JP2024505993A - Cationic urethane resin composition - Google Patents

Cationic urethane resin composition Download PDF

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JP2024505993A
JP2024505993A JP2023547254A JP2023547254A JP2024505993A JP 2024505993 A JP2024505993 A JP 2024505993A JP 2023547254 A JP2023547254 A JP 2023547254A JP 2023547254 A JP2023547254 A JP 2023547254A JP 2024505993 A JP2024505993 A JP 2024505993A
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urethane resin
cationic urethane
resin composition
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秀磨 内田
定 永浜
ジキョウ リュウ
シャオニ リ
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Abstract

カチオン性ウレタン樹脂(A)、及び、水(B)を含有するカチオン性ウレタン樹脂組成物であって、前記カチオン性ウレタン樹脂(A)が、特定の構造単位を有することを特徴とするカチオン性ウレタン樹脂組成物を提供する。本発明のカチオン性ウレタン樹脂組成物は、耐久性に優れるポリウレタン皮膜を付与することができる。また、本発明のカチオン性ウレタン樹脂組成物は、水中での分散性、及び、長期保存時の安定性に優れるものである。よって、本発明のカチオン性ウレタン樹脂組成物は、建材や家電用の鋼板、プラスチックフィルムやプラスチック成型品、インクジェット印刷用被記録材の受理剤、ガラス繊維用集束剤の製造に特に好適に用いることができる。A cationic urethane resin composition containing a cationic urethane resin (A) and water (B), wherein the cationic urethane resin (A) has a specific structural unit. A urethane resin composition is provided. The cationic urethane resin composition of the present invention can provide a polyurethane film with excellent durability. Further, the cationic urethane resin composition of the present invention has excellent dispersibility in water and stability during long-term storage. Therefore, the cationic urethane resin composition of the present invention is particularly suitable for use in the production of steel plates for building materials and home appliances, plastic films and plastic molded products, receiving agents for recording materials for inkjet printing, and sizing agents for glass fibers. Can be done.

Description

本発明は、カチオン性ウレタン樹脂組成物に関する。 The present invention relates to a cationic urethane resin composition.

ウレタン樹脂が水中に分散したウレタン樹脂組成物は、従来の有機溶剤系ウレタン樹脂組成物と比較して、環境への負荷を低減できることから、合成皮革、手袋、カーテンやシーツ等のコーティング剤などを製造する材料として、近年好適に使用され始めている(例えば、特許文献1を参照。)。 Urethane resin compositions in which urethane resin is dispersed in water have a lower environmental impact than conventional organic solvent-based urethane resin compositions, so they are used as coating agents for synthetic leather, gloves, curtains, sheets, etc. In recent years, it has begun to be suitably used as a manufacturing material (see, for example, Patent Document 1).

前記ウレタン樹脂組成物に対する要求特性としては、水中での分散性や長期保存時の安定性に優れることは勿論のこと、ポリウレタン皮膜の耐久性の更なる向上が求められている。 The properties required for the urethane resin composition are not only excellent dispersibility in water and stability during long-term storage, but also further improvement in the durability of the polyurethane film.

特開2016-222921公報Japanese Patent Application Publication No. 2016-222921

本発明が解決しようとする課題は、ポリウレタン皮膜の耐久性に優れるカチオン性ウレタン樹脂組成物を提供することである。 The problem to be solved by the present invention is to provide a cationic urethane resin composition that provides a polyurethane film with excellent durability.

本発明は、カチオン性ウレタン樹脂(A)、及び、水(B)を含有するカチオン性ウレタン樹脂組成物であって、前記カチオン性ウレタン樹脂(A)が、下記式(1)で示される構造単位を有することを特徴とするカチオン性ウレタン樹脂組成物を提供するものである。 The present invention provides a cationic urethane resin composition containing a cationic urethane resin (A) and water (B), wherein the cationic urethane resin (A) has a structure represented by the following formula (1). The object of the present invention is to provide a cationic urethane resin composition characterized by having a unit.

(式(1)中、Rは下記式(2)又は式(3)で示される構造を示し、R及びRは、互いに独立して脂環構造を含んでいてもよいアルキル基を示し、Rは水素原子又は4級化反応により導入された4級化剤の残基を示し、Xはアニオン性の対イオンを示す。) (In formula (1), R 1 represents a structure represented by the following formula (2) or formula (3), and R 2 and R 3 each independently represent an alkyl group that may contain an alicyclic structure. (R 4 represents a hydrogen atom or a residue of a quaternizing agent introduced by the quaternization reaction, and X represents an anionic counter ion.)

(式(2)中、2つのベンゼン環及び酸素原子は、それぞれ独立にベンゼン環の2位、3位、4位、5位又は6位で連結しており、R及びRはそれぞれ独立して水素原子、炭素原子数1~4のアルキル基、又はベンゼン環を示す。) (In formula (2), the two benzene rings and oxygen atoms are each independently connected at the 2-position, 3-position, 4-position, 5-position, or 6-position of the benzene ring, and R 1 and R 2 are each independently represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a benzene ring.)

(式(3)中、シクロ環と連結している2つの置換基は、オルト位、メタ位、又は、パラ位に位置する。) (In formula (3), the two substituents connected to the cyclo ring are located at the ortho position, meta position, or para position.)

