JP2024042935A - Terminal fitting - Google Patents

Terminal fitting Download PDF

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JP2024042935A
JP2024042935A JP2022147861A JP2022147861A JP2024042935A JP 2024042935 A JP2024042935 A JP 2024042935A JP 2022147861 A JP2022147861 A JP 2022147861A JP 2022147861 A JP2022147861 A JP 2022147861A JP 2024042935 A JP2024042935 A JP 2024042935A
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wire
terminal
binding
end side
covered
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貴宏 塩浜
Takahiro Shiohama
魁 小田島
Kai Odashima
賢一 田沼
Kenichi Tanuma
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Yazaki Corp
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Yazaki Corp
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Abstract

To provide a terminal fitting which can orient a covered electric wire in a desired direction and connect it to a mating connection portion.SOLUTION: A terminal fitting 1 includes a round terminal portion 11 connected to the mating connection portion, a wire joining portion 12 that is continuous with this terminal portion 11 and has either the front or back plane serving as a joining plane 121 to which the exposed core wire 21 of a covered wire 2 is joined, and a wire binding portion 13 that is a metal portion provided integrally with the wire joining portion 12, in which an adjacent covered portion 22 adjacent to the exposed core wire 21 of the covered wire 2 is placed, and six through-holes 131 for passing through cable ties 3 for binding and fixing the adjacent covered portions 22 are arranged in a convex arc shape on the side opposite to the wire joining portion 12.SELECTED DRAWING: Figure 2

Description

本発明は、被覆電線を相手方接続部に接続するための端子金具に関するものとなっている。 The present invention relates to a terminal fitting for connecting a covered electric wire to a mating connection part.

従来、被覆電線を相手方接続部に接続するための端子金具が知られている(例えば、特許文献1参照。)。この特許文献1の端子金具は、一端側が相手方接続部にボルト止めされ、他端側に被覆電線の露出芯線が接合されるとともに、当該他端側に設けられた一対のバレル片で露出芯線に隣接する隣接被覆部分が加締め固定されるものとなっている。また、この端子金具では、ボルト止めされる一端側に、相手方接続部に係止してボルト回りの回転を規制する規制構造が設けられている。 2. Description of the Related Art Conventionally, a terminal fitting for connecting a covered electric wire to a mating connection part is known (see, for example, Patent Document 1). In the terminal fitting of Patent Document 1, one end side is bolted to the mating connection part, the exposed core wire of the covered electric wire is joined to the other end side, and the exposed core wire is connected to the exposed core wire with a pair of barrel pieces provided on the other end side. Adjacent covering portions are crimped and fixed. Further, in this terminal fitting, a regulating structure is provided on one end side to be bolted to the other end to be engaged with the mating connection portion and to regulate rotation around the bolt.

特開2014-107104号公報Japanese Patent Application Publication No. 2014-107104

ここで、上記の端子金具では、相手方接続部に接続されたときの被覆電線の向きが一意的に決まる。このため、被覆電線を所望の向きに指向させるためには、想定される複数の指向方向に対応した複数の端子金具を用意して使い分ける必要がある。このような複数の端子金具の使い分けは、部品コストの面等から望ましいものではない。 Here, in the above-mentioned terminal fitting, the orientation of the covered electric wire when connected to the mating connection portion is uniquely determined. Therefore, in order to orient the covered wire in a desired direction, it is necessary to prepare and use a plurality of terminal fittings corresponding to a plurality of assumed directions. Such selective use of a plurality of terminal fittings is not desirable from the viewpoint of component costs and the like.

従って、本発明は、上記のような問題に着目し、被覆電線を所望の方向に指向させて相手方接続部に接続することができる端子金具を提供することを目的とする。 Therefore, the present invention has focused on the above-mentioned problems, and an object of the present invention is to provide a terminal fitting that can direct a covered wire in a desired direction and connect it to a mating connection portion.

上記課題を解決するために、端子金具は、一端側の端縁が円弧状となった帯板状の金属板の前記一端側の一部であって、相手方接続部に接続される丸型の端子部分と、前記金属板において前記端子部分と連続した他端側の部分であって、表裏何れかの平面が、被覆電線の露出芯線が接合される接合平面となった電線接合部分と、前記金属板における前記他端側の端縁に隣接して前記電線接合部分と一体に設けられた金属部分であって、前記被覆電線における前記露出芯線に隣接する隣接被覆部分が載置されるとともに、当該隣接被覆部分を結束固定する結束バンドを通すための貫通孔が、前記電線接合部とは反対側に凸の円弧状に3つ以上配列されて形成された電線結束部分と、を備えたことを特徴とする。 In order to solve the above problem, the terminal fitting is a part of the one end side of a band-shaped metal plate whose edge on one end side is arcuate, and has a round shape that is connected to the mating connection part. a terminal portion, an electric wire joining portion that is a portion of the metal plate at the other end that is continuous with the terminal portion, and whose front or back plane is a joining plane to which an exposed core wire of the covered electric wire is joined; A metal part that is integrally provided with the electric wire joining part adjacent to the other end side edge of the metal plate, on which an adjacent covered part adjacent to the exposed core wire of the covered electric wire is placed; and an electric wire binding portion in which three or more through-holes for passing a binding band for binding and fixing the adjacent covered portions are arranged in a convex arc shape on the side opposite to the electric wire joint portion. It is characterized by

