JP3048747U - Painting gun equipment - Google Patents
Painting gun equipmentInfo
- Publication number
- JP3048747U JP3048747U JP1997010419U JP1041997U JP3048747U JP 3048747 U JP3048747 U JP 3048747U JP 1997010419 U JP1997010419 U JP 1997010419U JP 1041997 U JP1041997 U JP 1041997U JP 3048747 U JP3048747 U JP 3048747U
- Authority
- JP
- Japan
- Prior art keywords
- coating
- compressed air
- mmφ
- air
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
(57)【要約】
【課題】 屋外塗装で塗料の飛散による付着率の低下を
防いだ効率の良い噴霧塗装を可能となし、同時に環境汚
染防止を図ること。
【解決手段】 噴射ノズル体を取囲んで取付けしめるフ
ードに一定容積の凹状をなした空気溜り用窩室を設け、
且つ該窩室用端縁から外方へ向うラッパ状に拡開した傾
斜壁面の凡そ中間若しくは端縁部に対し、同心状をなし
て4〜16個の孔径0.5mmφ〜2.0mmφとなし
た圧縮空気の噴出孔を設ける。このさい、圧縮空気の噴
出孔を塗装管軸と平行で且つ1゜〜5゜の傾斜角度に設
けしめたり、空気溜り用窩室の周囲に複数個の外気流入
孔を穿設したりする。
(57) [Summary] [PROBLEMS] To enable efficient spray coating by preventing a decrease in adhesion rate due to paint scattering in outdoor coating, and at the same time, to prevent environmental pollution. SOLUTION: A hood which surrounds and is attached to an injection nozzle body is provided with a recessed air reservoir chamber having a fixed volume,
In addition, 4-16 holes having a diameter of 0.5 mmφ to 2.0 mmφ are formed concentrically with respect to approximately the middle or the edge of the inclined wall surface which is expanded in a trumpet shape outward from the edge for the chamber. Compressed air outlets are provided. At this time, the compressed air ejection hole is provided parallel to the axis of the coating tube and at an inclination angle of 1 ° to 5 °, or a plurality of outside air inflow holes are formed around the air chamber.
Description
【0001】[0001]
本考案は被塗装物に塗料を噴霧塗装する塗装ガン装置に関する。 The present invention relates to a coating gun device for spray-coating an object to be coated.
【0002】[0002]
塗装噴霧の塗装ガン装置にフードを取付けることは知られており、図6は従来 装置を示す。 1はスプレーガン本体、2は本体先端の噴射ノズル体、3は該噴射ノズル体を 取囲んで取付けられるフード、4は噴射ノズル体締付ナットであって、該外周に 前記フード3をボルト5を使用して止着させる構成であり、本体1側のレバー1 a操作で微粒化した塗装液6が細線の如く被塗装物7に対して噴射されるものと なる。 It is known to attach a hood to a coating spray gun device, and FIG. 6 shows a conventional device. 1 is a spray gun main body, 2 is an injection nozzle body at the tip of the main body, 3 is a hood mounted around the injection nozzle body, 4 is an injection nozzle body tightening nut, and the hood 3 is bolted to the outer periphery thereof. The coating liquid 6 atomized by the operation of the lever 1a on the side of the main body 1 is sprayed onto the workpiece 7 as a thin line.
【0003】[0003]
上記に於いて塗装液6はフード3でその放射方向が定められているものの、風 の影響を受けて無造作に飛散するものとなるのであり、このことは塗装むらや塗 装効率の低下の原因をなすものとなっている。即ち、造船所などでの屋外塗装で は塗装面に対する塗料の付着率は50%以下であり、塗料の非経済性だけの問題 でなく、塗料の飛散による工場周辺の環境汚染問題も発生させる。この問題を解 決する現状の対策は風向きを考え、塗装工事を中止したり飛散防止ネットを使用 したりすることである。 本考案は上記の問題点を簡便に解決せんとするものである。 Although the radiation direction of the coating liquid 6 is determined by the hood 3 in the above, it is scattered inadvertently under the influence of the wind, which causes uneven coating and a reduction in coating efficiency. It has become. That is, in outdoor painting in shipyards, etc., the adhesion rate of the paint to the painted surface is 50% or less, which causes not only the problem of uneconomical paint but also the problem of environmental pollution around the factory due to the scattering of the paint. The current countermeasures to solve this problem are to stop the painting work and use a shatterproof net, considering the wind direction. The present invention is to simply solve the above problems.
