuits detecting heater resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/015Ink jet characterised by the jet generation process
    • B41J2/04Ink jet characterised by the jet generation process generating single droplets or particles on demand
    • B41J2/045Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
    • B41J2/04501Control methods or devices therefor, e.g. driver circuits, control circuits
    • B41J2/0458Control methods or devices therefor, e.g. driver circuits, control circuits controlling heads based on heating elements forming bubbles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/015Ink jet characterised by the jet generation process
    • B41J2/04Ink jet characterised by the jet generation process generating single droplets or particles on demand
    • B41J2/045Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
    • B41J2/04501Control methods or devices therefor, e.g. driver circuits, control circuits
    • B41J2/04591Width of the driving signal being adjusted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1601Production of bubble jet print heads
    • B41J2/1604Production of bubble jet print heads of the edge shooter type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/164Manufacturing processes thin film formation
    • B41J2/1646Manufacturing processes thin film formation thin film formation by sputtering

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Particle Formation And Scattering Control In Inkjet Printers (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、熱エネルギーを利用して、液体を吐出させ
て吐出液滴を形成させ、これを紙等の被記録材に付着さ
せて記録を行なう液体噴射記録装置に装着される液体噴
射記録ヘッドの製造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention uses thermal energy to eject liquid to form ejected droplets, and attaches them to a recording material such as paper for recording. The present invention relates to a method for manufacturing a liquid jet recording head mounted on a liquid jet recording apparatus that performs the following.

〔従来の技術〕[Conventional technology]

液体噴射記録法は種々の方式によりインク等の記録液
の吐出液滴を形成し、これを紙等の被記録材に付着させ
て記録を行なう記録法である。
The liquid ejection recording method is a recording method in which a discharge droplet of a recording liquid such as ink is formed by various methods, and the droplet is attached to a recording material such as paper to perform recording.

このような記録法を適用した記録装置のなかでも、高
密度マルチ吐出口化に好適な構造を有する装置として、
熱エネルギーを吐出液滴形成のためのエネルギーとして
利用するタイプの液体噴射記録装置を挙げることができ
る。
Among printing apparatuses to which such a printing method is applied, as an apparatus having a structure suitable for high-density multi-ejection ports,
A liquid jet recording apparatus that uses thermal energy as energy for forming a droplet to be ejected can be used.

この液滴吐出エネルギーとして熱エネルギーを利用す
る液体噴射記録装置は、通常、記録液の液滴を形成する
ための液滴形成手段と液体加熱手段とを有する液体噴射
記録ヘッドを有している。前記液滴形成手段は、液滴を
吐出する吐出口と記録液に熱を付与する部分を含む液路
とを有しており、前記液体加熱手段は、電気信号を印加
することにより発熱し、記録液を加熱することのできる
発熱抵抗体(以後、ヒーターと称する)と、該発熱抵抗
体に電気信号を印加するための一対の電極とを含む電気
熱エネルギー変換体を含むものである。
A liquid jet recording apparatus utilizing thermal energy as the droplet discharge energy usually has a liquid jet recording head having a droplet forming means for forming droplets of a recording liquid and a liquid heating means. The droplet forming means has a discharge port for discharging droplets and a liquid path including a portion for applying heat to the recording liquid, and the liquid heating means generates heat by applying an electric signal, It includes an electrothermal energy converter including a heating resistor (hereinafter, referred to as a heater) capable of heating the recording liquid and a pair of electrodes for applying an electric signal to the heating resistor.

この液滴形成手段は、所定の記録信号を電極を介して
ヒーターに印加し、ヒーターを発熱させ、この発熱によ
って記録液を加熱して記録液に急激な発泡による体積増
加に伴う圧力変位を与えて、液滴吐出口から記録液を吐
出させ記録液の液滴を形成するものである。
The droplet forming means applies a predetermined recording signal to the heater through the electrode to cause the heater to generate heat, thereby heating the recording liquid and giving the recording liquid a pressure displacement accompanying a volume increase due to rapid foaming. Then, the recording liquid is discharged from the droplet discharge port to form a droplet of the recording liquid.

一方、液体噴射記録装置によって記録を行なう際に使
用される記録液としては、記録特性、吐出の安定性等の
面から主に水系の記録液が用いられている。
On the other hand, as a recording liquid used when recording is performed by a liquid jet recording apparatus, an aqueous recording liquid is mainly used in terms of recording characteristics, ejection stability, and the like.

この水系の記録液は、一般に顔料や染料等の記録剤成
分と、これを溶解または、分散させるための主に水、ま
たは水と水溶性有機溶剤とからなる溶媒成分とによって
形成されている。
The aqueous recording liquid is generally formed by a recording agent component such as a pigment or a dye and a solvent component mainly composed of water or water and a water-soluble organic solvent for dissolving or dispersing the recording agent component.

なお、水および水溶性有機溶剤とからなる溶媒成分を
含む記録液の急激な気化を行なうための加熱限界温度、
すなわち伝熱面と液体間をきわめて薄く、かつ安定な蒸
気膜がへだて、その熱伝導で伝えられる熱量により気液
界面に蒸発が生ずる温度は250℃乃至350℃である。
The heating limit temperature for rapidly vaporizing the recording liquid containing a solvent component consisting of water and a water-soluble organic solvent,
That is, the temperature between the heat transfer surface and the liquid is extremely thin and a stable vapor film is formed, and the temperature at which vaporization occurs at the gas-liquid interface due to the amount of heat transferred by the heat conduction is 250 ° C. to 350 ° C.

従って、このような温度特性の記録液を用いて、ヒー
ターに電気信号を与えることにより記録液を発泡させて
吐出させ、記録をする為にはヒーターは、電気信号が与
えられる毎に、常温から300℃乃至800℃まで、繰り返し
て発熱する。
Therefore, using a recording liquid having such a temperature characteristic, the recording liquid is foamed and discharged by giving an electric signal to the heater, and in order to perform recording, the heater needs to be heated from room temperature every time the electric signal is supplied. It generates heat repeatedly from 300 ° C to 800 ° C.

ヒーターは、例えば基板上(例えばSi、ガラス、セラ
ミックス等)に設けられた発熱抵抗体(例えばHfB2、Zr
B2、TaN2、TaSi等の耐熱抵抗材)上に、中間層(Ti、Cr
等)を介して電気良導体である金属からなる配線部(電
極、たとえばAl、Au、Ag、Cu等)を、上記中間層が露出
するように積層して形成される。すなわち、中間層が露
出した部分がヒーターとなる。
The heater is, for example, a heating resistor (for example, HfB 2 , Zr, or the like) provided on a substrate (for example, Si, glass, ceramics, or the like).
On B 2, TaN 2, heat resistance material such as TaSi), intermediate layer (Ti, Cr
And the like, and a wiring portion (electrode, for example, Al, Au, Ag, Cu, or the like) made of a metal that is a good electrical conductor is laminated so as to expose the intermediate layer. That is, the portion where the intermediate layer is exposed serves as a heater.

さらに、必要に応じて記録液からの電食、酸化を防ぐ
為に耐熱性、インク遮蔽性に優れた保護層(例えばSi
O2、Al2O3、Si3N4等)が、少なくともヒーター及び電極
上に設けられ、これらと記録液とが遮蔽される。
Further, if necessary, a protective layer (eg, Si) having excellent heat resistance and ink shielding properties to prevent electrolytic corrosion and oxidation from the recording liquid.
O 2 , Al 2 O 3 , Si 3 N 4, etc.) are provided at least on the heater and the electrode, and shield them from the recording liquid.