上述の端子金具によれば、被覆電線を所望の方向に指向させて相手方接続部に接続することができる。 According to the above-mentioned terminal fitting, the covered electric wire can be oriented in a desired direction and connected to the mating connection portion.

一実施形態に係る端子金具を示す斜視図である。FIG. 2 is a perspective view showing a terminal fitting according to one embodiment. 図1に示されている端子金具に被覆電線が接合された様子を示す斜視図である。FIG. 2 is a perspective view showing a state in which a covered electric wire is joined to the terminal fitting shown in FIG. 1. FIG. 図2示されている被覆電線付きの端子金具を、被覆電線側から見た平面図である。FIG. 3 is a plan view of the terminal fitting with the covered electric wire shown in FIG. 2, viewed from the covered electric wire side. 図3及び図4に示されている被覆電線付きの端子金具を、図3中の矢印V11方向から見た側面図である。FIG. 5 is a side view of the terminal fitting with the coated electric wire shown in FIGS. 3 and 4, as viewed from the direction of arrow V11 in FIG. 3. 図1~図4に示されている端子金具によれば、端子部分での取付け方向の変更が困難な場合でも被覆電線を所望の方向に指向させた状態で相手方接続部に接続される様子を示す模式図である。FIG. 5 is a schematic diagram showing how the terminal fittings shown in FIGS. 1 to 4 are connected to a mating connection portion in a state in which the insulated wire is oriented in a desired direction even when it is difficult to change the mounting direction at the terminal portion.

以下、端子金具の一実施形態について説明する。 Hereinafter, one embodiment of the terminal fitting will be described.

図1は、一実施形態に係る端子金具を示す斜視図であり、図2は、図1に示されている端子金具に被覆電線が接合された様子を示す斜視図である。また、図3は、図2示されている被覆電線付きの端子金具を、被覆電線側から見た平面図であり、図4は、図3及び図4に示されている被覆電線付きの端子金具を、図3中の矢印V11方向から見た側面図である。 FIG. 1 is a perspective view showing a terminal fitting according to one embodiment, and FIG. 2 is a perspective view showing a covered electric wire joined to the terminal fitting shown in FIG. 1. 3 is a plan view of the terminal fitting with the covered wire shown in FIG. 2, viewed from the covered wire side, and FIG. 4 is the terminal with the covered wire shown in FIGS. 3 and 4. FIG. 4 is a side view of the metal fittings viewed from the direction of arrow V11 in FIG. 3. FIG.

本実施形態の端子金具1は、例えば自動車等のバッテリに取り付けられたバッテリ端子等を相手方接続部とし、当該相手方接続部に被覆電線2を接続するための部材である。この端子金具1は、端子部分11と、電線接合部分12と、電線結束部分13と、を備え、例えば切削加工等によって一体の金属部品として形成されたものである。 The terminal fitting 1 of the present embodiment is a member for connecting a covered electric wire 2 to a mating connection portion, such as a battery terminal attached to a battery of an automobile or the like, as a mating connection portion. The terminal fitting 1 includes a terminal portion 11, a wire joining portion 12, and a wire binding portion 13, and is formed as an integral metal component by, for example, cutting.

端子部分11は、次のような帯板状の金属板1aの一部となっている。この金属板1aは、一端側1a-1の端縁1a-2が半円形状で、他端側1a-3の端縁1a-4が一端側1a-1の端縁1a-2とは反対側に凸の半円形状となった両端半円形状の帯板形状を有する部位である。端子部分11は、この金属板1aの一端側1a-1の一部であって、相手方接続部に接続される丸型の部位である。この端子部分11には、上記の一端側1a-1の端縁1a-2の円弧状の中心に、相手方接続部と端子部分11とを接続するための接続孔111が貫通して設けられている。端子部分11は、この接続孔111を貫通するボルト等によって相手方接続部に接続されることとなる。 The terminal portion 11 is a part of a band-shaped metal plate 1a as described below. This metal plate 1a has a semicircular edge 1a-2 on one end side 1a-1, and an edge 1a-2 on the other end side 1a-3 opposite to the edge 1a-2 on one end side 1a-1. It is a part having a band plate shape with semicircular shapes at both ends and a semicircular shape that is convex on the side. The terminal portion 11 is a part of one end side 1a-1 of the metal plate 1a, and is a round portion connected to a mating connection portion. This terminal portion 11 is provided with a connecting hole 111 penetrating through the center of the arc shape of the edge 1a-2 of the one end side 1a-1 for connecting the mating connection portion and the terminal portion 11. There is. The terminal portion 11 will be connected to the mating connection portion by a bolt or the like passing through the connection hole 111.