【0004】[0004]
本考案は、噴射ノズル体を取囲んで一定容積の凹状をなした空気溜り用窩室を 設け、且つ該窩室周端縁から外方へ向うラッパ状に拡開した傾斜壁面の凡そ中間 若しくは端縁部に対し、同心状をなして4〜16個の孔径0.5mmφ〜2.0 mmφとなした圧縮空気の噴出孔を設けたことを特徴とする。 このさい、圧縮空気の噴出孔を塗装管軸と平行で且つ該塗装管軸に対し1゜〜 5゜の傾斜角度に振った状態に設けしめたり、空気溜り用窩室の周囲に複数個の 外気流入孔を穿設したりする。 According to the present invention, there is provided a recessed air chamber having a constant volume surrounding the injection nozzle body, and is approximately in the middle of a sloped wall which is expanded in a trumpet shape outward from the peripheral edge of the chamber. The end portion is provided with 4 to 16 concentrically formed compressed air ejection holes having a hole diameter of 0.5 mmφ to 2.0 mmφ. At this time, the compressed air ejection hole may be provided in a state parallel to the coating tube axis and at an angle of 1 to 5 degrees with respect to the coating tube axis, or a plurality of compressed air injection holes may be provided around the air reservoir cavity. Perforating the outside air inlet.
【0005】[0005]
図1は塗装ガン装置のフード付近の部分斜視図であり、図2は中央断面図であ る。 図面で1bは塗装管、2は塗料の噴射ノズル体、3はフード、4は噴射ノズル 体締付ナット、5はネジボルトであることは従来装置のものと変りがないが、本 考案ではフード3が次の如く改良された構成となっている。 FIG. 1 is a partial perspective view of the vicinity of a hood of the coating gun device, and FIG. 2 is a central sectional view. In the drawing, 1b is a paint tube, 2 is a paint spray nozzle body, 3 is a hood, 4 is a spray nozzle body tightening nut, and 5 is a screw bolt, which is the same as that of the conventional device. Has an improved configuration as follows.
【0006】 本考案では噴射ノズル体2が位置する周辺を取囲んで一定容積の凹状窩室3a が形成されるものとなっており、該窩室3aの容積は該室内で外気の適宜な溜り が形成されるようになすのであり、その大きさはノズル体外径rの凡そ1.5r 〜2rの内径Rで、また深さsはこれと同じく1.5r〜2rの寸法を有するも のとなされる。In the present invention, a concave cavity 3a having a constant volume is formed around the periphery where the injection nozzle body 2 is located, and the volume of the cavity 3a is appropriately accumulated in the chamber. Is formed, the size of which is approximately 1.5r to 2r of the inner diameter R of the nozzle body outer diameter r, and the depth s is the same as the size of 1.5r to 2r. Done.
【0007】 8はラッパ状に拡開される傾斜壁3bの凡そ中間若しくは端縁部付近(図示例 では中間部付近)に同心状をなして4〜16箇穿設した(図示例では8箇)圧縮 空気の噴出孔であり、該透孔径は0.5mmφ〜2.0φとなさしめる。このさ い、該噴出孔は傾斜壁3bに対し直接穿設するようになしても良いが、図示例の 如きノズルチップ9を嵌着させる構成とすることができる。Reference numeral 8 denotes four to sixteen concentrically drilled holes (approximately eight in the illustrated example) approximately at the middle or near the edge (near the middle part in the illustrated example) of the inclined wall 3b that is expanded in a trumpet shape. ) Compressed air ejection holes, the diameter of which is 0.5 mmφ to 2.0φ. At this time, the ejection hole may be directly formed in the inclined wall 3b, but a configuration in which the nozzle tip 9 is fitted as in the illustrated example can be adopted.
【0008】 図3は圧縮空気噴射部の拡大部分詳細図であって、10は上記透孔の後背部を 取囲むように設けしめるケーシングであってネジボルト11で取付けられ、且つ ケーシング10には圧縮空気の導入管12及び同調整バルブ13が設けてある。FIG. 3 is an enlarged partial detailed view of the compressed air injection unit. Reference numeral 10 denotes a casing which is provided so as to surround the rear part of the through hole, which is attached with a screw bolt 11, and which is compressed to the casing 10. An air introduction pipe 12 and an adjustment valve 13 are provided.
【0009】 上記実施例では圧縮空気の噴出孔8に於ける噴射方向を塗装管軸pと同一の平 行状態で圧縮空気が噴出されるようになしたものであるが、図4は塗装管軸pと 平行状態で且つ塗装管軸pに対し1゜〜5゜の傾斜角度θとなるよう左右へ振っ て設けた例である。(図示例は左に振らしめたものである。)In the above embodiment, the compressed air is ejected in the jetting direction of the compressed air jetting hole 8 in the same parallel state as the coating pipe axis p. This is an example in which it is provided in a state of being parallel to the axis p and swinging left and right so as to have an inclination angle θ of 1 ° to 5 ° with respect to the coating pipe axis p. (The example shown is swung to the left.)