以上のような構成のヒーターを記録信号に応じた電気
信号により、繰り返し高温に発熱させて記録液を加熱し
て液滴吐出を行なう構成の記録装置に於ては、記録時の
記録特性(特に記録液の特性、例えば粘度等)を改善す
る目的で、従来、液体噴射記録装置が販売された後、液
体噴射記録ヘッドを前記装置に装着した状態で、例えば
米国特許(USP)第4712172号に示される予備吐出処理、
あるいは例えばUSP第4463359号、USP第4296421号、USP
第4719472号及びUSP第4712172号に示される予備加熱処
理が記録モードに含まれて行なわれていた。
In a recording apparatus having a configuration in which a heater having the above-described configuration is repeatedly heated to a high temperature by an electric signal corresponding to a recording signal to heat a recording liquid and discharge droplets, recording characteristics during recording (particularly, For the purpose of improving the properties of the recording liquid, for example, viscosity, etc., conventionally, after a liquid jet recording apparatus has been sold, with a liquid jet recording head mounted on the apparatus, see, for example, US Pat. No. 4,712,172. Pre-discharge processing indicated,
Alternatively, for example, USP 4463359, USP 4296421, USP
The preheating treatment described in US Pat. No. 4,471,792 and US Pat. No. 4,712,172 was performed in the recording mode.

〔発明が解決しようとする課題〕[Problems to be solved by the invention]

前述の処理を行うことで、記録時における主として記
録液の特性は改善されるが、特に初期の段階から最良の
記録状態をなしとげる方法としては必ずしも十分なもの
とはいえなかった。
By performing the above-described processing, mainly the properties of the recording liquid at the time of recording are improved, but it cannot always be said that a method for achieving the best recording state from an early stage is necessarily sufficient.

すなわち、前述の予備吐出処理や予備加熱処理を含む
記録モードにおけるヒーター材のたび重なる高温発熱に
よりヒーター材の相変化、応力変化、酸化及び組成変化
を引き起こすことがあり、徐々にヒーター材の抵抗値が
変化してしまい易かった。
That is, phase change, stress change, oxidation, and composition change of the heater material may be caused by repeated high-temperature heat generation of the heater material in the recording mode including the above-described preliminary discharge process and the preliminary heating process, and the resistance value of the heater material gradually increases. Was easy to change.

また、ヒーター材と配線部(電極)との境界領域での
界面抵抗、さらに、前記両者間に於ける拡散現象等によ
ってもヒーター材の抵抗配分の変化が生じてしまう。
In addition, the resistance distribution of the heater material changes due to the interface resistance in the boundary region between the heater material and the wiring portion (electrode), and also due to the diffusion phenomenon between the two.

この様にしてヒーター抵抗値の変化が発生すると、初
期に設定した電気信号により発生する熱エネルギーは抵
抗変化に応じて増加もしくは減少して所定の値からズレ
てしまう。その結果、液滴吐出速度やその吐出量も徐々
に初期に設定されたものとは異なってくる。
When the heater resistance value changes in this way, the heat energy generated by the initially set electric signal increases or decreases in accordance with the resistance change and deviates from a predetermined value. As a result, the droplet discharge speed and the discharge amount gradually become different from those initially set.

そして、最終的に、これらが記録液の吐出に好適な範
囲を越えてしまうと、記録液の吐出によって形成される
記録画像の品位の劣化を招く。
If these finally exceed a range suitable for discharging the recording liquid, the quality of a recorded image formed by discharging the recording liquid is deteriorated.

さらには、抵抗変化が減少傾向である場合にはヒータ
ーで発生する熱エネルギーは増加し、設定値以上にヒー
ターが発熱せられるため、キャビテーション、ヒーター
材の耐熱性等に係る問題により、ヒーター寿命が著しく
劣化する。
Furthermore, when the change in resistance is decreasing, the heat energy generated by the heater increases, and the heater generates heat at or above the set value. It deteriorates remarkably.

そこで、このようなヒーター抵抗値の変化を印字不良
及びヒーター材の耐久性劣化が生じない範囲に維持でき
るようにする方法が検討されてきた。
Therefore, a method of maintaining such a change in the heater resistance value within a range in which printing failure and durability deterioration of the heater material do not occur has been studied.

その方法の1つとして例えば、液体噴射記録装置の製
造において、記録ヘッドの完成時に記録ヘッド全体に熱
処理を施すことによって、ヒーターの抵抗値変化を少な
くする方法が挙げられる。
As one of the methods, for example, in the manufacture of a liquid jet recording apparatus, there is a method in which a change in the resistance value of the heater is reduced by performing a heat treatment on the entire recording head when the recording head is completed.

ところが、このような製造方法による処理を適用した
場合、ヒーター以外の加熱処理を必要としない部分まで
も加熱することになってしまう。そのため加熱処理が不
要な部分において加熱による不都合が生じる場合が多
い。すなわち、加熱処理による記録ヘッドの内部応力増
加によって、クラックや欠陥の発生、記録ヘッド自体の
反りや記録ヘッドの構成部材間のはがれによる密着不良
の問題等が発生した。
However, when the processing by such a manufacturing method is applied, portions other than the heater that do not require heat treatment are also heated. For this reason, inconveniences due to heating often occur in portions where heat treatment is unnecessary. That is, cracks and defects occur due to an increase in internal stress of the recording head due to the heat treatment, and problems such as warpage of the recording head itself and poor adhesion due to peeling between components of the recording head have occurred.

さらには、記録ヘッドとその外部装置との電気的接続
のためのボンディング部の酸化による電気的な抵抗不良
や接触不良、あるいはそれらの部分における密着性劣化
等の問題も発生した。
Further, problems such as poor electrical resistance and poor contact due to oxidation of a bonding portion for electrical connection between the recording head and an external device, and deterioration of adhesion at those portions also occurred.

さらに、この方法においてヒーターの抵抗値の安定効
果を得る為には、加熱処理を500℃以上の高温とする必
要があり、記録ヘッド構成部材に使用できる材料が限定
され、これによって製造コストが増大するという問題を
招くことになってしまった。
Furthermore, in order to obtain the effect of stabilizing the resistance value of the heater in this method, it is necessary to perform the heat treatment at a high temperature of 500 ° C. or more, which limits the materials that can be used for the recording head components, thereby increasing the manufacturing cost The problem of doing so.

本発明は、これらの問題に鑑みなされたものであり、
記録を行うにあたり、記録の初期の段階から常に良好な
液滴吐出状態を得るために好適な範囲内にヒーター抵抗
変化が抑えられ、特に長時間に渡る記録においても、常
に良好で安定した液滴吐出状態が得られる液体噴射記録
ヘッドの製造方法を提供することにある。
The present invention has been made in view of these problems,
In performing the recording, the change in the heater resistance is suppressed within a range suitable for always obtaining a good droplet discharge state from the initial stage of the recording. An object of the present invention is to provide a method of manufacturing a liquid jet recording head capable of obtaining a discharge state.

