JP3108778U - 90 degree bend of the exterior mosaic tile 45 2-chome - Google Patents
90 degree bend of the exterior mosaic tile 45 2-chome Download PDFInfo
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- JP3108778U JP3108778U JP2004003237U JP2004003237U JP3108778U JP 3108778 U JP3108778 U JP 3108778U JP 2004003237 U JP2004003237 U JP 2004003237U JP 2004003237 U JP2004003237 U JP 2004003237U JP 3108778 U JP3108778 U JP 3108778U
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Abstract
【課題】曲りタイルにおいて、曲り部分を極力少なくして、加工と焼成時のコストダウンを図るための形状を提供する。
【解決手段】山型枠を使用せず平型で曲り部分（２）の垂れを縮少して、平面タイル（１）と圧縮力の最大均一化の値を求めたものです。曲り表面部分（２）は圧縮力が左右からかからず、上からの圧縮力だけでは低下します。本来焼物は厚み及び圧縮力が均一で無いと、焼成時にゆがみ亀裂が生じます。表面部（１）に対する圧縮力が、曲り表面部分（２）の面積に対し同じ圧縮力がかかる最大均一化の値を求め、プレス加工に成功したものです。素地プレス加工の成功により焼成時に山部頂点（４）を上にした山型のサヤに乗せて焼く焼成法も、平面焼成のサヤで焼成が可能となった。
【選択図】図２The present invention provides a shape for reducing the cost during processing and firing by minimizing bent portions in a bent tile.
[Solution] The flattened tiles (1) and flattened part (2) are reduced without using the chevron, and the maximum flattened tile (1) and compression force are calculated. The bending surface part (2) does not have a compressive force from the left and right, and decreases only by the compressive force from above. Originally, if the thickness and compressive force of the ceramics are not uniform, distortion and cracking will occur during firing. The pressing force on the surface part (1) was found to be the maximum uniformization value that applied the same compressive force to the area of the curved surface part (2). Due to the success of the substrate pressing process, the firing method of placing on a mountain-shaped sheath with the peak (4) on the top during firing has also made it possible to fire with a flat-fired sheath.
[Selection] Figure 2
Description
▲１▼従来の外装モザイクタイル４５二丁役物曲りは、山部頂点（４）を上に山型屋根状のサヤの上に乗せて、役物曲りを焼成して平物と比べ６倍から７倍もの容積が必要で、その分平物と比べ単価コストが上がり平物１ｍ２と役物曲り１ｍが同額もしくは役物曲りの方が高く成ります。
その解消方法として焼成時に、平物焼同様に平焼きが出来る方法を考案した物です。(1) The traditional exterior mosaic tile 45 two-choice bends are 6 times larger than the flat ones by placing the top of the mountain (4) on top of a mountain-shaped roof and firing the bends 7 times the volume is required, and the unit cost is higher than that of flat objects, and 1 m 2 of flat objects and 1 m of bent bends have the same amount or higher bends.
As a solution to this problem, we have devised a method that can be baked like baked goods during baking.
▲２▼従来の製造方は、素地をプレス時に平打ちが出来ず、山部頂点（４）を上にした成形型で、プレス加工をしておりました。 一回のプレス加工で平物は３０個から４５個のプレス加工が可能ですが、従来の役物プレス加工は一回に１０個から１２個の生産個数で、プレス加工する成形型も平物に比べ割高で有ります。 しかも平物は全自動機械化で生産されますが役物曲りは手動生産になり、平物に比べ生産効率が落ち焼成前の段階でコスト面に負担がかかり、その後の焼成時に前途述べた通り窯の中の容積面でコスト負担が二重にかかることに成ります。(2) The conventional manufacturing method was not able to flatten the substrate when pressing, and was pressing with a mold with the peak (4) on top. Although it is possible to press 30 to 45 flat objects in a single press process, the conventional tool press process can produce 10 to 12 pieces at a time, and the pressing mold can be flat. It is expensive compared to. In addition, flat products are produced by fully automated mechanization, but the bending of the work is manual production, and the production efficiency is lower than that of flat products, and the cost is burdened at the stage before firing. The cost burden is doubled in terms of volume.
▲３▼本考案はプレス加工時のスピード化及び焼成時の燃焼効率のアップを計りコスト面を平物に近ずけるべき考案した物であります。(3) This device is designed to make the cost close to that of a flat product by increasing the speed during pressing and increasing the combustion efficiency during firing.
▲４▼本考案は上記の通りコストを下げるべく、役物曲りタイルの素地成形時の役物曲り表面部分（２）をプレス加工時に平打同様の圧力がかかる最大の寸法にして平打プレスが可能にした。 焼成時にも役物曲り表面部分（２）が縮少された為、釉薬の流れが無く、平焼きが可能と成り窯にしめる容積面も解決した。(4) In order to reduce costs as described above, the present invention is capable of flat-pressing by setting the surface of the curved surface (2) of the functionally bent tile to the maximum size that can be subjected to the same pressure as pressing when the base material is molded. I made it. Since the surface of the bent part (2) was reduced even during firing, there was no flow of glaze and flat baking was possible, and the volume of the kiln was solved.
▲５▼本考案の製品化は、施工時に従来製品を施工場所に依りカットして施工せしめており、施工性に於いては問題は無く。 むしろ施工時の糸引きも軽量で楽に施工ができ、強度的にも建物のゆがみから来るねじれによる亀裂解消に成ります。 不具合は寸法割出しに於いて従来寸法より縮少されている為、職人が慣れるまでに少々時間が掛かる程度の問題です大幅なコストダウンは、魅力的で業界に於いて貢献出来るものと確信ししております。(5) The commercialization of the present invention has been done by cutting the conventional product according to the construction site at the time of construction, and there is no problem in workability. Rather, stringing at the time of construction is light and can be done easily, and in terms of strength, cracks due to torsion resulting from distortion of the building are eliminated. Defects are smaller than conventional dimensions in dimensional indexing, so it takes a little time for craftsmen to get used to it. I am convinced that a significant cost reduction is attractive and can contribute to the industry. Doing.
１．はタイルの表面
２．は曲りタイルの表面
３．はタイルの厚み
４．は山部頂点1. Is the surface of the
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004003237U JP3108778U (en) | 2004-05-10 | 2004-05-10 | 90 degree bend of the exterior mosaic tile 45 2-chome |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004003237U JP3108778U (en) | 2004-05-10 | 2004-05-10 | 90 degree bend of the exterior mosaic tile 45 2-chome |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP3108778U true JP3108778U (en) | 2005-04-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2004003237U Expired - Fee Related JP3108778U (en) | 2004-05-10 | 2004-05-10 | 90 degree bend of the exterior mosaic tile 45 2-chome |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3108778U (en) |
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2004
- 2004-05-10 JP JP2004003237U patent/JP3108778U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 |
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| LAPS | Cancellation because of no payment of annual fees |