【0010】 14は空気溜り用の凹状窩室3aの外周面に対し穿設した外気流入用の透孔で あって、複数個を好ましくは点或は線対称となる関係に穿設させる。Reference numeral 14 denotes a through hole for inflow of outside air formed in the outer peripheral surface of the recessed cavity 3a for storing air, and a plurality of holes are formed preferably in a point or line symmetric relationship.
【0011】 図5は本考案装置の使用状態図であって、図示例の如く噴射ノズル体2からの 塗装液6の噴射にさいし、圧縮空気を噴出孔8からフード3の凡そ中間付近或は その周縁部から水平方向へ噴出せしめて、エアーカーテン15が形成されるよう になさしめるのであり、噴射ノズル体2から噴射される塗装液の外周を上記エア ーカーテン15で包囲して不測に周辺へ拡散したりすることのないようにする。FIG. 5 is a diagram showing the state of use of the device of the present invention. As shown in the drawing, when the coating liquid 6 is injected from the injection nozzle body 2, compressed air is injected from the injection hole 8 to about the middle of the hood 3, The air curtain 15 is ejected in the horizontal direction from the peripheral portion so that the air curtain 15 is formed. The outer periphery of the coating liquid ejected from the ejection nozzle body 2 is surrounded by the air curtain 15 and unexpectedly reaches the periphery. Avoid spreading.
【0012】 このさい、各噴出孔8を塗装管軸pと平行で且つこれと1゜〜5゜の傾斜角度 θとなるように穿設したものでは筒状の旋回流mが形成されるものとなるのであ り、該旋回流mが噴霧塗装の出口側から見て左旋回流となるようにするものは、 噴霧塗料を加速させたり、推力を増加させたりする作用効果の図れるものとなる のであり、特に噴霧塗料の出口側から見て左旋回流となるようにするものが、地 球磁場の関係でより効果的であることが本考案者の実験結果から確かめられた。At this time, a cylindrical swirling flow m is formed in a case where each of the jet holes 8 is formed so as to be parallel to the coating pipe axis p and to have an inclination angle θ of 1 ° to 5 ° with respect to the coating pipe axis p. When the swirling flow m is a left swirling flow viewed from the outlet side of the spray coating, the effect of accelerating the spray paint or increasing the thrust can be achieved. In particular, it was confirmed from the experiment results of the present inventor that, in particular, the one that makes the left swirling flow when viewed from the outlet side of the spray paint is more effective in relation to the global magnetic field.
【0013】 なお、噴射ノズル体2の外周を取囲んで形成した窩室3a内には、噴射ノズル 体2からの塗装液の噴射中に該室3a内へ負圧が発生し、これが外周に穿設した 外気流入孔14から外気を勢い良く流入させ、噴射ノズル体2から噴射される塗 装液を後方から前方へ向け強く押し出させる補助作用及び、該噴射塗装液の微粒 化拡散作用の促進を行わしめるものとなる。In addition, in the cavity 3a formed around the outer periphery of the injection nozzle body 2, a negative pressure is generated in the chamber 3a during the injection of the coating liquid from the injection nozzle body 2, and this is generated on the outer circumference. Auxiliary action to force the outside air to flow vigorously from the perforated outside air inflow hole 14 to strongly push out the coating liquid sprayed from the spray nozzle body 2 from back to front, and to promote atomization and diffusion action of the spray coating liquid. Will be performed.
【0014】[0014]
本考案は以上の通り構成するものであって、フード傾斜壁面の噴射孔から形成 されるエアーカーテンにより塗装液が外気に影響されたり、或は拡散されたりす ることなく、且つ噴霧塗装液に対して更なる推力や微粒化促進が付加されるもの となって非常に効率の良い塗布作業が図られるものとなるのであり、本考案者の 実験結果では従来のものに比べて4割以上も付着率が向上し、しかも迅速で美麗 な塗装作業が遂行されるものとなった。 The present invention is configured as described above, and the coating liquid is not affected or diffused by the outside air by the air curtain formed from the injection hole on the inclined wall of the hood, and the spray coating liquid is applied. On the other hand, further thrust and atomization promotion are added, and very efficient coating work can be achieved. According to the experimental results of the present inventor, it is more than 40% compared to the conventional one. The adhesion rate has been improved, and a quick and beautiful painting operation has been performed.