本発明の他の目的は、記録装置のヒーターに於ける長
期に渡る繰り返し発熱に対して高耐久寿命の液体噴射記
録ヘッドが得られる液体噴射記録ヘッドの製造方法を提
供することにもある。
It is another object of the present invention to provide a method of manufacturing a liquid jet recording head capable of obtaining a liquid jet recording head having a high durability life with respect to repetitive heat generation for a long time in a heater of a recording apparatus.

本発明のさらなる他の目的は、製造上のバラツキを押
え、良好で安定した液滴吐出状態が得られる液体噴射記
録ヘッドを安価でかつ容易に製造できる液体噴射記録ヘ
ッドの製造方法を提供することにもある。
Still another object of the present invention is to provide a method for manufacturing a liquid jet recording head which can suppress a variation in manufacturing and can easily and inexpensively manufacture a liquid jet recording head capable of obtaining a good and stable droplet discharge state. There is also.

本発明の別の目的は、常に良好な液滴吐出状態を得る
ために好適な範囲内にヒーター抵抗変化が抑えられ、特
に長時間に渡る記録においても、常に良好で安定した液
滴吐出状態が得られる液体噴射記録ヘッドを提供するこ
とにある。
Another object of the present invention is to suppress a change in the heater resistance within a suitable range to always obtain a good droplet discharge state, and always provide a good and stable droplet discharge state even during long-time recording. An object of the present invention is to provide a liquid jet recording head obtained.

また、本発明の別の目的は、記録装置のヒーターに於
ける長期に渡る繰り返し加熱に対して高耐久寿命の液体
噴射記録ヘッドを提供することにもある。
Another object of the present invention is to provide a liquid jet recording head having a high durability life against repeated heating for a long time in a heater of a recording apparatus.

本発明のさらなる別の目的は、製造上のバラツキを押
え、良好で安定した液滴吐出状態が得られる液体噴射記
録ヘッドを安価でかつ容易に提供することにもある。
Still another object of the present invention is to provide a low-cost and easy-to-use liquid jet recording head capable of suppressing manufacturing variations and obtaining a good and stable droplet discharge state.

さらにまた、本発明の他の目的は、前述のように優れ
た特性を有する液体噴射記録ヘッドを装着した液体噴射
記録装置を提供することである。
Still another object of the present invention is to provide a liquid jet recording apparatus equipped with a liquid jet recording head having excellent characteristics as described above.

〔課題を解決するための手段〕[Means for solving the problem]

本発明の液体噴射記録ヘッドの製造方法は、電気信号
を印加することで、インクを吐出するために利用される
熱エネルギーを発生するために用いられるものであっ
て、発熱抵抗体と該発熱抵抗体に電気信号を印加するた
めの一対の電極とを含む電気熱エネルギー変換体と、該
発熱抵抗体からの熱が記録液に付与される部分を有する
液路と、を有する液体噴射記録ヘッドの製造方法であっ
て、 前記液体噴射記録ヘッドの液路内にインクを充填した
状態で、前記電極より高周波信号を1×105以上のパル
ス数で印加して前記発熱抵抗体を発熱させて、その発熱
による加熱の作用で該発熱抵抗体の抵抗値を安定化させ
るエージング工程を有することを特徴とする。
The method for manufacturing a liquid jet recording head according to the present invention is used for generating thermal energy used for ejecting ink by applying an electric signal, and comprises a heating resistor and the heating resistor. An electrothermal energy converter including a pair of electrodes for applying an electric signal to the body, and a liquid path having a portion where heat from the heating resistor is applied to the recording liquid, In a manufacturing method, in a state where the liquid path of the liquid jet recording head is filled with ink, a high frequency signal is applied from the electrode at a pulse number of 1 × 10 5 or more to cause the heat generating resistor to generate heat, An aging step of stabilizing the resistance value of the heat generating resistor by the action of the heat generated by the heat is provided.

該製造方法により、前述の目的を達成し得る液体噴射
記録ヘッド及び該記録ヘッドを有する液体噴射記録装置
を得ることができる。
According to the manufacturing method, it is possible to obtain a liquid jet recording head and a liquid jet recording apparatus having the recording head that can achieve the above-described object.

なお、該製造方法におけるエージング過程での電気信
号は、前記発熱抵抗体を発熱させて、その発熱による加
熱の作用で該発熱抵抗体の抵抗値が安定化するのに十分
なものとされる。
The electric signal during the aging process in the manufacturing method is sufficient to cause the heating resistor to generate heat and to stabilize the resistance value of the heating resistor by the action of heating due to the generated heat.

また、本発明の方法で得られる記録ヘッドを有する液
体噴射記録装置は、記録ヘッドからのインクの吐出を適
正化するための手段を有することができる。
Further, a liquid jet recording apparatus having a recording head obtained by the method of the present invention can have means for optimizing the ejection of ink from the recording head.

以下図面を用いて本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail with reference to the drawings.

第1図は、本発明の方法により製造された液体噴射記
録ヘッドを有する液体噴射記録装置の模式的概略図、第
2図は第1図に示した液体噴射記録装置に装着される液
体噴射記録ヘッドの主要部の部分拡大展開斜視図であ
る。
FIG. 1 is a schematic diagram of a liquid jet recording apparatus having a liquid jet recording head manufactured by the method of the present invention, and FIG. 2 is a liquid jet recording mounted on the liquid jet recording apparatus shown in FIG. FIG. 3 is a partially enlarged developed perspective view of a main part of a head.

第1図及び第2図に示される液体噴射記録装置は、以
下のような構成をしている。すなわち、1は記録液貯蔵
用メインタンク9と記録装置内部の記録液を一時貯蔵す
るサブタンク2とを連結し、メインタンク9からサブタ
ンク2へ記録液を供給するための供給チューブ、3は記
録ヘッド7と当接し、記録ヘッドの吐出回復処理やキャ
ッピング処理に用いられるキャップ部材10と連通する回
復ポンプに接続された吸引チューブ、4はサブタンク2
から液室5へ記録液を供給するための供給管ユニット、
6は供給管ユニット4の押え、7は第2図に示すように
記録液を吐出する部分である液滴吐出口12が所定数鉛直
方向に配列された記録ヘッド、8は第2図に示した液路
14内の記録液に熱エネルギーを付与するためのヒーター
13に吐出信号発生手段15からの電気信号を印加するため
の、あるいは予備吐出処理制御手段16や予備加熱処理手
段17からの信号を印加するためのフレキシブルプリント
基板(以下FPCと称する。)からなる電気配線部、11は
供給管ユニット4、液室5、記録ヘッド7、供給管押え
6及びFPC8の配置を支持するためのベースプレートであ
る。
The liquid jet recording apparatus shown in FIGS. 1 and 2 has the following configuration. That is, reference numeral 1 denotes a main tank 9 for storing the recording liquid and a sub-tank 2 for temporarily storing the recording liquid in the recording apparatus, a supply tube for supplying the recording liquid from the main tank 9 to the sub-tank 2, and 3 a recording head. 7, a suction tube connected to a recovery pump which communicates with a cap member 10 used for a discharge recovery process and a capping process of the recording head.
Supply pipe unit for supplying a recording liquid from the liquid chamber 5 to the liquid chamber 5;
Reference numeral 6 denotes a presser for the supply pipe unit 4, reference numeral 7 denotes a recording head in which a predetermined number of droplet discharge ports 12 for discharging recording liquid are arranged in a vertical direction as shown in FIG. 2, and reference numeral 8 denotes a recording head shown in FIG. Fluid path
Heater for applying thermal energy to the recording liquid in 14
A flexible printed circuit board (hereinafter, referred to as FPC) for applying an electric signal from the ejection signal generating means 15 to the apparatus 13 or applying a signal from the preliminary ejection processing control means 16 and the preliminary heating processing means 17 to the apparatus 13. An electric wiring unit 11 is a base plate for supporting the arrangement of the supply pipe unit 4, the liquid chamber 5, the recording head 7, the supply pipe holder 6, and the FPC 8.

