JP2602374B2 - Method for producing extruded aluminum alloy for welded structure with improved weld cracking - Google Patents
Method for producing extruded aluminum alloy for welded structure with improved weld crackingInfo
- Publication number
- JP2602374B2 JP2602374B2 JP3165920A JP16592091A JP2602374B2 JP 2602374 B2 JP2602374 B2 JP 2602374B2 JP 3165920 A JP3165920 A JP 3165920A JP 16592091 A JP16592091 A JP 16592091A JP 2602374 B2 JP2602374 B2 JP 2602374B2
- Authority
- JP
- Japan
- Prior art keywords
- aluminum alloy
- weld cracking
- extruded material
- welded structure
- extrusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Extrusion Of Metal (AREA)
Description
【0001】[0001]
【産業上の利用分野】この発明は、LNGを始めとする
タンク構造用材や、LNGタンカー、漁船用等の船体構
造材として溶接を施されて使用される溶接構造用Al合
金押出材の製造方法に関し、特に溶接割れを改善した溶
接構造用Al合金押出材の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an aluminum alloy extruded material for a welded structure used by welding as a material for a tank structure such as LNG, a hull structure for an LNG tanker, a fishing boat or the like. More particularly, the present invention relates to a method for manufacturing an extruded aluminum alloy material for welded structures with improved weld cracking.
【0002】[0002]
【従来の技術及び課題】上記のような用途に用いられる
アルミニウム合金材、特にAl−Mg系合金押出材は、
軽量であるのみならず耐食性、低温での機械的性質にも
優れているのに加え、溶接性にも優れており、一般的に
は特殊な溶接時以外溶接割れは発生しないと認識されて
いる。2. Description of the Related Art Aluminum alloy materials used for the above applications, particularly extruded Al-Mg alloys, are:
In addition to being lightweight, it has excellent corrosion resistance and mechanical properties at low temperatures, and also has excellent weldability, and it is generally recognized that welding cracks do not occur except during special welding. .
【0003】しかるに、かかるAl−Mg系合金押出材
であっても、その製造工程において生じた表面再結晶組
織層の厚みが0.3mm程度以上にも達して厚すぎる
と、一般的な溶接を施した際に殊に溶接歪が大きい場合
熱影響部(HAZ部)において微少な割れが発生するこ
とが発明者らの研究により判明した。[0003] However, even with such an extruded Al-Mg alloy, if the thickness of the surface recrystallized microstructure layer generated in the manufacturing process reaches about 0.3 mm or more and is too thick, general welding can be performed. It has been found by the inventors of the present invention that micro cracks are generated in the heat-affected zone (HAZ zone) particularly when the welding strain is large when the welding is performed.
【0004】この発明は、かかる事情に鑑みてなされた
ものであって、表面再結晶を抑制することにより、溶接
割れを改善した溶接構造用Al合金押出材の製作提供を
目的とする。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an aluminum alloy extruded material for a welded structure having improved welding cracks by suppressing surface recrystallization.
【0005】[0005]
【課題を解決するための手段】上記目的を達成するため
に、この発明は、Mg:3.0〜6.0wt%を含有する
Al−Mg系合金ビレットに420〜450℃×5〜1
5時間の条件で均質化処理を実施した後、押出すことに
より、押出材表面の再結晶組織層の厚さを0.15mm
以下とすることを特徴とし、これにより押出材の表面再
結晶を抑制して溶接割れの改善を図ろうというものであ
る。In order to achieve the above object, the present invention provides an Al-Mg based alloy billet containing 3.0 to 6.0 wt% of Mg at 420 to 450 ° C x 5 to 1%.
After the homogenization treatment was performed for 5 hours, the extruded material was extruded to reduce the thickness of the recrystallized structure layer on the surface of the extruded material to 0.15 mm.
It is characterized by the following , thereby suppressing the surface recrystallization of the extruded material and improving the weld crack.
【0006】まず、この発明の対象たるAl−Mg系合
金押出材において、Mgの含有が3.0〜6.0wt%に
規定されるのは、かかる範囲で含有されることによりA
l−Mg系合金が有する耐食性、低温での機械的性質の
良さ、溶接性等の優位性が十分に発揮されるからであ
り、Mgが3.0wt%未満ではそれらの効果に乏しく、
逆に6.0wt%を超えると押出加工性の劣化等を招くか
らである。[0006] First, in the extruded Al-Mg alloy, which is the subject of the present invention, the content of Mg is specified to be 3.0 to 6.0 wt%.
This is because the superiority of the corrosion resistance, mechanical properties at low temperatures, and weldability of the l-Mg-based alloy is sufficiently exhibited. When the Mg content is less than 3.0 wt%, the effects are poor.
Conversely, if it exceeds 6.0% by weight, the extrusion processability is deteriorated.
【0007】上記Al−Mg系合金は、これをDC鋳造
等によりビレットに製作したのち、該ビレットに均質化
処理を実施するが、この発明では均質化処理温度を42
0〜450℃×5〜15時間の条件で行う必要がある。
これは押出後における押出材の表面の再結晶を可及的抑
制するためである。即ち、Al−Mg系合金の一般的な
均質化処理条件は、480〜520℃×4〜10時間程
度であるが、450℃を超える加熱温度、15時間を超
える加熱時間ではMn晶出物等が粗大化されて表面再結
晶組織層が厚くなり、ひいては熱影響部における溶接割
れの発生を防止することができない。一方、420℃未
満の加熱温度、5時間未満の加熱時間では、加熱が不十
分で均質化処理自体の目的を十分に達成することができ
ず、押出時にスピードクラックが発生し易い。そこで、
均質化処理を420〜450℃の比較的低加熱温度で行
い、加熱時間を5〜15時間に設定することにより、均
質化処理自体の効果を十分に付与しつつ表面再結晶の抑
制を図ったものである。特に好ましい均質化処理条件は
440〜450℃×8〜12時間である。The above Al—Mg alloy is manufactured into a billet by DC casting or the like, and then the billet is subjected to a homogenizing treatment.
It is necessary to perform under the condition of 0 to 450 ° C. × 5 to 15 hours.
This is to suppress recrystallization of the surface of the extruded material after extrusion as much as possible. That is, typical homogenization treatment condition Al-Mg-based alloy is the order of four hundred eighty to five hundred and twenty ° C. × 4 to 10 hours, the heating temperature exceeding 450 ° C., Mn crystallized matter or the like in the heating time exceeding 15 hours Is coarsened and the surface recrystallized structure layer is thickened, and as a result, it is not possible to prevent the occurrence of welding cracks in the heat-affected zone. On the other hand, when the heating temperature is less than 420 ° C. and the heating time is less than 5 hours, the purpose of the homogenization treatment itself cannot be sufficiently achieved due to insufficient heating, and a speed crack is easily generated at the time of extrusion. Therefore,
By performing the homogenization treatment at a relatively low heating temperature of 420 to 450 ° C. and setting the heating time to 5 to 15 hours, the effect of the homogenization treatment itself is sufficiently provided to suppress the surface recrystallization. Things. Particularly preferred homogenization treatment conditions are 440 to 450 ° C. × 8 to 12 hours.
【0008】均質化処理を終えたアルミニウム合金ビレ
ットには、次いで押出を実施する。押出の条件は特に限
定されることはなく、一般的な押出条件を適宜採択すれ
ば良い。The aluminum alloy billet that has been subjected to the homogenization treatment is then subjected to extrusion. Extrusion conditions are not particularly limited, and general extrusion conditions may be appropriately selected.
【0009】ところで、かかる押出において、0.5m
/分以下の製品速度で押出したり、あるいは押出に際し
てのビレット加熱温度を低く設定する等によっても、押
出材表面の再結晶を抑制することは可能である。しか
し、押出速度を低くする方法では歩留生産性の低下を招
く欠点を派生する。またビレットの加熱温度を低くする
方法ではビレット全長を短くせざるを得ず、同じく生産
効率が良くないという欠点を派生する。これに対し、本
願発明のように、均質化処理条件を抑制した場合には、
押出速度の低下やビレットの短尺化を要することなく、
通常の押出と同様の条件を採択しつつ、押出材表面の再
結晶組織層の厚さを0.05〜0.15mm以下に抑制
したものとなしうる。By the way, in such extrusion, 0.5 m
It is also possible to suppress recrystallization of the surface of the extruded material by extruding at a product speed of not more than / min or setting a low billet heating temperature during extrusion. However, the method of lowering the extrusion speed has a disadvantage that the yield productivity is reduced. In addition, in the method of lowering the billet heating temperature, the total length of the billet must be shortened, which also has the disadvantage that the production efficiency is not good. On the other hand, when the homogenization processing conditions are suppressed as in the present invention,
Without reducing the extrusion speed and shortening the billet,
The thickness of the recrystallized structure layer on the surface of the extruded material can be suppressed to 0.05 to 0.15 mm or less while adopting the same conditions as in the normal extrusion.
【0010】[0010]
【作用】420〜450℃の比較的低加熱温度で5〜1
5時間の均質化処理を実施するから、押出後の押出材の
表面再結晶が抑制されたものとなり、溶接時における熱
影響部の溶接割れが抑制される。[Effect] 5-1 at relatively low heating temperature of 420-450 ° C.
Since the homogenization treatment is performed for 5 hours, surface recrystallization of the extruded material after extrusion is suppressed, and welding cracks in the heat-affected zone during welding are suppressed.
【0011】[0011]
【実施例】Mg:4.5wt%を含有するA5083合金
を用い、DC鋳造によりビレットを3個製作した。そし
て、これら合金ビレットに、(a)450℃×10時
間、(b)500℃×8時間、(c)560℃×5時間
の条件で各均質化処理を実施したのち、ビレット加熱温
度:480℃、押出製品速度:1.5m/分の押出条件
で厚さ12mmのフラットバーに押出した。EXAMPLE Three billets were manufactured by DC casting using an A5083 alloy containing 4.5 wt% of Mg. Each of these alloy billets is subjected to homogenization treatment under the conditions of (a) 450 ° C. × 10 hours, (b) 500 ° C. × 8 hours, and (c) 560 ° C. × 5 hours, and then the billet heating temperature is 480. C., Extruded product speed: Extruded into a 12 mm thick flat bar under extrusion conditions of 1.5 m / min.
【0012】上記により得られた押出材の表面再結晶組
織層の厚さを測定したところ、試料(a)については
0.05〜0.15mmであったのに対し、試料(b)
(c)については0.8〜1.2mmであった。When the thickness of the surface recrystallized structure layer of the extruded material obtained as described above was measured, the thickness of the sample (a) was 0.05 to 0.15 mm, whereas the thickness of the sample (b) was
(C) was 0.8 to 1.2 mm.
【0013】次に、各押出材につき、同一条件でMIG
溶接による衝き合わせ溶接を行ったところ、試料(a)
については溶接割れの発生は全く認められなかったが、
試料(b)(c)については熱影響部に微少な割れが発
生していた。Next, for each extruded material, MIG was performed under the same conditions.
When the butt welding was performed, the sample (a)
No weld cracking was observed for
For samples (b) and (c), small cracks occurred in the heat-affected zone.
【0014】従って、本発明によれば、表面再結晶を抑
制しえて溶接割れを改善しうることを確認しえた。Therefore, it has been confirmed that according to the present invention, surface recrystallization can be suppressed and weld cracking can be improved.
【0015】[0015]
【発明の効果】この発明は、上述の次第で、Mg:3.
0〜6.0wt%を含有するAl−Mg系合金ビレットに
420〜450℃の比較的低温度で5〜15時間均質化
処理を実施した後、押出すことにより、押出材表面の再
結晶組織層の厚さを0.15mm以下とすることを特徴
とするものであるから、表面再結晶を抑制しえて押出材
の表面再結晶組織層の厚さを薄くすることができる。こ
のため表面再結晶組織層の厚さが厚いために従来生じて
いた熱影響部における溶接割れをなくすことができ、A
l−Mg系合金押出材の有する溶接構造材としての利点
を存分に発揮させることができる。しかも、均質化処理
条件を設定することで、押出材の表面再結晶を抑制する
ものであるから、押出速度の低下やビレット長さの短尺
化を必要とすることなく押出を行うことができ、歩留生
産性の低下を回避することができる。According to the present invention, as described above, Mg: 3.
A recrystallized structure of the surface of the extruded material is obtained by performing homogenization treatment at a relatively low temperature of 420 to 450 ° C. for 5 to 15 hours on an Al—Mg based alloy billet containing 0 to 6.0 wt% and extruding. Since the thickness of the layer is set to 0.15 mm or less, the surface recrystallization can be suppressed and the thickness of the surface recrystallized structure layer of the extruded material can be reduced. Therefore, it is possible to eliminate welding cracks in the heat-affected zone, which has conventionally occurred due to the large thickness of the surface recrystallization structure layer.
The advantages of the l-Mg based alloy extruded material as a welded structural material can be fully exhibited. Moreover, by setting the homogenization treatment conditions, the surface recrystallization of the extruded material is suppressed, so that the extrusion can be performed without requiring a reduction in the extrusion speed and a reduction in the billet length, A decrease in yield productivity can be avoided.
Claims (1)
l−Mg系合金ビレットに420〜450℃×5〜15
時間の条件で均質化処理を実施した後、押出すことによ
り、押出材表面の再結晶組織層の厚さを0.15mm以
下とすることを特徴とする溶接割れを改善した溶接構造
用Al合金押出材の製造方法。1. A containing Mg: 3.0 to 6.0 wt%.
420-450 ° C x 5-15 for l-Mg based alloy billet
After performing the homogenization treatment under the conditions of time, by extruding, the thickness of the recrystallized structure layer on the surface of the extruded material is set to 0.15 mm or less.
A method for producing an aluminum alloy extruded material for a welded structure, wherein the material has improved weld cracking.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3165920A JP2602374B2 (en) | 1991-07-05 | 1991-07-05 | Method for producing extruded aluminum alloy for welded structure with improved weld cracking |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3165920A JP2602374B2 (en) | 1991-07-05 | 1991-07-05 | Method for producing extruded aluminum alloy for welded structure with improved weld cracking |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH059681A JPH059681A (en) | 1993-01-19 |
JP2602374B2 true JP2602374B2 (en) | 1997-04-23 |
Family
ID=15821528
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3165920A Expired - Fee Related JP2602374B2 (en) | 1991-07-05 | 1991-07-05 | Method for producing extruded aluminum alloy for welded structure with improved weld cracking |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2602374B2 (en) |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0637699B2 (en) * | 1987-04-27 | 1994-05-18 | スカイアルミニウム株式会社 | Manufacturing method of A-l-Mg base alloy plate for welded structure |
-
1991
- 1991-07-05 JP JP3165920A patent/JP2602374B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH059681A (en) | 1993-01-19 |
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