JP3412088B2 - Painting gun equipment - Google Patents

Painting gun equipment

Info

Publication number
JP3412088B2
JP3412088B2 JP27922299A JP27922299A JP3412088B2 JP 3412088 B2 JP3412088 B2 JP 3412088B2 JP 27922299 A JP27922299 A JP 27922299A JP 27922299 A JP27922299 A JP 27922299A JP 3412088 B2 JP3412088 B2 JP 3412088B2
Authority
JP
Japan
Prior art keywords
injection nozzle
hood
nozzle body
hood body
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP27922299A
Other languages
Japanese (ja)
Other versions
JP2001096200A (en
Inventor
啓臣 桑原
Original Assignee
華光造機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by 華光造機株式会社 filed Critical 華光造機株式会社
Priority to JP27922299A priority Critical patent/JP3412088B2/en
Publication of JP2001096200A publication Critical patent/JP2001096200A/en
Application granted granted Critical
Publication of JP3412088B2 publication Critical patent/JP3412088B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Nozzles (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、被塗装物に対して
塗料を噴霧塗装する塗装ガン装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coating gun device for spray-painting an object to be coated.

【0002】[0002]

【従来の技術】塗装噴霧の塗装ガン装置にフードを取付
けることは知られており、図6は従来装置を示す。1’
はスプレーガン本体、2’は本体先端の噴射ノズル体、
3’は該噴射ノズル体を取囲んで取付けられるフード、
4’は噴射ノズル体締付ナットであって、該外周に前記
フード3’をボルト5’を使用して止着させる構成であ
り、本体1側のレバー1’a操作で微粒化した塗装液
6’が細線の如く被塗装物7’に対して噴射されるもの
となる。上記装置の液圧は40気圧〜250気圧とした
さい、噴霧距離が塗装面から30cm〜35cm離れた
状態で最良の塗装分布が得られる。これにより離れた位
置では噴射された塗料は貫通力を失い大部分の塗料が周
辺に飛散するものとなる。
2. Description of the Prior Art It is known to attach a hood to a coating spray gun device, and FIG. 6 shows a conventional device. 1 '
Is a spray gun body, 2'is a jet nozzle body at the tip of the body,
3'is a hood mounted around the injection nozzle body,
Reference numeral 4'denotes an injection nozzle body tightening nut, which has a structure in which the hood 3'is fixed to the outer periphery thereof by using a bolt 5 ', and which is atomized by operating the lever 1'a on the main body 1 side. 6'is sprayed on the object 7'to be coated as a fine line. When the liquid pressure of the above apparatus is set to 40 atm to 250 atm, the best coating distribution can be obtained when the spray distance is 30 cm to 35 cm away from the coated surface. As a result, at a distant position, the sprayed paint loses its penetrating power and most of the paint is scattered around.

【0003】上記に於いて塗装液6’はフード3’でそ
の放射方向が定められているものの、風の影響を受けて
無雑作に飛散するものとなるのであり、このことは塗装
むらや塗装効率の低下の原因をなすものとなっている。
即ち、造船所などでの屋外塗装では塗装面に対する塗料
の付着率は50%以下であり、塗料の非経済性だけの問
題でなく、塗料の飛散による工場周辺の環境問題も発生
させる。この問題を解決する現状の対策は風向きを考
え、塗装工事を中止したり飛散防止ネットを使用したり
することである。
In the above, although the coating liquid 6'has its radiation direction determined by the hood 3 ', it is scattered randomly under the influence of the wind. This means uneven coating and coating. It causes the decrease in efficiency.
That is, in outdoor painting at a shipyard or the like, the adhesion rate of the paint to the painted surface is 50% or less, which causes not only the uneconomical problem of the paint but also the environmental problem around the factory due to the scattering of the paint. The current measures to solve this problem are to consider the wind direction and stop the painting work or use a scattering net.