この例においては、第2図に示されるように、液滴吐
出口12と、これに連通し、ヒーター13からの熱が記録液
に付与される部分を含む液路14とから吐出液滴を形成す
るための液滴形成手段が構成されている。また、ヒータ
ー13とこれに必要に応じて電気信号を印加するための不
図示の一対の電極(この電極はFPC8から記録信号を受け
ている。)とから液体加熱手段(電気熱エネルギー変換
体)が構成されている。
In this example, as shown in FIG. 2, discharged droplets are discharged from a droplet discharge port 12 and a liquid path 14 communicating with the liquid discharge port 12 and including a portion where heat from a heater 13 is applied to a recording liquid. A droplet forming means for forming the droplet is configured. Further, a liquid heating means (electric heat energy converter) is formed by the heater 13 and a pair of electrodes (not shown) for applying an electric signal to the heater 13 as necessary (this electrode receives a recording signal from the FPC 8). Is configured.

この装置を用いて記録を行なうには、まずメインタン
ク9から、供給チューブ1及び供給管ユニット4を介し
て、サブタンク2、液室5及び液路14内に記録液を充填
する。次に、FPC8から電極を介してヒーター13に記録用
信号、すなわち吐出信号発生手段15からの電気信号を印
加する。これによってヒーター13は発熱し、熱エネルギ
ーがヒーター13近傍の液路14内に存在する記録液に付与
される。このように記録液に対してヒーター13から熱エ
ネルギーが付与されることでその部分に於て瞬間的な記
録液の体積増大を伴なう記録液内での気泡の発生が起き
る。これにより、ヒーター13より下流側に存在する記録
液が吐出口12から吐出されて、記録液の液滴が形成され
る。この記録液の液滴を、記録ヘッド7の前方に送られ
てきた紙等の被記録材に付着させ所望の画像記録が行な
われる。
To perform recording using this apparatus, first, the recording liquid is filled from the main tank 9 into the sub tank 2, the liquid chamber 5, and the liquid path 14 via the supply tube 1 and the supply pipe unit 4. Next, a recording signal, that is, an electric signal from the ejection signal generating means 15 is applied from the FPC 8 to the heater 13 via the electrode. As a result, the heater 13 generates heat, and heat energy is applied to the recording liquid existing in the liquid path 14 near the heater 13. By applying the thermal energy to the recording liquid from the heater 13 in this manner, air bubbles are generated in the recording liquid with an instantaneous increase in the volume of the recording liquid at that portion. As a result, the recording liquid existing downstream of the heater 13 is discharged from the discharge port 12, and droplets of the recording liquid are formed. The droplets of the recording liquid are attached to a recording material such as paper sent in front of the recording head 7 to perform desired image recording.

尚、前述の記録装置による記録時には、記録ヘッドか
らのインクの吐出を適正化させ、高品位の画像を形成す
る目的で、予備吐出処理、予備加熱処理、記録ヘッドの
回復処理が行なわれる。これらの処理は、予備吐出処理
制御手段16、予備加熱制御手段17、回復処理制御手段18
によって制御されるものであり、記録時の一連のモード
として組み込まれる場合や夫々独立して行なうことが可
能である。
Note that, at the time of printing by the above-described printing apparatus, a pre-ejection process, a pre-heating process, and a print head recovery process are performed for the purpose of optimizing the ejection of ink from the print head and forming a high-quality image. These processes are performed by a preliminary discharge processing control unit 16, a preliminary heating control unit 17, and a recovery processing control unit 18.
, And can be incorporated as a series of recording modes or independently of each other.

前記予備吐出処理や予備加熱処理は、主として記録液
の粘度等を調整するものである。また、回復処理は、記
録ヘッド7をキャップ部材10と当接させた状態で記録ヘ
ッド内のインクを加圧もしくは吸引することで吐出口の
目詰り等を回復させるものである。
The preliminary ejection processing and the preliminary heating processing mainly adjust the viscosity and the like of the recording liquid. The recovery process is to recover the clogging of the ejection openings by pressurizing or sucking the ink in the recording head while the recording head 7 is in contact with the cap member 10.

本発明の液体噴射記録ヘッドの製造方法に於ては、上
記のような構成の装置に装着される液体噴射記録ヘッド
を製造する際のいずれかの段階で、ヒーター13に対して
電気信号を与え、ヒーター13の近傍だけを加熱処理する
ことによって、ヒーター13の抵抗値を安定化させるエー
ジング過程が組み込まれる。
In the method of manufacturing a liquid jet recording head according to the present invention, an electric signal is supplied to the heater 13 at any stage when the liquid jet recording head mounted on the apparatus having the above-described configuration is manufactured. In addition, an aging process for stabilizing the resistance value of the heater 13 by heating only the vicinity of the heater 13 is incorporated.

前述した加熱処理によるエージング過程は、液体噴射
記録ヘッドを構成するヒーターとヒーターに対して電気
信号を印加する電極とを含む電気熱エネルギー変換体及
び液路が形成された後での一連の液体噴射記録ヘッドの
製造工程中に組み込むことができる。あるいは、液体噴
射記録ヘッドの完成後、記録装置に装着する前に前記記
録ヘッドに対して加熱処理を行なうことも可能であり、
記録装置に装着した後、通常の記録が行なわれる状態と
なる前(例えば記録装置が販売される前)に前述の加熱
処理を行なうことも可能である。
The aging process by the above-described heat treatment includes a series of liquid ejection after the formation of an electrothermal energy converter including a heater constituting a liquid ejection recording head and an electrode for applying an electric signal to the heater and a liquid path. It can be incorporated during the manufacturing process of the recording head. Alternatively, after completion of the liquid jet recording head, it is also possible to perform a heating process on the recording head before mounting it on a recording apparatus,
It is also possible to perform the above-described heating process after mounting the recording apparatus and before normal recording is performed (for example, before the recording apparatus is sold).

しかしながら、加熱処理の容易性を考慮した場合、記
録ヘッドを完成させた後に行なうことが好ましい。
However, in consideration of the easiness of the heat treatment, the heat treatment is preferably performed after the recording head is completed.

特に複数の記録ヘッドに対して一度に電気信号を印加
することができる記録ヘッド完成後、記録装置装着前に
行なうことが好ましい。この場合、複数の夫々の記録ヘ
ッドに対して電気信号を与えるための別途の加熱処理用
の装置が必要となる。
In particular, it is preferable to perform the operation after the completion of the recording head capable of applying an electric signal to a plurality of recording heads at once and before mounting the recording apparatus. In this case, a separate apparatus for heat treatment for giving an electric signal to each of the plurality of recording heads is required.

