JP2023148009A - Laminate for blister pack and blister pack - Google Patents
Laminate for blister pack and blister pack Download PDFInfo
- Publication number
- JP2023148009A JP2023148009A JP2022055829A JP2022055829A JP2023148009A JP 2023148009 A JP2023148009 A JP 2023148009A JP 2022055829 A JP2022055829 A JP 2022055829A JP 2022055829 A JP2022055829 A JP 2022055829A JP 2023148009 A JP2023148009 A JP 2023148009A
- Authority
- JP
- Japan
- Prior art keywords
- laminate
- blister pack
- layer
- polyurethane resin
- polyisocyanate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 76
- 239000000853 adhesive Substances 0.000 claims abstract description 55
- 230000001070 adhesive effect Effects 0.000 claims abstract description 52
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 51
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 51
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 49
- 229920005989 resin Polymers 0.000 claims abstract description 44
- 239000011347 resin Substances 0.000 claims abstract description 44
- 239000011888 foil Substances 0.000 claims abstract description 41
- 229910052751 metal Inorganic materials 0.000 claims abstract description 39
- 239000002184 metal Substances 0.000 claims abstract description 39
- 229920005906 polyester polyol Polymers 0.000 claims abstract description 30
- 229920002635 polyurethane Polymers 0.000 claims abstract description 23
- 239000004814 polyurethane Substances 0.000 claims abstract description 23
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 16
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 8
- 239000010410 layer Substances 0.000 claims description 82
- 239000012790 adhesive layer Substances 0.000 claims description 55
- 239000000463 material Substances 0.000 claims description 22
- 239000004952 Polyamide Substances 0.000 claims description 10
- 229920002647 polyamide Polymers 0.000 claims description 10
- 239000002075 main ingredient Substances 0.000 claims description 8
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 5
- 238000000465 moulding Methods 0.000 abstract description 23
- 230000006355 external stress Effects 0.000 abstract description 13
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 24
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 24
- -1 isocyanate compound Chemical class 0.000 description 20
- 229920005862 polyol Polymers 0.000 description 20
- 150000003077 polyols Chemical class 0.000 description 19
- 238000006243 chemical reaction Methods 0.000 description 17
- 239000000243 solution Substances 0.000 description 17
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 239000002253 acid Substances 0.000 description 15
- 239000000047 product Substances 0.000 description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 14
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 14
- 229920000728 polyester Polymers 0.000 description 13
- 125000005442 diisocyanate group Chemical group 0.000 description 12
- 239000003822 epoxy resin Substances 0.000 description 12
- 229920000647 polyepoxide Polymers 0.000 description 12
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 11
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 10
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 10
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 10
- 230000007423 decrease Effects 0.000 description 9
- 235000011007 phosphoric acid Nutrition 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- 239000004593 Epoxy Substances 0.000 description 7
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 7
- 230000001476 alcoholic effect Effects 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 239000005022 packaging material Substances 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 230000032683 aging Effects 0.000 description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 239000006087 Silane Coupling Agent Substances 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 239000001361 adipic acid Substances 0.000 description 5
- 235000011037 adipic acid Nutrition 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000012948 isocyanate Substances 0.000 description 5
- 238000003475 lamination Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 239000004205 dimethyl polysiloxane Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 4
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000004202 carbamide Substances 0.000 description 3
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007667 floating Methods 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000002087 whitening effect Effects 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 2
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 239000003759 ester based solvent Substances 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000009878 intermolecular interaction Effects 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- NUKZAGXMHTUAFE-UHFFFAOYSA-N methyl hexanoate Chemical compound CCCCCC(=O)OC NUKZAGXMHTUAFE-UHFFFAOYSA-N 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 229920006284 nylon film Polymers 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 150000003016 phosphoric acids Chemical class 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- 239000012085 test solution Substances 0.000 description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 2
- 239000013638 trimer Substances 0.000 description 2
- AFINAILKDBCXMX-PBHICJAKSA-N (2s,3r)-2-amino-3-hydroxy-n-(4-octylphenyl)butanamide Chemical compound CCCCCCCCC1=CC=C(NC(=O)[C@@H](N)[C@@H](C)O)C=C1 AFINAILKDBCXMX-PBHICJAKSA-N 0.000 description 1
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- WVWYODXLKONLEM-UHFFFAOYSA-N 1,2-diisocyanatobutane Chemical compound O=C=NC(CC)CN=C=O WVWYODXLKONLEM-UHFFFAOYSA-N 0.000 description 1
- ZGDSDWSIFQBAJS-UHFFFAOYSA-N 1,2-diisocyanatopropane Chemical compound O=C=NC(C)CN=C=O ZGDSDWSIFQBAJS-UHFFFAOYSA-N 0.000 description 1
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
- UFXYYTWJETZVHG-UHFFFAOYSA-N 1,3-diisocyanatobutane Chemical compound O=C=NC(C)CCN=C=O UFXYYTWJETZVHG-UHFFFAOYSA-N 0.000 description 1
- IKYNWXNXXHWHLL-UHFFFAOYSA-N 1,3-diisocyanatopropane Chemical compound O=C=NCCCN=C=O IKYNWXNXXHWHLL-UHFFFAOYSA-N 0.000 description 1
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 1
- CDMDQYCEEKCBGR-UHFFFAOYSA-N 1,4-diisocyanatocyclohexane Chemical compound O=C=NC1CCC(N=C=O)CC1 CDMDQYCEEKCBGR-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- ATOUXIOKEJWULN-UHFFFAOYSA-N 1,6-diisocyanato-2,2,4-trimethylhexane Chemical compound O=C=NCCC(C)CC(C)(C)CN=C=O ATOUXIOKEJWULN-UHFFFAOYSA-N 0.000 description 1
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- LHNAURKRXGPVDW-UHFFFAOYSA-N 2,3-diisocyanatobutane Chemical compound O=C=NC(C)C(C)N=C=O LHNAURKRXGPVDW-UHFFFAOYSA-N 0.000 description 1
- HDPLHDGYGLENEI-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COCC1CO1 HDPLHDGYGLENEI-UHFFFAOYSA-N 0.000 description 1
- WTYYGFLRBWMFRY-UHFFFAOYSA-N 2-[6-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical compound C1OC1COCCCCCCOCC1CO1 WTYYGFLRBWMFRY-UHFFFAOYSA-N 0.000 description 1
- XLLIQLLCWZCATF-UHFFFAOYSA-N 2-methoxyethyl acetate Chemical compound COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- QUVMSYUGOKEMPX-UHFFFAOYSA-N 2-methylpropan-1-olate;titanium(4+) Chemical compound [Ti+4].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-] QUVMSYUGOKEMPX-UHFFFAOYSA-N 0.000 description 1
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 1
- QZWKEPYTBWZJJA-UHFFFAOYSA-N 3,3'-Dimethoxybenzidine-4,4'-diisocyanate Chemical compound C1=C(N=C=O)C(OC)=CC(C=2C=C(OC)C(N=C=O)=CC=2)=C1 QZWKEPYTBWZJJA-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
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- C09J175/06—Polyurethanes from polyesters
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
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- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
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- B32B15/088—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyamides
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/28—Articles or materials wholly enclosed in composite wrappers, i.e. wrappers formed by associating or interconnecting two or more sheets or blanks
- B65D75/30—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding
- B65D75/32—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents
- B65D75/325—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents one sheet being recessed, and the other being a flat not- rigid sheet, e.g. puncturable or peelable foil
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/80—Medical packaging
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Composite Materials (AREA)
- Laminated Bodies (AREA)
- Packages (AREA)
- Wrappers (AREA)
Abstract
Description
本発明は、成型加工をした上で、医薬品などの包装に使用されるブリスターパック用積層体、及び該ブリスターパック用積層体に蓋材を備えるブリスターパックに関し、外観が良好であり、且つ優れた接着強度、成型性及び外部応力耐性を有するブリスターパック用積層体及びブリスターパックに関する。 The present invention relates to a blister pack laminate that is molded and used for packaging medicines, etc., and a blister pack that includes a lid material on the blister pack laminate, which has a good appearance and is excellent in appearance. The present invention relates to a laminate for a blister pack and a blister pack having adhesive strength, moldability, and external stress resistance.
粒状の医薬錠剤や菓子等を包装する容器として、外層側樹脂フィルム層(1)、外層側接着剤層(2)、金属箔層(3)、内層側接着剤層(4)及びヒートシール層(5)が、この順に外側から積層されている構成を備えたブリスターパック用積層体を、バキュームフォームなどで成型したブリスターパックが知られている。ブリスターパックには、気密性や防湿性などの内容物を保護する機能の他、より大きな内容物を包装するために、優れた成型性が求められる。 As a container for packaging granular pharmaceutical tablets, sweets, etc., the outer resin film layer (1), the outer adhesive layer (2), the metal foil layer (3), the inner adhesive layer (4), and the heat seal layer are used. A blister pack is known in which a laminate for a blister pack having a structure in which (5) is laminated from the outside in this order is molded using vacuum foam or the like. In addition to functions to protect the contents, such as airtightness and moisture resistance, blister packs are required to have excellent moldability in order to package larger contents.
特許文献1には、耐熱性樹脂層と金属薄層との間に、特定のポリエステルポリオール及び多官能イソシアネートを含む二液硬化型ポリエステルウレタン接着剤を用いた接着剤層を備える成形用包装材が開示され、医薬品の包装材として使用可能であることが記載されている。
特許文献2には、ポリエステルポリオール及びエポキシ化合物を含有する主剤と、イソシアネート化合物を含有する硬化剤と、を所定の比率で含む接着剤層を備えるブリスターパック用積層体が開示されている。
特許文献3には、ポリイソシアネート成分、特定の重量平均分子量を有するポリエステルポリウレタンポリオール成分及び特定のエポキシ当量を有するエポキシ成分を含有するラミネート接着剤層を備える包装材が開示され、医薬品の包装材として使用可能であることが記載されている。
Patent Document 1 discloses a packaging material for molding that includes an adhesive layer between a heat-resistant resin layer and a thin metal layer using a two-component curing polyester urethane adhesive containing a specific polyester polyol and a polyfunctional isocyanate. It is disclosed that it can be used as a packaging material for pharmaceutical products.
Patent Document 2 discloses a laminate for a blister pack that includes an adhesive layer containing a main agent containing a polyester polyol and an epoxy compound, and a curing agent containing an isocyanate compound in a predetermined ratio.
Patent Document 3 discloses a packaging material comprising a laminate adhesive layer containing a polyisocyanate component, a polyester polyurethane polyol component having a specific weight average molecular weight, and an epoxy component having a specific epoxy equivalent, and is used as a packaging material for pharmaceuticals. It is stated that it can be used.
近年、より大きく多種な内容物を包装するために、高さのある成型や複雑な成型の要求が増しており、より優れた成型性が求められている。また、内容物の保護の観点から、高温高湿環境下に長期間保管した場合に、各層間の接着強度が高く維持されることが求められている。また、内容物の保護の観点から、成型された部分が外的な力により変形させられた場合に、積層体中の金属箔の破断が起こらないことが求められている。 In recent years, in order to package larger and more diverse contents, there has been an increasing demand for taller or more complex molding, and even better moldability is required. Furthermore, from the viewpoint of protecting the contents, it is required that the adhesive strength between each layer be maintained at a high level when stored for a long period of time in a high temperature and high humidity environment. Furthermore, from the viewpoint of protecting the contents, it is required that the metal foil in the laminate does not break when the molded part is deformed by external force.
