JP2848005B2 - Manufacturing method of lead storage battery - Google Patents
Manufacturing method of lead storage batteryInfo
- Publication number
- JP2848005B2 JP2848005B2 JP3074726A JP7472691A JP2848005B2 JP 2848005 B2 JP2848005 B2 JP 2848005B2 JP 3074726 A JP3074726 A JP 3074726A JP 7472691 A JP7472691 A JP 7472691A JP 2848005 B2 JP2848005 B2 JP 2848005B2
- Authority
- JP
- Japan
- Prior art keywords
- connection
- value
- storage battery
- voltage drop
- lead storage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
- G01R31/3865—Arrangements for measuring battery or accumulator variables related to manufacture, e.g. testing after manufacture
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/378—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC] specially adapted for the type of battery or accumulator
- G01R31/379—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC] specially adapted for the type of battery or accumulator for lead-acid batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measurement Of Resistance Or Impedance (AREA)
- Tests Of Electric Status Of Batteries (AREA)
- Secondary Cells (AREA)
Description
【０００１】[0001]
【産業上の利用分野】本発明は鉛蓄電池の製造方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a lead storage battery.
【０００２】[0002]
【従来の技術】鉛蓄電池のセル間接続方法には種々の方
法がある。例えば鉛蓄電池では接続かん方式、またがり
方式、隔壁貫通式等がある。現在もっとも一般的なのは
隔壁貫通式である。2. Description of the Related Art There are various methods for connecting cells of a lead storage battery. For example, a lead storage battery includes a connection can system, a straddling system, a partition penetration system, and the like. The most common type at present is a partition penetration type.
【０００３】鉛蓄電池のセル間接続部に欠陥があると、
当該部の破断や電気抵抗の増大といった不具合を生ず
る。このような不具合を防止するためにはセル間接続部
の接続状態検査が不可欠であるが、従来は目視による外
観検査や気密検査、あるいは接続部からの異常溶融鉛の
流出による極板短絡という２次的な異常をショ−ト検査
で検出するのが一般的であり、接続部の内部状態の検査
は行われていなかった。[0003] If a connection between cells of a lead storage battery is defective,
Problems such as breakage of the portion and increase in electric resistance occur. In order to prevent such inconvenience, it is essential to inspect the connection state of the inter-cell connection part. Conventionally, however, it is necessary to visually inspect the appearance and airtightness, or to short-circuit the electrode plate due to the outflow of abnormally molten lead from the connection part. The next abnormality is generally detected by a short inspection, and the internal state of the connection is not inspected.
【０００４】[0004]
【発明が解決しようとする課題】接続部に内部欠陥を有
する鉛蓄電池は、車のエンジン始動が出来なくなる等重
大な事故につながる危険性をもっている。A lead-acid battery having an internal defect at a connection portion has a risk of causing a serious accident such as an inability to start a vehicle engine.
【０００５】本発明はこの様な問題点を解決するために
成されたものであり、その目的とするところは、セル間
接続部の接続不良が確実に検出でき、接続部に内部欠陥
を有することの無い鉛蓄電池の製造方法を提供するにあ
る。SUMMARY OF THE INVENTION The present invention has been made to solve such a problem. It is an object of the present invention to surely detect a connection failure of a connection between cells and to have an internal defect in the connection. It is an object of the present invention to provide a method for manufacturing a lead-acid battery that does not have any problems.
【０００６】[0006]
【課題を解決するための手段】そこで本発明では、隔壁
貫通式によるセル間接続工程と、当該部の２つのストラ
ップ間での電圧降下値もしくは抵抗値を測定することに
より接続状態を検査するものであるセル間接続部検査工
程とを有することを特徴とする鉛蓄電池の製造方法を採
用することにより、上記課題を解決するものである。SUMMARY OF THE INVENTION Therefore, according to the present invention, there is provided an inter-cell connection process using a partition-penetrating method and a method of inspecting a connection state by measuring a voltage drop value or a resistance value between two straps of the relevant portion. The above object is attained by adopting a method for manufacturing a lead storage battery, which comprises a step of inspecting a connection portion between cells.
【０００７】[0007]
【作用】まず隔壁貫通式によるセル間接続工程により、
隔壁に設けた貫通孔を介して２つのストラップを溶接す
る。次いで２つのストラップ間に通電して電圧降下値を
測定するか、または２つのセル間ストラップ間の抵抗値
を測定して、セル間接続部の接続状態を検査する工程を
設ける。セル間接続部の内部に空隙や部材の接合不良等
が有れば、電気抵抗が増大しオ−ム損により正常なもの
に比べて異常な電圧降下値を示したり、異常な抵抗値を
示したりする。これを検出することにより、従来に比べ
てより確実かつ非破壊でセル間接続部の検査を行うこと
ができ、良好な鉛蓄電池を製造することができる。[Function] First, a cell-to-cell connection step using a partition-penetrating method is used.
