JP2537114B2 - Contact structure for preventing wear between wheels and rails in railway vehicles - Google Patents

Contact structure for preventing wear between wheels and rails in railway vehicles

Info

Publication number
JP2537114B2
JP2537114B2 JP4108989A JP10898992A JP2537114B2 JP 2537114 B2 JP2537114 B2 JP 2537114B2 JP 4108989 A JP4108989 A JP 4108989A JP 10898992 A JP10898992 A JP 10898992A JP 2537114 B2 JP2537114 B2 JP 2537114B2
Authority
JP
Japan
Prior art keywords
wheel
rail
contact
wear
wheels
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP4108989A
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Japanese (ja)
Other versions
JPH05278404A (en
Inventor
徳之 湯原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP4108989A priority Critical patent/JP2537114B2/en
Publication of JPH05278404A publication Critical patent/JPH05278404A/en
Application granted granted Critical
Publication of JP2537114B2 publication Critical patent/JP2537114B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、鉄道車両の走行に伴っ
て生じる車輪及びレールの磨耗を可及的に低減させるた
めの技術に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technique for reducing wear of wheels and rails caused by running a railroad vehicle as much as possible.

【0002】[0002]

【従来の技術】周知のように、近年における鉄道車両の
高速化に伴って、車輪及びレールの磨耗が顕著となって
おり、当該鉄道車両の走行性能に大きな影響を与えるに
至っている。しかるに、車輪とレールとの形状に関して
は、鉄道の歴史より最も安全な形状として決められたも
のが、変遷を遂げることなく今日においても使用されて
いるのが実情である。具体的には、図5に示すように、
レール1については上面部1aから側面部1bに至る箇所に
湾曲状のコーナー部1xが形成されていると共に、車輪2
については踏面2aからフランジ内面2bに至る箇所に所定
曲率半径の湾曲部2xが形成されており、レール1及び車
輪2が非磨耗状態にある時には、この両者はコーナー部
1xと湾曲部2xとが符号Aで示す位置において一点で接触
している。従って、鉄道車両の走行時においては、車体
重量及び遠心力が一点に集中して作用することとなり、
当初の設計通りにレール1及び車輪2の磨耗が最小とな
る。
2. Description of the Related Art As is well known, as the speed of railway vehicles has increased in recent years, the wear of wheels and rails has become remarkable, which has a great influence on the running performance of the railway vehicles. However, regarding the shape of the wheel and the rail, what has been determined as the safest shape from the history of railways is still used today without undergoing a transition. Specifically, as shown in FIG.
Regarding the rail 1, a curved corner portion 1x is formed at a position from the upper surface portion 1a to the side surface portion 1b, and the wheel 2
With regard to, a curved portion 2x having a predetermined radius of curvature is formed from the tread surface 2a to the flange inner surface 2b, and when the rail 1 and the wheel 2 are in the non-wearing state, both of them are corner portions.
The 1x and the curved portion 2x are in contact with each other at a position indicated by the symbol A at one point. Therefore, when the railway vehicle is running, the vehicle body weight and centrifugal force are concentrated on one point,
The wear of the rail 1 and the wheels 2 is minimized as originally designed.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、当該鉄
道車両の急カーブ走行に伴う遠心力の作用や経時変化等
によりレール1の磨耗が進行した場合には、図6に示す
ように、レール1に対して車輪2が符号A及びBで示す
二箇所において二点接触することとなる。本出願人がレ
ールの磨耗状態を実際に視察した結果、特に半径300
m前後の急曲線をなす軌道においては、外側のレールが
高速車両の遠心力の影響を受けて極度に磨耗して光って
いることを確認した。このような現象は、遠心力が速度
の二乗に比例して増大することを考慮すれば、近年の高
速化と相まって、顕著なものとなるのは当然のことであ
る。そして、前記レールが車輪との接触により磨耗して
光っている部分は、車輪2の湾曲部2x及び踏面2aの一部
に対応する箇所であることも、視察により判明してい
る。また、更に磨耗が進行することにより、レール1の
形状は図7に示す状態となり、符号Dで示す範囲に亘る
部分が磨耗により光るものであることも、視察により判
明している。
However, when the wear of the rail 1 progresses due to the action of centrifugal force, the change over time, etc. accompanying the sharp curve running of the railway vehicle, as shown in FIG. On the other hand, the wheel 2 comes into contact with two points at two points indicated by reference numerals A and B. As a result of the fact that the present applicant actually observed the worn state of the rail, a radius of 300
It was confirmed that the outer rail was extremely worn and shining under the influence of the centrifugal force of the high-speed vehicle in the sharply curved track around m. Considering that the centrifugal force increases in proportion to the square of the speed, it is natural that such a phenomenon becomes remarkable together with the recent increase in speed. It has also been found by inspection that the portion where the rail wears and shines due to contact with the wheel is a portion corresponding to the curved portion 2x of the wheel 2 and a part of the tread 2a. Further, it has been found by inspection that the shape of the rail 1 becomes the state shown in FIG. 7 as the wear further progresses, and that the portion extending over the range indicated by the symbol D shines due to the wear.

