JP3055832B2 - Processed brown rice for food and method for producing the same - Google Patents

Processed brown rice for food and method for producing the same

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Publication number
JP3055832B2
JP3055832B2 JP3301333A JP30133391A JP3055832B2 JP 3055832 B2 JP3055832 B2 JP 3055832B2 JP 3301333 A JP3301333 A JP 3301333A JP 30133391 A JP30133391 A JP 30133391A JP 3055832 B2 JP3055832 B2 JP 3055832B2
Authority
JP
Japan
Prior art keywords
brown rice
food
oil
processed
stirring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP3301333A
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Japanese (ja)
Other versions
JPH05111353A (en
Inventor
川 猪 太 郎 中
本 昌 明 橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oriental Yeast Co Ltd
Original Assignee
Oriental Yeast Co Ltd
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Priority to JP3301333A priority Critical patent/JP3055832B2/en
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Publication of JP3055832B2 publication Critical patent/JP3055832B2/en
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Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、食品用加工玄米及びそ
の製造方法に関するものである。本発明に係る食品用加
工玄米は、すぐれた食品素材として、パンをはじめとす
る各種食品の製造に利用するものであって、異和感や不
快感等を全く与えることなく玄米を各種食品に添加する
ことができ、玄米の有する栄養価のほかすぐれた風味も
各種食品に対して広く付与することができるものであ
る。
The present invention relates to processed brown rice for food and a method for producing the same. The processed brown rice for food according to the present invention is used as an excellent food material in the production of various foods such as bread, and brown rice is applied to various foods without giving any discomfort or discomfort at all. It can be added and can impart not only the nutritional value of brown rice but also excellent flavor to various foods.

【0002】[0002]

【従来の技術】玄米の食品利用に関しては、玄米それ自
体を玄米食ないし玄米飯として直接利用する方法のほ
か、玄米粉を製パン材料の一部として用いてなる玄米パ
ンとするといった玄米を食品素材ないし食品原料として
利用する方法が知られているにすぎないが(「広辞苑」
第3版、岩波(昭61−10−6)p.780;桜井芳
人編「総合食品事典(新訂版)」東京同文書院(昭46
−3−15)p.223)、特に後者にあって、玄米の
食品素材としての利用に関しては、各種の食品に対して
広く利用することのできる汎用性の高い食品素材用の加
工玄米は未だ開発されていないのが現状である。
2. Description of the Related Art Brown rice is used for food as well as a method of directly using brown rice itself as a brown rice meal or brown rice or a brown rice bread made by using brown rice flour as a part of bread making material. It is only known how to use it as a raw material or food material ("Kojien"
Third Edition, Iwanami (Showa 61-10-6) p. 780; Sakurai Yoshito ed. "Comprehensive food encyclopedia (new edition)" Tokyo Dobunshoin (Showa 46)
-3-15) p. 223) Particularly in the latter case, regarding the use of brown rice as a food material, there is no developed versatile brown rice for food materials that can be widely used for various foods. It is.

【0003】[0003]

【発明が解決しようとする課題】玄米を食品素材として
使用する例としては、上記のように玄米粉末を用いる玄
米パンが既知であるが、食感や風味が悪く、この点を改
良するための多量の水分や添加剤を使用せざるを得な
い。このように従来法では玄米自体の加工についてはあ
まり顧慮されておらず、ましてや、他の食品にも使用で
きるような用途の広い食品素材としての加工玄米につい
ては、その開発に成功した例は未だ知られていない。
As an example of using brown rice as a food material, brown rice bread using brown rice powder as described above is known. However, the texture and taste are poor, and there is a need to improve this point. A large amount of water and additives must be used. As described above, the conventional method does not give much consideration to the processing of brown rice itself, and even more, processed brown rice as a versatile food material that can be used for other foods has not yet been successfully developed. unknown.