しかしながら、特許文献1及び2に記載の包装材は、主剤としてウレタン化されていないポリエステル樹脂を用いており、分子量も低いことから、ラミネート強度が十分ではなく、高温高湿環境下での長期保管において接着剤層が劣化し接着強度が維持できないという課題がある。また、成型部に外部応力をかけた際に、積層体中の金属箔が破断しやすいという課題がある。
特許文献3に記載の包装材は、ポリウレタンポリオールのエステル結合濃度が低いことから、ラミネート強度が十分ではなく、成型部に外部応力をかけた際に、積層体中の金属箔が破断しやすいという課題がある。
したがって本発明の目的は、優れたラミネート強度と成型性とを有し、且つ成型後の耐湿熱性及び外部応力耐性に優れるブリスターパック用積層体を提供することにある。また本発明の目的は、耐湿熱性及び外部応力耐性に優れるブリスターパックを提供することにある。
However, the packaging materials described in Patent Documents 1 and 2 use non-urethanized polyester resin as the main ingredient and have a low molecular weight, so the lamination strength is not sufficient and they cannot be stored for long periods in high temperature and high humidity environments. However, there is a problem in that the adhesive layer deteriorates and adhesive strength cannot be maintained. Another problem is that the metal foil in the laminate tends to break when external stress is applied to the molded part.
The packaging material described in Patent Document 3 does not have sufficient laminate strength because the ester bond concentration of the polyurethane polyol is low, and the metal foil in the laminate is likely to break when external stress is applied to the molded part. There are challenges.
Therefore, an object of the present invention is to provide a laminate for a blister pack that has excellent lamination strength and moldability, and also has excellent moist heat resistance and external stress resistance after molding. Another object of the present invention is to provide a blister pack that has excellent heat and humidity resistance and external stress resistance.
上記課題を解決すべく鋭意検討を重ねた結果、以下に示す実施形態により、上記課題を解決できることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, it was discovered that the above problems could be solved by the embodiments shown below, and the present invention was completed.
本発明の一態様に係るブリスターパック用積層体は、少なくとも、外層側樹脂フィルム層(1)、外層側接着剤層(2)、金属箔層(3)、内層側接着剤層(4)及び内層側樹脂フィルム層(5)が、この順に積層されている構成を備えたブリスターパック用積層体であって、前記外層側接着剤層(2)が、水酸基を有するポリウレタン樹脂(a)を含む主剤(A)と、ポリイソシアネート成分(B)を含む硬化剤とを含有するポリウレタン接着剤から形成されたものであり、前記水酸基を有するポリウレタン樹脂(a)は、ポリエステルポリオールと、ポリイソシアネートとの反応生成物であり、エステル結合濃度が9.20~10.50mmol/gであることを特徴とする。 The laminate for a blister pack according to one aspect of the present invention includes at least an outer resin film layer (1), an outer adhesive layer (2), a metal foil layer (3), an inner adhesive layer (4), and A laminate for a blister pack having a structure in which the inner resin film layer (5) is laminated in this order, and the outer adhesive layer (2) contains a polyurethane resin (a) having a hydroxyl group. It is formed from a polyurethane adhesive containing a main ingredient (A) and a curing agent containing a polyisocyanate component (B), and the polyurethane resin (a) having a hydroxyl group is a combination of a polyester polyol and a polyisocyanate. It is a reaction product and is characterized by an ester bond concentration of 9.20 to 10.50 mmol/g.
本発明の一態様に係るブリスターパック用積層体は、前記水酸基を有するポリウレタン樹脂(a)のウレタン結合濃度が0.10~0.90mmol/gであることを特徴とする。 A laminate for a blister pack according to one aspect of the present invention is characterized in that the polyurethane resin (a) having hydroxyl groups has a urethane bond concentration of 0.10 to 0.90 mmol/g.
本発明の一態様に係るブリスターパック用積層体は、前記水酸基を有するポリウレタン樹脂(a)の水酸基価が0.5~20mgKOH/gであることを特徴とする。 The laminate for a blister pack according to one aspect of the present invention is characterized in that the hydroxyl group-containing polyurethane resin (a) has a hydroxyl value of 0.5 to 20 mgKOH/g.
本発明の一態様に係るブリスターパック用積層体は、前記水酸基を有するポリウレタン樹脂(a)の重量平均分子量が5,000~30,000のポリエステルポリオールと、ポリイソシアネートとの反応生成物であることを特徴とする。 The laminate for a blister pack according to one aspect of the present invention is a reaction product of a polyester polyol having a weight average molecular weight of 5,000 to 30,000 as the polyurethane resin (a) having hydroxyl groups and a polyisocyanate. It is characterized by
本発明の一態様に係るブリスターパック用積層体は、前記水酸基を有するポリウレタン樹脂(a)の重量平均分子量が50,000~100,000であることを特徴とする。 The laminate for a blister pack according to one aspect of the present invention is characterized in that the polyurethane resin (a) having hydroxyl groups has a weight average molecular weight of 50,000 to 100,000.
本発明の一態様に係るブリスターパック用積層体は、前記外層側樹脂フィルム層(1)が、ポリアミドであることを特徴とする。 A laminate for a blister pack according to one aspect of the present invention is characterized in that the outer resin film layer (1) is made of polyamide.
本発明の一態様に係るブリスターパック用積層体は、前記内層側樹脂フィルム層(5)が、ポリ塩化ビニルであることを特徴とする。 A laminate for a blister pack according to one aspect of the present invention is characterized in that the inner resin film layer (5) is made of polyvinyl chloride.
本発明の一態様に係るブリスターパックは、前記ブリスターパック用積層体に蓋材を備えたことを特徴とする。 A blister pack according to one aspect of the present invention is characterized in that the blister pack laminate includes a lid material.
本発明の一態様に係るブリスターパックは、前記蓋材が金属層を含むことを特徴とする。 A blister pack according to one aspect of the present invention is characterized in that the lid material includes a metal layer.
本発明により、優れたラミネート強度と成型性とを有し、且つ成型後の耐湿熱性及び外部応力耐性に優れるブリスターパック用積層体を提供することができる。また本発明により、耐湿熱性及び外部応力耐性に優れるブリスターパックを提供することができる。 ADVANTAGE OF THE INVENTION According to the present invention, it is possible to provide a laminate for a blister pack that has excellent lamination strength and moldability, and is also excellent in heat-and-moisture resistance and external stress resistance after molding. Further, according to the present invention, it is possible to provide a blister pack that has excellent heat and humidity resistance and external stress resistance.
<ブリスターパック用積層体>
本発明のブリスターパック用積層体は、少なくとも、外層側樹脂フィルム層(1)、外層側接着剤層(2)、金属箔層(3)、内層側接着剤層(4)及び内層側樹脂フィルム層(5)が、この順に外側から積層されている構成を備えており、外層側接着剤層(2)が、水酸基を有するポリウレタン樹脂(a)を含む主剤(A)と、ポリイソシアネート成分(B)を含む硬化剤とを含有するポリウレタン接着剤から形成されたものであり、水酸基を有するポリウレタン樹脂(a)は、ポリエステルポリオールと、ポリイソシアネートとの反応生成物であり、エステル結合濃度が9.20~10.50mmol/gであるブリスターパックフィルムである。
以下、本発明について、好ましい形態を例に挙げて詳細に説明する。
<Laminated body for blister pack>
The laminate for blister packs of the present invention comprises at least an outer resin film layer (1), an outer adhesive layer (2), a metal foil layer (3), an inner adhesive layer (4), and an inner resin film. The layers (5) are laminated in this order from the outside, and the outer adhesive layer (2) contains a base material (A) containing a polyurethane resin (a) having a hydroxyl group, and a polyisocyanate component ( The polyurethane resin (a) having a hydroxyl group is a reaction product of a polyester polyol and a polyisocyanate, and has an ester bond concentration of 9. It is a blister pack film with a concentration of .20 to 10.50 mmol/g.
Hereinafter, the present invention will be described in detail by citing preferred embodiments as examples.
<外層側接着剤層(2)>
本発明における外層側接着剤層(2)は、水酸基を有するポリウレタン樹脂(a)を含む主剤(A)と、ポリイソシアネート成分(B)を含む硬化剤とを含有するポリウレタン接着剤から形成される。
まず主剤に関して説明する。主剤及び硬化剤は、本発明の効果を損なわない範囲で、公知の添加剤を含んでもよい。
<Outer adhesive layer (2)>
The outer adhesive layer (2) in the present invention is formed from a polyurethane adhesive containing a main resin (A) containing a polyurethane resin (a) having a hydroxyl group, and a curing agent containing a polyisocyanate component (B). .
First, the main ingredient will be explained. The main ingredient and the curing agent may contain known additives to the extent that the effects of the present invention are not impaired.
[水酸基を有するポリウレタン樹脂(a)]
水酸基を有するポリウレタン樹脂(a)は、ポリエステルポリオールとポリイソシアネートとの反応生成物であり、エステル結合濃度が9.20~10.50mmol/gであることを特徴とする。水酸基を有するポリウレタン樹脂(a)は、後述のポリエステルポリオールを含むポリオール中の水酸基と、ポリイソシアネート中のイソシアネート基とを、水酸基を過剰にした条件でウレタン化反応させることで得ることができる。
[Polyurethane resin (a) having hydroxyl group]
The polyurethane resin (a) having hydroxyl groups is a reaction product of polyester polyol and polyisocyanate, and is characterized by having an ester bond concentration of 9.20 to 10.50 mmol/g. The polyurethane resin (a) having a hydroxyl group can be obtained by subjecting a hydroxyl group in a polyol, including a polyester polyol described below, and an isocyanate group in a polyisocyanate to a urethanization reaction under conditions where the hydroxyl groups are in excess.
(ポリエステルポリオール)
ポリエステルポリオールは、以下に限定されるものではないが、例えば、カルボン酸成分と水酸基成分とを反応させて得られるポリエステルポリオールが挙げられる。
上記カルボン酸成分としては、例えば、テレフタル酸、イソフタル酸、ナフタレンジカルボン酸、無水フタル酸等の芳香環を有する二塩基酸;アジピン酸、アゼライン酸、セバシン酸、コハク酸、グルタル酸、無水テトラヒドロフタル酸、無水ヘキサヒドロフタル酸、無水マレイン酸、無水イタコン酸等の脂肪族の二塩基酸;若しくはそれらのジアルキルエステル又はそれらの混合物が挙げられる。
上記水酸基成分としては、例えば、エチレングリコール、プロピレングリコール、ジエチレングリコール、ジプロピレングリコール、トリエチレングリコール、ブチレングリコール、ネオペンチルグリコール、ジネオペンチルグリコール、トリメチロールプロパン、グリセリン、1,6-ヘキサンジオール、1,4-ブタンジオール、1,4-シクロヘキサンジメタノール、3-メチル-1,5-ペンタンジオール、3,3’-ジメチロールヘプタン、1,9-ノナンジオール、ポリオキシエチレングリコール、ポリオキシプロピレングリコール、ポリテトラメチレンエーテルグリコール、ポリエーテルポリオール、ポリカーボネートポリオール、ポリオレフィンポリオール、アクリルポリオール、ポリウレタンポリオール等のポリオール類;若しくはそれらの混合物が挙げられる。
上記カルボン酸成分及び水酸基成分は、各々1種を単独で用いてもよいが、2種以上を併用することが好ましい。
(Polyester polyol)
Examples of polyester polyols include, but are not limited to, polyester polyols obtained by reacting a carboxylic acid component and a hydroxyl group component.
Examples of the carboxylic acid component include dibasic acids having an aromatic ring such as terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, and phthalic anhydride; adipic acid, azelaic acid, sebacic acid, succinic acid, glutaric acid, and tetrahydrophthalic anhydride. acid, aliphatic dibasic acids such as hexahydrophthalic anhydride, maleic anhydride, itaconic anhydride; or dialkyl esters thereof, or mixtures thereof.
Examples of the hydroxyl group component include ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, butylene glycol, neopentyl glycol, dineopentyl glycol, trimethylolpropane, glycerin, 1,6-hexanediol, 1 , 4-butanediol, 1,4-cyclohexanedimethanol, 3-methyl-1,5-pentanediol, 3,3'-dimethylolheptane, 1,9-nonanediol, polyoxyethylene glycol, polyoxypropylene glycol , polytetramethylene ether glycol, polyether polyol, polycarbonate polyol, polyolefin polyol, acrylic polyol, polyurethane polyol; or mixtures thereof.
