JP2975005B2 - 金属／プラスチック複合部材の製造方法 - Google Patents

金属／プラスチック複合部材の製造方法

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Publication number
JP2975005B2
JP2975005B2 JP13653698A JP13653698A JP2975005B2 JP 2975005 B2 JP2975005 B2 JP 2975005B2 JP 13653698 A JP13653698 A JP 13653698A JP 13653698 A JP13653698 A JP 13653698A JP 2975005 B2 JP2975005 B2 JP 2975005B2
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JP
Japan
Prior art keywords
metal core
heating
metal
mold
mold member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP13653698A
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English (en)
Other versions
JPH10329266A (ja
Inventor
ディーテリッヒ ギュンター
ピール カールハインツ
プロイゲル ローター
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FURIIDO KURUTSUPU AG HETSUSHU KURUTSUPU
Original Assignee
FURIIDO KURUTSUPU AG HETSUSHU KURUTSUPU
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Publication of JPH10329266A publication Critical patent/JPH10329266A/ja
Application granted granted Critical
Publication of JP2975005B2 publication Critical patent/JP2975005B2/ja
Anticipated expiration legal-status Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/3444—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint being a ribbon, band or strip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
    • B29C65/3644—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a ribbon, band or strip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9131—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux
    • B29C66/91311—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91651—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating
    • B29C66/91655—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating by controlling or regulating the current intensity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/03—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by material, e.g. composite
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
    • B29C65/3676—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic
    • B29C65/368—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic with a polymer coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824—Actuating mechanisms
    • B29C66/8242—Pneumatic or hydraulic drives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91221—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00—Treatment by energy or chemical effects
    • B32B2310/021—Treatment by energy or chemical effects using electrical effects
    • B32B2310/022—Electrical resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00—Metals, their alloys or their compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2571/00—Protective equipment
    • B32B2571/02—Protective equipment defensive, e.g. armour plates or anti-ballistic clothing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】
【０００１】
【発明の属する技術分野】本発明は、プラスチック被覆
を相応する上型及び下型からなる型部材内で熱エネルギ
ーの作用及び圧力作用により成形した金属コアと接着さ
せることにより、それぞれ成形した金属コアと、両面の
プラスチック被覆とからなる、装甲車両用の弾動グリル
（ballistic grill）のための金属／プラスチック複合
部材を製造する方法に関する。
【０００２】
【従来の技術】例えば欧州特許出願公開第０７３２２３
４（Ａ２）号明細書から公知であるように、成形した金
属コア（金属棒）の上側及び下側にプラスチック被覆を
施す（積層）ことにより金属／プラスチック複合部材を
製造する際には、熱可塑性プラスチック及び熱硬化性プ
ラスチックがプラスチック織物層相互の結合層として並
びにまた織物パケットと金属コアとの結合のために使用
される。
【０００３】このような加工品を製造するためには、真
空サック法の他にプレス技術も使用される（両者の方法
は原理的には例えば M. Fleming, G. Ziegman, S. Roth
“Faserverbundweisen”Springer-Verlag Berlin Heide
lberg New York 1996 に記載されている）。
【０００４】両者の方法は、角のある部材を接合するた
めには、型部材を上型及び下型として所望の部分形状を
生じるために利用する点で共通している。更に、両者の