【0004】本発明者は、上記問題点を解決するものと
して、即ち使用段階で塗装液の粒子速度を高め、被塗装
物との対向間距離が大であっても粒子速度が低下するこ
とのないようにして、均一で且つダスト飛散の防止され
るものとして、先に特願平10−48848号を提案
し、これは特許第2917013号として特許登録され
た。
As a solution to the above problems, the present inventor intends to increase the particle velocity of the coating liquid at the stage of use, and to reduce the particle velocity even when the facing distance to the object to be coated is large. No. 10-48848 was previously proposed as a device which is uniform and prevents dust from scattering, which was registered as a patent No. 2917013.

【0005】[0005]

【発明が解決しようとする課題】上記の特許発明は図7
に示す如く円錐体や円板体のフード7’に圧縮空気8’
を導入して噴出孔9’から噴出されると共に、該フード
7’内に穿設した多数の通風口10’からも外気が流入
されるようになすのであり、これにより噴射塗装液の粒
子速度が加速されて付着効率が向上する(従来品では塗
料と空気の接触抵抗により粒子速度が低下し、且つ超微
粒化されたダストとなって飛散する)のであるが、噴射
ノズルを揺動させるさいのフード体の抵抗が作業者の作
業効率に影響を及ぼすことが解り、且つこのことはスプ
レーガン本体の柄先が長くなるほど、また長時間の作業
となるほど深刻化される問題となる。本発明は上記の点
に鑑み、フード体の外径を短小化させて抵抗を小ならし
めるよう工夫したものである。
The above patented invention is shown in FIG.
Compressed air 8'on the cone or disk hood 7'as shown in
Is introduced into the hood 7 ', and outside air is also introduced from a large number of ventilation holes 10' formed in the hood 7 '. Is accelerated and the adhesion efficiency is improved (in the conventional product, the particle velocity decreases due to the contact resistance between the paint and air, and the particles become ultra-fine particles and scatter). It is understood that the resistance of the hood body affects the work efficiency of the worker, and this becomes a serious problem as the tip of the handle of the spray gun body becomes longer and the work becomes longer. In view of the above points, the present invention has been devised to reduce the outer diameter of the hood body to reduce the resistance.

【0006】[0006]

【課題を解決するための手段】本発明は中心部に塗装液
の噴射ノズル体を備え、該噴射ノズル体を取囲んでフー
ド体を脱着自在になさしめたものに於いて、該フード体
内にリング状の窩室を形成すると共に、フード体前面に
は複数箇の主透孔を等間隔に穿設し、各主透孔と上記窩
室とを挿通させ、且つ該窩室内には外部から圧縮空気を
吹込むための導入管を接続させるほか、フード体に於け
噴射ノズル体との取付内周面と噴射ノズル体外周面と
の間に外気流入用の一定大きさの外気流入孔を均等間隔
で複数箇形成されたものとする。
According to the present invention, a coating liquid jet nozzle body is provided in a central portion, and a hood body is detachably attached around the jet nozzle body in the hood body. A ring-shaped fossa is formed, and a plurality of main through holes are formed on the front surface of the hood body at equal intervals, and the main through holes and the fossa are inserted, and the fossa is externally inserted into the fossa. in addition to connecting the inlet pipe for blowing compressed air, evenly spaced a predetermined magnitude outside air inlet of the outside air flows between the mounting in the circumferential surface and the injection nozzle body outer circumferential surface of the at injection nozzle body to the hood body It is assumed that multiple items are formed in.

【0007】このさい、フード体の外径寸法は凡そ5c
m程度とし、且つ外気流入孔は噴射ノズル体との外周間
に弧弦形状を形成したものとする。また、フード体の前
面壁の一部又は全部を、前面外方へ向って拡開する傾斜
壁面に形成したりするのであり、また該フード体に穿設
する主透孔は噴射ノズル体の中心を通る直線と平行に対
し、1°〜15°傾斜角度を形成するようになすのであ
り、更にこれら主透孔位置より少し外方となる位置で、
且つこれら主透孔と重なり合わない関係に別の副透孔を
穿設し、該副透孔は噴射ノズル体の中心を通る直線と平
行線に対し10°〜25°の傾斜角度を形成されるもの
とする。
At this time, the outer diameter of the hood body is about 5c.
m, and the outside air inflow hole is formed in an arc chord shape between the outer periphery and the injection nozzle body. Further, a part or the whole of the front wall of the hood body may be formed into an inclined wall surface that expands outwardly toward the front, and the main through hole formed in the hood body is the center of the injection nozzle body. The angle of inclination is 1 ° to 15 ° with respect to the straight line passing through, and at a position slightly outside of these main through holes,
In addition, another sub-through hole is bored so as not to overlap with the main through-hole, and the sub-through hole is formed with an inclination angle of 10 ° to 25 ° with respect to a straight line and a parallel line passing through the center of the injection nozzle body. Shall be.

【0008】[0008]

【発明の実施の形態】図1は本発明に係るフード体の斜
視図、図2は同縦断面図である。本発明でフード体1は
断面凸形状の基体1Aと断面凹形状の蓋体1Bとからな
り、基体1Aの中央突起体2の外周面には雄ネジmが形
成されると共に、該中央突起体2の空洞内周面には後述
する噴射ノズル体の止着用六角ボルトが係止可能となる
複数個の切欠kが設けてあり、該切欠kに対し六角ボル
トの角部を係合止着させるさい空洞内周面との間に弧弦
形状をなした外気流入孔3の複数個が等間隔に形成され
るものとなっている。
1 is a perspective view of a hood body according to the present invention, and FIG. 2 is a longitudinal sectional view of the same. In the present invention, the hood body 1 is composed of a base body 1A having a convex cross-section and a lid body 1B having a concave cross-section, and a male screw m is formed on the outer peripheral surface of the central projection body 2 of the basic body 1A. A plurality of notches k are formed on the inner peripheral surface of the cavity 2 so that a hexagon bolt for fastening a jet nozzle body, which will be described later, can be locked, and the corner portions of the hexagon bolt are engaged and fixed to the notches k. A plurality of outside air inflow holes 3 having an arc chord shape are formed at equal intervals between the inner peripheral surface of the hollow and the hollow.

【0009】4は上記基体1Aを噴射ノズル体の外周六
角ボルトに対し止着させるための止めネジ、5は基体1
Aの後面側に設けた圧縮空気導入管口であって、該管口
を介して導入される圧縮空気は基体1Aの前面部側で突
起体2の外周段部gへ噴出されるものとなる。
Reference numeral 4 is a set screw for fixing the base body 1A to the outer peripheral hexagon bolt of the injection nozzle body, and 5 is the base body 1.
A compressed air introduction pipe port provided on the rear surface side of A, and the compressed air introduced through the pipe port is jetted to the outer peripheral step portion g of the protrusion 2 on the front surface side of the base body 1A. .

【0010】一方、断面凹形をなしたリング状の蓋体1
Bはその内孔の内周面に対し前記基体1Aの突起体2の
外周面に刻設した雄ネジmと螺合する雌ネジnが設けて
あり、また裏面側の周縁寄りに形成される凹部6は、そ
の螺合により基体1Aの段部gとの間に前記圧縮空気を
貯留させるための窩室sを形成するものとなる。なお、
該窩室sから蓋体1Bの前面側に向けては等間隔に多数
の透孔7(主透孔)を穿設するのであり、このさい各主
透孔7は該フード体を噴射ノズル体の外周へ取付けたさ
い、その中心ノズル孔を通る線と平行線に対し1°〜1
5°の傾斜角度θを形成させるものとなしてある。
On the other hand, a ring-shaped lid 1 having a concave cross section
B is provided with a female screw n for screwing with a male screw m engraved on the outer peripheral surface of the projection 2 of the base 1A on the inner peripheral surface of the inner hole, and is formed near the peripheral edge on the back surface side. The recess 6 forms a fossa s for accumulating the compressed air together with the step portion g of the base body 1A by screwing. In addition,
A large number of through holes 7 (main through holes) are formed at equal intervals from the fossa s toward the front surface side of the lid body 1B. In each of the main through holes 7, the hood body is an injection nozzle body. When mounted on the outer periphery of the, 1 ° to 1 with respect to the line parallel to the line passing through the center nozzle hole
A tilt angle θ of 5 ° is formed.

【0011】他方、8は上記主透孔7の穿設される位置
より少し外方の円周上で1/4分箇所に穿設した今1つ
の透孔(副透孔)であり、図示例では前者透孔7を8箇
設けた2箇飛び箇所の中間に穿設したものである。而し
て、該副透孔8の各々は噴射ノズル体の中心ノズル孔を
通る線と平行線に対し15°〜20°の傾斜角度θ’を
形成したものとなされる。なお、副透孔8は上記の4箇
に限らず、2箇、6箇、8箇の偶数箇を対称的に設ける
ことができる。
On the other hand, 8 is another through hole (sub through hole) formed at a 1/4 minute position on the circumference slightly outside the position where the main through hole 7 is formed. In the illustrated example, the former through holes 7 are provided in the middle of two jumping locations. Thus, each of the sub through holes 8 is formed with an inclination angle θ ′ of 15 ° to 20 ° with respect to a line parallel to the line passing through the central nozzle hole of the jet nozzle body. The sub-through holes 8 are not limited to the above four holes, and two, six, and eight even holes can be provided symmetrically.

【0012】図3は上記構成のフード体を噴射ノズル体
2’に装着させたさいの正面図、図4は同縦断面図であ
って、噴射ノズル体外周の六角ボルト9に対し、六角ボ
ルト9とノズル体内周面の切欠kとが係合するように嵌
入させ、止めネジ4を締め付けることにより止着が行わ
れる。このさい、六角ボルト9の外周とフード体1の内
周との間には、図4に見られる通り弧弦形状の外気流入
孔3が等間隔に形成されるものとなる。
FIG. 3 is a front view when the hood body having the above-described structure is attached to the injection nozzle body 2 ', and FIG. 4 is a longitudinal sectional view of the same, wherein the hexagon bolt is different from the hexagon bolt 9 on the outer periphery of the injection nozzle body. 9 and the notch k on the inner peripheral surface of the nozzle body are fitted so as to engage with each other, and the set screw 4 is tightened to fix the nozzle. At this time, the arc-shaped outside air inflow holes 3 are formed at equal intervals between the outer circumference of the hexagon bolt 9 and the inner circumference of the hood body 1, as shown in FIG.

【0013】図5は使用状態図であって、圧縮空気導入
口5には図示しないコンプレッサー装置からの圧縮空気
管10を接続する。而して、該塗装ガン装置の噴射ノズ
ル体から塗装液の噴射を行わしめるのであるが、このさ
いそのノズル孔から噴射される塗装液11の外周を取囲
むようになして主透孔7及び副透孔8から圧縮空気が噴
出されるものとなる。即ち、フード体に於いて圧縮空気
導入口5から導入される圧縮空気は、窩室s内に入り該
室sに貯留されるものとなり、且つ主透孔7及び副透孔
8を介してフード体1の前方に向けて噴出され、噴射ノ
ズル体からの噴霧塗装液を不測に周辺へ拡散したりする
ことのないようにするのである。
FIG. 5 is a use state diagram, and a compressed air pipe 10 from a compressor device (not shown) is connected to the compressed air introduction port 5. Then, the coating solution is sprayed from the spray nozzle of the coating gun device. At this time, the coating solution 11 is surrounded by the nozzle hole. Compressed air is ejected from the main through hole 7 and the sub through hole 8. That is, the compressed air introduced from the compressed air introduction port 5 in the hood body enters the fossa s and is stored in the chamber s, and the hood passes through the main through hole 7 and the sub through hole 8. This is to prevent the spray coating liquid from the spray nozzle body from being sprayed toward the front of the body 1 and being accidentally diffused to the periphery.