本発明のカチオン性ウレタン樹脂組成物は、耐久性に優れるポリウレタン皮膜を付与することができる。また、本発明のカチオン性ウレタン樹脂組成物は、水中での分散性、及び、長期保存時の安定性に優れるものである。 The cationic urethane resin composition of the present invention can provide a polyurethane film with excellent durability. Further, the cationic urethane resin composition of the present invention has excellent dispersibility in water and stability during long-term storage.

本発明のカチオン性ウレタン樹脂組成物は、特定の構造単位を有するカチオン性ウレタン樹脂(A)、及び、水(B)を含有するものである。 The cationic urethane resin composition of the present invention contains a cationic urethane resin (A) having a specific structural unit and water (B).

前記カチオン性ウレタン(A)は、優れた耐久性を得るうえで、下記式(1)で示される構造単位を有することが必須である。 In order to obtain excellent durability, the cationic urethane (A) must have a structural unit represented by the following formula (1).

(式(1)中、Rは下記式(2)又は式(3)で示される構造を示し、R及びRは、互いに独立して脂環構造を含んでいてもよいアルキル基を示し、Rは水素原子又は4級化反応により導入された4級化剤の残基を示し、Xはアニオン性の対イオンを示す。) (In formula (1), R 1 represents a structure represented by the following formula (2) or formula (3), and R 2 and R 3 each independently represent an alkyl group that may contain an alicyclic structure. (R 4 represents a hydrogen atom or a residue of a quaternizing agent introduced by the quaternization reaction, and X represents an anionic counter ion.)

(式(2)中、2つのベンゼン環及び酸素原子は、それぞれ独立にベンゼン環の2位、3位、4位、5位又は6位で連結しており、R及びRはそれぞれ独立して水素原子、炭素原子数1~4のアルキル基、又はベンゼン環を示す。) (In formula (2), the two benzene rings and oxygen atoms are each independently connected at the 2-position, 3-position, 4-position, 5-position, or 6-position of the benzene ring, and R 1 and R 2 are each independently represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a benzene ring.)

(式(3)中、シクロ環と連結している2つの置換基は、オルト位、メタ位、又は、パラ位に位置する。) (In formula (3), the two substituents connected to the cyclo ring are located at the ortho position, meta position, or para position.)

前記式(1)中、R及びRは、互いに独立して脂環構造を含んでいてもよいアルキル基を示し、好ましくは、プロピル基、ブチル基、ペンチル基が好ましく、ブチル基がより好ましい。前記4級化剤の残基としては、好ましくはメチル基又はエチル基である。前記Xは、後述する酸や4級化剤として、酢酸、リン酸、ジブチル酸、ベンジルクロライド等を使用したときに形成されるアニオン性のイオンが好ましい。 In the formula (1), R 2 and R 3 independently represent an alkyl group which may contain an alicyclic structure, preferably a propyl group, a butyl group, or a pentyl group, and a butyl group is more preferable. preferable. The residue of the quaternizing agent is preferably a methyl group or an ethyl group. The above X - is preferably an anionic ion formed when acetic acid, phosphoric acid, dibutyric acid, benzyl chloride, etc. are used as the acid or quaternizing agent described later.

前記カチオン性ウレタン樹脂(A)は、前記の硬い化学構造のエポキシ原料を用いることで、特にポリウレタン皮膜の伸長応力が向上でき、更に耐熱性も向上することができる。 By using the above-mentioned epoxy raw material having a hard chemical structure as the cationic urethane resin (A), the elongation stress of the polyurethane film can be particularly improved, and the heat resistance can also be improved.

前記カチオン性ウレタン樹脂(A)は、例えば、前記式(2)又は式(3)で示される構造を有するジグリシジルエーテル(s1)と2級アミン(s2)との反応物であるアミノ基含有ポリオール(a1-1)を含むポリオール(a1)、及び、ポリイソシアネート(a2)の反応物を用いることができる。 The cationic urethane resin (A) is, for example, an amino group-containing resin that is a reaction product of a diglycidyl ether (s1) having a structure represented by the above formula (2) or formula (3) and a secondary amine (s2). A reaction product of polyol (a1) containing polyol (a1-1) and polyisocyanate (a2) can be used.

前記式(2)で示される構造を有するジグリシジルエーテルとしては、例えば、ビスフェノールA型ジグリシジルエーテル、ビスフェノールAP型ジグリシジルエーテル、ビスフェノールB型ジグリシジルエーテル、ビスフェノールBP型ジグリシジルエーテル、ビスフェノールE型ジグリシジルエーテル、ビスフェノールF型ジグリシジルエーテル、ビスフェノールC型ジグリシジルエーテル等を用いることができる。これらの化合物は単独で用いても2種以上を併用してもよい。これらの中でも、より一層優れた耐久性が得られる点から、ビスフェノールF型ジグリシジルエーテルが好ましい。 Examples of the diglycidyl ether having the structure represented by formula (2) include bisphenol A type diglycidyl ether, bisphenol AP type diglycidyl ether, bisphenol B type diglycidyl ether, bisphenol BP type diglycidyl ether, and bisphenol E type diglycidyl ether. Diglycidyl ether, bisphenol F type diglycidyl ether, bisphenol C type diglycidyl ether, etc. can be used. These compounds may be used alone or in combination of two or more. Among these, bisphenol F-type diglycidyl ether is preferred because it provides even better durability.

