CN116134392A - 化工生产监视 - Google Patents

化工生产监视 Download PDF

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Publication number
CN116134392A
CN116134392A CN202180062488.9A CN202180062488A CN116134392A CN 116134392 A CN116134392 A CN 116134392A CN 202180062488 A CN202180062488 A CN 202180062488A CN 116134392 A CN116134392 A CN 116134392A
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CN202180062488.9A
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Chinese (zh)
Inventor
C-A·温克勒
H·鲁道夫
M·哈特曼
M·劳滕斯特劳赫
黄源恩
S·万德诺斯
N·雅库特
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BASF SE
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BASF SE
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/0033Optimalisation processes, i.e. processes with adaptive control systems
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Program-control systems
    • G05B19/02Program-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Program-control systems
    • G05B19/02Program-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/0227Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
    • G05B23/0235Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0267Fault communication, e.g. human machine interface [HMI]
    • G05B23/027Alarm generation, e.g. communication protocol; Forms of alarm
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00Machine learning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00191Control algorithm
    • B01J2219/00193Sensing a parameter
    • B01J2219/00195Sensing a parameter of the reaction system
    • B01J2219/00198Sensing a parameter of the reaction system at the reactor inlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00191Control algorithm
    • B01J2219/00193Sensing a parameter
    • B01J2219/00195Sensing a parameter of the reaction system
    • B01J2219/002Sensing a parameter of the reaction system inside the reactor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00191Control algorithm
    • B01J2219/00209Control algorithm transforming a sensed parameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00191Control algorithm
    • B01J2219/00211Control algorithm comparing a sensed parameter with a pre-set value
    • B01J2219/00218Dynamically variable (in-line) parameter values
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00243Mathematical modelling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Theoretical Computer Science (AREA)
  • Software Systems (AREA)
  • Chemical & Material Sciences (AREA)
  • Medical Informatics (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Evolutionary Computation (AREA)
  • Computing Systems (AREA)
  • Mathematical Physics (AREA)
  • Artificial Intelligence (AREA)
  • Human Computer Interaction (AREA)
  • Data Mining & Analysis (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • Testing And Monitoring For Control Systems (AREA)
CN202180062488.9A 2020-09-18 2021-09-16 化工生产监视 Pending CN116134392A (zh)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
EP20197014 2020-09-18
EP20197014.2 2020-09-18
EP20204095.2 2020-10-27
EP20204095 2020-10-27
EP21157647 2021-02-17
EP21157647.5 2021-02-17
PCT/EP2021/075451 WO2022058412A1 (en) 2020-09-18 2021-09-16 Chemical production monitoring

Publications (1)

Publication Number Publication Date
CN116134392A true CN116134392A (zh) 2023-05-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202180062488.9A Pending CN116134392A (zh) 2020-09-18 2021-09-16 化工生产监视

Country Status (7)

Country Link
US (1) US20240024839A1 (https=)
EP (1) EP4214588A1 (https=)
JP (1) JP2023546780A (https=)
KR (1) KR20230070215A (https=)
CN (1) CN116134392A (https=)
TW (1) TW202213009A (https=)
WO (1) WO2022058412A1 (https=)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117132101A (zh) * 2023-10-25 2023-11-28 中节能(攀枝花)清洁技术发展有限公司 基于监测可视化的工业废料管理方法及系统
CN118286990A (zh) * 2024-03-18 2024-07-05 重庆大学 一种搅拌反应器智能选型和运行参数智能控制的方法及智能终端设备
WO2024246736A1 (en) * 2023-05-31 2024-12-05 Basf Se Methods and systems for operating chemical plants
CN119105398A (zh) * 2024-09-30 2024-12-10 南京博裕物联科技有限公司 一种基于工业物联网的plc远程监测控制方法及系统

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EP4328684A1 (en) * 2022-08-24 2024-02-28 Siemens Aktiengesellschaft Predicting a batch quality value by a machine learning model for a dedicated batch of material in a production line
CN115774931B (zh) * 2022-11-24 2026-04-03 东南大学 基于数据驱动模型的回转滚筒内部颗粒流预测和分类方法
US12587274B2 (en) 2023-03-28 2026-03-24 Quantum Generative Materials Llc Satellite optimization management system based on natural language input and artificial intelligence
US12368503B2 (en) 2023-12-27 2025-07-22 Quantum Generative Materials Llc Intent-based satellite transmit management based on preexisting historical location and machine learning
US12603701B2 (en) 2023-12-27 2026-04-14 Quantum Generative Materials Llc Distributed satellite constellation management and control system
CN120338618B (zh) * 2025-06-20 2025-09-16 北京晋辉科技有限公司 基于实时数据驱动的动态关键区域过程检验方法和系统