これに対して記録ヘッドを記録装置に装着した状態で
加熱処理を行なう場合には、別途の加熱処理用の装置は
不用となる。また、記録ヘッドを記録装置に装着した状
態では、記録ヘッドに対して記録液を充填した状態とす
ることが可能であり、記録液を充填しての加熱処理を行
うことで記録液と発熱抵抗体との間あるいは記録液と液
路との間でのぬれ性が向上し、より一層安定した記録液
の吐出を行なうことができるので、記録装置の組立て完
了後に、記録ヘッドに記録液を充填して、吐出可能な状
態として、上記加熱処理を行なうことも好ましい。
On the other hand, in the case where the heat treatment is performed in a state where the recording head is mounted on the recording apparatus, a separate apparatus for the heat treatment is unnecessary. In addition, when the recording head is mounted on the recording apparatus, the recording head can be filled with the recording liquid, and the recording liquid is filled with the recording liquid to perform a heating process, whereby the recording liquid and the heat generation resistance are reduced. Improves the wettability between the body or the recording liquid and the liquid path, and enables more stable ejection of the recording liquid. Then, it is also preferable to perform the above-mentioned heat treatment in a state in which discharge is possible.

また、前述した2つの加熱処理の例において、前者の
記録装置に記録ヘッドを装着する前に行なう場合であっ
ても、記録ヘッドに対して記録液を充填することで後者
に示した加熱処理と同様の効果を得ることができる。
Further, in the above two examples of the heat treatment, even when the former is performed before the recording head is mounted on the recording apparatus, the latter is performed by filling the recording head with the recording liquid. Similar effects can be obtained.

なお、本発明の液体噴射記録ヘッドの製造方法におけ
る上記ヒーターの加熱処理以外の工程は通常の液体噴射
記録装置の製造方法と同様である。
The steps other than the heating process of the heater in the method of manufacturing a liquid jet recording head according to the present invention are the same as those of a normal method of manufacturing a liquid jet recording apparatus.

本発明の製造方法に於て印加されるヒーター熱処理用
信号としては、例えば、吐出の為に印加される電気信号
より、印加されたときにヒーターで発生する熱エネルギ
ーが大きい信号で、吐出電気信号よりヒーター13の熱履
歴による抵抗変化が、安定な吐出を持続できる範囲にお
さまる温度までヒーター13を発熱できる電気信号を適用
することができる。このヒーター熱処理用信号は、不図
示の外部の加熱用信号発生手段からFPC8を介して印加す
ることができる。
The heater heat treatment signal applied in the manufacturing method of the present invention is, for example, a signal in which heat energy generated by the heater when applied is larger than an electric signal applied for ejection, and a discharge electric signal. It is possible to apply an electric signal that can cause the heater 13 to generate heat to a temperature at which the resistance change due to the heat history of the heater 13 falls within a range where stable ejection can be maintained. This heater heat treatment signal can be applied via an FPC 8 from an external heating signal generation means (not shown).

前記ヒーター熱処理用信号として印加される信号とし
ては、高周波信号が用いられ、そのパルス数は少なくと
も1×105とされる。高周波信号における印加電圧、印
加パルス幅あるいは周波数等を個々に、あるいは組合せ
て変化させることで所望の加熱処理ができる。
A high frequency signal is used as a signal applied as the heater heat treatment signal, and the number of pulses is at least 1 × 10 5 . A desired heating process can be performed by changing the applied voltage, applied pulse width, frequency, or the like of the high-frequency signal individually or in combination.

なお、加熱用電気信号が印加されることにより、発熱
したヒーター13の熱処理時間は、前記効果が得られる範
囲内で、できるだけ短時間となるような条件で印加され
ることが好ましい。
In addition, it is preferable that the heat treatment time of the heater 13 which generates heat by the application of the electric signal for heating be applied under such a condition that the heat treatment time is as short as possible within a range in which the above-mentioned effect can be obtained.

これは短い加熱時間によって処理を施すことによっ
て、ヒーター13及びヒーター周辺を構成する部材への、
劣化などの原因となる熱による影響を極力少なくし、こ
れら構成部品の寿命を伸ばすことができ、また、ヒータ
ー周辺への熱の拡散をおさえることができるためであ
る。
This is because by applying the treatment for a short heating time, the heater 13 and the members constituting the heater
This is because the influence of heat causing deterioration and the like can be minimized, the life of these components can be extended, and the diffusion of heat around the heater can be suppressed.

以下に、印加する高周波信号の印加電圧、印加パルス
幅、印加パルス数、あるいは直流電流を変化させて加熱
処理によるエージング過程を行なった液体噴射記録ヘッ
ドの製造方法の具体的な実施例及び参考例について説明
する。
Hereinafter, specific examples and reference examples of a method of manufacturing a liquid jet recording head in which an aging process by a heating process is performed by changing an applied voltage, an applied pulse width, an applied pulse number, or a DC current of a high-frequency signal to be applied. Will be described.

尚、以下に示す実施例及び参考例では、第2図に示さ
れるようなインクの吐出方向と、ヒーターが設けられた
液路へのインクの供給方向とが略平行に行なわれる形態
の記録ヘッドに適用して説明するが、本発明はこれに限
られず、前記2つの方向が異なる方向、例えば直交する
ような形態の記録ヘッドに対しても適用することができ
る。
In the embodiment and the reference example described below, a recording head in which the direction of ink discharge as shown in FIG. 2 and the direction of ink supply to a liquid path provided with a heater are substantially parallel. However, the present invention is not limited to this, and can also be applied to a recording head in which the two directions are different, for example, orthogonal.

〔実施例〕〔Example〕

実施例1 第2図に示したような構成の記録ヘッドを多数試作
し、液体噴射記録装置に装着する前、かつ記録液を充填
した状態で全吐出口から記録液を吐出させてヒーターの
加熱処理の効果を調べた。
Example 1 A large number of recording heads having the configuration shown in FIG. 2 were prototyped, and the recording liquid was discharged from all the discharge ports before being mounted on the liquid jet recording apparatus and filled with the recording liquid, thereby heating the heater. The effect of the treatment was investigated.

記録ヘッドの構成 基板Si(SiO2熱酸化膜付) 1mm 発熱抵抗体HfB2(スパッタ膜) 0.1μm 電極Al 0.5μm 保護層SiO2 2μm ヒーター加熱処理用電気信号印加条件 パルス幅:7μs、周波数:2kHz、106パルス(従って加
熱処理時間は8分20秒に相当する。) 電圧:20〜26V 印字数による印字品位の変化を評価したところ第3図
のような結果を得た。
Configuration of recording head Substrate Si (with SiO 2 thermal oxide film) 1 mm Heating resistor HfB 2 (sputter film) 0.1 μm Electrode Al 0.5 μm Protective layer SiO 2 2 μm Electric signal application conditions for heater heat treatment Pulse width: 7 μs, frequency: 2 kHz, 10 6 pulses (the heat treatment time is equivalent to 8 minutes and 20 seconds) Voltage: 20 to 26 V When the change in print quality according to the number of prints was evaluated, the results shown in FIG. 3 were obtained.

すなわち、記録液が発泡を開始する発泡開始電圧V0
対する印加電圧Vの比であるK値(=V/V0)と印字品位
との関係を評価したところ、加熱処理時の印加電圧の大
きさ(K値)により印字品位の変化に差がみられ、特に
無処理の場合は印字品位の劣化が大きかった。
That is, where the recording liquid was evaluated the relationship between K value is the ratio of the applied voltage V with respect to the foaming start voltage V 0 to start foaming and (= V / V 0) and print quality, the magnitude of the applied voltage at the time of heat treatment There was a difference in the change in print quality depending on the value (K value), and especially in the case of no processing, the print quality greatly deteriorated.