The above carboxylic acid component and hydroxyl group component may each be used singly, but it is preferable to use two or more types in combination.
上記カルボン酸成分は、全カルボン酸成分を基準として、脂肪族の二塩基酸を5~55モル%含むことが好ましい。脂肪族の二塩基酸の配合量が5モル%以上であると、溶剤溶解性が高まり、得られるポリエステルポリオール溶液が低粘度化する。これにより、ポリウレタン接着剤の塗工性が向上し、より外観に優れる包装材が得られる。55モル%以下であると、ポリエステルポリオールのガラス転移温度の調整が容易になり、接着力が一層向上する。同様の観点から、脂肪族の二塩基酸の配合量は、全カルボン酸成分を基準として、より好ましくは、25~50モル%である。 The carboxylic acid component preferably contains 5 to 55 mol% of an aliphatic dibasic acid based on the total carboxylic acid component. When the blending amount of the aliphatic dibasic acid is 5 mol % or more, the solvent solubility increases and the resulting polyester polyol solution has a low viscosity. This improves the coating properties of the polyurethane adhesive and provides a packaging material with better appearance. When the content is 55 mol% or less, the glass transition temperature of the polyester polyol can be easily adjusted, and the adhesive strength is further improved. From the same viewpoint, the amount of the aliphatic dibasic acid to be blended is more preferably 25 to 50 mol % based on the total carboxylic acid components.
ポリエステルポリオールのエステル結合濃度は、好ましくは9.40mmol/g~10.80mmol/g、より好ましくは9.40~10.30mmol/g、さらに好ましくは9.40~9.80mmol/gである。
ポリエステルポリオールのエステル結合濃度が9.40mmol/g以上であると、酢酸エチル等のエステル系溶剤への溶解性に優れ、ウレタン化に用いるイソシアネート量が限定されないため、良好な接着性を発揮でき好ましい。10.80mmol/g以下であると、エステル結合による分子間相互作用による高粘度化や溶剤溶解性の低下が抑制されるため好ましい。
The ester bond concentration of the polyester polyol is preferably 9.40 mmol/g to 10.80 mmol/g, more preferably 9.40 to 10.30 mmol/g, even more preferably 9.40 to 9.80 mmol/g.
It is preferable that the ester bond concentration of the polyester polyol is 9.40 mmol/g or more, since it has excellent solubility in ester solvents such as ethyl acetate, and the amount of isocyanate used for urethanization is not limited, so good adhesiveness can be exhibited. . A content of 10.80 mmol/g or less is preferable because it suppresses increase in viscosity and decrease in solvent solubility due to intermolecular interactions caused by ester bonds.
ポリエステルポリオールのエステル結合濃度は、以下の計算式で計算することができる。
式:ポリエステル結合濃度(mmol/g)=カルボン酸成分の仕込みモル量×カルボン酸官能基数の総和/(全仕込み量×固形収率)×1000
合成例1のポリエステルを例に挙げると、
イソフタル酸(官能基数2):148g=0.892mol、
テレフタル酸(官能基数2):296g=1.783mol、
アジピン酸(官能基数2):260g=1.780mol、
全仕込み量1000.05g、収率83.9%
となり、ポリエステル1のエステル結合濃度は、
(0.892×2+1.783×2+1.780×2)/(1000.5×0.839)×1000=10.63
と計算することができる。
The ester bond concentration of polyester polyol can be calculated using the following formula.
Formula: Polyester bond concentration (mmol/g) = molar amount of carboxylic acid component charged x total number of carboxylic acid functional groups / (total charged amount x solid yield) x 1000
Taking the polyester of Synthesis Example 1 as an example,
Isophthalic acid (number of functional groups: 2): 148 g = 0.892 mol,
Terephthalic acid (number of functional groups: 2): 296 g = 1.783 mol,
Adipic acid (number of functional groups: 2): 260 g = 1.780 mol,
Total amount charged 1000.05g, yield 83.9%
Therefore, the ester bond concentration of polyester 1 is
(0.892×2+1.783×2+1.780×2)/(1000.5×0.839)×1000=10.63
It can be calculated as follows.
ポリエステルポリオールの重量平均分子量は、好ましくは5,000~30,000であり、より好ましくは15,000から25,000である。重量平均分子量が5,000以上であると、基材との接着性がより向上し加工性に優れる。重量平均分子量が30,000以下であると、ポリエステルポリオール末端の水酸基濃度が過度に低くなることを容易に防ぐことができ、後述するポリイソシアネートと反応させて水酸基を有するポリウレタン樹脂(a)を得る際に、反応の時間の長期化を容易に防ぐことができる。 The weight average molecular weight of the polyester polyol is preferably 5,000 to 30,000, more preferably 15,000 to 25,000. When the weight average molecular weight is 5,000 or more, the adhesiveness to the base material is further improved and the processability is excellent. When the weight average molecular weight is 30,000 or less, the concentration of hydroxyl groups at the terminals of the polyester polyol can be easily prevented from becoming excessively low, and the polyurethane resin (a) having hydroxyl groups can be obtained by reacting with the polyisocyanate described below. In this case, prolongation of the reaction time can be easily prevented.
水酸基を有するポリウレタン樹脂(a)を構成するポリオールとしては、上記のポリエステルポリオールに加えて、従来公知のポリオールを併用することができる。併用可能なポリオールとしては、例えば、上述するポリエステルポリオール合成に使用可能な水酸基成分が挙げられ、ネオベンチルグリコールや1,4-ブタンジオールが好適に使用できる。 As the polyol constituting the polyurethane resin (a) having a hydroxyl group, conventionally known polyols can be used in combination with the above-mentioned polyester polyol. Examples of polyols that can be used in combination include the hydroxyl group components that can be used in the polyester polyol synthesis described above, and neobentyl glycol and 1,4-butanediol can be suitably used.
(ポリイソシアネート)
水酸基を有するポリウレタン樹脂(a)を構成するポリイソシアネートとしては、例えば、脂肪族ジイソシアネート、脂環式ジイソシアネート、芳香族ジイソシアネート、芳香脂肪族ジイソシアネート、3官能以上のポリイソシアネートの単量体、前記ジイソシアネートから誘導される各種誘導体が挙げられる。
(Polyisocyanate)
Examples of the polyisocyanate constituting the polyurethane resin (a) having a hydroxyl group include aliphatic diisocyanates, cycloaliphatic diisocyanates, aromatic diisocyanates, araliphatic diisocyanates, trifunctional or higher functional polyisocyanate monomers, and monomers from the above diisocyanates. Various derivatives can be mentioned.
脂肪族ジイソシアネートとしては、例えば、トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、1,2-プロピレンジイソシアネート、1,2-プチレンジイソシアネート、2,3-ブチレンジイソシアネート、1,3-ブチレンジイソシアネート、2,4,4-又は2,2,4-トリメチルヘキサメチレンジイソシアネート、2,6-ジイソシアネートメチルカプロエートが挙げられる。 Examples of aliphatic diisocyanates include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, 2 , 4,4- or 2,2,4-trimethylhexamethylene diisocyanate, and 2,6-diisocyanate methyl caproate.
脂環式ジイソシアネートとしては、例えば、1,4-シクロヘキサンジイソシアネート、1,3-シクロヘキサンジイソシアネート、3-イソシアネートメチル-3,5,5-トリメチルシクロヘキシルイソシアネート、4,4’-メチレンビス(シクロヘキシルイソシアネート)、メチル-2,4-シクロヘキサンジイソシアネート、メチル-2,6-シクロヘキサンジイソシアネート、1,4-ビス(イソシアネートメチル)シクロヘキサン、1,3-ビス(イソシアネートメチル)シクロヘキサンが挙げられる。 Examples of the alicyclic diisocyanate include 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), and methyl -2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 1,4-bis(isocyanatemethyl)cyclohexane, and 1,3-bis(isocyanatemethyl)cyclohexane.
芳香族ジイソシアネートとしては、例えば、m-フェニレンジイソシアネート、p-フェニレンジイソシアネート、4,4’-ジフェニルジイソシアネート、1,5-ナフタレンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート、2,4-又は2,6-トリレンジイソシアネート若しくはその混合物、4,4’-トルイジンジイソシアネート、ジアニシジンジイソシアネート、4,4’-ジフェニルエーテルジイソシアネートが挙げられる。 Examples of the aromatic diisocyanate include m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4- or 2,6- Examples thereof include tolylene diisocyanate or a mixture thereof, 4,4'-toluidine diisocyanate, dianisidine diisocyanate, and 4,4'-diphenyl ether diisocyanate.
芳香脂肪族ジイソシアネートとしては、例えば、1,3-又は1,4-キシリレンジイソシアネート若しくはその混合物、ω、ω’-ジイソシアネート-1,4-ジエチルベンゼン、1,3-又は1,4-ビス(1-イソシアネート-1-メチルエチル)ベンゼン若しくはその混合物が挙げられる。 Examples of the araliphatic diisocyanate include 1,3- or 1,4-xylylene diisocyanate or a mixture thereof, ω, ω'-diisocyanate-1,4-diethylbenzene, 1,3- or 1,4-bis(1 -isocyanate-1-methylethyl)benzene or a mixture thereof.
3官能以上のポリイソシアネート単量体としては、例えば、トリフェニルメタン-4,4’,4”-トリイソシアネート、1,3,5-トリイソシアネートベンゼン、2,4,6-トリイソシアネートトルエン等のトリイソシアネート;4,4’-ジフェニルジメチルメタン-2,2’-5,5’-テトライソシアネ-ト等のテトライソシアネートが挙げられる。 Examples of trifunctional or higher-functional polyisocyanate monomers include triphenylmethane-4,4',4''-triisocyanate, 1,3,5-triisocyanatebenzene, 2,4,6-triisocyanatetoluene, etc. Triisocyanate: Examples include tetraisocyanates such as 4,4'-diphenyldimethylmethane-2,2'-5,5'-tetraisocyanate.
前記ジイソシアネートから誘導される各種誘導体としては、前記ジイソシアネートと、エチレングリコール、プロピレングリコール、ブチレングリコール、ヘキシレングリコール、ネオペンチルグリコール、1,6-ヘキサンジオール、3-メチル-1,5-ペンタンジオール、3,3’-ジメチロールプロパン、シクロヘキサンジメタノール、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、グリセロ-ル、トリメチロールプロパン、ペンタエリスリトール、ソルビトール等の分子量200未満の低分子ポリオール若しくはひまし油等との付加体(アダクト体);前記ジイソシアネートの三量体(トリマー、ヌレート体ともいう);ビウレット体;アロファネート体;の他、炭酸ガスと前記ジイソシアネートとから得られる2,4,6-オキサジアジントリオン環を有するポリイソシアネート;等を用いることができる。 Various derivatives derived from the diisocyanate include the diisocyanate, ethylene glycol, propylene glycol, butylene glycol, hexylene glycol, neopentyl glycol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, Addition with low molecular weight polyols with a molecular weight of less than 200 such as 3,3'-dimethylolpropane, cyclohexanedimethanol, diethylene glycol, triethylene glycol, dipropylene glycol, glycerol, trimethylolpropane, pentaerythritol, sorbitol, or castor oil, etc. body (adduct body); trimer (also referred to as trimer or nurate body) of the diisocyanate; biuret body; allophanate body; as well as 2,4,6-oxadiazinetrione ring obtained from carbon dioxide gas and the diisocyanate. A polyisocyanate having the following can be used.
水酸基を有するポリウレタン樹脂(a)を構成するポリイソシアネートとして好ましくは、芳香族イソシアネート、脂環式ジイソシアネートであり、成型性や高温高湿試験後の接着性の観点から、より好ましくは、トリレンジイソシアネート、4,4’-ジフェニルジイソシアネート、3-イソシアネートメチル-3,5,5-トリメチルシクロヘキシルイソシアネートである。 The polyisocyanate constituting the polyurethane resin (a) having a hydroxyl group is preferably an aromatic isocyanate or an alicyclic diisocyanate, and more preferably tolylene diisocyanate from the viewpoint of moldability and adhesiveness after a high temperature and high humidity test. , 4,4'-diphenyl diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate.