【0004】ここで、前記レール1の磨耗に伴う車輪2
との二点接触状態について考察すれば、図6に示すよう
に、接触点の一方であるBがレール1の頂部付近である
のに対し、接触点の他方であるAは車輪2の湾曲部2x下
方に対応する位置であり、AとBとの上下方向離間寸法
Cは比較的大きなものとなっている。従って、車輪半径
がCの差分だけ異なるようにして、二点で接触している
こととなる。このように、一つの車輪2につき差分Cだ
け半径の異なる二点が存在すれば、(C×2×円周率)
のすべりが発生する。この場合、例えば差分Cが5mmで
あれば、(5×2×3.14=31.4)となり、車輪
2の一回転につき31.4mmのすべりが生じることとな
り、このような大きなすべりが、車輪2の磨耗及びレー
ル1の磨耗を増大させる最大の理由である。尚、最近に
おいては、従来の基本踏面に代えて、これを若干改良し
た所謂円弧踏面を有する車輪の使用が試みられている
が、これによるにしても、上記と同様にして磨耗を助長
する二点接触状態となるばかりでなく、長期使用時にお
いては基本踏面を使用していた時よりも二点A,B間の
離間寸法が大きくなる嫌いがあり、上記の不具合が一層
顕著となるおそれがある。
Here, the wheels 2 caused by the wear of the rails 1
Considering the two-point contact state with B, one of the contact points, B, is near the top of the rail 1, while the other contact point, A, is the curved portion of the wheel 2. It is a position corresponding to 2x downward, and the vertical separation distance C between A and B is relatively large. Therefore, the wheel radii differ by the difference of C, and the two wheels are in contact with each other. Thus, if there are two points having different radii by the difference C for one wheel 2, (C × 2 × circularity)
Slippage occurs. In this case, for example, if the difference C is 5 mm, it becomes (5 × 2 × 3.14 = 31.4), and a slip of 31.4 mm occurs per one rotation of the wheel 2, and such a large slip is This is the biggest reason for increasing the wear of the wheels 2 and the rail 1. In recent years, it has been attempted to use a wheel having a so-called circular arc tread, which is a slight improvement in place of the conventional basic tread, but even if this is adopted, the wear is promoted in the same manner as described above. Not only does it come into point contact, but there is a fear that the distance between the two points A and B will become larger during long-term use than when using the basic tread, and the above problems may become more prominent. is there.

【0005】本発明は、上記事情に鑑みてなされたもの
であり、車輪の基本踏面の形状に適切な変更を加えるこ
とにより、車輪とレールとの二点接触状態が、双方の磨
耗を可及的に低減し得る接触状態となるようにし、もっ
て特に車輪のすべりに起因するレール及び車輪の磨耗を
可能な限り抑制し、ひいては当該鉄道車両の走行性能の
悪化を防止することを技術的課題とするものである。
The present invention has been made in view of the above circumstances, and by appropriately changing the shape of the basic tread surface of the wheel, the two-point contact state between the wheel and the rail can be worn away from each other. The technical problem is to prevent the deterioration of the running performance of the railway vehicle by suppressing the wear of the rail and the wheel as much as possible particularly due to the slip of the wheel, and thereby preventing the deterioration of the running performance of the railway vehicle. To do.

【0006】[0006]

【課題を解決するための手段】本発明に係る鉄道車両に
おける車輪とレールとの磨耗防止用接触構造は、上記技
術的課題を達成すべく、以下に示すような特徴を備えた
ものである。すなわち、車輪とレールとが非磨耗状態に
ある場合において、レールのコーナー部から上面部に至
る箇所に対して、車輪の湾曲部周辺の二点が接触するよ
うに、該車輪の湾曲部周辺に凹状溝を形成し、且つ、前
記二点の接触部相互間の上下方向離間寸法が小さくなる
ように設定したものである。
A contact structure for preventing wear between a wheel and a rail in a railway vehicle according to the present invention has the following features in order to achieve the above technical problems. That is, in the case where the wheel and the rail are in the non-wearing state, in the vicinity of the curved portion of the wheel, two points around the curved portion of the wheel come into contact with the location from the corner portion of the rail to the upper surface portion. The concave groove is formed, and the vertical separation between the contact portions of the two points is set to be small.

