JP2724337B2 - Panel mounting rack - Google Patents

Description

Description: TECHNICAL FIELD The present invention relates to a panel mounting rack.

(Prior Art) In general, wall materials such as an assembling house are formed into panels in a factory, the panels are mounted on a panel mounting rack, and the panel mounting rack is mounted on a transport vehicle. In that state, they are transported to the construction site, lowered from the truck at the construction site, and assembled and built.

The above-mentioned conventional panel mounting rack is formed by bridging a plurality of bridging materials at equal intervals in the vertical direction between the struts arranged at the four corners, and welding and fixing both ends of the bridging materials to the side surfaces of the struts. Was fixed and manufactured.

(Problems to be Solved by the Invention) However, since the above-mentioned conventional panel mounting rack is manufactured by being fixed as a whole, when mounting the panel, the space between the upper and lower bridging members is required. There is a problem that this operation is difficult to perform because the panel must be inserted and placed from the gap.

Furthermore, when a panel is placed between the lower bridging members, this panel can be placed relatively easily, but the panel is placed between the upper bridging members at a position higher than the height of the work vehicle. When the panel is placed, it is difficult to perform this operation. In the worst case, there is a problem that the panel may be dropped when the panel is placed between the upper bridging members.

The present invention has been made in view of the above-mentioned problems of the conventional panel mounting rack, and has been made in order to solve this problem. Moreover, it is an object of the present invention to provide a panel mounting rack on which panels can be safely mounted.

(Means for Solving the Problems) A panel mounting rack for mounting and supporting a plurality of panels and loading and transporting the panels on a carrier of a transport vehicle, having a fitting projection on an upper surface portion. Attach the support base with a quadrilateral base in plan view provided at least at the four corners, and a fitting opening at the lower end and a fitting projection at the upper end at both ends of the transition material A plurality of panel mounting members formed in this manner, arranged between the upper and lower sides of these panel mounting members or between the panel mounting members and the support legs at the four corners of the base, a fitting opening is formed at the lower end, and at the upper end. A plurality of interposed members having different heights, each having a fitting projection, and the uppermost panel mounting member in a state where the members are assembled are installed, and both ends are mounted on the panel mounting member. When assembling the reinforcing member fixed to the fitting projection of the placing member and each of the above members, and mounting the panel Or, when lowering the panel in order from the top, or when disassembling each member, it consists of a work pass board on which the person who performs these tasks rides, and this work pass material locks the lower end portion to the base, The upper end is supported by at least a pair of substantially inverted L-shaped crosspiece supporting arms that are side-viewed to be locked to the support legs of the panel placing material or the main body of the interposed material.

(Operation) First, the base is placed, and the fitting opening of the panel mounting member is fitted to the fitting projection of the support leg of the base to assemble (in some cases, the fitting projection of the base). In some cases, the panel mounting member is fitted to the interposition member after the fitting opening of the interposition member is fitted thereto). The distribution members are fitted to each other for a height (height corresponding to the thickness of the panel placed on the placement member) and assembled.

Then, a panel having a thickness suitable for the position is placed on the base or on the lower panel placing material.

Next, the lower end is locked to the base, and the upper end is locked to the support leg of the panel placing material or the main body of the interposed material. Attach arm material.

Further, a working work board is erected between the upper surfaces of the pair of work board supporting arm members.

In this state, the operator rides on the work handboard and places a panel having a thickness suitable for the position on the suspended panel placing material.

Next, the distribution members are fitted with a height corresponding to the thickness of the panel placed on the suspended panel placement material, and the next upper panel placement material is assembled with the distribution materials between the heights. I do.

Thereafter, an operator who has mounted on the work handover plate places a panel having a thickness suitable for the position on the upper panel placing material.

In this way, assembling of the panel placement material and the intervening distribution material and placement of the panel are sequentially performed.

Finally, a reinforcing member is provided between the uppermost panel mounting members, and both ends of the reinforcing member are fixed to the fitting projections of the panel mounting member, thereby completing the entire rack assembly and panel mounting. .

Then, the rack is loaded on a transport vehicle with the panels mounted thereon and transported to the construction site. At the construction site, the panels are lowered with the racks loaded on the truck.

(Example) Hereinafter, an example of the panel mounting rack according to the present invention will be described with reference to the drawings.

FIG. 1 is an exploded perspective view of a panel mounting rack, FIG. 2 and FIG. 3 are perspective views at the time of assembly, and FIG. 3 is a perspective view showing a state at the time of loading on a transport vehicle.

As shown in FIG. 1, a panel mounting rack according to the present invention includes a base 1, a plurality of panel mounting members 2, a plurality of inter-layer distribution members 3 having different heights, and a pair. And arm members 4,4 and reinforcing members 5,5.

In addition, 6 ... in the figure is an auxiliary pillar, 7 ... is a lashing device, 8 ... is a frame.

The base 1 is made of a square pipe material, and has a fitting projection 111 provided on the upper surface thereof and a fitting fixing portion 112 of the U-shaped supporting post 4 welded to the lower end of the outer surface at the lower end thereof. Legs 11 are arranged at the four corners, and crossover members 12 are erected between the support legs 11 to form a quadrilateral frame in plan view.