方法は、共通の基準としてプロセス進行のために必要な
熱エネルギーを間接的に導入する方法を使用する。更
に、反応終了後に加工品／型部材の全構造物の熱を冷却
サイクルの範囲内で外部に導出しなければならない。
【０００５】真空サック法では、後で複合体を形成する
緩く接合された個々の層を成形装置内に固定しかつ該複
合体を完全に被覆する真空サックの真空化により繊維補
助手段を介して圧縮力をかける。この準備段階後に、全
装置を加熱板によるか又は密閉炉室に装入することによ
り加熱する。
【０００６】約２００℃の最高加工温度を有する加熱サ
イクルの後に、特に熱可塑性プラスチックの場合には、
直接、成形品の安定化に役立つ更に有効圧力下での冷却
サイクルが引き続く。
【０００７】プレス技術による部品製造の際には、必要
な圧力をプレス（液圧、空気圧、機械的）により発生さ
せる。後での加工品の個々の層を、非平坦な形状の場合
にはプレス型（上型及び下型）内で固定する。
【０００８】該型自体を電気加熱ボードにより又は熱伝
達流体により加熱する。冷却サイクルを実施するために
は、冷却装置を利用する。
【０００９】熱伝導及び熱移行の物理的データに基づ
き、上記に引用した両者の方法は比較的長い加熱及び冷
却サイクルで特徴付けられる。このことは単位時間及び
製造装置当たりの比較的少ない加工品処理量を伴う比較
的長い加工時間を意味する。
【００１０】ドイツ国特許出願公開第２７４００７１
（Ａ１）号明細書から、自動車の前照灯又はランプの構
成部材を接合する方法が公知である。この場合には、金
属からなる螺旋状結合片を補助部材として及び単に、構
成部材のためにはそれ自体重要でない補助部材として両
部材の縁部間に挿入しかつ加熱し、それによりこの結合
片を第１段階で部材の縁部の軟化したプラスチック内に
侵入させ、結合片の加熱を中断しかつリフレクタ部材も
しくはケーシングのプラスチックが再び固体状態に移行
した後に、これらの部材とフロントカバリングレンズと
を付加的接着層を介して接合させることにより、プラス
チックからなるリフレクタ部材もしくはケーシング部材
とフロントカバリングレンズとをそれらの縁部で互いに
結合させる。しかし、この公知の方法は、本発明が基礎
とした課題の解決手段に関しては何ら言及していない。
【００１１】
【発明が解決しようとする課題】従って、本発明の課題
は、例えば欧州特許出願公開第０７３２２３４（Ａ２）
号明細書に記載されているような、金属コアを有する非
平坦な加工品を製造する際に、簡単に積層工程の経済性
を向上させることができる、冒頭に記載した形式の方法
を提供することである。
【００１２】
【課題を解決するための手段】前記課題は、冒頭に記載
した形式の方法において、成形した金属コアを調節した
通電により電気的に所定の加工温度に加熱し、その際発
生する熱を金属コアと、該金属コアに結合すべきプラス
チック被覆との間での接着剤の規定された溶融のために
利用することことにより解決される。
【００１３】金属コアの直接的加熱により、その熱エネ
ルギーは該金属コアと一般に非導電性かつ好ましくは予
め製造した上方シェル及び下方シェルとの接着（プラス
チックからなる層パケットの相互接着）のために利用さ
れる。
【００１４】金属コアの熱エネルギーは、金属コアと上
方シェル及び下方シェルとの間に存在する一般にフィル
ムとして形成された熱可塑性又は熱硬化性接着材料を溶
融させる。この場合、接着フィルムは既に予め製造され
た上方及び下方シェルの構成成分であってもよくかつ本
来のマトリックス材料と同一でもまたそれとは異なって
いてもよい。外部での圧力構成により、好ましくはプレ
スにより、加工品の３つの部材、即ち上方シェル、下方
シェル及び金属コアを相互に形状的及び摩擦力結合させ
ることができる。
【００１５】加熱段階の他に、本発明による方法によれ
ば引き続いての工程の冷却段階も従来の技術に比して明
らかに短縮される。従来の技術に相応して公知の前記に
引用した方法では全系、型／全加工品の熱エネルギーを
導出しなければならないが、本発明による方法の場合に
は専ら先に加工温度に加熱された金属コアの熱エネルギ
ーが導出されるべきである。後者は質量の理由から数桁
ほど前者の場合よりも小さいので、それに相応して明ら
かに短縮されたサイクル時間が生じる。
【００１６】本発明による方法のもう１つの有利な効果
として、３つの構成部材、即ち上方及び下方シェル並び
に金属コアの間の明らかに減少せしめられた相対運動の
傾向が挙げられ、それにより寸法精度及び製造安全性が
高められる。
【００１７】接着作用に不利に影響する金属コアの汚れ
を回避するために、金属コア加熱のためのエネルギー源
として、例えば直接調節される通電（抵抗加熱）又は調
節される高周波加熱（金属コア内での渦電流の発生）の
ような電気的方法を利用するのが有利である。これらの
両者の電気的加熱方式は、接着すべき成分の圧力作用を
加熱段階自体においても可能にする。それにより並列処
理を実現することができる。
【００１８】
【実施例】次に略示図を参照して、本発明による方法を
詳細に説明する。
【００１９】図１には、抵抗加熱を用いた方法のための
加熱と同時に圧力を作用させる並列処理の原理が示され
ている。
【００２０】上型１．２及び下型１．３からなる型部材
１に、上方シェル２．１、金属コア２．２及び下方シェ
ル２．３からなる積層すべき加工品２を挿入する。金属
コア２．２は山形棒として形成されている。金属２．２
の長さは、その端部４が、電流回路６の接点クランプ５
を取り付けることができるように、上方シェル２．１及
び下方シェル２．３から突出している。調節器６．１を
介して、電流回路６を金属コア２．２における所定の時
間／温度曲線に相応して接続する。制御回路の目標値／
実際値比較は、温度センサ６．２により行う。加工物２
の圧縮力作用は、圧縮力７により行う。参照番号２．４
は、フィルム状に形成された接着剤である。
【００２１】図２には、誘導加熱を用いた方法のための
加熱と同時の圧力を作用させる並列処理の原理が示され
ている。
【００２２】この実施例の場合には、上型１．２及び下
型１．３からなる型部材１に、上方シェル２．１、金属
コア２．２及び下方シェル２．３からなる積層すべき加
工品２を挿入する。参照番号２．４は、フィルム状に形
成された接着剤である。金属コア２．２は山形棒として
形成されている。インダクタ８及び９は、それが完全に
上型１．２及び下型１．３に組み入れられて該方法の必
要な圧縮力７を伝達できるように構成されている。電流
回路６のＨＦ発生器１０を調節器６．１を用いてその放
出する出力に関して、所望の時間／温度曲線が生じるよ
うに調節する。金属コア２．２の実際の温度を、温度セ
ンサ６．２より測定しかつ相応する電気量を調節器６．
１に供給する。
【図面の簡単な説明】
【図１】本発明による方法の第１実施例に基づく、抵抗
加熱を用いた方法のための加熱と同時に圧力を作用させ
る装置の略示図である。
【図２】本発明による方法の第２実施例に基づく、誘導
加熱を用いた方法のための加熱と同時に圧力を作用させ
る装置の略示図である。
【符号の説明】
１ 型部材、 １．２ 上型、 １．３ 下型、 ２
加工品、 ２．１ 上方シェル、 ２．２ 金属コア、
２．３ 下方シェル、 ２．４ 接着剤、４ 金属コ
アの端部、 ６ 電流回路、 ５ 接点クランプ、 ６
電流回路、６．１ 調節器、 ６．２ 温度センサ、
７ 圧縮力、 ８及び９ インダクタ、 １０ ＨＦ
発生器
───────────────────────────────────────────────────── フロントページの続き (72)発明者 ローター プロイゲル ドイツ連邦共和国 イザーローン ノイ エ ブルーフシュトラーセ ４ (56)参考文献 特開 昭55−159966（ＪＰ，Ａ) 特公 昭62−58903（ＪＰ，Ｂ２) 特公 平１−39347（ＪＰ，Ｂ２) (58)調査した分野(Int.Cl.6，ＤＢ名) B32B 15/08