水酸基を有するポリウレタン樹脂(a)を得る際の、ポリオールとポリイソシアネートとの反応温度は、好ましくは50℃~200℃、より好ましくは80~150℃の温度範囲である。ウレタン化反応におけるポリオール中の水酸基に対するポリイソシアネートのイソシアネート基のモル比(イソシアネート基のモル数/水酸基のモル数)は、0.1~0.9で反応させることが好ましく、より好ましくは0.3~0.8である。 The reaction temperature of the polyol and polyisocyanate when obtaining the polyurethane resin (a) having hydroxyl groups is preferably in the range of 50°C to 200°C, more preferably 80 to 150°C. In the urethanization reaction, the molar ratio of the isocyanate groups of the polyisocyanate to the hydroxyl groups in the polyol (number of moles of isocyanate groups/number of moles of hydroxyl groups) is preferably 0.1 to 0.9, more preferably 0. It is 3 to 0.8.
本発明においては、外層側接着剤層を構成する水酸基を有するポリウレタン樹脂(a)のエステル結合濃度が9.20mmol/g~10.50mmol/gの範囲であることが重要であり、エステル結合濃度を所定範囲内に制御することで、接着剤の溶液の安定性とエステル結合による基材への親和性を制御し、優れた塗工性を発揮する。これにより、得られる積層体は、高温高湿・長期耐久性試験後においても層間の接着強度が低下せず、優れた成型性を有し、且つ層間の浮き等の外観不良が発生しない。さらには、成型された部分が外的な力により変形させられた場合に、積層体の破断が起こらない。
エステル結合濃度が9.20mmol/g未満であると、酢酸エチル等のエステル系溶剤への溶解性が低下し、塗工性が低下する。又は、エステル結合による基材への親和性が低下し接着強度が低下する。10.50mmol/gを超えると、エステル結合による分子間相互作用が高まり、高粘度化や溶剤溶解性が低下し、塗工欠陥によるエージング後の外観が低下する。
水酸基を有するポリウレタン樹脂(a)のエステル結合濃度は、好ましくは9.20~10.10mmol/g、より好ましくは9.20~9.60mmol/gである。
In the present invention, it is important that the ester bond concentration of the polyurethane resin (a) having hydroxyl groups constituting the outer adhesive layer is in the range of 9.20 mmol/g to 10.50 mmol/g. By controlling the adhesive within a predetermined range, the stability of the adhesive solution and the affinity for the base material due to ester bonds can be controlled, and excellent coating properties can be achieved. As a result, the resulting laminate does not have a decrease in adhesive strength between the layers even after a high temperature, high humidity, long-term durability test, has excellent moldability, and does not suffer from appearance defects such as floating between layers. Furthermore, the laminate does not break when the molded part is deformed by an external force.
When the ester bond concentration is less than 9.20 mmol/g, the solubility in ester solvents such as ethyl acetate decreases, and coatability decreases. Alternatively, the affinity for the base material due to ester bonds decreases, resulting in a decrease in adhesive strength. If it exceeds 10.50 mmol/g, intermolecular interactions due to ester bonds will increase, viscosity will increase, solvent solubility will decrease, and the appearance after aging will deteriorate due to coating defects.
The ester bond concentration of the polyurethane resin (a) having hydroxyl groups is preferably 9.20 to 10.10 mmol/g, more preferably 9.20 to 9.60 mmol/g.
水酸基を有するポリウレタン樹脂(a)のエステル結合濃度は、以下の計算式で計算することができる。
計算式: エステル結合濃度(mmol/g)=ポリエステルポリオールのエステル結合濃度×ウレタン樹脂を構成するポリオールとポリイソシアネートとの合計質量に対するポリエステルポリオールの割合(質量%)
例えば、合成例(a)-1に示した水酸基を有するポリウレタン樹脂(a)のエステル結合濃度は、
エステル結合濃度=10.63×(100/102)=10.42 mmol/g
となる。
The ester bond concentration of the polyurethane resin (a) having hydroxyl groups can be calculated using the following formula.
Calculation formula: Ester bond concentration (mmol/g) = ester bond concentration of polyester polyol x ratio of polyester polyol to the total mass of polyol and polyisocyanate constituting the urethane resin (mass%)
For example, the ester bond concentration of the polyurethane resin (a) having hydroxyl groups shown in Synthesis Example (a)-1 is:
Ester bond concentration = 10.63 x (100/102) = 10.42 mmol/g
becomes.
水酸基を有するポリウレタン樹脂(a)のウレタン結合濃度は、0.10~0.90mmol/gの範囲であることが好ましく、より好ましくは0.15~0.60mmol/g、さらに好ましくは0.20~0.40mmol/gである。0.10mmol/g以上であると、優れた相溶性向上効果を得ることができ外観や接着性が向上するため好ましい。0.90mmol/g以下であるとウレタン結合濃度が過度になりすぎず適正な粘度となるため、塗工性や外観に優れるため好ましい。
水酸基を有するポリウレタン樹脂(a)のウレタン結合濃度を制御することで、硬化剤であるポリイソシアネート成分(B)との相溶性を向上させることができ、架橋密度が高く、耐久性と外観とに優れる接着剤層を形成することができる。
The urethane bond concentration of the polyurethane resin (a) having hydroxyl groups is preferably in the range of 0.10 to 0.90 mmol/g, more preferably 0.15 to 0.60 mmol/g, even more preferably 0.20 mmol/g. ~0.40 mmol/g. If it is 0.10 mmol/g or more, an excellent compatibility improvement effect can be obtained and the appearance and adhesiveness will be improved, so it is preferable. If it is 0.90 mmol/g or less, the urethane bond concentration will not be too high and the viscosity will be appropriate, resulting in excellent coatability and appearance, which is preferable.
By controlling the urethane bond concentration of the polyurethane resin (a) having hydroxyl groups, it is possible to improve the compatibility with the polyisocyanate component (B) as a curing agent, resulting in a high crosslinking density and improved durability and appearance. An excellent adhesive layer can be formed.
ウレタン結合濃度は、下記式1を用いて算出することができる。
式1:
ウレタン結合濃度(mmol/g)=[(ポリイソシアネートのNCO含有量(質量%)÷100)×(ウレタン樹脂を構成するポリオールとポリイソシアネートとの合計(質量%)に対するポリイソシアネート(質量%)の配合割合)÷42×1000]+[(ポリイソシアネート内部のウレタン結合数÷ポリイソシアネート分子量)×(ウレタン樹脂を構成するポリオールとポリイソシアネートとの合計(質量%)に対するポリイソシアネート(質量%)の配合割合)×1000]
The urethane bond concentration can be calculated using Formula 1 below.
Formula 1:
Urethane bond concentration (mmol/g) = [(NCO content of polyisocyanate (mass%) ÷ 100) Blending ratio) ÷ 42 x 1000] + [(Number of urethane bonds inside polyisocyanate ÷ Polyisocyanate molecular weight) x (Blending ratio of polyisocyanate (mass %) relative to the total (mass %) of polyol and polyisocyanate constituting the urethane resin ratio) x 1000]
例えば、合成例(a)-1に示した水酸基を有するポリウレタン樹脂(a)のウレタン結合濃度は、トリレンジイソシアネートのNCO含有量が48.2質量%、ポリオールに対するポリイソシアネートの添加量は2質量%、内部のウレタン結合数はゼロであることから、
ウレタン結合濃度=0.482×(2/102)/42×1000
=0.23mmol/gとなる。
For example, the urethane bond concentration of the polyurethane resin (a) having hydroxyl groups shown in Synthesis Example (a)-1 is such that the NCO content of tolylene diisocyanate is 48.2% by mass, and the amount of polyisocyanate added to the polyol is 2% by mass. %, since the number of internal urethane bonds is zero,
Urethane bond concentration = 0.482×(2/102)/42×1000
=0.23 mmol/g.
水酸基を有するポリウレタン樹脂(a)の重量平均分子量は、好ましくは50,000~100,000、より好ましくは50,000~80,000である。
重量平均分子量が50,000以上であると、樹脂の伸長性がより高まり加工性が一層向上する。重量平均分子量が100,000以下であると、接着剤溶液の粘度が過度に高くなることを容易に防ぐことができ、外観不良が一層発生しにくくなる。また、重量平均分子量を50,000~80,000に制御することで、樹脂の伸長性と接着剤溶液の粘度の両立が一層しやすくなり、より好適に使用することができる。
The weight average molecular weight of the polyurethane resin (a) having hydroxyl groups is preferably 50,000 to 100,000, more preferably 50,000 to 80,000.
When the weight average molecular weight is 50,000 or more, the extensibility of the resin is further increased and the processability is further improved. When the weight average molecular weight is 100,000 or less, the viscosity of the adhesive solution can be easily prevented from becoming excessively high, and appearance defects are less likely to occur. Further, by controlling the weight average molecular weight to 50,000 to 80,000, it becomes easier to achieve both the extensibility of the resin and the viscosity of the adhesive solution, and it can be used more suitably.
水酸基を有するポリウレタン樹脂(a)の水酸基価は、好ましくは0.5~20mgKOH/g、より好ましくは3~10mgKOH/gである。水酸基は後述するポリイソシアネート成分(B)との架橋反応に用いられ、架橋反応が進行することで、接着剤が高分子量化し、積層体としての耐熱性を高めることができる。上記水酸基価は、例えばJIS K 1557-1に準拠した方法で求めることができる。 The hydroxyl value of the polyurethane resin (a) having hydroxyl groups is preferably 0.5 to 20 mgKOH/g, more preferably 3 to 10 mgKOH/g. The hydroxyl group is used in a crosslinking reaction with the polyisocyanate component (B) described below, and as the crosslinking reaction progresses, the adhesive has a high molecular weight, and the heat resistance of the laminate can be improved. The above hydroxyl value can be determined, for example, by a method based on JIS K 1557-1.
ポリウレタン接着剤の主剤(A)は、上記水酸基を有するポリウレタン樹脂(a)を含んでいればよく、さらにその他の成分として、以下のような成分を含有してもよい。その他の成分は、主剤(A)又はポリイソシアネート成分(B)を含む硬化剤のいずれに配合してもよいし、主剤(A)とポリイソシアネート(B)を含む硬化剤とを配合する際に添加してもよいが、主剤(A)に配合するのがより好ましい。 The main component (A) of the polyurethane adhesive only needs to contain the above-mentioned polyurethane resin (a) having a hydroxyl group, and may further contain the following components as other components. Other components may be blended with either the base ingredient (A) or the curing agent containing the polyisocyanate component (B), or when blending the base ingredient (A) with the curing agent containing the polyisocyanate (B). Although it may be added, it is more preferable to blend it into the main ingredient (A).
(溶剤)
ポリウレタン接着剤は、ポリウレタン接着剤を基材に塗工する際、塗液を適度な粘度に調整するために、乾燥工程において基材への影響がない範囲内で溶剤が含まれてもよい。溶剤としては、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系化合物、酢酸メチル、酢酸エチル、酢酸ブチル、乳酸エチル、酢酸メトキシエチル等のエステル系化合物、ジエチルエーテル、エチレングリコールジメチルエーテル等のエーテル系化合物、トルエン、キシレン等の芳香族化合物、ペンタン、ヘキサン等の脂肪族化合物、塩化メチレン、クロロベンゼン、クロロホルム等のハロゲン化炭化水素化合物、エタノール、イソプロピルアルコール、ノルマルブタノール等のアルコール類、水等が挙げられる。これら溶剤は単独で使用してもよいし、2種類以上を併用してもよい。これらの中でも酢酸エチルが好適に用いられる。
(solvent)
The polyurethane adhesive may contain a solvent within a range that does not affect the base material during the drying process in order to adjust the coating liquid to an appropriate viscosity when the polyurethane adhesive is applied to the base material. Examples of solvents include ketone compounds such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone, ester compounds such as methyl acetate, ethyl acetate, butyl acetate, ethyl lactate, and methoxyethyl acetate, and ether compounds such as diethyl ether and ethylene glycol dimethyl ether. Examples include aromatic compounds such as toluene and xylene, aliphatic compounds such as pentane and hexane, halogenated hydrocarbon compounds such as methylene chloride, chlorobenzene and chloroform, alcohols such as ethanol, isopropyl alcohol and n-butanol, and water. It will be done. These solvents may be used alone or in combination of two or more. Among these, ethyl acetate is preferably used.