The fitting projection 111 is formed in a tapered shape in which only the left-right direction of the base 1 (hereinafter, referred to as the front-rear direction and the left-right direction in the direction in which the panel is placed) is tapered toward the upper end from the root. ing.

In the drawings, reference numerals 13 and 13 denote center cladding members which are welded between the bridging members 12 and 12 in the front-rear direction.

Further, in the figure, 14 ... are inverted U-shaped hanging members provided at both ends of the bridging members 12 arranged in the front-rear direction.

The panel mounting members 2 have a fitting opening 211 at a lower end and a fitting leg 212 formed at a top end thereof. A bridging member 22 made of a pipe material is erected.

The fitting protrusion 212 is tapered only in the left-right direction of the panel placing material 2 from the root to the upper end, and a screw hole 213 is provided on the upper surface thereof.

The spacing members 3 are formed of a square pipe material having a fitting opening 31 formed at the lower end and a fitting projection 32 provided at the upper end, and the height of the panel mounting rack according to the present invention. Each is different to adapt to the thickness of the various panels to be mounted.

The crosspiece supporting arm members 4, 4 are substantially reverse L-shaped main body 41,
An inverted small L-shaped passing plate locking projection 42 provided on the upper surface of the main body 41, and a flat passing plate welded to the upper end of the main body 41 so that a part thereof slightly protrudes from the upper surface. A stop portion 43 and a substantially U-shaped base locking fitting portion 44 that is provided at the lower end and fitted into the bridging member 12 of the base 1 from outside and locked.
And a support leg of the panel mounting member 2 provided on an upper end side portion.
21 or a latching portion 45 having a substantially small L-shape in plan view, which is fitted and locked into the main body of the spacing member 3 from the inside of the rack.

In the figure, reference numeral 47 denotes a reinforcing rod material whose end is welded and attached between the upper end and the lower end of the main body 41.

The reinforcing members 5, 5 have a main body 51 made of a square pipe material, and fixing members 52, 52 having a T-shape in a front view are welded to both ends thereof.

That is, the downward leg portions 5 of the T-shaped fixing members 52, 52 viewed from the front.
21 is welded so as to cover the openings at both ends of the main body 51, and one of the upper plates is welded to the upper surfaces of both ends of the main body 51, and the fixing projections projecting outward from the main body 51 (the other of the upper plate) ) 522,522
Screw insertion holes 523, 523 are formed in the outer surface of the leg portion 521, and J-shaped rack fixing hooks 524, 524 are welded.

The attachments 6 are formed such that the cross-sectional shape of the base 1 is U-shaped in a plan view, and the opening and front, rear, left and right widths of the fittings 112 are adapted to fit. Slightly shorter than the overall height of the panel mounting rack).

The lashing devices 7 have a substantially U-shape in plan view, have elasticity in the opening direction, and have both ends slightly bent outward.

The frame members 8, 8 are formed by attaching L-shaped fixing hook members 82, 82 to both ends of a main body 81 made of a square pipe material.

That is, one end of the L-shaped fixing hooks 82, 82 is welded to the upper surface of the end of the main body 81, and the panel is located between the end of the main body 81 and the downward side 821 of the fixing hooks 82, 82. The body of the placing material 2 is formed so as to be fitted therein.

Next, a method of assembling and using each member having the above-described shape will be described.

First, the base 1 is placed on a site such as a manufacturing factory, and the fitting projections 111 of the support legs 11 of the base 1 are fitted with the fitting openings 211 of the panel placement materials 2 to assemble. (In some cases,
Fitting the fitting opening portions 31 of the spacing members 3 to the fitting projections 111 of the support legs 11 of the base 1, and then fitting the panel placement members 2, 2 to the spacing members 3. There is also).

Next, the distribution members 3 are arranged at appropriate heights (heights corresponding to the thicknesses of the panels to be mounted on the panel mounting members 2, 2) on the fitting protrusions 211 of the panel mounting members 2, 2. The fitting opening 31 is fitted, and the panel placement materials 2 and 2 are set to the appropriate height (height that matches the thickness of the panel placed on the panel placement materials 2 and 2 that is appropriate for the position). Are fitted and assembled.

At the same time, a plurality of bridges 8 are installed between the panel stacks 2, 2 with a left-right interval corresponding to the width of the panel to be mounted at that position, with the longitudinal direction thereof facing the front-rear direction of the rack. Then, the securing hooks 82 at both ends of the frame members 8 are locked to the body of the panel mounting member.

Before or after this, the panel H adapted to that position is placed on the base 1 or on the lower panel placing material 2,2.

Next, the fitting portion 44 at the lower end of the supporting members 4 and 4 is fitted and locked to the bridging member 12 of the base 1 from outside the rack, and the hooking locking portion 45 at the upper end side is fixed to the above-mentioned position. Support leg of panel placing material 2
21 or fitted into the main body portion of the spacing member 3 from the inside of the rack and attached (see FIG. 2).