前記式(3)で示される構造を有するジグリシジルエーテルとしては、例えば、下記式(3-1)で示される化合物、式(3-2)で示される化合物等を用いることができる。これらの化合物は単独で用いても2種以上を併用してもよい。これらの中でも、より一層優れた耐久性が得られる点から、下記式(3-1)で示される化合物が好ましい。 As the diglycidyl ether having the structure represented by the formula (3), for example, a compound represented by the following formula (3-1), a compound represented by the formula (3-2), etc. can be used. These compounds may be used alone or in combination of two or more. Among these, the compound represented by the following formula (3-1) is preferred because it provides even better durability.

前記2級アミン(s2)としては、例えば、ジメチルアミン、ジエチルアミン、ジ-n-プロピルアミン、ジイソプロピルアミン、ジ-n-ペンチルアミン、ジ-tert-ブチルアミン、ジ-sec-ブチルアミン、ジ-n-ブチルアミン、ジ-n-ペンチルアミン、ジ-n-ペプチルアミン、ジ-n-オクチルアミン、ジイソオクチルアミン、ジノニルアミン、ジイソノニルアミン、ジ-n-デシルアミン、ジ-n-ウンデシルアミン、ジ-n-ドデシルアミン、ジ-n-ペンタデシルアミン、ジ-n-オクタデシルアミン、ジ-n-ノナデシルアミン、ジ-n-エイコシルアミン等を用いることができる。これらの化合物は単独で用いても2種以上を併用してもよい。これらの中でも、より一層優れた耐久性、水分散安定性が得られる点から、炭素原子数が2~18の範囲の脂肪族アミンが好ましく、炭素原子数3~8の範囲の脂肪族アミンがより好ましい。 Examples of the secondary amine (s2) include dimethylamine, diethylamine, di-n-propylamine, diisopropylamine, di-n-pentylamine, di-tert-butylamine, di-sec-butylamine, di-n- Butylamine, di-n-pentylamine, di-n-peptylamine, di-n-octylamine, diisooctylamine, dinonylamine, diisononylamine, di-n-decylamine, di-n-undecylamine, di-n- Dodecylamine, di-n-pentadecylamine, di-n-octadecylamine, di-n-nonadecylamine, di-n-eicosylamine, etc. can be used. These compounds may be used alone or in combination of two or more. Among these, aliphatic amines having a carbon number of 2 to 18 are preferred, and aliphatic amines having a carbon number of 3 to 8 are preferred because they provide even better durability and water dispersion stability. More preferred.

前記アミノ基含有ポリオール(a1-1)の製造方法は、例えば、前記ジグリシジルエーテル(s1)と前記2級アミン(s2)とを、エポキシ基1当量に対して、NH基1当量となるように配合し、無触媒で、常温下又は加熱下で開環付加反応させることが挙げられる。前記反応は、必要に応じて有機溶剤の下で行ってもよく、また例えば、60~120℃の範囲で、30分~14時間行うことが挙げられる。 The method for producing the amino group-containing polyol (a1-1) includes, for example, mixing the diglycidyl ether (s1) and the secondary amine (s2) in such a manner that the amount of the NH group is 1 equivalent per 1 equivalent of the epoxy group. For example, the ring-opening addition reaction may be carried out without a catalyst at room temperature or under heating. The reaction may be carried out in an organic solvent if necessary, and may be carried out, for example, at a temperature in the range of 60 to 120°C for 30 minutes to 14 hours.

前記有機溶剤としては、例えば、アセトン、ジエチルケトン、メチルエチルケトン、メチルイソブチルケトン等のケトン溶剤;ジエチルエーテル、エチレングリコールジメチルエーテル等のエーテル溶剤;酢酸エチル、酢酸ブチル等の酢酸エステル溶剤;ベンゼン、ヘキサン、トルエン、キシレン等の炭化水素溶剤;ジメチルホルムアミド等のアミド溶剤などを用いることができる。これらの有機溶剤は単独で用いても2種以上を併用してもよい。 Examples of the organic solvent include ketone solvents such as acetone, diethyl ketone, methyl ethyl ketone, and methyl isobutyl ketone; ether solvents such as diethyl ether and ethylene glycol dimethyl ether; acetate ester solvents such as ethyl acetate and butyl acetate; benzene, hexane, and toluene. , hydrocarbon solvents such as xylene; amide solvents such as dimethylformamide, etc. can be used. These organic solvents may be used alone or in combination of two or more.

前記アミノ基含有ポリオール(a1-1)の使用量としては、より一層優れた耐久性が得られる点から、前記カチオン性ウレタン樹脂(A)の合計質量中0.1~30質量%の範囲が好ましく、1~15質量%の範囲が好ましい。 The amount of the amino group-containing polyol (a1-1) to be used is within the range of 0.1 to 30% by mass based on the total mass of the cationic urethane resin (A) in order to obtain even better durability. Preferably, the range is from 1 to 15% by weight.

前記ポリオール(a1)は、前記アミノ基含有ポリオール(a1-1)を必須成分として含有するが、必要に応じて、その他のポリオールを含有してもよい。前記ポリオール(a1)中における前記アミノ基含有ポリオール(a1-1)の含有量としては、より一層優れた耐久性が得られる点から、0.2~50質量%の範囲が好ましく、0.5~30質量%の範囲が好ましい。 The polyol (a1) contains the amino group-containing polyol (a1-1) as an essential component, but may contain other polyols as necessary. The content of the amino group-containing polyol (a1-1) in the polyol (a1) is preferably in the range of 0.2 to 50% by mass, and 0.5% by mass from the viewpoint of obtaining even better durability. A range of 30% by mass is preferred.