電線接合部分12は、上記の金属板1aにおいて端子部分11と連続した他端側1a-3の部分であって、表裏何れかの平面が、被覆電線2の露出芯線21が接合される接合平面121となった部位である。接合平面121には、露出芯線21が例えば超音波接合等によって接合される。 The electric wire joint portion 12 is a portion of the other end side 1a-3 of the metal plate 1a that is continuous with the terminal portion 11, and is a portion in which either the front or back plane is a joint plane 121 to which the exposed core wire 21 of the coated electric wire 2 is joined. The exposed core wire 21 is joined to the joint plane 121, for example, by ultrasonic joining or the like.

電線結束部分13は、上記の金属板1aにおける他端側1a-3の端縁1a-4に隣接して電線接合部分12と一体に設けられた金属部分である。電線結束部分13には、被覆電線2における露出芯線21に隣接する隣接被覆部分22が載置されるとともに、当該隣接被覆部分22が結束バンド3によって結束固定される。上記の電線接合部分12には、この電線結束部分13に結束固定された隣接被覆部分22からの露出芯線21が超音波接合等によって接合されることとなる。電線結束部分13には、結束バンド3を通すための貫通孔131が、電線接合部分12とは反対側に凸の円弧状に3つ以上、本実施形態では6つ配列されて形成されている。 The wire bundling portion 13 is a metal portion provided adjacent to the edge 1a-4 of the other end side 1a-3 of the metal plate 1a and integral with the wire joint portion 12. The adjacent coated portion 22 adjacent to the exposed core 21 of the coated wire 2 is placed on the wire bundling portion 13, and the adjacent coated portion 22 is bound and fixed by a cable tie 3. The exposed core 21 from the adjacent coated portion 22 bound and fixed to the wire bundling portion 13 is joined to the wire joint portion 12 by ultrasonic bonding or the like. The wire bundling portion 13 has three or more through holes 131 for passing the cable tie 3 arranged in a convex arc shape on the opposite side to the wire joint portion 12, six in this embodiment.

また、電線結束部分13には、金属板1aの厚み方向D11について、電線接合部分11の接合平面121から被覆電線2における被覆2aの厚みt11に応じて一段下がった結束平面132が形成されている。また、電線結束部分13には、この結束平面132に開口して貫通孔131が形成されている。また、この電線結束部分13では、6つの貫通孔131が、金属板1aの他端側1a-3の端縁1a-4に沿って半円形状に等間隔で配列されて形成されている。そして、電線結束部分13が、これら6つの貫通孔131の配列に沿って延在する半円形の円弧状の帯板形状を有している。 Further, the wire binding portion 13 is formed with a binding plane 132 that is one step lower than the joining plane 121 of the wire joining portion 11 in the thickness direction D11 of the metal plate 1a according to the thickness t11 of the sheathing 2a in the covered wire 2. . Further, a through hole 131 is formed in the wire binding portion 13 so as to open to the binding plane 132. Further, in this wire binding portion 13, six through holes 131 are formed in a semicircular shape arranged at equal intervals along the edge 1a-4 of the other end side 1a-3 of the metal plate 1a. The wire binding portion 13 has a semicircular arcuate strip shape extending along the arrangement of these six through holes 131.

また、この電線結束部分13では、接合平面121側の面がこの接合平面121から一段下がった結束平面132となっているが、一方で、電線結束部分13の厚みt12は、電線接合部分12を含む金属板1aの厚みt13と略同じとなっている。その結果、電線結束部分13における結束平面132とは反対側の裏面133は、電線接合部分12における接合平面121とは反対側の裏面122から被覆2aの厚みt11に応じて一段上がった面となっている。更に、電線結束部分13における裏面133側には、図1に示されているように、裏側へと一段上がった部分が電線接合部分12の裏面122を覆うように電線接合部分12側へと円弧状に張り出した円弧状棚部分134が形成されている。電線結束部分13は、この円弧状棚部分134の上に電線接合部分12を含む金属板1aの他端側1a-3の端縁1a-4が載った状態で金属板1aと一体に形成されている。 Further, in this wire binding portion 13, the surface on the joining plane 121 side is a binding plane 132 that is one step lower than this joining plane 121. On the other hand, the thickness t12 of the wire binding portion 13 The thickness is approximately the same as the thickness t13 of the metal plate 1a. As a result, the back surface 133 of the wire binding portion 13 on the opposite side to the binding plane 132 becomes a surface that is one step higher than the back surface 122 on the opposite side to the joining plane 121 of the wire joining portion 12 according to the thickness t11 of the coating 2a. ing. Furthermore, on the back surface 133 side of the wire binding portion 13, as shown in FIG. An arcuate shelf portion 134 is formed that extends in an arcuate manner. The wire binding portion 13 is formed integrally with the metal plate 1a with the edge 1a-4 of the other end side 1a-3 of the metal plate 1a including the wire joint portion 12 resting on this arcuate shelf portion 134. ing.