【0007】[0007]

【作用】上記手段によると、車輪の踏面(フラット部)
からフランジ部の内面に至る箇所に存する湾曲部周辺に
凹状溝を形成することにより、この凹状溝の両端縁部の
二点でレールと接触させるようにしたから、新品のレー
ルに対しても二点接触状態となり、車体重量が二点に分
散されて、磨耗の進行が緩和される。而も、凹状溝の形
成位置及び溝幅を適切なものとすることにより、上記二
点間の上下方向離間寸法を小さく設定したから、二点接
触部における車輪半径の差分が小さくなり、車輪のすべ
りが殆ど生じなくなり、主要因であるすべりに起因する
レール及び車輪の磨耗が大幅に低減される。更に、車輪
における前記凹状溝の幅方向部分はレールに対して非接
触状態となっているが、磨耗が序々に進行していくに従
って、凹状溝が小さくなり非接触部分の幅つまり二点接
触部の間の幅が小さくなる。これに伴って、二点接触部
の間の上下方向離間寸法も小さくなり、すべりによる磨
耗は更に一層生じ難くなる。
According to the above means, the tread surface (flat portion) of the wheel
Since a concave groove is formed around the curved part that exists from the to the inner surface of the flange part so that the rail comes into contact with two points on both end edges of the concave groove, it is possible to make a new groove even for a new rail. The point contact state is established, and the weight of the vehicle body is distributed to two points, and the progress of wear is alleviated. In addition, since the vertical gap between the two points is set to be small by setting the formation position of the concave groove and the groove width to be appropriate, the difference in the wheel radius at the two-point contact portion becomes small, and Slip hardly occurs, and wear of rails and wheels due to slip, which is the main factor, is greatly reduced. Further, the widthwise portion of the recessed groove in the wheel is in non-contact with the rail, but as the wear gradually progresses, the recessed groove becomes smaller and the width of the non-contact portion, that is, the two-point contact portion. The width between the two becomes smaller. Along with this, the vertical separation between the two-point contact portions also becomes smaller, and wear due to slippage becomes even less likely to occur.

【0008】[0008]

【実施例】以下、本発明の実施例を図面に基づいて説明
する。本発明においては、図1に示すように、車輪2の
踏面2aとフランジ内面2bとの間に湾曲部2xが形成されて
なる基本踏面に対して、前記湾曲部2xの周辺に、細ピッ
チ斜線で示してなる部分Xを切除することにより、湾曲
状の凹状溝3xを形成したものである。具体的には、基本
踏面における湾曲部2xのR14mmの曲線を、約2mm程度
中心軸側に移動したものである。
Embodiments of the present invention will be described below with reference to the drawings. In the present invention, as shown in FIG. 1, with respect to the basic tread surface formed by the curved portion 2x between the tread surface 2a of the wheel 2 and the flange inner surface 2b, a fine pitch diagonal line is formed around the curved portion 2x. The curved concave groove 3x is formed by cutting the portion X indicated by. Specifically, the curve of R14 mm of the curved portion 2x on the basic tread is moved to the central axis side by about 2 mm.

【0009】上記の改良踏面を有する車輪2と通常のレ
ール1との接触状態は、図2に示すように、車輪2にお
ける上記凹状溝3xの両端縁A,Bの二点で、レール1に
対して接触した状態となる。詳しくは、凹状溝3xの右端
縁Bがレール1の上面部1aに当接する一方、凹状溝3xの
左端縁Aがレール1のコーナー部1xに当接するのであ
る。このような構造によれば、二点A,Bの上下方向離
間寸法Cつまり接触部における車輪半径の差分Cが、極
めて小さくなる。この事は、既述の図6に示す状態と比
較しても明らかである。
As shown in FIG. 2, the contact state between the wheel 2 having the improved tread surface and the normal rail 1 is, as shown in FIG. 2, at the rail 1 at two points A and B on both ends of the concave groove 3x. It will be in contact with the other. Specifically, the right end edge B of the recessed groove 3x contacts the upper surface 1a of the rail 1, while the left end edge A of the recessed groove 3x contacts the corner 1x of the rail 1. According to such a structure, the vertical separation distance C between the two points A and B, that is, the difference C between the wheel radii at the contact portion, becomes extremely small. This is also clear when compared with the state shown in FIG. 6 described above.