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US20060110499A1 (en) * 2003-01-04 2006-05-25 Neto Jose Barbosa M Method for producing ready-to-be-consumed room temperature stable ground, cooked, and seasoned beef vacuum packed in a plastic tray, equipment and end product
KR101801897B1 (ko) * 2016-06-23 2017-12-20 한국항공우주산업 주식회사 제품 품질 관리를 위한 공정 관리 시스템 및 그 관리 방법
US20190258233A1 (en) * 2016-11-25 2019-08-22 Kao Corporation Method of producing product
WO2020003114A1 (en) * 2018-06-26 2020-01-02 Italia Technology Alliance S.R.L. Method for predicting the presence of product defects during an intermediate processing step of a thin product wound in a roll
JP2020035420A (ja) * 2018-06-08 2020-03-05 オーロラ フライト サイエンシズ コーポレーション 複合物の製造品質チェックを自動化するためのシステム及び方法

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US7587804B2 (en) * 2004-12-20 2009-09-15 General Motors Corporation System and method for optimization of product throughput
US10242414B2 (en) * 2012-06-12 2019-03-26 TaKaDu Ltd. Method for locating a leak in a fluid network
US9910429B2 (en) * 2013-09-03 2018-03-06 The Procter & Gamble Company Systems and methods for adjusting target manufacturing parameters on an absorbent product converting line
US20190240889A1 (en) * 2016-10-18 2019-08-08 Reifenhaeuser Gmbh & Co. Kg Maschinenfabrik Method and data detection device for providing, retrieving and using a data element in a process for producing plastic sheet material
US10234848B2 (en) * 2017-05-24 2019-03-19 Relativity Space, Inc. Real-time adaptive control of additive manufacturing processes using machine learning
US11853032B2 (en) * 2019-05-09 2023-12-26 Aspentech Corporation Combining machine learning with domain knowledge and first principles for modeling in the process industries

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
US20060110499A1 (en) * 2003-01-04 2006-05-25 Neto Jose Barbosa M Method for producing ready-to-be-consumed room temperature stable ground, cooked, and seasoned beef vacuum packed in a plastic tray, equipment and end product
KR101801897B1 (ko) * 2016-06-23 2017-12-20 한국항공우주산업 주식회사 제품 품질 관리를 위한 공정 관리 시스템 및 그 관리 방법
US20190258233A1 (en) * 2016-11-25 2019-08-22 Kao Corporation Method of producing product
JP2020035420A (ja) * 2018-06-08 2020-03-05 オーロラ フライト サイエンシズ コーポレーション 複合物の製造品質チェックを自動化するためのシステム及び方法
WO2020003114A1 (en) * 2018-06-26 2020-01-02 Italia Technology Alliance S.R.L. Method for predicting the presence of product defects during an intermediate processing step of a thin product wound in a roll

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024246736A1 (en) * 2023-05-31 2024-12-05 Basf Se Methods and systems for operating chemical plants
CN117132101A (zh) * 2023-10-25 2023-11-28 中节能(攀枝花)清洁技术发展有限公司 基于监测可视化的工业废料管理方法及系统
CN117132101B (zh) * 2023-10-25 2024-01-05 中节能(攀枝花)清洁技术发展有限公司 基于监测可视化的工业废料管理方法及系统
CN118286990A (zh) * 2024-03-18 2024-07-05 重庆大学 一种搅拌反应器智能选型和运行参数智能控制的方法及智能终端设备
CN119105398A (zh) * 2024-09-30 2024-12-10 南京博裕物联科技有限公司 一种基于工业物联网的plc远程监测控制方法及系统

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EP4214588A1 (en) 2023-07-26
JP2023546780A (ja) 2023-11-08
KR20230070215A (ko) 2023-05-22
WO2022058412A1 (en) 2022-03-24
US20240024839A1 (en) 2024-01-25
TW202213009A (zh) 2022-04-01

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