以上に説明した実施形態の端子金具1によれば、まず、相手方接続部の形状等によっては、丸型の端子部分11における端縁112、即ち、上記の金属板1aにおける一端側1a-1の端縁1a-2の円弧状に沿って端子金具1の取付け方向が変更可能となる。つまり、この端子金具1を相手方接続部に所望の取付け方向で接続することで、電線接合部分12及び電線結束部分13を介して接続された被覆電線2を所望の方向に指向させて相手方接続部に接続することができる。 According to the terminal fitting 1 of the embodiment described above, first, depending on the shape of the mating connection part, etc., the end edge 112 of the round terminal portion 11, that is, the one end side 1a-1 of the metal plate 1a, The mounting direction of the terminal fitting 1 can be changed along the arc shape of the edge 1a-2. That is, by connecting this terminal fitting 1 to the mating connection part in a desired installation direction, the covered wire 2 connected via the wire joint part 12 and the wire binding part 13 is oriented in the desired direction, and the mating part connection part is oriented in the desired direction. can be connected to.

ここで、相手方接続部の形状等によっては、この端子部分11での取付け方向の変更が困難な場合がある。本実施形態の端子金具1によれば、このような場合であっても、以下に説明するように被覆電線2を所望の方向に指向させて相手方接続部に接続することができる。 Here, it may be difficult to change the mounting direction of the terminal portion 11 depending on the shape of the mating connection portion or the like. According to the terminal fitting 1 of this embodiment, even in such a case, the covered wire 2 can be oriented in a desired direction and connected to the mating connection portion, as described below.

図5は、図1~図4に示されている端子金具によれば、端子部分での取付け方向の変更が困難な場合でも被覆電線を所望の方向に指向させた状態で相手方接続部に接続される様子を示す模式図である。 Figure 5 shows that according to the terminal fittings shown in Figures 1 to 4, even if it is difficult to change the installation direction at the terminal part, the coated wire can be connected to the mating connection part with the wire oriented in the desired direction. FIG.

この図5の例では、相手方接続部として、バッテリに取り付けられるバッテリ端子4が例示されている。このバッテリ端子4は、バッテリに立設されたバッテリポストに連結接続されるバッテリ接続部41と、バッテリからの電源が供給される負荷側の部品が締結されるボルト端子42と、を備えている。ボルト端子42が立設された負荷側接続部43は、このボルト端子42を相互間に挟んで立設された一対の側壁リブ44で区画された部位となっている。負荷側の部品は、これら一対の側壁リブ44によって、ボルト端子42周りの動きが規制された状態で負荷側接続部43に接続される。図5の例では、図1~図4に示されている端子金具1は、一対の側壁リブ44によって略動けない状態で負荷側接続部43に接続される。つまり、この図5の例では、端子部分11での取付け方向の変更が困難な状態で端子金具1が負荷側接続部43に接続される。 In the example of FIG. 5, a battery terminal 4 attached to a battery is illustrated as the other party connection part. The battery terminal 4 includes a battery connection part 41 that is connected to a battery post installed upright on the battery, and a bolt terminal 42 to which a load-side component to which power from the battery is supplied is fastened. . The load-side connection portion 43 on which the bolt terminal 42 is erected is defined by a pair of side wall ribs 44 erected with the bolt terminal 42 therebetween. The load-side component is connected to the load-side connection portion 43 in a state in which movement around the bolt terminal 42 is restricted by the pair of side wall ribs 44 . In the example of FIG. 5, the terminal fitting 1 shown in FIGS. 1 to 4 is connected to the load-side connection portion 43 in a substantially immovable manner by a pair of side wall ribs 44. That is, in the example shown in FIG. 5, the terminal fitting 1 is connected to the load-side connection portion 43 in a state where it is difficult to change the attachment direction of the terminal portion 11.