また、第4図に示すように、加熱処理時のK値が高い
方が効果的であった。
Further, as shown in FIG. 4, the higher the K value during the heat treatment, the more effective.

これら、第3図、第4図から明らかなように、高いK
値によって加熱処理を行なうことでヒーターの抵抗値の
劣化の少ない安定かつ良好な印字・画像を得ることがで
きる。
As is apparent from FIGS. 3 and 4, the high K
By performing the heat treatment depending on the value, it is possible to obtain a stable and good print / image with little deterioration of the resistance value of the heater.

なお、印字物中のタテヨコラインそれぞれの最小二乗
線からのズレ量を全ドットについて顕微鏡により測定す
る方法による印字品位は5段階の着弾点誤差測定を各条
件10装置について行なった平均値である。この場合、上
記のようにヒーターの加熱処理条件は上記K値以外は一
定である。
The print quality obtained by measuring the amount of deviation from the least-square line of each vertical / horizontal line in a printed matter with respect to all dots by a microscope is an average value obtained by performing a 5-point impact point error measurement for 10 devices under each condition. In this case, the heating conditions of the heater are constant except for the K value as described above.

次に、加熱処理時間(パルス数として表わす。)と処
理後のヒーター抵抗値変化率の関係を調べたところ第5
図に示した結果が得られた。すなわち、加熱処理時のK
値が高いほど少ないパルス数でヒーター抵抗値を安定さ
せることができる。なおΔR/Rは108文字使用後のヒータ
ーの抵抗値Rの変化値の平均である。
Next, the relationship between the heat treatment time (expressed as the number of pulses) and the rate of change in the heater resistance after the treatment was examined.
The results shown in the figure were obtained. That is, K at the time of heat treatment
As the value is higher, the heater resistance value can be stabilized with a smaller number of pulses. Note [Delta] R / R is the average of the change in value of the resistance value R of the heater after use 10 8 characters.

一方、ヒーター寿命とK値との関係を調べたところ、
第6図に示されるように、ヒーター寿命は逆の傾向にあ
り、加熱処理時のK値が高く、また加熱処理時間が長い
ほど寿命が短かった。
On the other hand, when the relationship between the heater life and the K value was examined,
As shown in FIG. 6, the life of the heater tended to be opposite, and the K value during the heat treatment was higher, and the longer the heat treatment time, the shorter the life.

以上の結果から、適正なヒーターの加熱処理条件を選
択すると、本実施例に於ては記録液とヒーターとの間あ
るいは記録液と液路との間のぬれ性を向上させるととも
に初期の特性を維持し、かつ、長寿命の記録ヘッドを実
現するためには、加熱処理時のK値=1.15乃至1.25.パ
ルス数1×105乃至1×107、特に1×106〜1×107が最
も望ましいことが判明した。
From the above results, when the appropriate heating treatment condition of the heater is selected, in this embodiment, the wettability between the recording liquid and the heater or between the recording liquid and the liquid path is improved and the initial characteristics are improved. In order to realize a print head that maintains and has a long life, the K value at the time of heat treatment is 1.15 to 1.25. The number of pulses is 1 × 10 5 to 1 × 10 7 , particularly 1 × 10 6 to 1 × 10 7. Turned out to be the most desirable.

実施例2 実施例1と同じ構成による記録ヘッドを用いて加熱処
理の効果を調べた。本実施例に於てはパルス幅を2〜12
μsの範囲で変動させ他の印加条件は一定とし、実施例
1と同様に着弾点誤差測定を行ない、最適加熱処理条件
を求めた。
Example 2 The effect of the heat treatment was examined using a recording head having the same configuration as in Example 1. In this embodiment, the pulse width is 2 to 12
The landing point error was measured in the same manner as in Example 1 while varying the application conditions while changing the conditions in the range of μs, and the optimal heat treatment conditions were determined.

その結果、印字数による印字品位の変化を評価したと
ころ、第7図に示すような結果が得られた。
As a result, when the change in print quality depending on the number of prints was evaluated, the results shown in FIG. 7 were obtained.

すなわち、電圧値をパルス幅7μs(P0)に対する発
泡開始電圧としたときの印加パルス幅P1との関係 が、P=1.30乃至1.55の範囲にあるパルス幅を印加した
場合、効果的な加熱処理が行えた。
That is, the relationship with the applied pulse width P 1 when the voltage value is the foaming start voltage for the pulse width 7 μs (P 0 ) However, when a pulse width in the range of P = 1.30 to 1.55 was applied, an effective heat treatment could be performed.

参考例1 実施例1の記録ヘッドを用い、パルス電流の代りに直
流電流による加熱を行ない、以下のようにしてヒーター
の加熱処理を実施した。
Reference Example 1 Using the recording head of Example 1, heating was performed using DC current instead of pulse current, and the heater was heated as follows.

記録ヘッドの共通電極−各セグメント電極(並列)間
に直流電源により60秒間電流を与える。電流値を1mA〜1
00mAの間で変化させその効果を実施例1、2と同様の方
法で調べた。
A current is applied between the common electrode of the recording head and each segment electrode (parallel) by a DC power supply for 60 seconds. Current value from 1mA to 1
The effect was changed between 00 mA and the effect was examined in the same manner as in Examples 1 and 2.

その結果、第8図に示されるように1ヒーター当り30
mA以上とすることでヒーターの加熱処理の効果が顕著に
現われた。参考例1の場合には記録ヘッド内にインクを
充填した場合であってもインクの発泡、吐出は行なわれ
ないが、ヒーターの表面処理の効果としては実施例1お
よび2と同様であった。
As a result, as shown in FIG.
By setting it to mA or more, the effect of the heating treatment of the heater became remarkable. In the case of Reference Example 1, even when the recording head was filled with ink, the foaming and ejection of the ink were not performed, but the effect of the surface treatment of the heater was the same as in Examples 1 and 2.

実施例3 実施例1に示す記録ヘッドと同様の構成の記録ヘッド
を使用して以下の第1表に示す条件a乃至fで加熱処理
を行なった。
Example 3 A heat treatment was performed under the conditions a to f shown in Table 1 below using a recording head having the same configuration as the recording head shown in Example 1.

いずれの処理条件においても、得られた液体噴射記録
ヘッドは記録の初期の段階から常に良好な液滴吐出状態
を得るために好適な範囲内にヒーター抵抗変化が抑えら
れたものであった。
Under any of the processing conditions, the obtained liquid jet recording head was such that the change in heater resistance was suppressed within a range suitable for always obtaining a good droplet discharge state from the initial stage of recording.

以上の結果から明らかなように、加熱処理は、K値=
1.15〜1.25.パルス数1×105〜1×107、パルス幅5〜1
0μs、周波数1.0〜4.0kHz、加熱処理時間2分〜15分程
度の範囲で行なうことが好ましい。しかし初期の目的を
達成されるものであれば、これらの範囲を越える数値が
設定されてもよい。
As is clear from the above results, the heat treatment was performed using the K value =
1.15 to 1.25. Number of pulses 1 × 10 5 to 1 × 10 7 , pulse width 5-1
The heat treatment is preferably performed in a range of 0 μs, a frequency of 1.0 to 4.0 kHz, and a heat treatment time of about 2 to 15 minutes. However, a numerical value exceeding these ranges may be set as long as the initial purpose is achieved.