Claims (4)

    (57)【特許請求の範囲】
  1. 【請求項１】 プラスチック被覆を相応する上型及び下
    型からなる型部材内で熱エネルギーの作用及び圧力作用
    により成形した金属コアと接着させることにより、それ
    ぞれ成形した金属コアと、両面のプラスチック被覆とか
    らなる、装甲車両用の弾動グリルのための金属／プラス
    チック複合部材を製造する方法において、成形した金属
    コアを調節した通電により電気的に所定の加工温度に加
    熱し、その際発生する熱を金属コアと、該金属コアに結
    合すべきプラスチック被覆との間での接着剤の規定され
    た溶融のために利用することを特徴とする、金属／プラ
    スチック複合部材の製造方法。
  2. 【請求項２】 金属コアを型部材の内部で加熱する、請
    求項１記載の方法。
  3. 【請求項３】 金属コアをその型部材から横方向に突出
    する端部で電気的結合による抵抗加熱により加熱する、
    請求項１又は２記載の方法。
  4. 【請求項４】 金属コアを型部材に組み入れられたイン
    ダクタによる金属コアの誘導加熱により加熱する、請求
    項１又は２記載の方法。
JP13653698A 1997-05-22 1998-05-19 金属／プラスチック複合部材の製造方法 Expired - Fee Related JP2975005B2 (ja)

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DE1997121378 DE19721378C2 (de) 1997-05-22 1997-05-22 Verfahren zur Herstellung von Metall-Kunststoff-Verbundelementen
DE19721378.2 1997-05-22

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US8480839B2 (en) 2002-05-22 2013-07-09 Anvis Deutschland Gmbh Method for manufacturing composite systems made of metal and polymer shaped parts
US8066841B2 (en) 2002-05-22 2011-11-29 Woco Avs Gmbh Method for manufacturing composite systems made of metal polymer shaped parts
DE10223039A1 (de) * 2002-05-22 2004-01-08 Woco Avs Gmbh Verfahren zur Herstellung von Verbundsystemen aus Metall- und Polymerformteilen
CA2580704A1 (en) * 2004-06-11 2006-08-17 Stewart & Stevenson Tactical Vehicle Systems, L.P. Armored cab for vehicles
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US20120240757A1 (en) * 2011-03-25 2012-09-27 David Arthur Schade Composite grille louvers
CN103317716B (zh) * 2013-07-03 2015-04-08 江苏联浩科技有限公司 一种用于电子标签卷烟包装箱的焊接设备

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FR2364188A1 (fr) * 1976-09-08 1978-04-07 Cibie Projecteurs Procede d'assemblage de pieces de projecteurs ou de feux de vehicules automobiles
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AU6798398A (en) 1998-11-26
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US6174398B1 (en) 2001-01-16
KR19980086555A (ko) 1998-12-05
EP0879725A3 (de) 1999-11-03
KR100256278B1 (ko) 2000-05-15
IN192289B (ja) 2004-03-27
AU706539B2 (en) 1999-06-17
SG91799A1 (en) 2002-10-15
ATE210029T1 (de) 2001-12-15
CA2248499C (en) 2001-10-09
DE19721378C2 (de) 2002-07-25
CA2248499A1 (en) 1998-11-22
JPH10329266A (ja) 1998-12-15
DE59802293D1 (de) 2002-01-17
EP0879725A2 (de) 1998-11-25
TR199800899A2 (xx) 1999-10-21
TR199800899A3 (tr) 1999-10-21

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