【0004】したがって、本発明が解決しようとする課
題は、玄米が本来有する高い栄養価に着目して、各種の
食品に広く添加使用することができる風味食感にすぐれ
しかも取扱い易く工業的処理に適した新しいタイプの加
工玄米を開発することである。
[0004] Accordingly, the problem to be solved by the present invention is to focus on the high nutritional value inherent in brown rice, and it is excellent in flavor and texture that can be widely used in various foods, and is easy to handle and industrial processing. The purpose is to develop a suitable new type of processed brown rice.

【0005】[0005]

【課題を解決するための手段】本発明は、上記目的を達
成するため、つまり食品素材として用いることのできる
すぐれた加工玄米を新たに開発するためになされたもの
であって、玄米を比較的高温でフライングした後、これ
に水を加えた後、間欠的に攪拌しながら加熱処理したと
ころ、固い玄米が芯までやわらかくなり、それでいて糊
状とならずに粒同志が固着せず、香ばしい風味ときれい
な着色が可能となり、パンのみでなく各種の食品に対し
て広く使用できる食品素材となることをはじめて確認
し、遂に本発明の完成に至ったものである。
SUMMARY OF THE INVENTION The present invention has been made to achieve the above object, that is, to newly develop an excellent processed brown rice which can be used as a food material. After flying at high temperature, adding water, and then heat-treating with intermittent stirring, the hard brown rice became soft to the core, but it did not become paste-like, and the grains did not stick together and had a savory flavor. It has been confirmed for the first time that it becomes a food material that can be colored beautifully and can be widely used not only for bread but also for various foods, and has finally completed the present invention.

【0006】本発明を実施するには、先ずはじめに玄米
を食用油中でフライングする。食用油としては、パーム
油、米油、綿実油、コーン油、菜種油その他食用油であ
ればすべてのものが単用ないし2種以上使用することが
できる。フライング温度は、180℃以上とする。それ
以下の温度では、香ばしい香りが付与されないし、好ま
しい褐色が付与されない。ただ、温度が200℃をこえ
ると、玄米が過度に加熱脱水、着色されるおそれがある
ので注意を要する。フライング時間は、0.5〜10分
間、好ましくは2〜5分間である。
[0006] In order to practice the present invention, first brown rice is fried in edible oil. As the edible oil, palm oil, rice oil, cottonseed oil, corn oil, rapeseed oil and all other edible oils can be used alone or in combination of two or more. The flying temperature is 180 ° C. or higher. At a temperature lower than that, a fragrant scent is not imparted and a desirable brown color is not imparted. However, if the temperature exceeds 200 ° C., care must be taken because brown rice may be excessively heated, dehydrated and colored. The flying time is 0.5 to 10 minutes, preferably 2 to 5 minutes.

【0007】フライングした後、玄米に付着した油を除
去する。その方法としては、自然落下にまかせたり、濾
過したり、遠心分離したり、既知の油分除去方法が適宜
使用できる。油を除去した後、直ちに次の工程に移って
もよいが、一旦、ここで室温〜100℃程度にまで放冷
するのがよい。
After flying, the oil adhering to the brown rice is removed. As a method therefor, it is allowed to fall naturally, filtered, centrifuged, or a known oil removing method can be appropriately used. After removing the oil, the process may be immediately shifted to the next step, but it is preferable that the oil is once cooled to room temperature to about 100 ° C.

【0008】フライングした玄米は、これに0.5〜5
倍、好ましくは2〜3倍量の水を加え、軽い間欠攪拌を
続けながら加熱処理する。例えば、ホットニーダー等攪
拌装置付の食品加熱装置に、フライング済玄米と水とを
加え、間欠的に攪拌しながら加熱すればよい。加熱は、
ガス、電気、スチームその他加熱手段であればすべての
手段が利用でき、スチームの場合は例えばスチーム圧力
0.5〜5K、好ましくは2〜2.5Kで炊き上げると
よい。
[0008] The brown rice which has been fried is 0.5 to 5
The water is added twice, preferably two to three times, and heat-treated while continuing light intermittent stirring. For example, it is only necessary to add the browned rice and water to a food heating device equipped with a stirring device such as a hot kneader and heat the mixture while stirring intermittently. Heating is
Any means can be used as long as it is gas, electricity, steam or other heating means. In the case of steam, for example, it is good to cook at a steam pressure of 0.5 to 5K, preferably 2 to 2.5K.