(反応促進剤)
ポリウレタン接着剤は、ウレタン化反応を促進するため、さらに反応促進剤を含有することができる。反応促進剤としては、ジブチルチンジアセテート、ジブチルチンジラウレート、ジオクチルチンジラウレート、ジブチルチンジマレート等金属系触媒;1,8-ジアザ-ビシクロ(5,4,0)ウンデセン-7、1,5-ジアザビシクロ(4,3,0)ノネン-5、6-ジブチルアミノ-1,8-ジアザビシクロ(5,4,0)ウンデセン-7等の3級アミン;トリエタノールアミンのような反応性3級アミン等が挙げられ、これらの群から選ばれた1種又は2種以上の反応促進剤を使用できる。
(reaction accelerator)
The polyurethane adhesive can further contain a reaction accelerator to promote the urethanization reaction. As a reaction accelerator, metal catalysts such as dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin dimalate; 1,8-diaza-bicyclo(5,4,0)undecene-7,1,5-diazabicyclo Tertiary amines such as (4,3,0) nonene-5,6-dibutylamino-1,8-diazabicyclo(5,4,0) undecene-7; reactive tertiary amines such as triethanolamine, etc. One or more reaction accelerators selected from these groups can be used.
(シランカップリング剤)
ポリウレタン接着剤は、金属箔等の金属系素材に対する接着強度を向上させるため、さらにシランカップリング剤を含有することができる。シランカップリング剤としては、例えばビニルトリメトキシシラン、ビニルトリエトキシシラン等のビニル基を有するトリアルコキシシラン、3-アミノプロピルトリエトキシシラン、N-(2-アミノエチル)3-アミノプロピルトリメトキシシラン等のアミノ基を有するトリアルコキシシラン、3-グリシドキシプロピルトリメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルトリエトキシシラン等のグリシジル基を有するトリアルコキシシラン等が挙げられる。
(Silane coupling agent)
The polyurethane adhesive can further contain a silane coupling agent in order to improve adhesive strength to metal materials such as metal foil. Examples of the silane coupling agent include trialkoxysilane having a vinyl group such as vinyltrimethoxysilane and vinyltriethoxysilane, 3-aminopropyltriethoxysilane, and N-(2-aminoethyl)3-aminopropyltrimethoxysilane. trialkoxysilane having an amino group such as, 3-glycidoxypropyltrimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and 3-glycidoxypropyltriethoxysilane having a glycidyl group. Examples include trialkoxysilane.
シランカップリング剤の含有量は、水酸基を有するポリウレタン樹脂(a)の固形分100質量部に対し、好ましくは0.1~5質量部、より好ましくは0.5~3質量部である。上記範囲のシランカップリング剤を添加することによって金属箔に対する接着強度を一層向上できる。 The content of the silane coupling agent is preferably 0.1 to 5 parts by weight, more preferably 0.5 to 3 parts by weight, based on 100 parts by weight of the solid content of the polyurethane resin (a) having hydroxyl groups. By adding a silane coupling agent within the above range, the adhesive strength to metal foil can be further improved.
(エポキシ樹脂)
ポリウレタン接着剤は、金属箔等の金属系素材に対する接着強度を向上させるため、さらにエポキシ樹脂を添加することができる。特にポリエステル骨格を含むポリウレタン樹脂(a)にエポキシ樹脂を添加した場合、耐湿熱時の加水分解で生じた酸と反応させることで耐湿熱性を一層向上させることができる。
(Epoxy resin)
Epoxy resin can be added to the polyurethane adhesive in order to improve adhesive strength to metal materials such as metal foil. In particular, when an epoxy resin is added to the polyurethane resin (a) containing a polyester skeleton, the heat-and-moisture resistance can be further improved by reacting with the acid generated by hydrolysis during heat-and-moisture resistance.
エポキシ樹脂としては、以下に限定されるものではないが、例えば、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ポリグリセロールポリグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、ビスフェノールAジグリシジルエーテル、プロピレンオキサイド変性ビスフェノールAジグリシジルエーテル、ビスフェノールFジグリシジルエーテル、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテルが挙げられる。
これらエポキシ樹脂は1種を単独で用いてもよく、2種類以上を併用して用いてもよい。
Epoxy resins include, but are not limited to, bisphenol A epoxy resins, bisphenol F epoxy resins, phenol novolac epoxy resins, cresol novolak epoxy resins, polyglycerol polyglycidyl ether, 1,6 -Hexanediol diglycidyl ether, bisphenol A diglycidyl ether, propylene oxide modified bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether Ether is an example.
These epoxy resins may be used alone or in combination of two or more.
中でも、接着力及び耐湿熱性の観点から、重量平均分子量400~10,000のエポキシ樹脂が好ましい。エポキシ樹脂の配合量は、接着力及び耐湿熱性の観点から、水酸基を有するポリウレタン樹脂(a)100質量部に対して、好ましくは5~50質量部であり、より好ましくは、20~40質量部である。5質量部以上とすることにより耐湿熱性をより効果的に向上でき、50質量部以下とすることにより、接着剤層の硬さを適度に軟らかくし、十分な接着性を容易に発現できる。
エポキシ樹脂のエポキシ当量は、好ましくは200~5,000g/eqであり、より好ましくは200~1,000である。200~5,000g/eqのエポキシ当量であるエポキシ樹脂を使用することにより、接着力とラミネート外観が両立させることができる。
Among these, epoxy resins having a weight average molecular weight of 400 to 10,000 are preferred from the viewpoint of adhesive strength and moist heat resistance. The amount of epoxy resin blended is preferably 5 to 50 parts by mass, more preferably 20 to 40 parts by mass, based on 100 parts by mass of the polyurethane resin (a) having hydroxyl groups, from the viewpoint of adhesive strength and heat and humidity resistance. It is. When the amount is 5 parts by mass or more, the heat and humidity resistance can be improved more effectively, and when the amount is 50 parts by mass or less, the hardness of the adhesive layer can be appropriately softened and sufficient adhesiveness can be easily developed.
The epoxy equivalent of the epoxy resin is preferably 200 to 5,000 g/eq, more preferably 200 to 1,000. By using an epoxy resin with an epoxy equivalent of 200 to 5,000 g/eq, both adhesive strength and laminate appearance can be achieved.
(リンの酸又はその誘導体)
ポリウレタン接着剤は、金属箔等の金属系素材に対する接着強度を向上させるため、リン酸又はリン酸誘導体を含有することができる。リン酸としては、遊離の酸素酸を少なくとも1個有しているものであればよく、例えば、次亜リン酸、亜リン酸、オルトリン酸、次リン酸等のリン酸類、メタリン酸、ピロリン酸、トリポリリン酸、ポリリン酸、ウルトラリン酸等の縮合リン酸類が挙げられる。また、リン酸の誘導体としては、上記のリン酸を遊離の酸素酸を少なくとも1個残した状態でアルコール類と部分的にエステル化されたもの等が挙げられる。これらのアルコールとしては、メタノール、エタノール、エチレングリコール、グリセリン等の脂肪族アルコール、フェノール、キシレノール、ハイドロキノン、カテコール、フロログリシノール等の芳香族アルコール等が挙げられる。リン酸又はその誘導体は、1種を単独で用いてもよいし、2種以上を組み合わせて用いてもよい。リン酸又はその誘導体の添加量は、水酸基を有するポリウレタン樹脂(a)100質量部に対して、好ましくは0.01~10質量部、より好ましくは0.05~5質量部、さらに好ましくは0.05~1質量部である。
(phosphoric acid or its derivative)
The polyurethane adhesive can contain phosphoric acid or a phosphoric acid derivative in order to improve adhesive strength to metal-based materials such as metal foil. Any phosphoric acid may be used as long as it has at least one free oxygen acid, such as phosphoric acids such as hypophosphorous acid, phosphorous acid, orthophosphoric acid, and hypophosphoric acid, metaphosphoric acid, and pyrophosphoric acid. , condensed phosphoric acids such as tripolyphosphoric acid, polyphosphoric acid, and ultraphosphoric acid. Examples of phosphoric acid derivatives include those obtained by partially esterifying the above-mentioned phosphoric acid with an alcohol while leaving at least one free oxygen acid. Examples of these alcohols include aliphatic alcohols such as methanol, ethanol, ethylene glycol, and glycerin, and aromatic alcohols such as phenol, xylenol, hydroquinone, catechol, and phloroglycinol. Phosphoric acid or its derivatives may be used alone or in combination of two or more. The amount of phosphoric acid or its derivative added is preferably 0.01 to 10 parts by mass, more preferably 0.05 to 5 parts by mass, and even more preferably 0. It is .05 to 1 part by mass.
ポリウレタン接着剤は、積層体のラミネート外観を向上させるため、さらにレベリング剤又は消泡剤を含有することができる。レベリング剤としては、ポリエーテル変性ポリジメチルシロキサン、ポリエステル変性ポリジメチルシロキサン、アラルキル変性ポリメチルアルキルシロキサン、ポリエステル変性水酸基含有ポリジメチルシロキサン、ポリエーテルエステル変性水酸基含有ポリジメチルシロキサン、アクリル系共重合物、メタクリル系共重合物、ポリエーテル変性ポリメチルアルキルシロキサン、アクリル酸アルキルエステル共重合物、メタクリル酸アルキルエステル共重合物、レシチン等が挙げられる。 The polyurethane adhesive may further contain leveling agents or antifoaming agents to improve the laminate appearance of the laminate. Leveling agents include polyether-modified polydimethylsiloxane, polyester-modified polydimethylsiloxane, aralkyl-modified polymethylalkylsiloxane, polyester-modified hydroxyl-containing polydimethylsiloxane, polyetherester-modified hydroxyl-containing polydimethylsiloxane, acrylic copolymers, and methacryl. Examples thereof include polyether-modified polymethylalkylsiloxane, acrylic acid alkyl ester copolymer, methacrylic acid alkyl ester copolymer, and lecithin.
消泡剤としては、シリコーン樹脂、シリコーン溶液、アルキルビニルエーテルとアクリル酸アルキルエステルとメタクリル酸アルキルエステルとの共重合物等の公知のものが挙げられる。 Examples of antifoaming agents include known ones such as silicone resins, silicone solutions, and copolymers of alkyl vinyl ethers, acrylic acid alkyl esters, and methacrylic acid alkyl esters.
ポリウレタン接着剤は、本発明の効果を損なわない範囲で、上述以外の添加剤を含有してもよい。添加剤としては、例えば、シリカ、アルミナ、マイカ、タルク、アルミニウムフレーク、ガラスフレーク等の無機充填剤、層状無機化合物、安定剤(酸化防止剤、熱安定剤、紫外線吸収剤、加水分解防止剤等)、防錆剤、増粘剤、可塑剤、帯電防止剤、滑剤、ブロッキング防止剤、着色剤、フィラー、結晶核剤、硬化反応を調整するための触媒等が挙げられる。 The polyurethane adhesive may contain additives other than those mentioned above, as long as the effects of the present invention are not impaired. Examples of additives include inorganic fillers such as silica, alumina, mica, talc, aluminum flakes, and glass flakes, layered inorganic compounds, and stabilizers (antioxidants, heat stabilizers, ultraviolet absorbers, hydrolysis inhibitors, etc.) ), rust preventives, thickeners, plasticizers, antistatic agents, lubricants, antiblocking agents, colorants, fillers, crystal nucleating agents, catalysts for adjusting curing reactions, and the like.
主剤(A)は、水酸基を有するポリウレタン樹脂(a)に上述の添加剤を配合後の溶液においては、低温や高温においても外観での濁りや粘度変化が起きない保存安定性が求められる。外観での濁りの非相溶部位は成型時のクラックの起点になる場合がある。また粘度が変化した際は、塗工工程の調整が困難になってしまう場合がある。 The base ingredient (A) is required to have storage stability that does not cause turbidity or viscosity change in appearance even at low or high temperatures in a solution obtained by blending the above-mentioned additives with the polyurethane resin (a) having a hydroxyl group. Incompatible areas that appear cloudy may become starting points for cracks during molding. Further, when the viscosity changes, it may become difficult to adjust the coating process.
<ポリイソシアネート成分(B)>
ポリイソシアネート成分(B)は、水酸基を有するポリウレタン樹脂(A)中の水酸基と架橋反応し、接着剤層の分子量を高め、エネルギー弾性を発現する内部凝集力を向上させる役割を担う。また、イソシアネート基は水と反応し凝集力の高いウレア結合を形成可能であることから、養生中に自己架橋反応させることで接着剤層の凝集力を高めることができる。
通常、架橋反応により生成するウレタン結合やウレア結合は、水素結合があり極性が高いため、樹脂との相溶性に劣り、外観不良や成型加工時に欠陥となる場合があるが、本願発明では、本願所定の水酸基とを有するポリウレタン樹脂(a)とポリイソシアネート成分(B)とを組み合わせて用いることで、相溶性に優れ、良好な外観且つ強靭な接着剤層を形成することができ、ブリスターパック用積層体として良好な物性を得ることができる。
<Polyisocyanate component (B)>
The polyisocyanate component (B) performs a crosslinking reaction with the hydroxyl groups in the polyurethane resin (A) having hydroxyl groups, increases the molecular weight of the adhesive layer, and plays a role in improving the internal cohesive force that exhibits energy elasticity. Furthermore, since isocyanate groups can react with water to form urea bonds with high cohesive force, the cohesive force of the adhesive layer can be increased by causing a self-crosslinking reaction during curing.
Normally, urethane bonds and urea bonds generated by crosslinking reactions have hydrogen bonds and are highly polar, so they have poor compatibility with resins and may cause poor appearance or defects during molding. By using a polyurethane resin (a) having a specific hydroxyl group in combination with a polyisocyanate component (B), it is possible to form an adhesive layer with excellent compatibility, good appearance, and toughness, and is suitable for blister packs. Good physical properties can be obtained as a laminate.
また、ポリイソシアネート成分(B)は、後述する基材表面との相互作用を向上させる働きがあり、特に、コロナ放電処理等の物理処理や酸改質等の化学処理がなされた基材を用いた場合、ポリイソシアネート成分(B)中の反応性官能基と基材表面の水酸基とが、化学反応することで、外層側接着剤層と基材との間に強固な相互作用を発現させることができる。
このように、ポリイソシアネート成分(B)を用いることにより、強固な外層側接着剤層を形成することが可能となり、急激な環境変化に伴う基材の伸縮運動を接着剤層が抑制し、接着強度を高レベルで維持することが可能となる。
In addition, the polyisocyanate component (B) has the function of improving the interaction with the surface of the base material, which will be described later. If the polyisocyanate component (B) has a reactive functional group and a hydroxyl group on the surface of the base material, a chemical reaction may occur between the outer adhesive layer and the base material, resulting in a strong interaction between the outer adhesive layer and the base material. I can do it.
In this way, by using the polyisocyanate component (B), it is possible to form a strong outer adhesive layer, and the adhesive layer suppresses the expansion and contraction movement of the base material due to sudden environmental changes, thereby improving the adhesiveness. It becomes possible to maintain strength at a high level.
ポリイソシアネート化合物(B)としては、上述の水酸基を有するポリウレタン樹脂(a)を構成する(ポリイソシアネート)の項で挙げたものを用いることができ、1種を単独で用いてもよく、2種以上を併用してもよい。 As the polyisocyanate compound (B), those listed in the section of (polyisocyanate) constituting the above-mentioned polyurethane resin (a) having a hydroxyl group can be used, and one type may be used alone, or two types may be used. The above may be used in combination.
中でも、ポリイソシアネート化合物(B)として好ましくは、ジイソシアネートのヌレート体、ジイソシアネートにトリメチロールプロパンが付加したアダクト体、ビウレット型、イソシアネート残基を有するプレポリマー(ジイソシアネートとポリオールから得られる低重合体)、イソシアネート残基を有するウレトジオン体、アロファネート体、若しくはこれらの複合体である。
ブリスターパック用途においては、優れた耐熱性、及び高い凝集力と加工性、を両立できる観点から、好ましくは芳香族イソシアネート、又はその誘導体である。
Among them, preferred as the polyisocyanate compound (B) are a diisocyanate nurate, an adduct obtained by adding trimethylolpropane to a diisocyanate, a biuret type, a prepolymer having an isocyanate residue (a low polymer obtained from a diisocyanate and a polyol), It is a uretdione compound having an isocyanate residue, an allophanate compound, or a complex thereof.
In blister pack applications, aromatic isocyanates or derivatives thereof are preferred from the viewpoint of achieving both excellent heat resistance, high cohesive force, and processability.
また、水酸基を有するポリウレタン樹脂(a)を構成するポリイソシアネートと、ポリイソシアネート成分(B)とが同一であると、より相溶性が高まるため好ましい。すなわち、ポリイソシアネート成分(B)としてより好ましくは、トリレンジイソシアネート、又はトリレンジイソシアネートにトリメチロールプロパンが付加したアダクト体を含むものである。 Further, it is preferable that the polyisocyanate constituting the polyurethane resin (a) having a hydroxyl group and the polyisocyanate component (B) are the same because compatibility is further enhanced. That is, the polyisocyanate component (B) more preferably contains tolylene diisocyanate or an adduct obtained by adding trimethylolpropane to tolylene diisocyanate.
ポリイソシアネート成分(B)の含有量は、水酸基を有するポリウレタン樹脂(a)の固形分質量を基準として、好ましくは10~40質量%、より好ましくは20~30質量%である。ポリイソシアネート成分(B)が10質量%以上であると、接着剤層の分子量を効率的に高めることができる。これにより、内部凝集力が向上し、高い接着強度が容易に得られる。40質量%以下であると、架橋反応により生成する極性の高いウレタン結合やウレア結合の量が適切に制御され、外観悪化や加工による変形時の欠陥の発生を容易に抑えることができる。 The content of the polyisocyanate component (B) is preferably 10 to 40% by mass, more preferably 20 to 30% by mass, based on the solid mass of the polyurethane resin (a) having hydroxyl groups. When the polyisocyanate component (B) is 10% by mass or more, the molecular weight of the adhesive layer can be efficiently increased. This improves the internal cohesive force and easily provides high adhesive strength. When the content is 40% by mass or less, the amount of highly polar urethane bonds and urea bonds generated by the crosslinking reaction can be appropriately controlled, and it is possible to easily suppress appearance deterioration and generation of defects during deformation due to processing.
<ブリスターパック用積層体の製造>
本発明の積層体の製造方法は特に制限されず、公知の方法により製造することができる。
例えば、外層側樹脂フィルム層(1)と金属箔層(3)とを、上述の外層側接着剤層(2)を形成するポリウレタン接着剤を用いて積層して、外層側樹脂フィルム層(1)/外層側接着剤層(2)/金属箔層(3)の構成を備える中間積層体を得た後、内層側接着剤を用いて中間積層体の金属箔層(3)面に内層側樹脂フィルム層(5)を積層して製造することができる(以下、製造方法1と称する)。
あるいは、内層側接着剤を用いて金属箔層(3)と内層側樹脂フィルム層(5)とを積層して、金属箔層(3)/内層側接着剤層(4)/内層側樹脂フィルム層(5)の構成を備える中間積層体を得た後、上述のポリウレタン接着剤を用いて、中間積層体の金属箔層(3)と外層側樹脂フィルム層(1)とを積層して製造することができる(以下、製造方法2と称する)。
<Manufacture of laminate for blister pack>
The method for manufacturing the laminate of the present invention is not particularly limited, and the laminate can be manufactured by any known method.
For example, the outer resin film layer (1) and the metal foil layer (3) are laminated using the polyurethane adhesive that forms the outer adhesive layer (2), and )/outer layer side adhesive layer (2)/metal foil layer (3) After obtaining the intermediate laminate having the structure, the inner layer side is attached to the metal foil layer (3) side of the intermediate laminate using an inner layer side adhesive. It can be manufactured by laminating resin film layers (5) (hereinafter referred to as manufacturing method 1).
Alternatively, the metal foil layer (3) and the inner resin film layer (5) are laminated using the inner layer adhesive, so that the metal foil layer (3)/inner adhesive layer (4)/inner resin film is laminated. After obtaining the intermediate laminate having the structure of layer (5), the metal foil layer (3) of the intermediate laminate and the outer resin film layer (1) are laminated using the above-mentioned polyurethane adhesive. (hereinafter referred to as manufacturing method 2).
製造方法1の場合、上述のポリウレタン接着剤を、外層側樹脂フィルム層(1)又は金属箔層(3)のいずれか一方の基材の片面に塗布し、溶剤を揮散させた後、未硬化の外層側接着剤層に他方の基材を加熱加圧下に重ね合わせ、次いで常温(例えば、25℃)~100℃未満でエージングし、外層側接着剤層を硬化するのが好ましい。エージング温度が100℃未満であると、外層側樹脂フィルム層(1)の熱収縮が起こらないため、成型に影響を及ぼす破断伸度や破断応力の低下や、フィルムカールによる成型生産性の低下を容易に防ぐことができる。
外層側接着剤の乾燥後塗布量は1~15g/m2程度であることが好ましい。
In the case of manufacturing method 1, the above-mentioned polyurethane adhesive is applied to one side of the base material of either the outer resin film layer (1) or the metal foil layer (3), the solvent is evaporated, and then the uncured adhesive is applied. It is preferable to overlay the other base material on the outer adhesive layer under heat and pressure, and then age the outer adhesive layer at room temperature (for example, 25° C.) to less than 100° C. to cure the outer adhesive layer. When the aging temperature is less than 100°C, thermal contraction of the outer resin film layer (1) does not occur, resulting in a decrease in elongation at break and stress at break, which affect molding, and a decrease in molding productivity due to film curl. can be easily prevented.
The coating amount of the outer layer adhesive after drying is preferably about 1 to 15 g/m 2 .
製造方法2の場合も同様に、上述のポリウレタン接着剤は、外層側樹脂フィルム層(1)若しくは中間積層体の金属箔層(3)面のいずれかに塗布すればよい。 Similarly, in the case of manufacturing method 2, the above-mentioned polyurethane adhesive may be applied to either the outer resin film layer (1) or the metal foil layer (3) surface of the intermediate laminate.
外層側接着剤層の形成方法としては、コンマコーター、ドライラミネーター、ロールナイフコーター、ダイコーター、ロールコーター、バーコーター、グラビアロールコーター、リバースロールコーター、ブレードコーター、グラビアコーター、マイクログラビアコーター等を用いる方法が挙げられる。 As a method for forming the outer adhesive layer, a comma coater, dry laminator, roll knife coater, die coater, roll coater, bar coater, gravure roll coater, reverse roll coater, blade coater, gravure coater, microgravure coater, etc. are used. There are several methods.
<外層側樹脂フィルム層(1)>
外層側樹脂フィルム層(1)は特に制限されないが、ポリアミド又はポリエステルからなる延伸フィルムを用いるのが好ましく、より好ましくはポリアミドである。また、カーボンブラックや酸化チタン等の顔料により着色されていてもよい。また、外層側樹脂フィルム層(1)の非ラミネート面は、傷つき防止や耐電解液性を目的としてコート剤やスリップ剤がコーティングされていてもよく、意匠性を目的として印刷インキがコーティングされていてもよい。また、外層側樹脂フィルム層(1)は、2層以上のフィルムがあらかじめ積層されていてもよい。外層側樹脂フィルム層(1)の厚みは特に制限されないが、好ましくは12~100μmである。
<Outer layer side resin film layer (1)>
Although the outer resin film layer (1) is not particularly limited, it is preferable to use a stretched film made of polyamide or polyester, and polyamide is more preferable. Further, it may be colored with a pigment such as carbon black or titanium oxide. Further, the non-laminated surface of the outer resin film layer (1) may be coated with a coating agent or a slip agent for the purpose of preventing scratches and electrolyte resistance, and may be coated with printing ink for the purpose of design. It's okay. Further, the outer resin film layer (1) may be formed by laminating two or more layers of films in advance. The thickness of the outer resin film layer (1) is not particularly limited, but is preferably 12 to 100 μm.
<金属箔層(3)>
金属箔層(3)は特に制限されないが、好ましくはアルミニウム箔層である。金属箔層(3)の厚みは特に制限されないが、好ましくは20~80μmである。また、金属箔層(3)表面は、リン酸クロメート処理、クロム酸クロメート処理、3価クロム処理、リン酸亜鉛処理、リン酸ジルコニウム処理、酸化ジルコニウム処理、リン酸チタン処理、フッ酸処理、セリウム処理、ハイドロタルサイト処理等による公知の防腐処理が施されていてもよい。
<Metal foil layer (3)>
The metal foil layer (3) is not particularly limited, but is preferably an aluminum foil layer. The thickness of the metal foil layer (3) is not particularly limited, but is preferably 20 to 80 μm. In addition, the surface of the metal foil layer (3) is treated with chromate phosphate, chromate chromate, trivalent chromium, zinc phosphate, zirconium phosphate, zirconium oxide, titanium phosphate, hydrofluoric acid, and cerium phosphate. A known preservative treatment such as hydrotalcite treatment or the like may be applied.
<内層側接着剤層(4)>
内層側接着剤層(4)を形成する接着剤は、ブリスターパック用積層体に求められる性能を満たすものであれば特に制限されず、例えば、AD-502/CAT-10L、AD-585/CAT-10L(東洋モートン(株)製)などが挙げられる。
また、内層側接着剤層(4)は、外層側接着剤層(2)と同様に、ポリエステルポリオールと、ポリイソシアネートとの反応生成物であり、エステル結合濃度が9.20~10.50mmol/gである水酸基を有するポリウレタン樹脂を含む主剤と、ポリイソシアネート成分を含む硬化剤とを含有するポリウレタン接着剤から形成された層であってもよい。
内層側接着剤層(4)は、内層側接着剤を、グラビアコーター等を用いて金属箔層(3)に塗布して溶剤を乾燥させ、接着剤層に内層側樹脂フィルム層(5)を加熱加圧下に重ね合わせ、次いで常温若しくは加温下でエージングすることで、形成することができる。あるいは、内層側接着剤をTダイ押出し機で金属箔層(3)上に溶融押出しして接着剤層を形成し、前記接着剤層上に内層側樹脂フィルム層(5)を重ね、金属箔層(3)と内層側樹脂フィルム層(5)とを貼り合せることで内層側接着剤層(4)を形成することができる。
外層側接着剤層(2)及び内層側接着剤層(4)の両方がエージングを必要とする場合には、外層側樹脂フィルム層(1)、未硬化の外層側接着剤層、金属箔層(3)、未硬化の内層側接着剤層(4)及び内層側樹脂フィルム層(5)が、この順に外側から積層されている構成を備えた積層体を得た後に、まとめてエージングを行ってもよい。
<Inner adhesive layer (4)>
The adhesive forming the inner adhesive layer (4) is not particularly limited as long as it satisfies the performance required for the laminate for blister packs. For example, AD-502/CAT-10L, AD-585/CAT -10L (manufactured by Toyo Morton Co., Ltd.).
In addition, the inner adhesive layer (4), like the outer adhesive layer (2), is a reaction product of polyester polyol and polyisocyanate, and has an ester bond concentration of 9.20 to 10.50 mmol/ The layer may be formed from a polyurethane adhesive containing a main agent containing a polyurethane resin having a hydroxyl group, and a curing agent containing a polyisocyanate component.
The inner adhesive layer (4) is made by applying the inner adhesive to the metal foil layer (3) using a gravure coater or the like, drying the solvent, and applying the inner resin film layer (5) to the adhesive layer. It can be formed by superimposing them under heat and pressure, and then aging them at room temperature or under heating. Alternatively, the inner layer adhesive is melt-extruded onto the metal foil layer (3) using a T-die extruder to form an adhesive layer, the inner resin film layer (5) is overlaid on the adhesive layer, and the metal foil The inner adhesive layer (4) can be formed by bonding the layer (3) and the inner resin film layer (5).
When both the outer adhesive layer (2) and the inner adhesive layer (4) require aging, the outer resin film layer (1), the uncured outer adhesive layer, and the metal foil layer (3) After obtaining a laminate having a structure in which the uncured inner adhesive layer (4) and the inner resin film layer (5) are laminated in this order from the outside, aging is performed all at once. You can.
<内層側樹脂フィルム層(5)>
内層側樹脂フィルム層(5)は特に制限されないが、好ましくは、ポリ塩化ビニル、ポリエチレン、ポリプロピレン、オレフィン系共重合体、これらの酸変成物及びアイオノマーからなる群より選ばれた少なくとも1種類の熱可塑性樹脂からなる未延伸フィルムであり、特にポリ塩化ビニルが好適に用いられる。ヒートシール層の厚みは特に制限されないが、好ましくは20~150μmである。
<Inner layer side resin film layer (5)>
The inner resin film layer (5) is not particularly limited, but preferably contains at least one type of thermoplastic selected from the group consisting of polyvinyl chloride, polyethylene, polypropylene, olefin copolymers, acid-modified products thereof, and ionomers. It is an unstretched film made of a plastic resin, and polyvinyl chloride is particularly preferably used. The thickness of the heat seal layer is not particularly limited, but is preferably 20 to 150 μm.
<ブリスターパック>
上述するブリスターパック用積層体に蓋材を具備することで、本発明のブリスターパックを得ることができる。具体的には、ブリスターパックは、積層体を成型加工することにより、外層側樹脂フィルム層(1)が凸面、内層側樹脂フィルム層(5)が凹面となるポケット部が形成され、該積層体の内層側樹脂フィルム層(5)と、蓋材とが、少なくとも部分的に接着している構造を備えるものである。そして、積層体と蓋材との間のポケット部に、内容物を収納することができる。
蓋材は、内容物保護の観点から、アルミニウム箔等の金属層を含むことが好ましい。
<Blister pack>
By providing the above-mentioned blister pack laminate with a lid material, the blister pack of the present invention can be obtained. Specifically, the blister pack is formed by molding a laminate to form a pocket portion in which the outer resin film layer (1) has a convex surface and the inner resin film layer (5) has a concave surface. The inner resin film layer (5) and the lid material are at least partially adhered to each other. The contents can be stored in the pocket between the laminate and the lid.
The lid material preferably includes a metal layer such as aluminum foil from the viewpoint of protecting the contents.
以下、実施例及び比較例を挙げて本発明を更に具体的に説明する。実施例及び比較例中の「部」及び「%」は、特に断りの無い限り「質量部」及び「質量%」を意味する。 Hereinafter, the present invention will be explained in more detail with reference to Examples and Comparative Examples. "Parts" and "%" in Examples and Comparative Examples mean "parts by mass" and "% by mass" unless otherwise specified.
<酸価(AV)の測定>
共栓三角フラスコ中に試料(ポリエステルポリオール溶液)約1gを精密に量り採り、トルエン/エタノール(容量比:トルエン/エタノール=2/1)混合液100mlを加えて溶解した。これに、フェノールフタレイン試液を指示薬として加え、30秒間保持した。その後、溶液が淡紅色を呈するまで0.1Nアルコール性水酸化カリウム溶液で滴定し、次式により酸価(mgKOH/g)を求めた。
酸価(mgKOH/g)=(5.611×a×F)/S
ただし、S:試料の採取量(g)
a:0.1Nアルコール性水酸化カリウム溶液の消費量(ml)
F:0.1Nアルコール性水酸化カリウム溶液の力価
<Measurement of acid value (AV)>
Approximately 1 g of a sample (polyester polyol solution) was accurately weighed into a stoppered Erlenmeyer flask, and 100 ml of a toluene/ethanol (volume ratio: toluene/ethanol = 2/1) mixed solution was added to dissolve it. To this, a phenolphthalein test solution was added as an indicator and held for 30 seconds. Thereafter, the solution was titrated with a 0.1N alcoholic potassium hydroxide solution until it turned pale pink, and the acid value (mgKOH/g) was determined using the following formula.
Acid value (mgKOH/g) = (5.611 x a x F)/S
However, S: Sample amount (g)
a: Consumption amount (ml) of 0.1N alcoholic potassium hydroxide solution
F: Titer of 0.1N alcoholic potassium hydroxide solution
<水酸基価(OHV)の測定>
共栓三角フラスコ中に試料(ポリエステルポリオールや水酸基含有ウレタン樹脂(a)等)約1gを精密に量り採り、トルエン/エタノール(容量比:トルエン/エタノール=2/1)混合液100mlを加えて溶解した。更にアセチル化剤(無水酢酸25gをピリジンで溶解し、容量100mlとした溶液)を正確に5ml加え、約1時間攪拌した。これに、フェノールフタレイン試液を指示薬として加え、30秒間持続した。その後、溶液が淡紅色を呈するまで0.5Nアルコール性水酸化カリウム溶液で滴定し、次式により水酸基価(mgKOH/g)を求めた。
水酸基価(mgKOH/g)=[{(b-a)×F×28.05}/S]+D
ただし、S:試料の採取量(g)
a:0.5Nアルコール性水酸化カリウム溶液の消費量(ml)
b:空実験の0.5Nアルコール性水酸化カリウム溶液の消費量(ml)
F:0.5Nアルコール性水酸化カリウム溶液の力価
D:酸価(mgKOH/g)
<Measurement of hydroxyl value (OHV)>
Precisely weigh approximately 1 g of a sample (polyester polyol, hydroxyl group-containing urethane resin (a), etc.) into a stoppered Erlenmeyer flask, and dissolve by adding 100 ml of toluene/ethanol (volume ratio: toluene/ethanol = 2/1) mixed solution. did. Furthermore, exactly 5 ml of an acetylating agent (a solution of 25 g of acetic anhydride dissolved in pyridine to a volume of 100 ml) was added, and the mixture was stirred for about 1 hour. To this, phenolphthalein test solution was added as an indicator and the test was continued for 30 seconds. Thereafter, the solution was titrated with a 0.5N alcoholic potassium hydroxide solution until it turned pale pink, and the hydroxyl value (mgKOH/g) was determined using the following formula.
Hydroxyl value (mgKOH/g) = [{(ba) x F x 28.05}/S] + D
However, S: Amount of sample collected (g)
a: Consumption amount (ml) of 0.5N alcoholic potassium hydroxide solution
b: Consumption amount (ml) of 0.5N alcoholic potassium hydroxide solution in blank experiment
F: Titer of 0.5N alcoholic potassium hydroxide solution
D: Acid value (mgKOH/g)
<数平均分子量(Mn)、重量平均分子量(Mw)、分子量分布(Mw/Mn)の測定>
平均分子量、分子量分布は、ショウデックス(登録商標)(昭和電工(株)製)、カラム:KF-805L、KF-803L、及びKF-802(いずれも商品名、昭和電工(株)製)を用いて、カラムの温度を40℃、溶離液としてTHF、流速を0.2ml/分、検出をRI、試料濃度を0.02質量%として測定した標準ポリスチレン換算の値を用いた。
<Measurement of number average molecular weight (Mn), weight average molecular weight (Mw), and molecular weight distribution (Mw/Mn)>
The average molecular weight and molecular weight distribution were determined using Showdex (registered trademark) (manufactured by Showa Denko K.K.), columns: KF-805L, KF-803L, and KF-802 (all trade names, manufactured by Showa Denko K.K.). A standard polystyrene equivalent value was used, which was measured with a column temperature of 40° C., THF as an eluent, a flow rate of 0.2 ml/min, detection by RI, and a sample concentration of 0.02% by mass.