前記その他のポリオールとしては、例えば、ポリカーボネートポリオール、ポリエステルポリオール、ポリエーテルポリオール等を用いることができる。これらのポリオールは単独で用いても2種以上を併用してもよい。これらの中での、より一層優れた耐候性が得られる点から、ポリカーボネートポリオールが好ましい。 As the other polyols, for example, polycarbonate polyols, polyester polyols, polyether polyols, etc. can be used. These polyols may be used alone or in combination of two or more. Among these, polycarbonate polyols are preferred because they provide even better weather resistance.

前記その他のポリオールの数平均分子量としては、より一層優れた耐久性が得られる点から、500~10,000の範囲が好ましく、700~5,000の範囲がより好ましい。なお、前記その他のポリオールの数平均分子量は、ゲル・パーミエーション・クロマトグラフィー(GPC)法により測定した値を示す。 The number average molecular weight of the other polyol is preferably in the range of 500 to 10,000, more preferably in the range of 700 to 5,000, from the standpoint of obtaining even better durability. The number average molecular weights of the other polyols are values measured by gel permeation chromatography (GPC).

前記アミノ基含有ポリオール(a1-1)は、より一層優れた水分散安定性を得るうえで、有する3級アミノ基の一部又は全てを酸で中和し、又は、4級化剤で4級化することが好ましい。 In the amino group-containing polyol (a1-1), in order to obtain even better water dispersion stability, some or all of the tertiary amino groups it has are neutralized with an acid, or quaternized with a quaternizing agent. It is preferable to grade.

前記酸としては、例えば、ギ酸、酢酸、プロピオン酸、コハク酸、グルタル酸、酪酸、乳酸、リンゴ酸、クエン酸、酒石酸、マロン酸、アジピン酸等の有機酸;スルホン酸、パラトルエンスルホン酸、メタンスルホン酸等の有機スルホン酸;塩酸、硫酸、硝酸、リン酸、ホウ酸、亜リン酸、フッ酸等の無機酸などを用いることができる。これらの酸は単独で用いても2種以上を併用してもよい。 Examples of the acid include organic acids such as formic acid, acetic acid, propionic acid, succinic acid, glutaric acid, butyric acid, lactic acid, malic acid, citric acid, tartaric acid, malonic acid, and adipic acid; sulfonic acid, paratoluenesulfonic acid, Organic sulfonic acids such as methanesulfonic acid; inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, boric acid, phosphorous acid, and hydrofluoric acid can be used. These acids may be used alone or in combination of two or more.

前記4級化剤としては、例えば、ジメチル隆さん、ジエチル硫酸等のジアルキル硫酸;メチルクロライド、エチルクロライド、ベンジルクロライド、メチルブロマイド、エチルブロマイド、ベンジルブロマイド、メチルヨーダイド、エチルヨーダイド、ベンジルヨーダイド等のハロゲン化アルキル化合物;メタンスルホン酸メチル、パラトルエンスルホン酸メチル、メタンスルホン酸メチル等のスルホン酸メチル化合物;エチレンオキシド、プロピレンオキサイド、スチレンオキサイド、エピクロルヒドリン、アリルグリシジルエーテル、ブチルグリシジルエーテル、2-エチルヘキシルグリシジルエーテル、フェニルグリシジルエーテル等のエポキシ化合物などを用いることができる。これらの化合物は単独で用いても2種以上を併用してもよい。 Examples of the quaternizing agent include dialkyl sulfates such as dimethyl Takashi and diethyl sulfate; methyl chloride, ethyl chloride, benzyl chloride, methyl bromide, ethyl bromide, benzyl bromide, methyl iodide, ethyl iodide, and benzyl iodide. halogenated alkyl compounds such as methyl methanesulfonate, methyl paratoluenesulfonate, methyl sulfonate compounds such as methyl methanesulfonate; ethylene oxide, propylene oxide, styrene oxide, epichlorohydrin, allyl glycidyl ether, butyl glycidyl ether, 2-ethylhexyl Epoxy compounds such as glycidyl ether and phenyl glycidyl ether can be used. These compounds may be used alone or in combination of two or more.

前記酸又は4級化剤の使用量としては、例えば、前記アミノ基含有ポリオール(a1-1)の3級アミノ基1当量に対して、0.1~3当量の範囲が挙げられる。 The amount of the acid or quaternizing agent used is, for example, in the range of 0.1 to 3 equivalents per equivalent of the tertiary amino group of the amino group-containing polyol (a1-1).

前記ポリイソシアネート(a2)としては、例えば、ヘキサメチレンジイソシアネート、リジンジイソシアネート等の脂肪族ポリイソシアネート;シクロヘキサンジイソシアネート、イソホロンジイソシアネート、ジシクロヘキシルメタンジイソシアネート、テトラメチルキシリレンジイソシアネート、ノルボルネンジイソシアネート等の脂環式ポリイソシアネート;フェニレンジイソシアネート、トルエンジイソシアネート、ジフェニルメタンジイソシアネート、キシリレンジイソシアネート、ナフタレンジイソシアネート、ポリメチレンポリフェニルポリイソシアネート、カルボジイミド化ジフェニルメタンポリイソシアネート等の芳香族ポリイソシアネートなどを用いることができる。これらのポリイソシアネートは単独でも用いても2種以上を併用してもよい。 Examples of the polyisocyanate (a2) include aliphatic polyisocyanates such as hexamethylene diisocyanate and lysine diisocyanate; cycloaliphatic polyisocyanates such as cyclohexane diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, tetramethylxylylene diisocyanate, and norbornene diisocyanate; Aromatic polyisocyanates such as phenylene diisocyanate, toluene diisocyanate, diphenylmethane diisocyanate, xylylene diisocyanate, naphthalene diisocyanate, polymethylene polyphenyl polyisocyanate, and carbodiimidized diphenylmethane polyisocyanate can be used. These polyisocyanates may be used alone or in combination of two or more.