【0009】このようにして炊き上げた玄米は、加熱ム
ラがなく全体が均一に加熱され、そして好ましいキツネ
色ないし褐色系に着色し且つ香ばしい香りを有してお
り、表皮は軟化して何の抵抗もなく喫食することができ
るが、玄米飯(玄米食)とは異なり玄米は糊化すること
なく分離しており、きわめて良好な分散性ないし流動性
を有する。これらの特性が総合的に作用して、玄米に食
品素材としての汎用性を付与し、作業性を向上せしめる
ものと思料される。
The brown rice cooked in this manner is uniformly heated without any unevenness in heating, and is colored in a desirable foxish or brownish color and has a fragrant scent. Although it can be eaten without resistance, unlike brown rice (brown rice meal), brown rice is separated without gelatinization and has extremely good dispersibility or fluidity. It is considered that these properties act comprehensively to give brown rice versatility as a food material and improve workability.

【0010】そのために上記したように軽度の間欠的攪
拌加熱を行うのであるが、フライング玄米が焦げたりす
るのを防止するために装置としては二重底の釜ないし鍋
を用いるのが好適である。攪拌速度は、過度にすぎると
玄米が糊化して玄米飯になってしまうため、そしてまた
過度に低速度となると玄米が焦げついたり均一加熱がで
きなくなったりするため、4〜100rpm、好ましく
は4〜30rpmで0.5〜10分間、好ましくは1〜
3分間継続するのが良い。また、この攪拌加熱処理は、
0.5〜10分間、好ましくは3〜7分間攪拌を停止し
ながら、この間欠運転を10〜80分間、好ましくは2
0〜40分間継続すればよい。攪拌停止時間は、長すぎ
ると玄米が焦げたり均一加熱が阻害され、逆に短かすぎ
ると玄米が糊状となり、分散性が低下する。
[0010] For this purpose, light intermittent stirring and heating is performed as described above, but it is preferable to use a double-bottomed kettle or pan as a device in order to prevent burning brown rice from burning. . The stirring speed is 4 to 100 rpm, preferably 4 to 100 rpm, because if the speed is too high, the brown rice gelatinizes and becomes brown rice, and if the speed is too low, the brown rice becomes scorched or cannot be uniformly heated. 0.5 rpm for 10 to 30 rpm, preferably 1 to 30 rpm
It is good to continue for 3 minutes. In addition, this stirring heating treatment
While the stirring is stopped for 0.5 to 10 minutes, preferably for 3 to 7 minutes, this intermittent operation is performed for 10 to 80 minutes, preferably 2 to 80 minutes.
It may be continued for 0 to 40 minutes. If the stirring stop time is too long, the brown rice is burnt or uniform heating is hindered, while if too short, the brown rice becomes paste-like and dispersibility decreases.

【0011】炊き上げが終了すると、本発明の目的物で
あるところの食品用加工玄米が得られ、各種の食品製造
用の素材ないし材料として適宜使用することができる。
When the cooking is completed, processed brown rice for food, which is the object of the present invention, is obtained and can be appropriately used as a raw material or a material for various foods.

【0012】ただ、炊き上げ直後に使用するのでなけれ
ば、炊き上げ後、好ましくは放冷した後、防腐保存処理
を行う。安全性が高く他の食品との相容性も良好な処理
であればすべての処理が利用でき、例えば食酢、クエン
酸、グルコン酸、コハク酸、酒石酸、フマル酸、リンゴ
酸、乳酸 等の酸味料を用いて、酸性側、好ましくは
4.5〜6.5に調整したり、及び/又は、アルコール
を0.1〜5%好ましくは2〜3%添加する。
However, unless used immediately after cooking, preservative preservation treatment is performed after cooking, preferably after allowing to cool. All treatments can be used as long as they are safe and have good compatibility with other foods, such as vinegar, citric acid, gluconic acid, succinic acid, tartaric acid, fumaric acid, malic acid, and lactic acid. The content is adjusted to an acidic side, preferably 4.5 to 6.5, using a filler, and / or 0.1 to 5%, preferably 2 to 3% of an alcohol is added.