The two straps are welded through the through holes provided in the partition. Next, a step of inspecting the connection state of the inter-cell connection by providing a current between the two straps and measuring the voltage drop value or measuring the resistance value between the two inter-cell straps is provided. If there is a gap or poor connection between members inside the cell-to-cell connection, the electrical resistance will increase, resulting in an abnormal voltage drop or abnormal resistance due to ohmic loss. Or By detecting this, the connection between cells can be inspected more reliably and nondestructively than in the past, and a good lead-acid battery can be manufactured.
【０００８】[0008]
【実施例】本発明を図面に基づいて説明する。図１は隔
壁貫通式によるセル間接続工程の１部を示す略断面図で
ある。この工程は既に公知の技術であり、例えば米国特
許３７９３０８６号に詳細に記載してある通りである。
図１において、１、２はストラップ、３はセル間接続
部、４は電槽隔壁、５ａ、５ｂは溶接用押出式電極であ
る。溶接作業としては、例えば隔壁貫通孔径が１０ｍｍ
程度であれば、５５００〜６０００Ａ×１０Ｈｚで行う
ことができる。溶接電流とそのときの電圧降下との概略
相関関係を図２に示す。電流値が小さいとストラップの
溶融が不十分なため、当該部での電気抵抗が大きく電圧
降下が大きい。逆に電流値が大きすぎると、ストラップ
の過大溶融による溶接不良が生じて電圧降下が大きい。BRIEF DESCRIPTION OF THE DRAWINGS FIG. FIG. 1 is a schematic cross-sectional view showing a part of a cell-to-cell connection process using a partition-penetrating method. This step is a known technique, for example, as described in detail in US Pat. No. 3,793,086.
In FIG. 1, reference numerals 1 and 2 denote straps, reference numeral 3 denotes an inter-cell connection portion, reference numeral 4 denotes a battery case partition wall, and reference numerals 5a and 5b denote extruded electrodes for welding. As the welding operation, for example, the partition wall through-hole diameter is 10 mm.
If it is on the order, it can be performed at 5500 to 6000 A × 10 Hz. FIG. 2 shows a schematic correlation between the welding current and the voltage drop at that time. If the current value is small, the melting of the strap is insufficient, so that the electric resistance at the portion is large and the voltage drop is large. Conversely, if the current value is too large, welding failure occurs due to excessive melting of the strap, resulting in a large voltage drop.
【０００９】上記工程で形成した接続部３の２つのスト
ラップ１、２間に通電して電圧降下値を測定したり、２
つのストラップ間の抵抗値を測定したりして、接続状態
を検査する工程により接続部の状態を調べる。尚、電圧
降下値と抵抗値とに本質的な差異が無いことは言うまで
もなく、適宜選択することができる。本実施例では、所
定の電流を流したときの電圧降下値を検出する方法を採
用している。The voltage is measured by applying a current between the two straps 1 and 2 of the connecting portion 3 formed in the above process,
By measuring the resistance value between the two straps, the state of the connection part is checked by the step of checking the connection state. Needless to say, there is no essential difference between the voltage drop value and the resistance value, and it can be appropriately selected. In this embodiment, a method of detecting a voltage drop value when a predetermined current flows is adopted.
【００１０】電流値を２０Ａとしたときの電圧降下値と
接続部強度との関係を図３に示す。尚、接続部強度はね
じ切りトルク検査法によっている。同図から明らかなよ
うに、電圧降下値と接続部強度との間には明確な相関が
有り、所定の電流を流したときの電圧降下値を所定の値
と比較することにより、セル間接続部内部の空隙や部材
の接合不良等を検出することができる。本実施例におけ
る鉛蓄電池の場合、トルク値が５０以上であれば接続部
に問題の無いことが分かっている。同図から明らかなよ
うに、電圧降下値が０．３ｍＶ以下であれば上記トルク
値を上回る事が確認された。したがって、本実施例の場
合には基準値を０．３ｍＶとして蓄電池を選別すること
により、接続状態の良好なもののみ次工程へ流すことが
できる。FIG. 3 shows the relationship between the voltage drop value and the connection strength when the current value is 20 A. The connection strength is determined by a threading torque inspection method. As is clear from the figure, there is a clear correlation between the voltage drop value and the connection strength. By comparing the voltage drop value when a predetermined current flows with the predetermined value, the connection between cells can be performed. It is possible to detect a gap inside the portion, a joining failure of the members, and the like. In the case of the lead storage battery in this embodiment, it is known that there is no problem in the connection portion if the torque value is 50 or more. As is clear from the figure, it was confirmed that the torque value was exceeded when the voltage drop value was 0.3 mV or less. Therefore, in the case of the present embodiment, by selecting the storage batteries with the reference value being 0.3 mV, only those having a good connection state can be flowed to the next step.