Further, a work handover plate 46 is installed between the handover plate locking projections 42 and the handover plate locking portions 43 on the upper surfaces of the handover support arms 4, 4 (see FIG. 3).

In this state, the worker rides on the work handover 46 and places the panel S adapted to that position on the bridge members 8, 8 on the middle panel placing members 2, 2.

Next, the distribution members 3... Having a height suitable for the thickness of the panel S placed on the middle panel placement members 2 and 2 are fitted to each other, and the next upper distribution member 3. Panel mounting members 2, 2 are fitted and assembled.

After that, the operator who has mounted the work handover plate 46 places the panels W, M having a thickness suitable for the position on the upper panel mounting members 2, 2.

In this manner, the panel placing materials 2 and the interim distribution materials 3 are sequentially arranged.
And the mounting of the panels S, W, and M from above the working handboard 46.

Finally, the reinforcing members 5, 5 are laid between the uppermost panel mounting members 2, 2, and both ends of the reinforcing members 5, 5 are inserted into the screw holes 213 on the upper surface of the fitting projection 212 of the panel mounting member 2. Through the screw insertion hole 523 of the reinforcing member 5, the screws are screwed and fixed with the mounting screws 9.

After that, the work hand 46 is detached from the hand supports 4,4, and the hand supports 4,4 are further removed.

Next, when these operations are completed, the lower ends of the supporting columns 6 are fitted into fitting fixing portions 112 provided on the support legs 11 of the base 1, and the supporting columns 6 are mounted on the base 1 and the panel. Attached to the outer surfaces of the placing members 2 and the intermediate members 3 and thereafter, the securing members 7 are elastically sandwiched from the side surfaces of the panel placing member 2 and the auxiliary columns 6 or the intermediate members 3 and the auxiliary columns 6 ( (See FIG. 4).

In this state, the entire rack is lifted by passing wires such as cranes through the hanging members 14 and loaded on the transport vehicle, and ropes, wires, and the like are hung between the rack fixing hooks 524 and the vehicle body fixing hooks. The whole is fixed, transported to the construction site in this state, and the panels H, W, S, M ... are lowered and assembled at the construction site to produce a building.

In the present embodiment, the description has been given of the case where only the pair of cross-plate supporting arm members 4 and 4 are used. It is a good thing.

In this embodiment, the description has been given of the case where the frame members 8 are used. However, the present invention is not limited to this, and the panels are directly mounted on the panel mounting members 2 without using the frame members 8. It can also be adapted to what is placed.

Further, in this embodiment, each member is mainly made of a square pipe material. However, the present invention is not limited to this. In some cases, a solid square material may be used.

In addition, when lowering the panel from the rack or disassembling each member, the work handover plate should be attached to the side of the rack (left and right sides).
To work.

(Effects of the Invention) As described above, according to the present invention, the lower panel, the middle panel, and the upper panel are sequentially placed while assembling the members, so that the panels can be easily placed. Further, when the panel is placed at a high position from the middle to the upper stage, an operator rides on a work passing plate that is erected between the passing plate supporting arms detachably attached to the rack, and the panel is placed. Since the work can be performed, it is easy to perform the work of placing the panel, and the effect that the operator can easily and safely place the panel can be exhibited. Also, when the panel is lowered from the rack or each component of the rack is disassembled, these operations are easily performed.

[Brief description of the drawings]

FIG. 1 is an exploded perspective view of a panel mounting rack, and FIG.
FIG. 3 is a perspective view at the time of assembling with the armrests attached thereto, FIG. 3 is a perspective view at the time of assembling with a working armresting between armrests, and FIG. It is a perspective view which shows the state at the time of loading at a time. DESCRIPTION OF SYMBOLS 1 ... Base 11 ... Support leg 111 ... Fitting protrusion 2 ... Panel mounting table 21 ... Support leg 211 ... Fitting opening 212 ... Fitting projection 22 ... Passing plate 3 ... … Intermediate material 31… Mating opening 32… Mating protruding part 4… Wave plate support arm 46… Working work plate 5… Reinforcing material

Claims (1)

(57) [Claims] 1. A panel mounting rack for mounting and supporting a plurality of panels, and loading and transporting the panels on a carrier of a transport vehicle, wherein at least a support leg having a fitting projection on an upper surface is provided. A plurality of bases each having a quadrangular base in a plan view provided at four corners, and supporting legs having a fitting opening at a lower end and a fitting projection at an upper end provided at both ends of the transfer material. A plurality of panel mounting members, disposed between the upper and lower sides of the panel mounting members or between the panel mounting members and the support legs at the four corners of the base; A plurality of interposed members each having a different height provided with a portion, and are installed between the uppermost panel mounting members in a state where the respective members are assembled, and both ends are used for fitting the panel mounting members. A reinforcing member fixed to the projection, and assembling the above members, when mounting a panel, or The or down in order from the top, when to break down each member,
It consists of a work platform on which a person who performs these operations rides, the work platform having a lower end portion locked to the base, and an upper end portion supported by the supporting leg portion of the panel placing material or the interim distribution member. A panel mounting rack which is supported by at least a pair of substantially inverted L-shaped crosspiece support arms which are locked to the main body of the panel.