本実施形態の端子金具1によれば、このような場合であっても、電線結束部分13において円弧状に配列された6つの貫通孔131を利用することで被覆電線2を所望の方向に指向させることができる。即ち、これら6つの貫通孔131の中から所望の一対の貫通孔131を選んで結束バンド3を通しつつ、隣接被覆部分22を周方向に囲んで結束固定することで、被覆電線2を所望の方向に指向させることができる。図5には、被覆電線2が3通りの方向に指向させた様子が例示されている。 Even in such a case, the terminal fitting 1 of this embodiment can orient the insulated electric wire 2 in a desired direction by utilizing the six through holes 131 arranged in an arc in the electric wire bundling portion 13. That is, a desired pair of through holes 131 is selected from the six through holes 131, and the cable tie 3 is passed through the desired pair of through holes 131 while surrounding and bundling the adjacent covered portion 22 in the circumferential direction, thereby orienting the insulated electric wire 2 in a desired direction. Figure 5 shows an example of the insulated electric wire 2 being oriented in three different directions.

このように、本実施形態の端子金具1によれば、丸型の端子部分11における端縁形状と、電線結束部分13における6つの貫通孔131の配列形状とが相まって、被覆電線2を所望の方向に指向させることができる。そして、一の端子金具1において被覆電線2の所望方向への指向が可能であることで、被覆電線2の指向に関し、複数の端子金具を用意して使い分ける必要がなく、部品コストを低減させることができる。 As described above, according to the terminal fitting 1 of the present embodiment, the shape of the edge of the round terminal portion 11 and the arrangement shape of the six through holes 131 in the wire binding portion 13 combine to allow the covered wire 2 to be connected to the desired position. It can be directed in any direction. Since it is possible to orient the insulated wire 2 in a desired direction in one terminal fitting 1, there is no need to prepare and use a plurality of terminal fittings in relation to the direction of the insulated electric wire 2, thereby reducing component costs. Can be done.

また、本実施形態では、電線結束部分13には、接合平面121から被覆2aの厚みt11に応じて一段下がった結束平面132が形成されている。この構成によれば、結束平面132に載置された隣接被覆部分22から露出芯線21を接合平面121上へと、相互間の隙間を抑えて延出させることができる。そして、露出芯線21と接合平面121との間の隙間が抑えられることで、接合平面121に対する露出芯線21の、例えば超音波接合等による接合作業を良好に行うことができる。また、接合平面121と結束平面132との境界の段部123に隣接被覆部分22の端部を押し当てることで、この端部から延出する露出芯線21の接合平面121に対する位置決めを容易に行うこともできる。 Further, in this embodiment, the wire binding portion 13 is formed with a binding plane 132 that is one step lower than the joining plane 121 according to the thickness t11 of the coating 2a. According to this configuration, the exposed core wires 21 can be extended from the adjacent covered parts 22 placed on the binding plane 132 onto the joining plane 121 while suppressing the gap therebetween. Since the gap between the exposed core wire 21 and the bonding plane 121 is suppressed, the bonding operation of the exposed core wire 21 to the bonding plane 121 by, for example, ultrasonic bonding can be performed satisfactorily. Furthermore, by pressing the end of the adjacent covered portion 22 against the step 123 at the boundary between the joining plane 121 and the binding plane 132, the exposed core wire 21 extending from this end can be easily positioned with respect to the joining plane 121. You can also do that.

また、本実施形態では、電線結束部分13が、貫通孔131の配列に沿って延在する円弧状の帯板形状を有している。この構成によれば、電線結束部分13が円弧状の帯板形状を有していることで、被覆電線2をどの方向に指向させても電線結束部分13における隣接被覆部分22の接触面積が略一定となる。このように隣接被覆部分22の接触面積が略一定となることで、被覆電線2の向きに依らず略同一の作業条件の下で隣接被覆部分22を電線結束部分13に結束固定することができる。 In addition, in this embodiment, the wire bundling portion 13 has an arc-shaped strip shape that extends along the arrangement of the through holes 131. With this configuration, since the wire bundling portion 13 has an arc-shaped strip shape, the contact area of the adjacent coated portion 22 in the wire bundling portion 13 is approximately constant regardless of the direction in which the coated wire 2 is oriented. Since the contact area of the adjacent coated portion 22 is approximately constant in this manner, the adjacent coated portion 22 can be bundled and fixed to the wire bundling portion 13 under approximately the same working conditions regardless of the orientation of the coated wire 2.

