JP2023546780A - 化学製造モニタリング - Google Patents

化学製造モニタリング Download PDF

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Publication number
JP2023546780A
JP2023546780A JP2023517997A JP2023517997A JP2023546780A JP 2023546780 A JP2023546780 A JP 2023546780A JP 2023517997 A JP2023517997 A JP 2023517997A JP 2023517997 A JP2023517997 A JP 2023517997A JP 2023546780 A JP2023546780 A JP 2023546780A
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equipment
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JP2023517997A
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Japanese (ja)
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JP2023546780A5 (https=
Inventor
ビンクラー，クリスティアン－アンドレアス
ルドルフ，ハンス
ハルトマン，ミヒャエル
ラウテンシュトラウホ，マルクス
ファン，ユエン・エン
バンデルノート，ゼバスティアン
ヤクート，ナタリヤ
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BASF SE
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BASF SE
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Publication of JP2023546780A5 publication Critical patent/JP2023546780A5/ja
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006—Controlling or regulating processes
    • B01J19/0033—Optimalisation processes, i.e. processes with adaptive control systems
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224—Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/0227—Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
    • G05B23/0235—Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0267—Fault communication, e.g. human machine interface [HMI]
    • G05B23/027—Alarm generation, e.g. communication protocol; Forms of alarm
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00—Machine learning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00191—Control algorithm
    • B01J2219/00193—Sensing a parameter
    • B01J2219/00195—Sensing a parameter of the reaction system
    • B01J2219/00198—Sensing a parameter of the reaction system at the reactor inlet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00191—Control algorithm
    • B01J2219/00193—Sensing a parameter
    • B01J2219/00195—Sensing a parameter of the reaction system
    • B01J2219/002—Sensing a parameter of the reaction system inside the reactor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00191—Control algorithm
    • B01J2219/00209—Control algorithm transforming a sensed parameter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00191—Control algorithm
    • B01J2219/00211—Control algorithm comparing a sensed parameter with a pre-set value
    • B01J2219/00218—Dynamically variable (in-line) parameter values
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00243—Mathematical modelling
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Theoretical Computer Science (AREA)
  • Software Systems (AREA)
  • Chemical & Material Sciences (AREA)
  • Medical Informatics (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Evolutionary Computation (AREA)
  • Computing Systems (AREA)
  • Mathematical Physics (AREA)
  • Artificial Intelligence (AREA)
  • Human Computer Interaction (AREA)
  • Data Mining & Analysis (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • Testing And Monitoring For Control Systems (AREA)
JP2023517997A 2020-09-18 2021-09-16 化学製造モニタリング Pending JP2023546780A (ja)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
EP20197014 2020-09-18
EP20197014.2 2020-09-18
EP20204095.2 2020-10-27
EP20204095 2020-10-27
EP21157647 2021-02-17
EP21157647.5 2021-02-17
PCT/EP2021/075451 WO2022058412A1 (en) 2020-09-18 2021-09-16 Chemical production monitoring

Publications (2)

Publication Number Publication Date
JP2023546780A true JP2023546780A (ja) 2023-11-08
JP2023546780A5 JP2023546780A5 (https=) 2024-09-26

Family

ID=77914379

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2023517997A Pending JP2023546780A (ja) 2020-09-18 2021-09-16 化学製造モニタリング

Country Status (7)