尚、実施例1に示される記録ヘッドによる記録時のイ
ンク吐出条件、予備吐出処理条件、予備加熱処理条件の
一例を第2表に示す。
Table 2 shows an example of ink discharge conditions, pre-discharge processing conditions, and pre-heat processing conditions at the time of recording by the recording head described in the first embodiment.

第2表に示されるように、インク吐出条件、予備吐出
処理条件、予備加熱処理条件は、いずれも本発明におけ
るヒーター加熱処理条件とは全く異なるものである。し
たがって、これらの処理、例えば予備吐出処理や予備加
熱処理によっては、ヒーターの特性を改善することはむ
ずかしい。
As shown in Table 2, the ink discharge conditions, the pre-discharge processing conditions, and the pre-heat processing conditions are all completely different from the heater heat processing conditions in the present invention. Therefore, it is difficult to improve the characteristics of the heater by these processes, for example, the preliminary ejection process and the preliminary heating process.

〔発明の効果〕〔The invention's effect〕

以上説明したように、本発明によれば、記録の初期の
段階から常に良好な液滴吐出状態を得るために好適な範
囲内にヒーター抵抗変化が抑えられ、特に長時間に渡る
記録においても、常に良好で安定した液滴吐出状態が得
られる液体噴射記録ヘッドの製造方法を提供することが
できる。
As described above, according to the present invention, a change in the heater resistance is suppressed within a range suitable for always obtaining a good droplet discharge state from the initial stage of recording, and particularly for recording over a long time, It is possible to provide a method of manufacturing a liquid jet recording head that can always obtain a good and stable droplet discharge state.

また、記録装置のヒーターに於ける長期に渡る繰り返
し発熱に対して高耐久寿命の液体噴射記録ヘッドが得ら
れる液体噴射記録ヘッドの製造方法を提供することがで
きる。
Further, it is possible to provide a method of manufacturing a liquid jet recording head capable of obtaining a liquid jet recording head having a high durability life with respect to repeated heat generation for a long time in a heater of a recording apparatus.

さらに、製造上のバラツキを押え、記録液とヒーター
との間、あるいは記録液と液路との間のぬれ性を向上さ
せ、良好で安定した液滴吐出状態が得られる液体噴射記
録ヘッドを安価でかつ容易に製造できる液体噴射記録ヘ
ッドの製造方法を提供することができる。
In addition, it suppresses manufacturing variations, improves the wettability between the recording liquid and the heater, or between the recording liquid and the liquid path, and reduces the cost of the liquid jet recording head, which can provide a good and stable droplet discharge state. And a method for manufacturing a liquid jet recording head which can be easily manufactured.

さらに又、常に良好な液滴吐出状態を得るために好適
な範囲内にヒーター抵抗変化が抑えられ、特に長時間に
渡る記録においても、常に良好で安定した液滴吐出状態
が得られる液体噴射記録ヘッドを提供することができ
る。
Furthermore, a change in the heater resistance is suppressed within a range suitable for always obtaining a good droplet ejection state, and especially in a long-time recording, a liquid ejection recording capable of always obtaining a good and stable droplet ejection state. A head can be provided.

また、記録装置のヒーターに於ける長期に渡る繰り返
し加熱に対して高耐久寿命の液体噴射記録ヘッドを提供
することができる。
Further, it is possible to provide a liquid jet recording head having a long durability life with respect to repeated heating for a long time in a heater of a recording apparatus.

さらに、製造上のバラツキを押え、良好で安定した液
滴吐出状態が得られる液体噴射記録ヘッドを安価でかつ
容易に提供することができる。
Furthermore, it is possible to provide a low-cost and easy-to-use liquid jet recording head capable of suppressing manufacturing variations and obtaining a good and stable droplet discharge state.

さらにまた、前述のように優れた特性を有する液体噴
射記録ヘッドを装着した液体噴射記録装置を提供するこ
とができる。
Furthermore, it is possible to provide a liquid jet recording apparatus equipped with a liquid jet recording head having excellent characteristics as described above.

【図面の簡単な説明】[Brief description of the drawings]

第1図は本発明に係る液体噴射記録装置の概略図、第2
図は第1図の装置に装着された本発明に係る液体噴射記
録ヘッドの主要部の拡大展開斜視図である。第3図〜第
8図は、実施例1〜3及び参考例1において製造された
記録ヘッドの特性を示す特性図であり、第3図はK値を
パラメータとした印字品位と印字数との関係を示す特性
図、第4図は印字品位とK値との関係を示す特性図、第
5図はK値をパラメータとしたΔR/Rとパルス数との関
係を示す特性図、第6図はK値をパラメータとした寿命
とパルス数との関係を示す特性図、第7図は印字品位と
パルス幅との関係を示す特性図、第8図は印字品位と直
流電流値との関係を示す特性図である。 1:供給チューブ 2:サブタンク 3:吸引チューブ 4:供給管ユニット 5:液室 6:供給管ユニット4の押え部分 7:記録ヘッド 8:電気配線部 9:メインタンク 10:キャップ部材 11:ベースプレート 12:吐出口 13:ヒーター 14:液路 15:吐出信号発生手段 16:予備吐出処理制御手段 17:予備加熱処理制御手段 18:回復処理制御手段
FIG. 1 is a schematic view of a liquid jet recording apparatus according to the present invention, and FIG.
The figure is an enlarged exploded perspective view of the main part of the liquid jet recording head according to the present invention mounted on the apparatus of FIG. 3 to 8 are characteristic diagrams showing characteristics of the recording heads manufactured in Examples 1 to 3 and Reference Example 1. FIG. 3 shows the relationship between the print quality and the number of prints using the K value as a parameter. FIG. 4 is a characteristic diagram showing the relationship between print quality and K value, FIG. 5 is a characteristic diagram showing the relationship between ΔR / R and the number of pulses using the K value as a parameter, and FIG. Is a characteristic diagram showing the relationship between the life and the number of pulses using the K value as a parameter, FIG. 7 is a characteristic diagram showing the relationship between the print quality and the pulse width, and FIG. 8 is a graph showing the relationship between the print quality and the DC current value. FIG. 1: Supply tube 2: Sub tank 3: Suction tube 4: Supply tube unit 5: Liquid chamber 6: Holding part of supply tube unit 4 7: Recording head 8: Electric wiring unit 9: Main tank 10: Cap member 11: Base plate 12 : Discharge port 13: Heater 14: Liquid path 15: Discharge signal generation means 16: Pre-discharge processing control means 17: Pre-heat processing control means 18: Recovery processing control means

Claims (9)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】電気信号を印加することで、インクを吐出
するために利用される熱エネルギーを発生するために用
いられるものであって、発熱抵抗体と該発熱抵抗体に電
気信号を印加するための一対の電極とを含む電気熱エネ
ルギー変換体と、該発熱抵抗体からの熱が記録液に付与
される部分を有する液路と、を有する液体噴射記録ヘッ
ドの製造方法であって、 前記液体噴射記録ヘッドの液路内にインクを充填した状
態で、前記電極より高周波信号を1×105以上のパルス
数で印加して前記発熱抵抗体を発熱させて、その発熱に
よる加熱の作用で該発熱抵抗体の抵抗値を安定化させる
エージング工程を有する ことを特徴とする液体噴射記録ヘッドの製造方法。
An electric signal is applied to generate heat energy used for ejecting ink. The electric signal is applied to the heating resistor and the heating resistor. A method for manufacturing a liquid jet recording head, comprising: an electrothermal energy conversion body including a pair of electrodes for; and a liquid path having a portion where heat from the heating resistor is applied to the recording liquid. In a state in which ink is filled in the liquid path of the liquid jet recording head, a high frequency signal is applied from the electrode at a pulse number of 1 × 10 5 or more to cause the heat generating resistor to generate heat. A method for manufacturing a liquid jet recording head, comprising an aging step of stabilizing the resistance value of the heating resistor.
【請求項2】前記高周波信号を1×107以下のパルス数
で印加する請求項1に記載の液体噴射記録ヘッドの製造
方法。
2. The method according to claim 1, wherein the high-frequency signal is applied with a pulse number of 1 × 10 7 or less.
【請求項3】前記電気熱エネルギー変換体を被覆して前
記インクから前記電気熱エネルギー変換体を保護する保
護層を有する請求項1または2に記載の液体噴射記録ヘ
ッドの製造方法。
3. The method for manufacturing a liquid jet recording head according to claim 1, further comprising a protective layer that covers the electrothermal energy converter and protects the electrothermal energy converter from the ink.
【請求項4】前記エージング工程時に印加される高周波
信号は、前記インクを吐出するために印加される高周波
信号よりもパルス幅および/または電圧値が大きいもの
である請求項1〜3のいずれかに記載の液体噴射記録ヘ
ッドの製造方法。
4. The high-frequency signal applied during the aging step has a larger pulse width and / or voltage value than the high-frequency signal applied to discharge the ink. 3. The method for manufacturing a liquid jet recording head according to item 1.
【請求項5】前記エージング工程時に印加される高周波
信号は、発泡開始電圧をV0、前記エージング工程時に印
加される電圧をVとしたとき、その比であるK値(=V/
V0)が1.15乃至1.25の範囲の電圧を印加するものである
請求項4に記載の液体噴射記録ヘッドの製造方法。
5. The high-frequency signal applied in the aging step is a ratio of K value (= V / V / V) when the foaming start voltage is V 0 and the voltage applied in the aging step is V.
5. The method according to claim 4, wherein (V 0 ) applies a voltage in the range of 1.15 to 1.25.
【請求項6】前記エージング工程時に印加される高周波
信号は、発泡開始時パルス幅をP0、前記エージング工程
時に印加されるパルス幅をP1としたとき、その比である
P値(=P1/P0)が1.30乃至1.55の範囲のパルス幅を印
加するものである請求項4に記載の液体噴射記録ヘッド
の製造方法。
6. The high-frequency signal applied in the aging step is a ratio of P value (= P), where P 0 is the pulse width at the start of foaming and P 1 is the pulse width applied in the aging step. 1 / P 0) is a method for manufacturing a liquid jet recording head according to claim 4 in which applying a pulse width in the range of 1.30 to 1.55.
【請求項7】前記高周波信号の印加は、発泡開始電圧を
V0、前記エージング工程時に印加される電圧をVとした
とき、その比であるK値(=V/V0)が少なくとも1.15で
ある電圧及び少なくとも5μsの幅で少なくとも2分間
にわたって行われる請求項1〜3のいずれかに記載の液
体噴射記録ヘッドの製造方法。
7. The method according to claim 6, wherein the application of the high-frequency signal includes a foaming start voltage.
V 0 , where the voltage applied during the aging step is V, the voltage is a voltage having a K value (= V / V 0 ) of at least 1.15 and a width of at least 5 μs for at least 2 minutes. 4. The method for manufacturing a liquid jet recording head according to any one of 1 to 3 above.
【請求項8】前記エージング工程は、前記液体噴射記録
ヘッドの完成後、液体噴射記録装置に装着する前に行わ
れる請求項1〜7のいずれかに記載の液体噴射記録ヘッ
ドの製造方法。
8. The method for manufacturing a liquid jet recording head according to claim 1, wherein the aging step is performed after the completion of the liquid jet recording head and before mounting the liquid jet recording apparatus.
【請求項9】前記エージング工程は、前記液体噴射記録
ヘッドの完成後、液体噴射記録装置に装着した後に行わ
れる請求項1〜7のいずれかに記載の液体噴射記録ヘッ
ドの製造方法。
9. The method for manufacturing a liquid jet recording head according to claim 1, wherein the aging step is performed after the liquid jet recording head is completed and after the liquid jet recording head is mounted on the liquid jet recording apparatus.
JP01138294A 1988-06-07 1989-05-31 Method for manufacturing liquid jet recording head Expired - Lifetime JP3122098B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE68920634T DE68920634T2 (en) 1988-06-07 1989-06-06 Liquid jet recording head and recording device provided with this head.
EP89110215A EP0345724B1 (en) 1988-06-07 1989-06-06 Liquid jet recording head and recording device having the same head
US07363524 US4929964B1 (en) 1988-06-07 1989-06-07 Method for preparing liquid jet recording head, liquid jet recording head prepared by said method and liquid jet recording device having said liquid jet recording head mounted thereon
US07/486,910 US5068674A (en) 1988-06-07 1990-03-01 Liquid jet recording head stabilization

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP13841888 1988-06-07
JP63-138418 1988-06-07

Publications (2)

Publication Number Publication Date
JPH0278554A JPH0278554A (en) 1990-03-19
JP3122098B2 true JP3122098B2 (en) 2001-01-09

Family

ID=15221502

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP3122098B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102014038B1 (en) * 2015-12-04 2019-10-21 가브리엘레 모나키노 Formwork for providing horizontal reinforcing bars exposed to concrete foundation elements, in particular plinths, plinths provided with such formwork, and structures comprising such plinths

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3647150B2 (en) * 1996-07-12 2005-05-11 キヤノン株式会社 Method for manufacturing liquid discharge head
JPH1170643A (en) * 1997-08-29 1999-03-16 Canon Inc Ink jet drawing method, color filter, display device, and apparatus equipped with display device
US6471337B1 (en) 1998-10-27 2002-10-29 Canon Kabushiki Kaisha Ink-jet printing apparatus, ejection recovery method for ink-jet printing apparatus, and fabrication method of ink-jet printing head
US6514920B1 (en) 1999-06-03 2003-02-04 Canon Kabushiki Kaisha Liquid composition, method of cleaning ink-jet recording head, ink-jet recording apparatus, cartridge, and method of regenerating ink-jet recording head
US6604809B2 (en) 1999-12-14 2003-08-12 Canon Kabushiki Kaisha Cleaning ink-jet recording head with liquid composition
US10040285B2 (en) * 2015-08-27 2018-08-07 Canon Kabushiki Kaisha Liquid ejection head and liquid ejection device, and aging treatment method and initial setup method for a liquid ejection device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61230950A (en) * 1985-04-08 1986-10-15 Canon Inc Ink jet recording apparatus
JPS633972A (en) * 1986-06-23 1988-01-08 Toshiba Corp Preparation of thermal head

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102014038B1 (en) * 2015-12-04 2019-10-21 가브리엘레 모나키노 Formwork for providing horizontal reinforcing bars exposed to concrete foundation elements, in particular plinths, plinths provided with such formwork, and structures comprising such plinths

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