また、本実施形態では、端子部分11及び電線接合部分12を含む金属板1aが両端半円形状の帯板形状を有し、電線結束部分13における貫通孔131は、金属板1aにおける他端側1a-3の端縁1a-4に沿って半円形状に配列されている。この構成によれば、金属板1aにおける他端側1a-3の端縁1a-4、つまり、電線接合部分12の端縁124が半円形状で、貫通孔131がこの端縁124に沿って配列されている。このような貫通孔131の配列により、被覆電線2をどの方向に指向させても電線接合部分12の接合平面121における露出芯線21の接触面積が略一定となる。このように露出芯線21の接触面積が略一定となることで、被覆電線2の向きに依らず略同一の作業条件の下で露出芯線21を接合平面121に接合することができる。 Further, in this embodiment, the metal plate 1a including the terminal portion 11 and the wire joining portion 12 has a semicircular strip shape at both ends, and the through hole 131 in the wire binding portion 13 is formed at the other end of the metal plate 1a. They are arranged in a semicircular shape along the edge 1a-4 of 1a-3. According to this configuration, the edge 1a-4 of the other end side 1a-3 of the metal plate 1a, that is, the edge 124 of the wire joint portion 12, has a semicircular shape, and the through hole 131 is formed along this edge 124. Arranged. Due to such an arrangement of the through holes 131, the contact area of the exposed core wire 21 on the bonding plane 121 of the wire bonding portion 12 remains approximately constant no matter which direction the covered wire 2 is oriented. By making the contact area of the exposed core wire 21 substantially constant in this way, the exposed core wire 21 can be joined to the joining plane 121 under substantially the same working conditions regardless of the orientation of the covered wire 2.

また、本実施形態では、端子部分11には、一端側1a-1の端縁1a-2の円弧状の中心に、相手方接続部との接続孔111が貫通して設けられている。この構成によれば、相手方接続部の形状等によっては、接続孔111を介したボルト固定等による端子金具1の取付け方向を、この接続孔111を中心に、端縁1a-2の円弧状に沿って容易に変更することができる。 Further, in the present embodiment, the terminal portion 11 is provided with a connecting hole 111 that penetrates through the center of the arc shape of the edge 1a-2 of the one end side 1a-1 and connects to the other connecting portion. According to this configuration, depending on the shape of the mating connection part, etc., the mounting direction of the terminal fitting 1 by bolt fixing etc. through the connection hole 111 can be changed in the arc shape of the edge 1a-2 with the connection hole 111 as the center. Can be easily modified along.

尚、以上に説明した実施形態は端子金具の代表的な形態を示したに過ぎない。端子金具は、これに限定されるものではなく種々変形して実施することができる。 Note that the embodiments described above merely show typical forms of the terminal fittings. The terminal fitting is not limited to this, and can be modified in various ways.

例えば、上述した実施形態では、端子金具が取り付けられる相手方接続部の一例として、自動車等のバッテリに取り付けられるバッテリ端子4が例示されている。しかしながら、端子金具の相手方接続部はこれに限るものではなく、その具体的な態様を問うものではない。 For example, in the embodiment described above, the battery terminal 4 attached to a battery of an automobile or the like is exemplified as an example of the mating connection portion to which the terminal fitting is attached. However, the mating connection portion of the terminal fitting is not limited to this, and its specific form is not critical.

また、上述した実施形態では、端子金具の一例として、端子部分11と、電線接合部分12と、電線結束部分13と、を備え、切削加工等によって一体の金属部品として形成された端子金具1が例示されている。しかしながら、端子金具は、これに限るものではなく、例えば端子部分及び電線接合部分を含む金属板と、電線結束部分とを、別体の金属部品として形成し、溶接等によって一体に接合したもの等であってもよい。 Further, in the above-described embodiment, as an example of the terminal fitting, the terminal fitting 1 includes the terminal portion 11, the wire joining portion 12, and the wire binding portion 13, and is formed as an integral metal component by cutting or the like. Illustrated. However, the terminal fitting is not limited to this, and for example, a metal plate including a terminal part and a wire joint part and a wire binding part are formed as separate metal parts and joined together by welding or the like. It may be.

また、上述した実施形態では、電線結束部分の一例として、結束バンド3を通すための貫通孔131が6つ形成された電線結束部分13が例示されている。しかしながら、電線結束部分は、これに限るものではなく、貫通孔の数は、3つ以上であれば任意の数に設定可能である。 Moreover, in the embodiment described above, the wire binding portion 13 in which six through holes 131 for passing the binding band 3 are formed is illustrated as an example of the wire binding portion. However, the wire binding portion is not limited to this, and the number of through holes can be set to any number as long as it is three or more.

また、上述した実施形態では、電線接合部分の一例として、露出芯線21が超音波接合等によって接合される電線接合部分12が例示されている。しかしながら、電線接合部分は、これに限るものではなく、露出芯線がハンダ付け接合等といった他の接合方法によって接合されるものであってもよい。 Further, in the embodiment described above, as an example of the wire joining portion, the wire joining portion 12 where the exposed core wires 21 are joined by ultrasonic bonding or the like is illustrated. However, the electric wire joining portion is not limited to this, and the exposed core wires may be joined by other joining methods such as soldering or the like.

また、上述した実施形態では、電線結束部分の一例として、接合平面121から一段下がった結束平面132を有する電線結束部分13が例示されている。しかしながら、電線結束部分は、これに限るものではなく、例えば接合平面と面一の結束平面を有するもの等であってもよい。ただし、接合平面121から一段下がった結束平面132を設けることで、接合平面121に対する露出芯線21の接合作業を良好に行うことができる点や、露出芯線21の接合平面121に対する位置決めを容易に行うことができる点は上述した通りである。 Further, in the embodiment described above, as an example of the wire binding portion, the wire binding portion 13 having the binding plane 132 that is one step lower than the joining plane 121 is illustrated. However, the wire binding portion is not limited to this, and may have a binding plane that is flush with the joining plane, for example. However, by providing the binding plane 132 that is one step lower than the joining plane 121, it is possible to perform the joining operation of the exposed core wire 21 to the joining plane 121 well, and the positioning of the exposed core wire 21 with respect to the joining plane 121 can be easily performed. The things that can be done are as described above.

また、上述した実施形態では、電線結束部分の一例として、貫通孔131の配列に沿った円弧状の帯板形状を有する電線結束部分13が例示されている。しかしながら、電線結束部分の形状は、このような円弧状の帯板形状に限るものではなく、例えば矩形板形状等であってもよく、その具体的な形状を問うものではない。ただし、円弧状の帯板形状を有する電線結束部分13によれば、被覆電線2の向きに依らず略同一の作業条件の下で隣接被覆部分22を電線結束部分13に結束固定することができる点は上述した通りである。 In the above-described embodiment, the wire bundling portion 13 having an arc-shaped band shape that follows the arrangement of the through holes 131 is exemplified as an example of the wire bundling portion. However, the shape of the wire bundling portion is not limited to this arc-shaped band shape, and may be, for example, a rectangular plate shape, and the specific shape is not important. However, as described above, with the wire bundling portion 13 having an arc-shaped band shape, the adjacent coated portion 22 can be bundled and fixed to the wire bundling portion 13 under approximately the same working conditions regardless of the orientation of the coated wire 2.

また、上述した実施形態では、端子金具の一例として、電線結束部分13の貫通孔131が、両端半円形状の金属板1aの端縁1a-4に沿って半円形状に配列された端子金具1が例示されている。しかしながら、端子金具は、これに限るものではなく、端子部分及び電線接合部分を含む金属板における電線接合部分側の端縁形状は任意の形状であってよく、電線結束部分における貫通孔の円弧配列の形状は金属板の端縁形状とは無関係であってもよい。ただし、両端半円形状の金属板1aの端縁1a-4に沿って貫通孔131を半円形状に配列することで、被覆電線2の向きに依らず略同一の作業条件の下で露出芯線21を接合平面121に接合することができる点は上述した通りである。 Further, in the above-described embodiment, as an example of a terminal fitting, the through holes 131 of the wire binding portion 13 are arranged in a semicircular shape along the edge 1a-4 of the semicircular metal plate 1a at both ends. 1 is illustrated. However, the terminal fitting is not limited to this, and the edge shape on the wire joining part side of the metal plate including the terminal part and the wire joining part may have any shape, and the arc arrangement of the through holes in the wire binding part The shape may be unrelated to the edge shape of the metal plate. However, by arranging the through holes 131 in a semicircular shape along the edge 1a-4 of the semicircular metal plate 1a at both ends, the exposed core wire can be used under substantially the same working conditions regardless of the orientation of the covered wire 2. 21 can be joined to the joining plane 121 as described above.

また、上述した実施形態では、端子部分の一例として、端縁1a-2の円弧状の中心に相手方接続部との接続孔111が設けられた端子部分11が例示されている。しかしながら、端子部分は、これに限るものではなく、端子部分における相手方接続部との接続態様は接続孔以外の任意の態様を採用し得るものである。ただし、接続孔111が設けられた端子部分11を採用することで、ボルト止め等に際して端子金具1の取付け方向を容易に変更することができる点は上述した通りである。 Further, in the above-described embodiment, as an example of the terminal portion, the terminal portion 11 is provided with a connection hole 111 for connecting to a mating connection portion at the center of the arc shape of the end edge 1a-2. However, the terminal portion is not limited to this, and the terminal portion may be connected to the other connecting portion in any manner other than the connection hole. However, as described above, by employing the terminal portion 11 provided with the connection hole 111, the mounting direction of the terminal fitting 1 can be easily changed when bolting or the like.

1 端子金具
1a 金属板
1a-1 一端側
1a-2,1a―4,112,124 端縁
1a-3 他端側
2 被覆電線
2a 被覆
3 結束バンド
4 バッテリ端子
11 端子部分
12 電線接合部分
13 電線結束部分
21 露出芯線
22 隣接被覆部分
41 バッテリ接続部
42 ボルト端子
43 負荷側接続部
44 側壁リブ
111 接続孔
121 接合平面
122,133 裏面
123 段部
131 貫通孔
132 結束平面
D11 厚み方向
t11,t12,t13 厚み
1 Terminal fitting 1a Metal plate 1a-1 One end side 1a-2, 1a-4, 112, 124 Edge 1a-3 Other end side 2 Covered wire 2a Sheath 3 Binding band 4 Battery terminal 11 Terminal portion 12 Wire joint portion 13 Wire Binding part 21 Exposed core wire 22 Adjacent covering part 41 Battery connection part 42 Bolt terminal 43 Load side connection part 44 Side wall rib 111 Connection hole 121 Joint plane 122, 133 Back surface 123 Step part 131 Through hole 132 Binding plane D11 Thickness direction t11, t12, t13 thickness

Claims (5)

一端側の端縁が円弧状となった帯板状の金属板の前記一端側の一部であって、相手方接続部に接続される丸型の端子部分と、
前記金属板において前記端子部分と連続した他端側の部分であって、表裏何れかの平面が、被覆電線の露出芯線が接合される接合平面となった電線接合部分と、
前記金属板における前記他端側の端縁に隣接して前記電線接合部分と一体に設けられた金属部分であって、前記被覆電線における前記露出芯線に隣接する隣接被覆部分が載置されるとともに、当該隣接被覆部分を結束固定する結束バンドを通すための貫通孔が、前記電線接合部とは反対側に凸の円弧状に3つ以上配列されて形成された電線結束部分と、
を備えたことを特徴とする端子金具。
A round terminal portion that is a part of the one end side of a band-shaped metal plate with an arcuate edge on the one end side and is connected to a mating connection portion;
an electric wire joining part that is a part of the metal plate on the other end side that is continuous with the terminal part, and one of the front and back planes is a joining plane to which an exposed core wire of a covered electric wire is joined;
A metal portion adjacent to the other end side edge of the metal plate and integrally provided with the wire joining portion, on which an adjacent covered portion adjacent to the exposed core wire of the covered wire is placed. , an electric wire binding part formed by having three or more through holes arranged in a convex arc shape on the side opposite to the electric wire joint part for passing through a binding band for binding and fixing the adjacent covered parts;
A terminal fitting characterized by being equipped with.
前記電線結束部分は、前記隣接被覆部分が載置されて結束固定される部位として、前記金属板の厚み方向について、前記電線接合部分における前記接合平面から前記被覆電線における被覆の厚みに応じて一段下がった結束平面が形成され、当該結束平面に開口して前記貫通孔が形成されたものであることを特徴とする請求項1に記載の端子金具。 The wire binding portion is a portion on which the adjacent sheathing portion is placed and bound and fixed, and is one step in the thickness direction of the metal plate from the joining plane of the wire joining portion in accordance with the thickness of the sheathing of the covered wire. 2. The terminal fitting according to claim 1, wherein a lowered binding plane is formed, and the through hole is formed opening in the binding plane. 前記電線結束部分が、3つ以上の前記貫通孔の配列に沿って延在する円弧状の帯板形状を有していることを特徴とする請求項1に記載の端子金具。 2. The terminal fitting according to claim 1, wherein the wire binding portion has an arcuate strip shape extending along the arrangement of the three or more through holes. 前記金属板は、前記一端側の端縁が半円形状で、前記他端側の端縁が前記一端側の端縁とは反対側に凸の半円形状となった両端半円形状の帯板形状を有し、
前記電線結束部分は、3つ以上の前記貫通孔が、前記他端側の端縁に沿って半円形状に配列されて形成されたものであることを特徴とする請求項1に記載の端子金具。
The metal plate has a semicircular shape at both ends, with an edge on the one end side having a semicircular shape, and an edge on the other end side having a convex semicircular shape on the opposite side from the edge on the one end side. It has a plate shape,
The terminal according to claim 1, wherein the wire binding portion is formed by three or more of the through holes arranged in a semicircular shape along the edge on the other end side. Metal fittings.
前記端子部分は、前記一端側の端縁の円弧状の中心に、前記相手方接続部と前記端子部分とを接続するための接続孔が貫通して設けられていることを特徴とする請求項1に記載の端子金具。 1. The terminal portion is characterized in that a connecting hole for connecting the other party connecting portion and the terminal portion is provided through the center of the arc shape of the edge on the one end side. Terminal fittings listed in .
JP2022147861A 2022-09-16 2022-09-16 Terminal fitting Pending JP2024042935A (en)

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