【図1】塗装ガン装置のフード付近の部分斜視図であ
る。FIG. 1 is a partial perspective view near a hood of a coating gun device.
【図2】図1の中央断面図である。FIG. 2 is a central sectional view of FIG.
【図3】圧縮空気噴射部の拡大部分詳細図である。FIG. 3 is an enlarged partial detailed view of a compressed air injection unit.
【図4】上記の他の例を示す部分断面説明図である。FIG. 4 is an explanatory partial sectional view showing another example of the above.
【図5】使用状態図である。FIG. 5 is a use state diagram.
【図6】従来装置の一部断面説明図である。FIG. 6 is a partially sectional explanatory view of a conventional device.
1 スプレーガン本体 2 噴射ノズル体 3 フード 3a 窩室 6 塗装液 8 圧縮空気の噴出孔 12 圧縮空気導入管 14 透孔 15 エアーカーテン DESCRIPTION OF SYMBOLS 1 Spray gun main body 2 Injection nozzle body 3 Hood 3a Foam chamber 6 Coating liquid 8 Compressed air ejection hole 12 Compressed air introduction pipe 14 Through hole 15 Air curtain
Claims (4)
ードに一定容積の凹状をなした空気溜り用窩室を設け、
且つ該窩室用端縁から外方へ向うラッパ状に拡開した傾
斜壁面の凡そ中間若しくは端縁部に対し、同心状をなし
て4〜16個の孔径0.5mmφ〜2.0mmφとなし
た圧縮空気の噴出孔を設けたことを特徴とする塗装ガン
装置。1. A hood, which surrounds and is attached to an injection nozzle body, is provided with a recessed air reservoir cavity having a constant volume,
In addition, 4-16 holes having a diameter of 0.5 mmφ to 2.0 mmφ are formed concentrically with respect to approximately the middle or the edge of the inclined wall surface which is expanded in a trumpet shape outward from the edge for the chamber. A coating gun device provided with a compressed air outlet.
噴出孔を、塗装管軸と平行で且つ該塗装管軸に対し1゜
〜5゜の傾斜角度に振った状態に設けしめたことを特徴
とする請求項1記載の塗装ガン装置。2. Concentrically provided 4 to 16 compressed air outlets are provided in a state parallel to the axis of the coating pipe and at an angle of inclination of 1 ° to 5 ° with respect to the axis of the coating pipe. The coating gun device according to claim 1, wherein
で見て左側へ1゜〜5゜の傾斜角度に振ったことを特徴
とする請求項2記載の塗装ガン装置。3. The coating gun device according to claim 2, wherein the ejection port of the compressed air is swung leftward at an angle of 1 ° to 5 ° when viewed from the outlet side of the compressed air.
流入孔を穿設したことを特徴とする請求項1,2又は3
記載の塗装ガン装置。4. A plurality of outside air inflow holes are formed around an air reservoir cavity.
The coating gun device as described.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1997010419U JP3048747U (en) | 1997-11-07 | 1997-11-07 | Painting gun equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1997010419U JP3048747U (en) | 1997-11-07 | 1997-11-07 | Painting gun equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
JP3048747U true JP3048747U (en) | 1998-05-22 |
Family
ID=43183017
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1997010419U Expired - Lifetime JP3048747U (en) | 1997-11-07 | 1997-11-07 | Painting gun equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3048747U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03233341A (en) * | 1990-02-07 | 1991-10-17 | Hino Motors Ltd | Measuring device for exhaust gas |
WO2000058017A1 (en) * | 1999-03-29 | 2000-10-05 | Kabushiki Kaisha Santuuru | Method and device for spiral spray coating |
JP2021130168A (en) * | 2020-02-20 | 2021-09-09 | 株式会社ディスコ | Water injector |
-
1997
- 1997-11-07 JP JP1997010419U patent/JP3048747U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03233341A (en) * | 1990-02-07 | 1991-10-17 | Hino Motors Ltd | Measuring device for exhaust gas |
WO2000058017A1 (en) * | 1999-03-29 | 2000-10-05 | Kabushiki Kaisha Santuuru | Method and device for spiral spray coating |
US6745948B1 (en) | 1999-03-29 | 2004-06-08 | Kabushiki Kaisha Santuuru | Method and device for spiral spray coating |
JP2021130168A (en) * | 2020-02-20 | 2021-09-09 | 株式会社ディスコ | Water injector |
JP7457521B2 (en) | 2020-02-20 | 2024-03-28 | 株式会社ディスコ | water injection device |
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