【００１１】適当な電圧降下値や抵抗値を設定すること
により、鉛蓄電池の種類や用途に応じて本発明の方法を
適用することができることは言うまでもない。It is needless to say that the method of the present invention can be applied to the type and use of a lead storage battery by setting appropriate voltage drop values and resistance values.
【００１２】[0012]
【発明の効果】本発明にかかる鉛蓄電池の製造方法によ
れば、直接的かつ非破壊で確実に接続部に欠陥の無い鉛
蓄電池を提供することができるので、その工業的価値は
大きい。According to the method for manufacturing a lead storage battery of the present invention, a lead storage battery having no defective connection portion can be provided directly, non-destructively and reliably, and its industrial value is great.
【図１】隔壁貫通式によるセル間接続工程の１部を示す
略断面図である。FIG. 1 is a schematic cross-sectional view showing a part of a cell-to-cell connection step by a partition-penetrating method.
【図２】溶接電流とそのときの電圧降下との概略相関を
示す図である。FIG. 2 is a diagram showing a schematic correlation between a welding current and a voltage drop at that time.
【図３】電圧降下値と接続部強度との関係を示す図であ
る。FIG. 3 is a diagram illustrating a relationship between a voltage drop value and a connection portion strength.
１、２ ストラップ ３ セル間接続部 ４ 電槽隔壁 ５ａ、５ｂ 溶接用押出式電極 1, 2 Strap 3 Connection between cells 4 Battery case partition 5a, 5b Extruded electrode for welding
───────────────────────────────────────────────────── フロントページの続き (72)発明者 溝井 克昭 京都市南区吉祥院西ノ庄猪之馬場町１番 地 日本電池株式会社内 審査官 酒井 美知子 (56)参考文献 特開 平３−46755（ＪＰ，Ａ) 特開 昭58−106452（ＪＰ，Ａ) (58)調査した分野(Int.Cl.6，ＤＢ名) H01M 10/06 - 10/14 G01N 27/20 G01R 27/26 G01R 31/36──────────────────────────────────────────────────続 き Continuing on the front page (72) Katsuaki Mizoi, Inventor, Nippon Battery Co., Ltd. Kichiaki Mizoi, Minami-ku, Kyoto, Japan Michiko Sakai, Examiner, Nippon Battery Co., Ltd. (56) References JP-A-3-46755 ( JP, A) JP-A-58-106452 (JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) H01M 10/06-10/14 G01N 27/20 G01R 27/26 G01R 31 / 36
Claims (1)
部の２つのストラップ（１、２）間での電圧降下値もし
くは抵抗値を測定し、予め準備した測定値と溶接部強度
との関係から接続部の良否を検査するセル間接続部検査
工程とを有することを特徴とする鉛蓄電池の製造方法。1. A inter-cell connecting step by partition wall passthrough, two straps (1, 2) to measure the voltage drop value or the resistance value between the weld strength and previously prepared measured value of the portion
And an inter-cell connection part inspection step of inspecting the quality of the connection part based on the relationship between the two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3074726A JP2848005B2 (en) | 1991-03-13 | 1991-03-13 | Manufacturing method of lead storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3074726A JP2848005B2 (en) | 1991-03-13 | 1991-03-13 | Manufacturing method of lead storage battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04284368A JPH04284368A (en) | 1992-10-08 |
| JP2848005B2 true JP2848005B2 (en) | 1999-01-20 |
Family
ID=13555521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3074726A Expired - Fee Related JP2848005B2 (en) | 1991-03-13 | 1991-03-13 | Manufacturing method of lead storage battery |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2848005B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4575546B2 (en) * | 2000-04-12 | 2010-11-04 | パナソニック株式会社 | Method for manufacturing prismatic alkaline storage battery |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58106452A (en) * | 1981-12-21 | 1983-06-24 | Toyota Motor Corp | Nondestructive inspecting device for arc weld zone |
| JPS6065453A (en) * | 1983-09-20 | 1985-04-15 | Shin Kobe Electric Mach Co Ltd | Resistive welding device for lead storage battery |
| JP2762585B2 (en) * | 1989-07-13 | 1998-06-04 | 松下電器産業株式会社 | Inspection method of connection between cells in lead-acid battery |
-
1991
- 1991-03-13 JP JP3074726A patent/JP2848005B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04284368A (en) | 1992-10-08 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |