JP2844993B2 - Joint terminal waterproof connection method - Google Patents

Joint terminal waterproof connection method

Info

Publication number
JP2844993B2
JP2844993B2 JP3296941A JP29694191A JP2844993B2 JP 2844993 B2 JP2844993 B2 JP 2844993B2 JP 3296941 A JP3296941 A JP 3296941A JP 29694191 A JP29694191 A JP 29694191A JP 2844993 B2 JP2844993 B2 JP 2844993B2
Authority
JP
Japan
Prior art keywords
caulking
sealing material
crimping
piece
joint terminal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3296941A
Other languages
Japanese (ja)
Other versions
JPH05135808A (en
Inventor
隆吉 遠藤
弘紀 近藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Sogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Sogyo KK filed Critical Yazaki Sogyo KK
Priority to JP3296941A priority Critical patent/JP2844993B2/en
Priority to DE4237900A priority patent/DE4237900B4/en
Publication of JPH05135808A publication Critical patent/JPH05135808A/en
Priority to US08/245,904 priority patent/US5532433A/en
Application granted granted Critical
Publication of JP2844993B2 publication Critical patent/JP2844993B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve

Landscapes

  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、電線の端末部ないし中
間の皮剥き部にジョイント端子を圧着接続させると同時
に、その接続部を防水させるジョイント端子の防水接続
方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a waterproof connection of a joint terminal for crimp-connecting a joint terminal to an end portion or an intermediate stripped portion of an electric wire and waterproofing the joint portion.
It is about the method .

【0002】[0002]

【従来の技術】図4は、従来のジョイント端子の接続方
を示す斜視図である。この方法は、ジョイント端子1
6の一対の加締片17,17で複数の電線18の露出し
た導体部19を図示しないクランプ治具で一括して圧着
接続するものである。該導体部19は、予め電線18の
被覆端末部20を皮剥きすることにより露出され、図5
に図4のB−B断面図を示すように、ジョイント端子1
6の基板部21と加締片17との間に圧着接続される。
2. Description of the Related Art FIG. 4 shows a conventional connection method of a joint terminal.
It is a perspective view which shows a method . This method uses joint terminal 1
6, the exposed conductor portions 19 of the plurality of electric wires 18 are collectively crimped and connected by a clamp jig (not shown) using a pair of crimping pieces 17 and 17. The conductor portion 19 is exposed by previously peeling off the covering end portion 20 of the electric wire 18, and FIG.
FIG. 4 shows a sectional view taken along line BB of FIG.
6 between the base 21 and the crimping piece 17.

【0003】しかしながら、上記従来の方法にあって
は、図5に示すように、導体部19の各素線19aの間
及び素線19aと基板部21、加締片17との間に隙間
22を生じ、この隙間22から水が電線18内を伝わっ
て、図示しない接続機器内に浸入し、電食(腐食)を起
こすという問題があった。また、この隙間22がある故
に各素線19a間や素線19aと端子16との間の電気
的接触抵抗が増大するという問題もあった。さらに、導
体部10が細い場合には、引張等により素線19aが破
断し易いという欠点もあった。
However, in the above-described conventional method , as shown in FIG. 5, a gap 22 is formed between the wires 19a of the conductor portion 19 and between the wires 19a, the substrate portion 21, and the caulking piece 17. This causes a problem that water is transmitted from the gap 22 to the inside of the electric wire 18 and penetrates into a connection device (not shown) to cause electrolytic corrosion (corrosion). Further, the presence of the gap 22 causes a problem that the electrical contact resistance between the wires 19a and between the wires 19a and the terminals 16 increases. Further, when the conductor portion 10 is thin, there is a disadvantage that the strand 19a is easily broken by tension or the like.

【0004】[0004]

【発明が解決しようとする課題】上記した点に鑑み、本
発明は、電線内部への水の浸入を確実に防止すると共
に、引張による素線の破断を防止し得るジョイント端子
の防水接続方法を提供することを目的とする。
SUMMARY OF THE INVENTION In view of the above, the present invention is to prevent water from entering the inside of an electric wire.
In addition, a joint terminal that can prevent the strand from breaking due to tension
An object of the present invention is to provide a waterproof connection method .

【0005】[0005]

【課題を解決するための手段】上記目的を達成するため
に、本発明は、左右一対の加締片を有するジョイント端
子に前後から複数の電線の端末部を挿通し、前後にテー
パ面を有する加締用凸部と、該テーパ面に続く前後の加
締部とを有するクランプ治具で該一対の加締片をカール
状に加締めるジョイント端子の接続方法において、該加
締片の内側に前記各電線の端末部である芯素線と被覆部
とをセットすると共に有機シール材を配し、該芯素線の
上から前記加締用凸部で該加締片を深く加締めると同時
に、該被覆部の上から前記前後の加締部で該加締片を浅
く加締めることで、前記テーパ面で該加締片をテーパ状
に変形させ、該加締片のテーパ状変形部で、該加締部に
対応する該加締片の被覆加締部と該被覆部との間及び該
被覆部の内部に、前記有機シール材を強制的に押し込む
ことを特徴とするジョイント端子の防水接続方法を採用
するものである。また、前記有機シール材として熱可塑
性樹脂を用いることや、前記有機シール材に導電性金属
粉を含有させることも可能である。
In order to achieve the above object, the present invention provides a joint end having a pair of right and left caulking pieces.
Insert the ends of multiple wires through the
A caulking projection having a tapered surface and front and rear caulking following the tapered surface.
Curling the pair of caulking pieces with a clamp jig having a tightening part
In the connection method of the joint terminal to be crimped in a
A core element wire, which is a terminal portion of each of the electric wires, and a coating portion inside the fastener.
And an organic sealing material is arranged, and the core element wire is
Simultaneously when the caulking piece is caulked deeply with the caulking projection from above
Then, the caulking piece is shallowed by the front and rear caulking portions from above the covering portion.
By caulking, the caulked piece is tapered by the tapered surface.
And the tapered deformation portion of the caulking piece
Between the corresponding covering caulked portion of the caulking piece and the covering portion, and
The waterproof connection method of the joint terminal is adopted , wherein the organic sealing material is forcibly pushed into the inside of the covering portion.
Is what you do. Further, the organic sealing material may be a thermoplastic material.
The use of conductive resin or the use of conductive metal
It is also possible to include a powder.

【0006】[0006]

【作用】一対の加締片はクランプ治具の加締用凸部で芯
素線上に加締められると同時に前後の加締部で被覆部上
に加締められる。芯素線上で加締用凸部のテーパ面が加
締片をテーパ状に押圧変形させる。有機シール材は加締
片のテーパ状変形部で電線長手方向に押圧されて、加締
片と被覆部との間に強制的に押し込まれる。それと同時
に、加締片がクランプ治具の前後の加締部で被覆部上に
加締められているから、行き場を失った有機シール材が
被覆部内部に押し込まれる。
[Function] A pair of caulking pieces are cored by the caulking projection of the clamp jig.
At the same time as being crimped on the strand
Is crimped. The tapered surface of the caulking projection is crimped on the core strand.
The fastening piece is pressed and deformed into a tapered shape. Organic sealing material is caulked
Pressed in the longitudinal direction of the wire by the tapered deformed part of the piece, caulking
It is forced into between the piece and the covering. At the same time
In addition, the swaged piece is placed on the covering at the swaged part before and after the clamp jig.
Because it is crimped, the organic sealing material that has lost its place
It is pushed inside the covering part.

【0007】[0007]

【実施例】図1は、本発明によるジョイント端子の防水
接続構造の一実施例を示す斜視図、図2は、図1のA−
A断面図、図3は、ジョイント端子の防水接続方法を示
す縦断面図である。
FIG. 1 shows a joint terminal according to the present invention.
FIG. 2 is a perspective view showing one embodiment of a connection structure , and FIG.
A sectional view and FIG. 3 are longitudinal sectional views showing a waterproof connection method of the joint terminal .

【0008】このジョイント端子の防水接続方法は、基
板部1の両側に一対の加締片2,2を連成してなるジョ
イント端子3に前後から複数の電線(幹線及び分岐線)
4をセットすると共に、該端子3内にペースト状のエポ
キシ樹脂等の有機シール材5を注入し、該電線4の露出
した導体部6と被覆部7とを該加締片2,2で一括して
共締めし、該加締片2の中央部8すなわち導体部6側を
被覆部7側よりも深く加締め圧着させるものである。
In this waterproof connection method of a joint terminal, a plurality of electric wires (a trunk line and a branch line) are connected to a joint terminal 3 formed by coupling a pair of caulking pieces 2 and 2 on both sides of a substrate portion 1.
4, an organic sealing material 5 such as a paste-like epoxy resin is injected into the terminal 3, and the exposed conductor portion 6 and the covering portion 7 of the electric wire 4 are collectively fixed by the crimping pieces 2 and 2. Then, the central portion 8 of the caulking piece 2, that is, the conductor portion 6 side is caulked and crimped deeper than the covering portion 7 side .

【0009】ここで導体加締部8と被覆加締部9との間
には、テーパ状変形部(テーパ部)10が連成される。
図3に示すように、該テーパ部10は、クランプ治具の
上型11の導体加締用凸部12の前後の側面を略山型状
のテーパ面12aに設定することにより形成される。
Here, between the conductor caulking portion 8 and the coating caulking portion 9, a tapered deformed portion (tapered portion) 10 is formed.
As shown in FIG. 3, the tapered portion 10 has a substantially mountain-shaped front and rear side surface of a conductor crimping convex portion 12 of an upper die 11 of a clamp jig.
It is formed by setting the tapered surface 12a .

【0010】そして、上型11と下型13との間で圧縮
された導体加締部8により、導体部(芯素線)16は有
機シール材5と共に強く圧縮される。該有機シール材5
は、テーパ部10に沿って矢印イ,イの如く端末被覆部
7に向けて強く押し出され、該被覆部7と端子3の被覆
加締部9との間に充填されると共に、その圧力で該被覆
部7内すなわち電線4の内部に浸透する。電線内部への
有機シール材5の浸透作用は、上型11の前後の加締部
11aで被覆部7側が加締められた時点で、有機シール
材5が行き場を失い、強制的に被覆部7内へ充填される
ことで、一層顕著となる。また、図2に示す如く、該導
体部6にも各素線6a間及び素線6aと端子3との間に
有機シール材5が充填され、防水効果と共に、有機シー
ル材5の押圧作用により電気的接触の向上が図られる。
The conductor (core strand) 16 is strongly compressed together with the organic sealing material 5 by the conductor caulking portion 8 compressed between the upper mold 11 and the lower mold 13. The organic sealing material 5
Is strongly pushed out along the tapered portion 10 toward the terminal covering portion 7 as shown by arrows A and B, and is filled between the covering portion 7 and the covering crimping portion 9 of the terminal 3 while being pressed by the pressure. It penetrates into the inside of the covering part 7, that is, the inside of the electric wire 4. The penetrating action of the organic sealing material 5 into the inside of the electric wire is caused by the caulking portions before and after the upper mold 11.
At the point in time when the coating portion 7 is crimped at 11a , the organic sealing material 5 loses its place to go and is forcibly filled into the coating portion 7, which becomes more prominent. Further, as shown in FIG. 2, the conductor portion 6 is also filled with an organic sealing material 5 between the wires 6a and between the wires 6a and the terminals 3, and has a waterproof effect and a pressing action of the organic sealing material 5. Electric contact is improved.

【0011】また、被覆加締部9によって被覆部7が共
締めされているから、電線4に引張力等が作用した場合
に、その力を被覆加締部9が受け止めて、素線6aの破
断を防ぐ。さらに、有機シール材5の充填具合を被覆加
締部9の端部から目視確認できるから、充填量の調節が
容易である。
Further, since the covering portion 7 is fastened together by the covering crimping portion 9, when a tensile force or the like acts on the electric wire 4, the covering crimping portion 9 receives the force, and the wire 6a is Prevent breakage. Furthermore, since the filling condition of the organic sealing material 5 can be visually checked from the end of the cover caulking portion 9, the filling amount can be easily adjusted.

【0012】なお、該有機シール材5は、特開平1−2
58381号公報で公知であり、熱硬化性あるいは熱可
塑性のエポキシ、ポリエステル、アクリル、フェノール
樹脂等が用いられる。該有機シール材5の熱変形温度
は、過電流が流れた場合にフローを起こさないように、
100゜C以上であることが好ましい。また、特開平1
−258382号公報で公知のように、該有機シール材
5に銅粉やアルミ粉等の導電性金属粉を含有させてもよ
く、この導電性有機シール材を用いれば、各素線6a間
及び素線6aと端子3との間の導電性を向上させること
ができる。また、端子は、図1に示すジョイント端子3
に限らず、雄あるいは雌型の圧着端子(図示せず)であ
ってもよい。
Incidentally, the organic sealing material 5 is disclosed in
It is known from Japanese Patent No. 58381, and thermosetting or thermoplastic epoxy, polyester, acrylic, phenolic resins and the like are used. The heat deformation temperature of the organic sealing material 5 is set so as not to cause a flow when an overcurrent flows.
The temperature is preferably 100 ° C. or higher. Also, Japanese Patent Application Laid-Open
As is known in JP-A-258382, the organic sealing material 5 may contain a conductive metal powder such as a copper powder or an aluminum powder. The conductivity between the strand 6a and the terminal 3 can be improved. The terminals are joint terminals 3 shown in FIG.
The present invention is not limited to this, and may be a male or female crimp terminal (not shown).

【0013】[0013]

【発明の効果】以上の如くに、請求項1記載の発明によ
れば、一対の加締片がクランプ治具の加締用凸部で芯素
線上に加締められると同時に前後の加締部で被覆部上に
加締められ、芯素線上で加締用凸部のテーパ面が加締片
をテーパ状に押圧変形させるから、有機シール材が加締
片のテーパ状変形部で電線長手方向に押圧されて、加締
片と被覆部との間に強制的に押し込まれる。それによ
り、加締片と電線被覆部との間の不均一な隙間にも有機
シール材が確実に充填される。また、それと同時に、加
締片がクランプ治具の前後の加締部で被層部上に加締め
られているから、行き場を失った有機シール材が被覆部
内部に押し込まれ、電線内部も確実に防水される。ま
た、請求項2記載の発明によれば、加締後に有機シール
材が硬化し、電線がしっかりと保持される。また、請求
項3記載の発明によれぼ、ジョイント端子と芯素線との
電気的接続性が向上する。
As described above, according to the first aspect of the present invention,
Then, a pair of caulking pieces are
At the same time as crimped on the wire,
It is caulked, and the tapered surface of the caulking projection on the core strand is a caulked piece.
Is pressed and deformed into a tapered shape, so the organic sealing material is caulked.
Pressed in the longitudinal direction of the wire by the tapered deformed part of the piece, caulking
It is forced into between the piece and the covering. It
The gap between the caulked piece and the wire sheath
The sealing material is reliably filled. At the same time,
The fastening piece is swaged on the layered part at the swaged part before and after the clamp jig
The organic sealant that has lost its place is covered
It is pushed inside and the inside of the wire is also waterproofed. Ma
According to the second aspect of the present invention, the organic seal is formed after caulking.
The material hardens and the wires are held firmly. Also, billing
Item 3. According to the invention of Item 3, the joint terminal and the core element wire
The electrical connectivity is improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明によるジョイント端子の防水接続構造
一実施例を示す斜視図である。
FIG. 1 is a perspective view showing one embodiment of a waterproof connection structure for joint terminals according to the present invention.

【図2】図1のA−A断面図である。FIG. 2 is a sectional view taken along line AA of FIG.

【図3】本発明に係るジョイント端子の防水接続方法を
示す縦断面図である。
FIG. 3 is a longitudinal sectional view showing a waterproof connection method of a joint terminal according to the present invention .

【図4】従来例を示す斜視図である。FIG. 4 is a perspective view showing a conventional example.

【図5】図4のB−B断面図である。FIG. 5 is a sectional view taken along line BB of FIG. 4;

【符号の説明】[Explanation of symbols]

2 加締片 3 ジョイント端子 4 電線 5 有機シール材 6 導体部 7 被覆部10 テーパ状変形部 11 上型(クランプ治具) 12 導体加締用凸部 12a テーパ面 2 Caulking piece 3 Joint terminal 4 Electric wire 5 Organic sealing material 6 Conductor part 7 Coating part 10 Tapered deformation part 11 Upper die (clamp jig) 12 Conductor crimping convex part 12a Tapered surface

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平3−18210(JP,A) 特開 平1−255182(JP,A) 特開 昭61−153988(JP,A) 特開 昭60−109191(JP,A) 実開 昭56−158079(JP,U) 実開 平2−22569(JP,U) 特公 昭52−2557(JP,B2) (58)調査した分野(Int.Cl.6,DB名) H01R 43/048,4/20,4/70──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-3-18210 (JP, A) JP-A-1-255182 (JP, A) JP-A-61-153988 (JP, A) JP-A-60-1985 109191 (JP, A) JP-A 56-1558079 (JP, U) JP-A 2-22569 (JP, U) JP-B 52-2557 (JP, B2) (58) Fields surveyed (Int. Cl. 6 , DB name) H01R 43 / 048,4 / 20,4 / 70

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 左右一対の加締片を有するジョイント端
子に前後から複数の電線の端末部を挿通し、前後にテー
パ面を有する加締用凸部と、該テーパ面に続く前後の加
締部とを有するクランプ治具で該一対の加締片をカール
状に加締めるジョイント端子の接続方法において、 該加締片の内側に前記各電線の端末部である芯素線と被
覆部とをセットすると共に有機シール材を配し、該芯素
線の上から前記加締用凸部で該加締片を深く加締めると
同時に、該被層部の上から前記前後の加締部で該加締片
を浅く加締めることで、前記テーパ面で該加締片をテー
パ状に変形させ、該加締片のテーパ状変形部で、該加締
部に対応する該加締片の被覆加締部と該被覆部との間及
び該被覆部の内部に、前記有機シール材を強制的に押し
込む ことを特徴とするジョイント端子の防水接続方法。
1. A joint end having a pair of right and left crimping pieces.
Insert the ends of multiple wires through the
A caulking projection having a tapered surface and front and rear caulking following the tapered surface.
Curling the pair of caulking pieces with a clamp jig having a tightening part
In a method of connecting a joint terminal that is crimped in a shape , a core element wire, which is a terminal portion of each of the electric wires, is provided inside the crimping piece.
Cover and an organic sealing material,
When the caulking piece is caulked deeply with the caulking protrusion from above the wire
At the same time, the crimping pieces are formed by the front and rear crimping portions from above the layered portion.
By caulking shallowly, the caulked piece is tapered by the tapered surface.
The crimping piece is deformed into a
Between the covering crimping portion of the crimping piece corresponding to the portion and the covering portion
And the organic sealing material is forcibly pushed into the inside of the coating portion.
Waterproof connection of joint terminal, wherein the writing.
【請求項2】 前記有機シール材として熱可塑性樹脂を
用いることを特徴とする請求項1記載のジョイント端子
の防水接続方法。
2. A thermoplastic resin as the organic sealing material.
The joint terminal according to claim 1, wherein the joint terminal is used.
Waterproof connection method.
【請求項3】 前記有機シール材に導電性金属粉を含有
させることを特徴とする請求項1又は2記載のジョイン
ト端子の防水接続方法。
3. The organic sealing material contains a conductive metal powder.
The join according to claim 1 or 2, wherein
G terminal waterproof connection method.
JP3296941A 1991-11-13 1991-11-13 Joint terminal waterproof connection method Expired - Fee Related JP2844993B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP3296941A JP2844993B2 (en) 1991-11-13 1991-11-13 Joint terminal waterproof connection method
DE4237900A DE4237900B4 (en) 1991-11-13 1992-11-10 Waterproof passage connection
US08/245,904 US5532433A (en) 1991-11-13 1994-05-19 Waterproof-type terminal connection structure and method of producing same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3296941A JP2844993B2 (en) 1991-11-13 1991-11-13 Joint terminal waterproof connection method

Publications (2)

Publication Number Publication Date
JPH05135808A JPH05135808A (en) 1993-06-01
JP2844993B2 true JP2844993B2 (en) 1999-01-13

Family

ID=17840164

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3296941A Expired - Fee Related JP2844993B2 (en) 1991-11-13 1991-11-13 Joint terminal waterproof connection method

Country Status (2)

Country Link
JP (1) JP2844993B2 (en)
DE (1) DE4237900B4 (en)

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Also Published As

Publication number Publication date
JPH05135808A (en) 1993-06-01
DE4237900B4 (en) 2005-05-25
DE4237900A1 (en) 1993-05-19

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