【0014】このさい、噴射ノズル体の六角ボルト9外
周面とフード体1の内周面との間に形成されてなる外気
流入孔10は、上記圧縮空気の噴射に伴いフード体裏面
側から外気をその前面側へ向けて流入させるのであり、
このことは噴射ノズル体から噴射される塗料噴霧液の微
細化に寄与するものとなるほか、噴霧液の流速を高めて
塗装液の付着力の向上に貢献させるものとなるのであ
る。
At this time, the outside air inflow hole 10 formed between the outer peripheral surface of the hexagonal bolt 9 of the injection nozzle body and the inner peripheral surface of the hood body 1 is exposed to the outside air from the back side of the hood body as the compressed air is injected. Is made to flow toward the front side,
This contributes not only to the atomization of the paint spray liquid sprayed from the spray nozzle body but also to the increase of the flow speed of the spray liquid to contribute to the improvement of the adhesive force of the coating liquid.

【0015】なお、上記に於ける圧縮空気の噴出で、主
透孔7を1°〜15°の傾斜角度θに傾斜させること
は、中心孔から噴出される塗料噴霧液の外周を圧縮空気
による旋回流12で包み込んで噴霧液がダスト化して飛
散するのを防止し、且つ均一で密度班のない塗装作業が
遂行されるようになすためである。即ち、上記傾斜角度
θのものは本発明者の数多の実験により、地球自転の関
係から最も好ましい旋回流12が形成されるものとなる
のであり、更に上記主透孔7の位置する少し外方箇所に
穿設された副透孔8から同様噴射される圧縮空気は上記
作用効果の外に、特別塗膜厚の均一化向上に寄与させる
ものとなるのであり、本発明の実験結果では該傾斜角度
θ’を15°〜20°となしたものが最も好結果が得ら
れた。
By injecting the compressed air in the above, inclining the main through hole 7 to the inclination angle θ of 1 ° to 15 °, the outer periphery of the paint spray liquid ejected from the central hole is compressed by the compressed air. This is to prevent the spray liquid from being dusted and scattered by being wrapped in the swirl flow 12 and to perform a uniform and non-density coating work. That is, when the inclination angle is θ, the most preferable swirl flow 12 is formed due to the relationship of the rotation of the earth by many experiments by the present inventor, and further, a little outside the position where the main through hole 7 is located. In addition to the above-mentioned effects, the compressed air similarly jetted from the sub-through holes 8 formed in one of the locations contributes to the improvement of the uniformity of the special coating film thickness. The best results were obtained when the inclination angle θ ′ was 15 ° to 20 °.

【0016】[0016]

【発明の効果】本発明は以上の通り構成するものであっ
て、特許第291701号に於けるフード体に穿設した
通風口をフード体に直接穿設したりすることなく、これ
噴射ノズル体に取付けるさいの六角ボルトとの周辺に
形成するものとなしたことから、フード体1の大きさを
比較的小さいもの、即ち外形寸法を凡そ5cm程度まで
のものとすることができるのであり、塗装ガンを揺動さ
せる作業者の抵抗を小さくできて作業のやり易いものと
なって、作業効率の向上に寄与すること大ならしめるも
のである。このことは、塗装ガンの柄が大となるほどそ
の効果が顕著なものとなる。
The present invention is constructed as described above, and the injection nozzle is provided with the ventilation hole formed in the hood body in Japanese Patent No. 291701 without directly forming the ventilation hole in the hood body. Since it is formed around the hexagonal bolt that is attached to the body, the size of the hood body 1 can be relatively small, that is, the outer dimensions can be up to about 5 cm. The resistance of the worker who swings the coating gun can be reduced, which makes the work easier and contributes to the improvement of work efficiency. This effect becomes more remarkable as the pattern of the painting gun becomes larger.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係るフード体の斜視図である。FIG. 1 is a perspective view of a hood body according to the present invention.