【0013】このようにして保存、防腐処理した加工玄
米は、無菌的にプラスチックフィルム製の袋入り缶やプ
ラスチックチューブに充填、密封し、製品とする。この
ようにして得た調整済玄米は、37℃という高温に1ヶ
月間放置しても、腐敗することがなくしかも風味食感が
いささかも損われることがないことも確認された。
The processed brown rice thus preserved and preserved is aseptically filled and sealed into a plastic film bag can or a plastic tube to obtain a product. It was also confirmed that the adjusted brown rice thus obtained did not spoil even if left at a high temperature of 37 ° C. for one month, and the taste and texture were not impaired at all.

【0014】このようにして得た加工玄米は、食品素材
ないし食品材料として自由に使用することができ、各種
の食品を自由且つ広範に製造することができ、各種食品
に高い栄養価を付与することができるのみでなく、風
味、食感及び/又は外観も改善することができる。
The processed brown rice thus obtained can be freely used as a food material or a food material, can produce various foods freely and widely, and imparts a high nutritional value to various foods. Not only can it improve the flavor, texture and / or appearance.

【0015】本発明に係る加工玄米は、各種食品の製造
に広範に使用することができ、パン、菓子、餅、ビスケ
ット、クッキー等穀類食品;コンニャク、白滝、寒天
類;豆腐、焼豆腐、油揚げ、厚揚げ、ガンモドキ等豆腐
類;その他の食品全般。
The processed brown rice according to the present invention can be widely used in the production of various foods, and includes cereal foods such as bread, confectionery, mochi, biscuits, cookies, etc .; konjac, Shirataki, agar; tofu, baked tofu, fried oil, Thick fried tofu, ganmodoki; other foods in general.

【0016】以下、本発明の実施例及び応用例について
述べる。
Hereinafter, embodiments and application examples of the present invention will be described.

【0017】[0017]

【実施例1】玄米を180〜200℃に維持したパーム
油中で4分間フライングした後、遠心分離して油分を除
去し、室温にまで放冷した。
Example 1 Brown rice was fried in palm oil maintained at 180 to 200 ° C. for 4 minutes, centrifuged to remove oil, and allowed to cool to room temperature.

【0018】次いでフライング終了後の玄米10kg
を、ホットニーダー(梶原工業株式会社製、型式KHV
−6E)に投入し、25kgの水を加え、7〜30rp
m(可変)で2分間攪拌、5分間攪拌停止の間欠運転を
30分間継続しながらスチーム圧力2〜2.5Kで玄米
を炊き上げた。
Next, 10 kg of brown rice after the completion of flying
, Hot kneader (Model KHV manufactured by Kajiwara Kogyo Co., Ltd.
-6E), 25 kg of water is added, and 7 to 30 rpm
The brown rice was cooked at a steam pressure of 2 to 2.5 K while stirring for 2 minutes at 5 m (variable) and stirring for 5 minutes and intermittent operation was continued for 30 minutes.

【0019】炊き上げた後、食酢を添加してpHを5〜
6に調整し、更にエタノールを1.5%添加した。そし
てこれを無菌的にポリ袋入り缶に充填し、密閉して製品
とした。
After cooking, add vinegar to adjust the pH to 5
6, and ethanol was added at 1.5%. Then, this was aseptically filled in a plastic bag-containing can and sealed to obtain a product.

【0020】このようにして製造した食品用加工玄米製
品は、30℃及び37℃に1ヶ月間それぞれ保持し、そ
の菌数を測定したところ、下記表1に示す結果を得た。
表1の結果からも明らかなように、本発明に係る加工玄
米は保存性にすぐれていることが確認され、また、風
味、食感もすぐれていることも確認された。
The processed brown rice product for food thus manufactured was kept at 30 ° C. and 37 ° C. for one month, respectively, and the number of bacteria was measured. The results shown in Table 1 below were obtained.
As is clear from the results in Table 1, it was confirmed that the processed brown rice according to the present invention had excellent preservability, and that the flavor and texture were also excellent.