【0010】従って、図2に示す接触状態によれば、車
体重量は二点A,Bに分散されて、各々の接触点に作用
する重量が軽減され、また左方の接触点Aにおいては車
輪2のフランジ内面2bとレール1のコーナー部1xとが傾
斜状に当接しているので、当該接触点Aにおける重量負
担は他方の接触点Bに比して小さくて済むことになり、
フランジ内面2b及びコーナー部1xの磨耗が効果的に減少
する。更に、上記のように二点A,B間の寸法Cが小さ
くなることにより、車輪2の回転時にすべりが殆ど生じ
なくなり、従って当該すべりに起因するレール1及び車
輪2の過度な磨耗が生じ得なくなる。
Therefore, according to the contact state shown in FIG. 2, the weight of the vehicle body is distributed to the two points A and B, and the weight acting on each contact point is reduced, and the wheel at the contact point A on the left side is reduced. Since the flange inner surface 2b of 2 and the corner portion 1x of the rail 1 are in contact with each other in an inclined manner, the weight burden at the contact point A can be smaller than that at the other contact point B.
Wear on the inner surface 2b of the flange and the corner portion 1x is effectively reduced. Further, since the dimension C between the two points A and B becomes small as described above, slippage hardly occurs when the wheel 2 rotates, and therefore excessive wear of the rail 1 and the wheel 2 due to the slippage may occur. Disappear.

【0011】一方、長期使用により車輪2に磨耗が生じ
た場合について考察してみると、図3に示すように、凹
状溝3xの両端縁A,Bが磨耗して凹状溝3xが小さくなる
が、これに伴ってA,B間が接近して、車輪半径の差分
Cは零に近づくこととなる。従って、車輪2のすべりに
起因する磨耗は、より一層軽減される。これに対して、
長期使用によりレール1が磨耗した場合について考察し
てみると、図4に示すように、レール1のコーナー部1x
における符号Yで示す部分が磨耗すると同時に、レール
1の上面部1aにおける符号Zで示す部分も磨耗するが、
既述の図7示すレール磨耗状態と比較すれば、本発明
は、レール1の上面部1aを常に同じ高さに維持できると
共に、コーナー部1xにおける接触点Aを上面部1aにおけ
る接触点Bと略同一の高さに維持できることとなり、車
輪磨耗及びレール磨耗を最小にすることが可能となる。
On the other hand, considering the case where the wheel 2 is worn due to long-term use, as shown in FIG. 3, both end edges A and B of the concave groove 3x are worn and the concave groove 3x becomes small. Along with this, A and B approach each other, and the wheel radius difference C approaches zero. Therefore, the wear caused by the slip of the wheel 2 is further reduced. On the contrary,
When considering the case where the rail 1 is worn due to long-term use, as shown in FIG. 4, the corner portion 1x of the rail 1 is
At the same time that the portion indicated by the symbol Y in FIG.
Compared with the rail wear state shown in FIG. 7 described above, according to the present invention, the upper surface portion 1a of the rail 1 can always be maintained at the same height, and the contact point A at the corner portion 1x becomes the contact point B at the upper surface portion 1a. Since they can be maintained at substantially the same height, it is possible to minimize wheel wear and rail wear.

【0012】[0012]

【発明の効果】以上のように、本発明に係る鉄道車両に
おける車輪とレールとの磨耗防止用接触構造によれば、
未使用時における車輪の踏面とフランジ内面との間の湾
曲部周辺に、凹状溝を形成すると共に、この凹状溝の両
端縁二点をレールに接触させ、且つ、この二点の上下方
向離間寸法を小さく設定したから、車体重量が二点接触
部に分散作用することより使用当初から局部的な磨耗が
防止されると共に、接触部二点に対応する車輪半径の差
分が小さいことにより、すべりに起因する過度な磨耗が
効果的に抑制される。また、長期使用によりレール及び
車輪のいずれが磨耗しても、上記接触部二点間の上下方
向離間寸法が未使用時よりも更に小さくなり、すべりに
起因する磨耗の防止効果がより一層向上することとな
る。
As described above, according to the contact structure for preventing wear between the wheel and the rail in the railway vehicle according to the present invention,
A concave groove is formed around the curved portion between the tread surface of the wheel and the inner surface of the flange when not in use, and two end edges of this concave groove are brought into contact with the rail, and the vertical distance between these two points is set. Is set to a small value, the local weight is prevented from being worn from the beginning of use because the vehicle weight disperses at the two-point contact part, and the difference in the wheel radius corresponding to the two contact parts causes a small slip. Excessive wear due to this is effectively suppressed. Further, even if either the rail or the wheel is worn due to long-term use, the vertical separation between the two contact points is smaller than when not in use, and the effect of preventing wear due to slip is further improved. It will be.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に用いられる車輪の形状を示す要部概略
正面図である。
FIG. 1 is a schematic front view of an essential part showing the shape of a wheel used in the present invention.