【図2】図1の縦断面図である。FIG. 2 is a vertical sectional view of FIG.

【図3】上記フード体を噴射ノズル体へ装着した正面図
である。
FIG. 3 is a front view in which the hood body is attached to an injection nozzle body.

【図4】図3の縦断面図である。FIG. 4 is a vertical sectional view of FIG.

【図5】使用状態図である。FIG. 5 is a usage state diagram.

【図6】一般的な従来装置である。FIG. 6 is a general conventional device.

【図7】先に本発明者の提案したものである。FIG. 7 is a proposal by the present inventor.

【符号の説明】[Explanation of symbols]

1 フード体 1A 基体 1B 蓋体 2 突起体 3 外気流入体 4 止めネジ 5 圧縮空気導入管口 6 凹部 7 主透孔 8 副透孔 9 六角ボルト 11 噴霧液 12 旋回流 1 hood body 1A base 1B lid 2 protrusion 3 Outside air inflow body 4 set screw 5 Compressed air inlet port 6 recess 7 main holes 8 Sub-hole 9 Hexagon bolt 11 Spray liquid 12 swirling flow

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 中心部に塗装液の噴射ノズル体を備え、
該噴射ノズル体を取囲んでフード体を脱着自在になさし
めたものに於いて、該フード体内にリング状の窩室を形
成すると共に、フード体前面には複数箇の主透孔を等間
隔に穿設し、各主透孔と上記窩室とを連通させ、且つ該
窩室内には外部から圧縮空気を吹込むための導入管を接
続させるほか、上記フード体に於ける噴射ノズル体との
取付内周面と噴射ノズル体外周面との間に外気流入用の
一定大きさの外気流入孔を均等間隔で複数箇形成される
ものとなしたことを特徴とする塗装ガン装置。
1. A coating liquid injection nozzle body is provided in a central portion,
A hood body is detachably attached around the injection nozzle body to form a ring-shaped cavity in the hood body, and a plurality of main through holes are equidistantly formed on the front surface of the hood body. To connect each main through hole to the fossa chamber, and to connect an introduction pipe for blowing compressed air from the outside into the fossa chamber, and to attach the injection nozzle body to the hood body. A coating gun device, characterized in that a plurality of outside air inflow holes of a certain size for inflowing outside air are formed at equal intervals between the inner peripheral surface and the outer peripheral surface of the injection nozzle body.
【請求項2】 フード体の外径寸法は凡そ5cm程度と
し、また外気流入孔は噴射ノズル体との外周間に弧弦形
状を形成したことを特徴とする請求項1記載の塗装ガン
装置。
2. The coating gun apparatus according to claim 1, wherein the outer diameter of the hood body is about 5 cm, and the outside air inflow hole is formed in an arc chord shape between the outer periphery of the hood body and the injection nozzle body.
JP27922299A 1999-09-30 1999-09-30 Painting gun equipment Expired - Fee Related JP3412088B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27922299A JP3412088B2 (en) 1999-09-30 1999-09-30 Painting gun equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27922299A JP3412088B2 (en) 1999-09-30 1999-09-30 Painting gun equipment

Publications (2)

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JP2001096200A JP2001096200A (en) 2001-04-10
JP3412088B2 true JP3412088B2 (en) 2003-06-03

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3412088B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10319916A1 (en) * 2003-05-05 2004-11-25 Itw Gema Ag Spraying device for coating material, in particular coating powder
DE102012012800A1 (en) * 2012-06-28 2014-01-02 Andreas Stihl Ag & Co. Kg Sprayer, sprayer and method of operating a sprayer

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3047146U (en) 1997-09-12 1998-03-31 華光造機株式会社 Painting gun equipment

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3047146U (en) 1997-09-12 1998-03-31 華光造機株式会社 Painting gun equipment

Also Published As

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