【0021】[0021]

【表1】 [Table 1]

【0022】[0022]

【応用例1】下記表2に示す配合により、パン用高速ミ
キサーを用い、下記表3に示す条件で生地を生成し、直
捏法により玄米入り食パンを製造した。
APPLICATION EXAMPLE 1 A dough was produced using the composition shown in Table 2 below, using a high-speed mixer for bread under the conditions shown in Table 3 below, and producing bread containing brown rice by the direct kneading method.

【0023】[0023]

【表2】 [Table 2]

【0024】[0024]

【表3】 [Table 3]

【0025】本発明に係る加工玄米は、糊状とならず分
散性にすぐれているので製パン工程がスムースに行わ
れ、作業性が高く、製パン処理がきわめて効率的に行わ
れた。そのうえ、得られた玄米パンは、フライング玄米
のきれいなキツネ色が散在して外観にすぐれているだけ
でなく、口当りが良く軟かでしかも風味、食感もすぐれ
ており、非常に美味であった。小麦粉に対して玄米を3
0〜40%用いた場合も同様であった。
Since the processed brown rice according to the present invention is not paste-like and has excellent dispersibility, the bread-making process was carried out smoothly, the workability was high, and the bread-making process was carried out extremely efficiently. Moreover, the obtained brown rice bread was not only excellent in appearance with the beautiful brown color of the flying brown rice scattered, but also excellent in taste, softness, flavor and texture, and very delicious. . 3 pieces of brown rice against flour
The same was true when using 0 to 40%.

【0026】[0026]

【応用例2】こんにゃく捏和機に、53〜57℃程度の
温湯1200kgを入れた後、こんにゃく精粉45kg
を少量ずつ加えて攪拌し、糊状となったところで水酸化
カルシウム1kgを加えて攪拌しながら実施例1で製造
した加工玄米60kg(全原料に対して5%)を加えて
良く攪拌した。これを成型して熱湯に入れ、玄米入りこ
んにゃくを製造した。
[Application Example 2] After putting 1200 kg of hot water of about 53 to 57 ° C into a konjac kneader, 45 kg of konjac fine powder
Was added little by little, and the mixture was stirred. When the mixture became gelatinous, 1 kg of calcium hydroxide was added, and while stirring, 60 kg of the processed brown rice produced in Example 1 (5% based on all raw materials) was added, followed by good stirring. This was molded and put into boiling water to produce konjac with brown rice.

【0027】得られた玄米入りこんにゃくは、玄米を含
有するにもかかわらず、食感は通常のこんにゃく製品と
全く異ならず、風味は逆にすぐれており、大変美味であ
った。なお玄米を全原料に対して5〜10%添加使用し
た場合も同様であった。
Although the obtained konjac with brown rice contained brown rice, the texture was not completely different from that of a normal konjac product, and the flavor was excellent on the contrary, and was very delicious. The same applies when brown rice is used in an amount of 5 to 10% based on all the raw materials.

【0028】[0028]

【応用例3】大豆10kgを用い、常法にしたがって豆
乳を製造し、これに実施例1で得た加工玄米500gを
加えた後、にがり(硫酸カルシウム)300g加えて放
置し、常法にしたがって処理して、玄米入り豆腐を得
た。得られた豆腐は、食感、風味ともにすぐれ、玄米を
使用しているにもかかわらず違和感がなく、非常に美味
であった。
[Application Example 3] Using 10 kg of soybeans, soymilk is produced according to a conventional method, and after adding 500 g of the processed brown rice obtained in Example 1, 300 g of bittern (calcium sulfate) is allowed to stand. By processing, tofu with brown rice was obtained. The obtained tofu was excellent in both texture and flavor, had no sense of incongruity even though brown rice was used, and was very delicious.