【図2】本発明に係る車輪とレールとの未使用時におけ
る接触状態を示す要部概略正面図である。
FIG. 2 is a schematic front view of essential parts showing a contact state between a wheel and a rail according to the present invention when not in use.

【図3】本発明に係る車輪とレールとの使用後における
接触状態を示す要部概略正面図である。
FIG. 3 is a schematic front view of essential parts showing a state of contact between a wheel and a rail according to the present invention after use.

【図4】本発明に用いられるレールの使用後における状
態を示す要部概略正面図である。
FIG. 4 is a schematic front view of essential parts showing a state after use of the rail used in the present invention.

【図5】従来の車輪とレールとの未使用時における接触
状態を示す要部概略正面図である。
FIG. 5 is a schematic front view of essential parts showing a contact state between a conventional wheel and a rail when not in use.

【図6】従来の車輪とレールとの使用後における接触状
態を示す要部概略正面図である。
FIG. 6 is a schematic front view of essential parts showing a contact state between a conventional wheel and a rail after use.

【図7】従来のレールの使用後における状態を示す要部
概略正面図である。
FIG. 7 is a schematic front view of essential parts showing a state after using a conventional rail.

【符号の説明】[Explanation of symbols]

1 レール 1a 上面部 1b 側面部 1x コーナー部 2 車輪 2a 踏面 2b フランジ内面 2x 湾曲部 3x 凹状溝 A 接触点 B 接触点 C 二点の上下方向離間寸法 1 rail 1a upper surface 1b side 1x corner 2 wheel 2a tread 2b flange inner 2x curved 3x concave groove A contact point B contact point C vertical separation of two points

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 踏面からフランジ内面に至る箇所に湾曲
部を有する車輪と、上面部から側面部に至る箇所に前記
湾曲部が接触するコーナー部を有するレールとの接触構
造であって、 車輪とレールとが非磨耗状態にある場合において、レー
ルのコーナー部から上面部に至る箇所に対して、車輪の
湾曲部周辺の二点が接触するように、該車輪の湾曲部周
辺に凹状溝を形成し、且つ、前記二点の接触部相互間の
上下方向離間寸法が小さくなるように設定したことを特
徴とする鉄道車両における車輪とレールとの磨耗防止用
接触構造
1. A contact structure comprising a wheel having a curved portion extending from a tread surface to an inner surface of a flange and a rail having a corner portion contacting with the curved portion extending from an upper surface portion to a side surface portion. When the rail is in a non-wearing state, a concave groove is formed around the curved portion of the wheel so that two points around the curved portion of the wheel come into contact with the location from the corner portion of the rail to the upper surface portion. And a contact structure for preventing wear between a wheel and a rail in a railway vehicle, characterized in that the vertical separation between the two contact portions is set to be small.
JP4108989A 1992-03-31 1992-03-31 Contact structure for preventing wear between wheels and rails in railway vehicles Expired - Lifetime JP2537114B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4108989A JP2537114B2 (en) 1992-03-31 1992-03-31 Contact structure for preventing wear between wheels and rails in railway vehicles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4108989A JP2537114B2 (en) 1992-03-31 1992-03-31 Contact structure for preventing wear between wheels and rails in railway vehicles

Publications (2)

Publication Number Publication Date
JPH05278404A JPH05278404A (en) 1993-10-26
JP2537114B2 true JP2537114B2 (en) 1996-09-25

Family

ID=14498771

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4108989A Expired - Lifetime JP2537114B2 (en) 1992-03-31 1992-03-31 Contact structure for preventing wear between wheels and rails in railway vehicles

Country Status (1)

Country Link
JP (1) JP2537114B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050062964A (en) * 2003-12-19 2005-06-28 한국철도기술연구원 Railway wheel profile structure to improve severe wheel wear of rolling stock
US11059322B2 (en) 2018-08-23 2021-07-13 Nippon Steel Corporation Wheel for railway vehicle

Also Published As

Publication number Publication date
JPH05278404A (en) 1993-10-26

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