Country Link
US (1) US20240024839A1 (https=)
EP (1) EP4214588A1 (https=)
JP (1) JP2023546780A (https=)
KR (1) KR20230070215A (https=)
CN (1) CN116134392A (https=)
TW (1) TW202213009A (https=)
WO (1) WO2022058412A1 (https=)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4328684A1 (en) * 2022-08-24 2024-02-28 Siemens Aktiengesellschaft Predicting a batch quality value by a machine learning model for a dedicated batch of material in a production line
CN115774931B (zh) * 2022-11-24 2026-04-03 东南大学 基于数据驱动模型的回转滚筒内部颗粒流预测和分类方法
US12587274B2 (en) 2023-03-28 2026-03-24 Quantum Generative Materials Llc Satellite optimization management system based on natural language input and artificial intelligence
EP4720959A1 (en) * 2023-05-31 2026-04-08 Basf Se Methods and systems for operating chemical plants
CN117132101B (zh) * 2023-10-25 2024-01-05 中节能（攀枝花）清洁技术发展有限公司 基于监测可视化的工业废料管理方法及系统
US12368503B2 (en) 2023-12-27 2025-07-22 Quantum Generative Materials Llc Intent-based satellite transmit management based on preexisting historical location and machine learning
US12603701B2 (en) 2023-12-27 2026-04-14 Quantum Generative Materials Llc Distributed satellite constellation management and control system
CN118286990A (zh) * 2024-03-18 2024-07-05 重庆大学 一种搅拌反应器智能选型和运行参数智能控制的方法及智能终端设备
CN119105398A (zh) * 2024-09-30 2024-12-10 南京博裕物联科技有限公司 一种基于工业物联网的plc远程监测控制方法及系统
CN120338618B (zh) * 2025-06-20 2025-09-16 北京晋辉科技有限公司 基于实时数据驱动的动态关键区域过程检验方法和系统

Citations (5)

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JP2016538652A (ja) * 2013-09-03 2016-12-08 ザ プロクター アンド ギャンブル カンパニー 吸収性製品加工ラインの目標製造パラメータを調整するためのシステム及び方法
JP2018129030A (ja) * 2016-11-25 2018-08-16 花王株式会社 製品の製造方法
US20190240889A1 (en) * 2016-10-18 2019-08-08 Reifenhaeuser Gmbh & Co. Kg Maschinenfabrik Method and data detection device for providing, retrieving and using a data element in a process for producing plastic sheet material
WO2020003114A1 (en) * 2018-06-26 2020-01-02 Italia Technology Alliance S.R.L. Method for predicting the presence of product defects during an intermediate processing step of a thin product wound in a roll
JP2020035420A (ja) * 2018-06-08 2020-03-05 オーロラ フライト サイエンシズ コーポレーション 複合物の製造品質チェックを自動化するためのシステム及び方法

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US20060110499A1 (en) * 2003-01-04 2006-05-25 Neto Jose Barbosa M Method for producing ready-to-be-consumed room temperature stable ground, cooked, and seasoned beef vacuum packed in a plastic tray, equipment and end product
US7587804B2 (en) * 2004-12-20 2009-09-15 General Motors Corporation System and method for optimization of product throughput
US10242414B2 (en) * 2012-06-12 2019-03-26 TaKaDu Ltd. Method for locating a leak in a fluid network
KR101801897B1 (ko) * 2016-06-23 2017-12-20 한국항공우주산업 주식회사 제품 품질 관리를 위한 공정 관리 시스템 및 그 관리 방법
US10234848B2 (en) * 2017-05-24 2019-03-19 Relativity Space, Inc. Real-time adaptive control of additive manufacturing processes using machine learning
US11853032B2 (en) * 2019-05-09 2023-12-26 Aspentech Corporation Combining machine learning with domain knowledge and first principles for modeling in the process industries

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016538652A (ja) * 2013-09-03 2016-12-08 ザ プロクター アンド ギャンブル カンパニー 吸収性製品加工ラインの目標製造パラメータを調整するためのシステム及び方法
US20190240889A1 (en) * 2016-10-18 2019-08-08 Reifenhaeuser Gmbh & Co. Kg Maschinenfabrik Method and data detection device for providing, retrieving and using a data element in a process for producing plastic sheet material
JP2018129030A (ja) * 2016-11-25 2018-08-16 花王株式会社 製品の製造方法
JP2020035420A (ja) * 2018-06-08 2020-03-05 オーロラ フライト サイエンシズ コーポレーション 複合物の製造品質チェックを自動化するためのシステム及び方法
WO2020003114A1 (en) * 2018-06-26 2020-01-02 Italia Technology Alliance S.R.L. Method for predicting the presence of product defects during an intermediate processing step of a thin product wound in a roll

Also Published As

Publication number Publication date
EP4214588A1 (en) 2023-07-26
KR20230070215A (ko) 2023-05-22
WO2022058412A1 (en) 2022-03-24
US20240024839A1 (en) 2024-01-25
TW202213009A (zh) 2022-04-01
CN116134392A (zh) 2023-05-16

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