【0029】更に、上記によって得た玄米入り豆腐をス
ライスした後プレスして脱水し、これを常法にしたがっ
て、当初110℃程度の低温で次いで200℃程度の高
温でフライングして玄米入り油揚げを製造した。得られ
た玄米入り油揚げは、キツネ色に着色した玄米が散在し
て美観を呈するだけでなく香ばしい風味が更に付与さ
れ、非常に美味であった。
Further, the tofu containing brown rice obtained as described above is sliced, depressed and dehydrated, and is fried at a low temperature of about 110.degree. C. and then at a high temperature of about 200.degree. Manufactured. The resulting fried brown rice-containing oil was very delicious, as not only the fox-colored brown rice was scattered to give a beautiful appearance but also a savory flavor.

【0030】[0030]

【発明の効果】本発明によってはじめて食品用加工玄米
が製造された。この加工玄米は、各種の食品に対して広
く添加使用することができるのみでなく、食品本来の風
味食感を損わないどころか逆にこれを改良することがで
き、玄米に由来する違和感を付与することなく、各種食
品の製造に広範に且つ効率的に利用することができる。
According to the present invention, processed brown rice for food is produced for the first time. This processed brown rice can not only be used widely in various foods, but also improve the flavor and texture of the food, rather than impairing the original flavor and texture of the food. Without widespread use, it can be widely and efficiently used for the production of various foods.

【0031】したがって本発明に係る加工玄米は、栄養
価のすぐれた且つ汎用性の高い食品素材ないし食品製造
用材料ということができる。
Therefore, the processed brown rice according to the present invention can be said to be a highly versatile and highly versatile food material or food production material.

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭60−234559(JP,A) 特開 昭52−44259(JP,A) 特開 昭60−164431(JP,A) (58)調査した分野(Int.Cl.7,DB名) A23L 1/10 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-60-234559 (JP, A) JP-A-52-44259 (JP, A) JP-A-60-164431 (JP, A) (58) Field (Int.Cl. 7 , DB name) A23L 1/10

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 玄米を180℃以上の油中でフライング
した後、玄米に付着した油分を除去し、次いで加水し、
これを間欠的に攪拌しながら加熱処理することを特徴と
する食品加工用玄米素材の製造方法。
1. After brown rice is fried in oil at 180 ° C. or higher, oil attached to the brown rice is removed, and then water is added.
A method for producing a brown rice material for food processing, comprising heating the mixture while intermittently stirring the mixture.
【請求項2】 攪拌器付二重釜内で加圧スチームを用い
て間欠攪拌加熱処理を行うことを特徴とする請求項1の
方法。
2. The method according to claim 1, wherein the intermittent stirring and heating treatment is performed using pressurized steam in a double kettle with a stirrer.
【請求項3】 加熱処理した後、酸味料及び/又はアル
コールを添加することを特徴とする請求項1又は請求項
2の方法。
3. The method according to claim 1, wherein after the heat treatment, an acidulant and / or an alcohol is added.
【請求項4】 請求項1〜請求項3のいずれか1項に記
載の方法によって製造されてなる食品加工用玄米素材。
4. A brown rice material for food processing produced by the method according to any one of claims 1 to 3.
JP3301333A 1991-10-22 1991-10-22 Processed brown rice for food and method for producing the same Expired - Lifetime JP3055832B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3301333A JP3055832B2 (en) 1991-10-22 1991-10-22 Processed brown rice for food and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3301333A JP3055832B2 (en) 1991-10-22 1991-10-22 Processed brown rice for food and method for producing the same

Publications (2)

Publication Number Publication Date
JPH05111353A JPH05111353A (en) 1993-05-07
JP3055832B2 true JP3055832B2 (en) 2000-06-26

Family

ID=17895600

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3301333A Expired - Lifetime JP3055832B2 (en) 1991-10-22 1991-10-22 Processed brown rice for food and method for producing the same

Country Status (1)

Country Link
JP (1) JP3055832B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006238811A (en) * 2005-03-04 2006-09-14 Amimoto Giken Kk Brown rice-containing soybean curd and method for producing the same

Also Published As

Publication number Publication date
JPH05111353A (en) 1993-05-07

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