前記ポリイソシアネート(a2)の使用量としては、より一層優れた耐久性が得られる点から、前記カチオン性ウレタン樹脂(A)の合計質量中5~60質量%の範囲が好ましく、10~45質量%の範囲が好ましい。 The amount of the polyisocyanate (a2) to be used is preferably in the range of 5 to 60% by mass, based on the total mass of the cationic urethane resin (A), and 10 to 45% by mass, in order to obtain even better durability. A range of % is preferred.

前記カチオン性ウレタン樹脂(A)の製造方法としては、例えば、前記アミノ基含有ポリオール(a1-1)、その他のポリオール、及び、前記ポリイソシアネート(a2)を一括に容器に仕込み、有機溶剤中又は無溶剤下で反応させてポリウレタン樹脂を得、更に、ポリウレタン樹脂中の3級アミノ基の一部又は全部を酸で中和し、及び/又は、前記4級化剤で4級化した後、水(B)を投入して水分散させる方法などが挙げられる。 As a method for producing the cationic urethane resin (A), for example, the amino group-containing polyol (a1-1), other polyols, and the polyisocyanate (a2) are charged all at once into a container, and the mixture is heated in an organic solvent or After reacting in the absence of a solvent to obtain a polyurethane resin, further neutralizing some or all of the tertiary amino groups in the polyurethane resin with an acid and/or quaternizing with the quaternizing agent, Examples include a method of adding water (B) and dispersing it in water.

前記カチオン性ウレタン樹脂(A)の重量平均分子量としては、より一層優れた耐久性、及び、水分散安定性が得られる点から、4,000~300,000の範囲が好ましく、7,000~200,000の範囲がより好ましい。なお、前記カチオン性ウレタン樹脂(A)の重量平均分子量は、ゲル・パーミエーション・クロマトグラフィー(GPC)法により測定した値を示す。 The weight average molecular weight of the cationic urethane resin (A) is preferably in the range of 4,000 to 300,000, and 7,000 to A range of 200,000 is more preferred. The weight average molecular weight of the cationic urethane resin (A) is a value measured by gel permeation chromatography (GPC).

前記水(B)としては、例えば、イオン交換水、蒸留水等を用いることができる。これらの水は単独で用いても2種以上を併用してもよい。前記水(B)の含有率としては、例えば、35~90質量%の範囲である。 As the water (B), for example, ion exchange water, distilled water, etc. can be used. These waters may be used alone or in combination of two or more. The content of water (B) is, for example, in the range of 35 to 90% by mass.

本発明のカチオン性ウレタン樹脂組成物は、前記カチオン性ウレタン樹脂(A)と前記水(B)とを含有するものであるが、必要に応じて、その他の添加剤を含有していてもよい。 The cationic urethane resin composition of the present invention contains the cationic urethane resin (A) and the water (B), but may contain other additives as necessary. .

前記その他の添加剤としては、例えば、中和剤、乳化剤、架橋剤、増粘剤、ウレタン化触媒、充填剤、発泡剤、顔料、染料、撥油剤、中空発泡体、難燃剤、消泡剤、レベリング剤、ブロッキング防止剤等を用いることができる。これらの添加剤は単独で用いても2種以上を併用してもよい。 Examples of the other additives include neutralizers, emulsifiers, crosslinking agents, thickeners, urethanization catalysts, fillers, blowing agents, pigments, dyes, oil repellents, hollow foams, flame retardants, and antifoaming agents. , a leveling agent, an antiblocking agent, etc. can be used. These additives may be used alone or in combination of two or more.

以上、本発明のカチオン性ウレタン樹脂組成物は、耐久性に優れるポリウレタン皮膜を付与することができる。また、本発明のカチオン性ウレタン樹脂組成物は、水中での分散性、及び、長期保存時の安定性に優れるものである。よって、本発明のカチオン性ウレタン樹脂組成物は、建材や家電用の鋼板、プラスチックフィルムやプラスチック成型品、インクジェット印刷用被記録材の受理剤、ガラス繊維用集束剤の製造に特に好適に用いることができる。 As described above, the cationic urethane resin composition of the present invention can provide a polyurethane film with excellent durability. Further, the cationic urethane resin composition of the present invention has excellent dispersibility in water and stability during long-term storage. Therefore, the cationic urethane resin composition of the present invention is particularly suitable for use in the production of steel plates for building materials and home appliances, plastic films and plastic molded products, receiving agents for recording materials for inkjet printing, and sizing agents for glass fibers. I can do it.

以下、実施例を用いて、本発明をより詳細に説明する。 Hereinafter, the present invention will be explained in more detail using Examples.

[合成例1]アミノ基含有ポリオール(a1-1-1)の合成
攪拌機、還流冷却器、温度計、及び、滴下装置を備えた四つ口フラスコに、ビスフェノールF型ジグリシジルエーテル56質量部を仕込んだ後、フラスコ内を窒素置換した。次いで、前記フラスコ内の温度が70℃になるまで加熱した後、滴下装置を使用してジ-n-ブチルアミン44質量部を30分間滴下し、終了後、90℃で10時間反応させることで、アミノ基含有ポリオール(a1-1-1)を得た。
[Synthesis Example 1] Synthesis of amino group-containing polyol (a1-1-1) In a four-necked flask equipped with a stirrer, reflux condenser, thermometer, and dropping device, 56 parts by mass of bisphenol F-type diglycidyl ether was added. After charging, the inside of the flask was replaced with nitrogen. Next, after heating until the temperature inside the flask reached 70 ° C., 44 parts by mass of di-n-butylamine was added dropwise for 30 minutes using a dropping device, and after completion of the reaction, the reaction was carried out at 90 ° C. for 10 hours. An amino group-containing polyol (a1-1-1) was obtained.

[合成例2]アミノ基含有ポリオール(a1-1-2)の合成
ビスフェノールF型ジグリシジルエーテル56質量部に代え、式(3-1)で示される化合物56質量部を用いた以外は、合成例1と同様にしてアミノ基含有ポリオール(a1-1-2)を得た。
[Synthesis Example 2] Synthesis of amino group-containing polyol (a1-1-2) Synthesis except that 56 parts by mass of the compound represented by formula (3-1) was used in place of 56 parts by mass of bisphenol F-type diglycidyl ether. An amino group-containing polyol (a1-1-2) was obtained in the same manner as in Example 1.

[比較合成例1]アミノ基含有ポリオール(aR1)の合成
攪拌機、還流冷却器、温度計、及び、滴下装置を備えた四つ口フラスコに、ポリプロピレンングリコールジグリシジルエーテル(エポキシ当量;201g/当量)590質量部を仕込んだ後、フラスコ内を窒素置換した。次いで、前記フラスコ内の温度が70℃になるまで加熱した後、滴下装置を使用してジ-n-ブチルアミン380質量部を30分間滴下し、終了後、90℃で10時間反応させることで、アミノ基含有ポリオール(aR1)を得た。
[Comparative Synthesis Example 1] Synthesis of amino group-containing polyol (aR1) Polypropylene glycol diglycidyl ether (epoxy equivalent; 201 g/equivalent) was placed in a four-necked flask equipped with a stirrer, reflux condenser, thermometer, and dropping device. ) After charging 590 parts by mass, the inside of the flask was purged with nitrogen. Next, after heating until the temperature inside the flask reached 70 ° C., 380 parts by mass of di-n-butylamine was added dropwise for 30 minutes using a dropping device, and after completion, the reaction was carried out at 90 ° C. for 10 hours. An amino group-containing polyol (aR1) was obtained.

[実施例1]
温度計、攪拌装置、還流冷却管、及び滴下装置を備えた4つ口フラスコに、ポリカーボネートポリオール(日本ポリウレタン工業株式会社製「ニッポラン980R」)を30.6質量部、MEK18.7質量部を加え、50℃まで冷却しながら攪拌した。攪拌後、4,4‘-ジシクロヘキシルメタンジイソシアネート8.7質量部、オクチル酸第一錫0.01質量部を加え、70℃で2時間反応させた。
その後、合成例1で得られたアミノ基含有ポリオール(a1-1-1)3.1質量部を添加し、4時間反応させた。その後、アミノエチルエタノールアミン0.85質量部を加え、鎖伸長反応を1時間行った。
次いで、MEKを10.6質量部、酢酸を0.75質量部添加し、55℃で1時間保持した後、40℃に冷却し、イオン交換水85質量部添加し、水分散体を調製した。これを減圧留去し、不揮発分が35質量%のカチオン性ウレタン樹脂組成物(1)を得た。
[Example 1]
Add 30.6 parts by mass of polycarbonate polyol ("Nipporan 980R" manufactured by Nippon Polyurethane Industries, Ltd.) and 18.7 parts by mass of MEK to a four-necked flask equipped with a thermometer, stirring device, reflux condenser, and dropping device. The mixture was stirred while cooling to 50°C. After stirring, 8.7 parts by mass of 4,4'-dicyclohexylmethane diisocyanate and 0.01 parts by mass of stannous octylate were added, and the mixture was reacted at 70°C for 2 hours.
Thereafter, 3.1 parts by mass of the amino group-containing polyol (a1-1-1) obtained in Synthesis Example 1 was added and reacted for 4 hours. Thereafter, 0.85 parts by mass of aminoethylethanolamine was added, and a chain extension reaction was carried out for 1 hour.
Next, 10.6 parts by mass of MEK and 0.75 parts by mass of acetic acid were added, held at 55°C for 1 hour, cooled to 40°C, and 85 parts by mass of ion-exchanged water were added to prepare an aqueous dispersion. . This was distilled off under reduced pressure to obtain a cationic urethane resin composition (1) with a nonvolatile content of 35% by mass.

[実施例2]
合成例1で得られたアミノ基含有ポリオール(a1-1-1)3.1質量部を、合成例2で得られたアミノ基含有ポリオール(a1-1-2)3.2質量部に変更した以外は、実施例1と同様にして、カチオン性ウレタン樹脂組成物(2)を得た。
[Example 2]
3.1 parts by mass of the amino group-containing polyol (a1-1-1) obtained in Synthesis Example 1 was changed to 3.2 parts by mass of the amino group-containing polyol (a1-1-2) obtained in Synthesis Example 2. A cationic urethane resin composition (2) was obtained in the same manner as in Example 1 except for the following steps.

[比較例1]
合成例1で得られたアミノ基含有ポリオール(a1-1-)3.1質量部を、比較合成例1で得られたアミノ基含有ポリオール(aR1)3.5質量部に変更した以外は、実施例1と同様にして、カチオン性ウレタン樹脂組成物(R1)を得た。
[Comparative example 1]
Except that 3.1 parts by mass of the amino group-containing polyol (a1-1-) obtained in Synthesis Example 1 was changed to 3.5 parts by mass of the amino group-containing polyol (aR1) obtained in Comparative Synthesis Example 1. A cationic urethane resin composition (R1) was obtained in the same manner as in Example 1.

[数平均分子量・重量平均分子量の測定方法]
ポリオールの数平均分子量、カチオン性ウレタン樹脂の重量平均分子量は、ゲル・パーミエーション・カラムクロマトグラフィー(GPC)法により、下記の条件で測定し得られた値を示す。
[Measurement method of number average molecular weight/weight average molecular weight]
The number average molecular weight of the polyol and the weight average molecular weight of the cationic urethane resin are the values measured by gel permeation column chromatography (GPC) under the following conditions.

測定装置:高速GPC装置(東ソー株式会社製「HLC-8220GPC」)
カラム:東ソー株式会社製の下記のカラムを直列に接続して使用した。
「TSKgel G5000」(7.8mmI.D.×30cm)×1本
「TSKgel G4000」(7.8mmI.D.×30cm)×1本
「TSKgel G3000」(7.8mmI.D.×30cm)×1本
「TSKgel G2000」(7.8mmI.D.×30cm)×1本
検出器:RI(示差屈折計)
カラム温度:40℃
溶離液:テトラヒドロフラン(THF)
流速:1.0mL/分
注入量:100μL(試料濃度0.4質量%のテトラヒドロフラン溶液)
標準試料:下記の標準ポリスチレンを用いて検量線を作成した。
Measuring device: High-speed GPC device (“HLC-8220GPC” manufactured by Tosoh Corporation)
Column: The following columns manufactured by Tosoh Corporation were used by connecting them in series.
"TSKgel G5000" (7.8mm I.D. x 30cm) x 1 "TSKgel G4000" (7.8mm I.D. x 30cm) x 1 "TSKgel G3000" (7.8mm I.D. x 30cm) x 1 Book "TSKgel G2000" (7.8mm I.D. x 30cm) x 1 Detector: RI (differential refractometer)
Column temperature: 40℃
Eluent: Tetrahydrofuran (THF)
Flow rate: 1.0 mL/min Injection volume: 100 μL (Tetrahydrofuran solution with sample concentration 0.4% by mass)
Standard sample: A calibration curve was created using the following standard polystyrene.

(標準ポリスチレン)
東ソー株式会社製「TSKgel 標準ポリスチレン A-500」
東ソー株式会社製「TSKgel 標準ポリスチレン A-1000」
東ソー株式会社製「TSKgel 標準ポリスチレン A-2500」
東ソー株式会社製「TSKgel 標準ポリスチレン A-5000」
東ソー株式会社製「TSKgel 標準ポリスチレン F-1」
東ソー株式会社製「TSKgel 標準ポリスチレン F-2」
東ソー株式会社製「TSKgel 標準ポリスチレン F-4」
東ソー株式会社製「TSKgel 標準ポリスチレン F-10」
東ソー株式会社製「TSKgel 標準ポリスチレン F-20」
東ソー株式会社製「TSKgel 標準ポリスチレン F-40」
東ソー株式会社製「TSKgel 標準ポリスチレン F-80」
東ソー株式会社製「TSKgel 標準ポリスチレン F-128」
東ソー株式会社製「TSKgel 標準ポリスチレン F-288」
東ソー株式会社製「TSKgel 標準ポリスチレン F-550」
(Standard polystyrene)
"TSKgel standard polystyrene A-500" manufactured by Tosoh Corporation
"TSKgel standard polystyrene A-1000" manufactured by Tosoh Corporation
"TSKgel standard polystyrene A-2500" manufactured by Tosoh Corporation
"TSKgel standard polystyrene A-5000" manufactured by Tosoh Corporation
“TSKgel Standard Polystyrene F-1” manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-2" manufactured by Tosoh Corporation
"TSKgel standard polystyrene F-4" manufactured by Tosoh Corporation
"TSKgel standard polystyrene F-10" manufactured by Tosoh Corporation
"TSKgel standard polystyrene F-20" manufactured by Tosoh Corporation
"TSKgel standard polystyrene F-40" manufactured by Tosoh Corporation
"TSKgel standard polystyrene F-80" manufactured by Tosoh Corporation
"TSKgel standard polystyrene F-128" manufactured by Tosoh Corporation
"TSKgel standard polystyrene F-288" manufactured by Tosoh Corporation
"TSKgel standard polystyrene F-550" manufactured by Tosoh Corporation

[耐久性の評価方法]
(1)伸長応力の評価
離型紙上に乾燥後の膜厚が150μmとなるように、実施例及び比較例で得られたカチオン性ウレタン樹脂組成物を塗工し、23℃湿度65%で1日乾燥後に150℃で5分間乾燥させることで、ポリウレタン皮膜を得た。離型紙から剥離し、5mm幅に裁断したものを試験片とした。この試験片を、株式会社エー・アンド・デイ製「テンシロン万能材料試験機」を使用して、300mm/minで引張り、100%引張時、200%引張時、300%引張時の伸長応力(MPa)を測定した。なお、伸長応力が高い値であるほど良好な耐久性を示す。
[Durability evaluation method]
(1) Evaluation of elongation stress The cationic urethane resin compositions obtained in the Examples and Comparative Examples were coated on a release paper so that the film thickness after drying was 150 μm. After drying in the sun, a polyurethane film was obtained by drying at 150° C. for 5 minutes. The test piece was peeled off from the release paper and cut into 5 mm width pieces. This test piece was pulled at 300 mm/min using "Tensilon Universal Material Testing Machine" manufactured by A&D Co., Ltd., and the elongation stress (MPa) was measured at 100% tension, 200% tension, and 300% tension. ) was measured. Note that the higher the elongation stress value, the better the durability.

(2)耐熱変色性の評価
離型紙上に乾燥後の膜厚が150μmとなるように、実施例及び比較例で得られたカチオン性ウレタン樹脂組成物を塗工し、23℃湿度65%で1日乾燥後に150℃で5分間乾燥させることで、ポリウレタン皮膜を得た。離型紙から剥離した試験片を、200℃で1時間加熱し、加熱前後の色差ΔEをコニカミノルタ株式会社製「CM-5」を使用して測定した。なお、ΔEが低い値であるほど良好な耐久性を示す。
(2) Evaluation of heat resistance to discoloration The cationic urethane resin compositions obtained in the Examples and Comparative Examples were coated on release paper so that the film thickness after drying was 150 μm, and the mixture was heated at 23°C with a humidity of 65%. After drying for one day, a polyurethane film was obtained by drying at 150° C. for 5 minutes. The test piece peeled off from the release paper was heated at 200° C. for 1 hour, and the color difference ΔE before and after heating was measured using “CM-5” manufactured by Konica Minolta, Inc. Note that the lower the value of ΔE, the better the durability.


本発明のカチオン性ウレタン樹脂組成物は、実施例1及び2の通り、耐久性に優れるポリウレタン皮膜が得られることが分かった。 As shown in Examples 1 and 2, it was found that the cationic urethane resin composition of the present invention provides a polyurethane film with excellent durability.

一方、比較例1は、本発明で規定する以外のカチオン性ウレタン樹脂組成物を用いた態様であるが、耐久性が不十分であった。 On the other hand, Comparative Example 1 was an embodiment using a cationic urethane resin composition other than that specified in the present invention, but the durability was insufficient.

Claims (2)

カチオン性ウレタン樹脂(A)、及び、水(B)を含有するカチオン性ウレタン樹脂組成物であって、
前記カチオン性ウレタン樹脂(A)が、下記式(1)で示される構造単位を有することを特徴とするカチオン性ウレタン樹脂組成物。
Figure 2024505993000010
(式(1)中、Rは下記式(2)又は式(3)で示される構造を示し、R及びRは、互いに独立して脂環構造を含んでいてもよいアルキル基を示し、Rは水素原子又は4級化反応により導入された4級化剤の残基を示し、Xはアニオン性の対イオンを示す。)
Figure 2024505993000011
(式(2)中、2つのベンゼン環及び酸素原子は、それぞれ独立にベンゼン環の2位、3位、4位、5位又は6位で連結しており、R及びRはそれぞれ独立して水素原子、炭素原子数1~4のアルキル基、又はベンゼン環を示す。)
Figure 2024505993000012
(式(3)中、シクロ環と連結している2つの置換基は、オルト位、メタ位、又は、パラ位に位置する。)
A cationic urethane resin composition containing a cationic urethane resin (A) and water (B),
A cationic urethane resin composition, wherein the cationic urethane resin (A) has a structural unit represented by the following formula (1).
Figure 2024505993000010
(In formula (1), R 1 represents a structure represented by the following formula (2) or formula (3), and R 2 and R 3 each independently represent an alkyl group that may contain an alicyclic structure. (R 4 represents a hydrogen atom or a residue of a quaternizing agent introduced by the quaternization reaction, and X represents an anionic counter ion.)
Figure 2024505993000011
(In formula (2), the two benzene rings and oxygen atoms are each independently connected at the 2-position, 3-position, 4-position, 5-position, or 6-position of the benzene ring, and R 1 and R 2 are each independently represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a benzene ring.)
Figure 2024505993000012
(In formula (3), the two substituents connected to the cyclo ring are located at the ortho position, meta position, or para position.)
前記カチオン性ウレタン樹脂(A)が、前記式(2)又は式(3)で示される構造を有するジグリシジルエーテル(s1)と2級アミン(s2)との反応物であるアミノ基含有ポリオール(a1-1)を含むポリオール(a1)、及び、ポリイソシアネート(a2)の反応物である請求項1記載のカチオン性ウレタン樹脂組成物。 The cationic urethane resin (A) is an amino group-containing polyol ( The cationic urethane resin composition according to claim 1, which is a reaction product of a polyol (a1) containing a1-1) and a polyisocyanate (a2).
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