<ポリエステルポリオールの合成>
(ポリエステル1)
イソフタル酸148部、テレフタル酸296部、アジピン酸260部、エチレングリコール250部、ネオペンチルグリコール46部を仕込み、170~230℃で10時間エステル化反応を行った。所定量の水の留出後、テトライソブチルチタネート0.05部を添加し徐々に減圧し、1.3~2.6hPa、230~250℃で3時間エステル交換反応を行い、数平均分子量(Mn)9,200、重量平均分子量(Mw)19,000、分子量分布(Mw/Mn)2.07、水酸基価14.0mgKOH/g、酸価0.2mgKOH/gのポリエステルポリオールであるポリエステル1を、収率83.9%で得た。ポリエステル1のエステル結合濃度は10.63mmol/gであった。
過剰の水酸基成分がほぼ均等に留去したと仮定し、カルボン酸成分と水酸基成分との合計を200モル%とすると、得られたポリエステル1の組成は、イソフタル酸:テレフタル酸:アジピン酸:エチレングリコール:ネオペンチルグリコール=20:40:40:90:10(モル%)となる。
<Synthesis of polyester polyol>
(Polyester 1)
148 parts of isophthalic acid, 296 parts of terephthalic acid, 260 parts of adipic acid, 250 parts of ethylene glycol, and 46 parts of neopentyl glycol were charged, and an esterification reaction was carried out at 170 to 230°C for 10 hours. After distilling off a predetermined amount of water, 0.05 part of tetraisobutyl titanate was added, the pressure was gradually reduced, and transesterification was carried out at 1.3 to 2.6 hPa and 230 to 250°C for 3 hours to obtain a number average molecular weight (Mn ) 9,200, weight average molecular weight (Mw) 19,000, molecular weight distribution (Mw/Mn) 2.07, hydroxyl value 14.0 mgKOH/g, acid value 0.2 mgKOH/g Polyester 1, which is a polyester polyol, Obtained with a yield of 83.9%. The ester bond concentration of Polyester 1 was 10.63 mmol/g.
Assuming that the excess hydroxyl component is distilled off almost evenly and the total of the carboxylic acid component and hydroxyl component is 200 mol%, the composition of the obtained polyester 1 is: isophthalic acid: terephthalic acid: adipic acid: ethylene Glycol:neopentyl glycol=20:40:40:90:10 (mol%).
(ポリエステル2~12)
得られるポリエステルポリオールの、カルボン酸成分と水酸基成分の仕込み量を表1に示すような配合比になるように、ポリエステル1と同様にしてカルボン酸成分と水酸基成分とを反応させ、ポリエステル2~12を得た。
(Polyester 2-12)
In the resulting polyester polyol, the carboxylic acid component and the hydroxyl group component were reacted in the same manner as in Polyester 1 so that the amount of the carboxylic acid component and the hydroxyl group component was as shown in Table 1. I got it.
表1中の略号は以下の通りである。
PA:オルトフタル酸
IPA:イソフタル酸
TPA:テレフタル酸
SeA:セバシン酸
AdA:アジピン酸
EG:エチレングリコール
NPG:ネオペンチルグリコール
1,6-HD:1,6-ヘキサンジオール
MPO:2-メチル-1,3-プロパンジオール
DEG:ジエチレングリコール
The abbreviations in Table 1 are as follows.
PA: Orthophthalic acid IPA: Isophthalic acid TPA: Terephthalic acid SeA: Sebacic acid AdA: Adipic acid EG: Ethylene glycol NPG: Neopentyl glycol 1,6-HD: 1,6-hexanediol MPO: 2-methyl-1,3 -Propanediol DEG: diethylene glycol
<水酸基含有ポリウレタン樹脂(a)の合成>
(ウレタン(a)-1)
得られたポリエステル1を100部と酢酸エチル40部とを1リットル4口フラスコに仕込み、80℃に昇温し、溶液が均一になるまで撹拌した。これにトリレンジイソシアネートを2.0部、ジブチル錫ジラウレート0.15部を添加し、4時間反応を行った。反応終了後、酢酸エチル113部を添加し、エステル結合濃度10.42mmol/g、ウレタン結合濃度0.23mmol/g、Mn23,500、Mw56,100、Tg4℃、水酸基価7.9mgKOH/g、不揮発分40%の水酸基を有するポリウレタン樹脂であるウレタン(a)-1溶液を得た。
<Synthesis of hydroxyl group-containing polyurethane resin (a)>
(Urethane (a)-1)
100 parts of the obtained polyester 1 and 40 parts of ethyl acetate were charged into a 1 liter 4-necked flask, heated to 80°C, and stirred until the solution became uniform. To this were added 2.0 parts of tolylene diisocyanate and 0.15 parts of dibutyltin dilaurate, and the mixture was reacted for 4 hours. After the reaction, 113 parts of ethyl acetate was added, ester bond concentration 10.42 mmol/g, urethane bond concentration 0.23 mmol/g, Mn 23,500, Mw 56,100, Tg 4°C, hydroxyl value 7.9 mgKOH/g, nonvolatile. A solution of urethane (a)-1, which is a polyurethane resin having 40% hydroxyl groups, was obtained.
(ウレタン(a)-2~(a)-15、比較(a)-1)
表2に示す配合量に変更した以外は、ウレタン(a)-1と同様にして、ポリオールとポリイソシアネートとを反応させ、水酸基を有するポリウレタン樹脂(a)であるウレタン(a)-2~(a)-15、比較(a)-1を得た。
(Urethane (a)-2 to (a)-15, comparison (a)-1)
Polyol and polyisocyanate were reacted in the same manner as urethane (a)-1 except that the blending amount was changed to the amount shown in Table 2, and urethane (a)-2 to ( a)-15 and comparison (a)-1 were obtained.
表2中の略号は以下の通りである。
NPG:ネオペンチルグリコール
TDI:トリレンジイソシアネート(コロネートT-80(商品名)、東ソー株式会社製、NCO含有量48.2%)
MDI:4,4’-ジフェニルメタンジイソシアネート(ミリオネートMT(商品名)、東ソー株式会社製、NCO含有量33.5%)
HDI:ヘキサメチレンジイソシアネート(デスモジュール(登録商標)H(商品名)、コベストロ社製、NCO含有量49.9%)
IPDI:イソホロンジイソシアネート(デスモジュールI(商品名)、コベストロ社製、NCO含有量37.7%)
The abbreviations in Table 2 are as follows.
NPG: Neopentyl glycol TDI: Tolylene diisocyanate (Coronate T-80 (product name), manufactured by Tosoh Corporation, NCO content 48.2%)
MDI: 4,4'-diphenylmethane diisocyanate (Millionate MT (trade name), manufactured by Tosoh Corporation, NCO content 33.5%)
HDI: Hexamethylene diisocyanate (Desmodur (registered trademark) H (trade name), manufactured by Covestro, NCO content 49.9%)
IPDI: Isophorone diisocyanate (Desmodur I (trade name), manufactured by Covestro, NCO content 37.7%)
<ブリスターパック用積層体の製造>
[実施例1]
ウレタン(a)-1溶液を250部(固形換算で100部)、添加剤としてグリシドプロピルトリメトキシシラン1.0部を仕込み、30分撹拌した後に、酢酸エチルで希釈して固形分濃度40%の主剤(A)を得た。そこに、コロネートL(商品名、東ソー株式会社製、固形分濃度75%、NCO含有量13.2%)を20部(固形換算で15部)仕込み、酢酸エチルで希釈して、固形分濃度30%の接着剤溶液を調製した。
ドライラミネーターを用いて、厚み25μmの延伸ポリアミド(ナイロン)フィルムの一方の面に、外層側接着剤層(2)用として上記接着剤溶液を塗布し、溶剤を揮散させた後、厚み45μmのアルミニウム箔を積層し中間積層体を得た。接着剤の乾燥後塗布量は4g/m2とした。
次いで、ドライラミネーターを用いて、得られた中間積層体のアルミニウム箔の他方の面に、上記接着剤溶液を塗布し、溶剤を揮散させた後、厚み60μmの未延伸ポリ塩化ビニルフィルムを積層し積層体を得た。接着剤の乾燥後塗布量は4g/m2とした。
次いで、60℃30%RH(相対湿度)の条件で各々7日間のエージングを行い、外層側及び内層側の接着剤層を硬化させて、外層側樹脂フィルム層(1)/外層側接着剤層(2)/金属箔層(3)/内層側接着剤層(4)/内層側樹脂フィルム層(5)の構成を備えるブリスターパック用積層体を得た。
<Manufacture of laminate for blister pack>
[Example 1]
250 parts of urethane (a)-1 solution (100 parts on solid basis) and 1.0 part of glycidopropyltrimethoxysilane as an additive were added, stirred for 30 minutes, and then diluted with ethyl acetate to give a solid content concentration of 40. % of the main ingredient (A) was obtained. There, 20 parts (15 parts in terms of solids) of Coronate L (trade name, manufactured by Tosoh Corporation, solid content concentration 75%, NCO content 13.2%) were added, diluted with ethyl acetate, and the solid content concentration A 30% adhesive solution was prepared.
Using a dry laminator, apply the above adhesive solution for the outer adhesive layer (2) to one side of a stretched polyamide (nylon) film with a thickness of 25 μm, and after volatilizing the solvent, apply the adhesive solution to one side of a stretched polyamide (nylon) film with a thickness of 45 μm. The foils were laminated to obtain an intermediate laminate. The amount of adhesive applied after drying was 4 g/m 2 .
Next, using a dry laminator, the above adhesive solution was applied to the other side of the aluminum foil of the obtained intermediate laminate, and after volatilizing the solvent, an unstretched polyvinyl chloride film with a thickness of 60 μm was laminated. A laminate was obtained. The amount of adhesive applied after drying was 4 g/m 2 .
Next, aging was performed for 7 days at 60° C. and 30% RH (relative humidity) to cure the outer and inner adhesive layers to form the outer resin film layer (1)/outer adhesive layer. A laminate for a blister pack was obtained having the following structure: (2)/metal foil layer (3)/inner adhesive layer (4)/inner resin film layer (5).
[実施例2~15、比較例1~2]
表3の配合量(部)に変更した以外は実施例1と同様の所作を行い、ブリスターパック用積層体を得た。
[Examples 2 to 15, Comparative Examples 1 to 2]
A laminate for a blister pack was obtained by performing the same operations as in Example 1 except for changing the blending amount (parts) shown in Table 3.
<ブリスターパック用積層体の評価>
得られた積層体について、以下の評価を行った。結果を表3に示す。
<Evaluation of laminate for blister pack>
The obtained laminate was evaluated as follows. The results are shown in Table 3.
[積層体の外観評価]
得られた積層体について、各々外観を目視で観察し、以下の基準で評価した。
A:白化や発泡が見られない(良好)
B:若干の白化はあるが、発泡は見られない(使用可能)
C:白化又は発泡が見られる(使用不可)
[Appearance evaluation of laminate]
The appearance of each of the obtained laminates was visually observed and evaluated based on the following criteria.
A: No whitening or foaming (good)
B: There is some whitening, but no foaming is seen (usable)
C: Whitening or foaming is observed (unusable)
[ラミネート強度(湿熱試験前)]
得られた積層体を、各々200mm×15mmの大きさに切断し、引張り試験機を用いてT型剥離試験を行い、延伸ポリアミドフィルムとアルミニウム箔との間の剥離強度(N/15mm巾)を測定した。測定は、20℃65%RHの環境下にて、荷重速度300mm/分で行い、5個の試験片の平均値により、以下の基準で評価した。
A:剥離強度の平均値が7N以上(良好)
B:剥離強度の平均値が4N以上、7N未満(使用可能)
C:剥離強度の平均値が4N未満(使用不可)
[Lamination strength (before moist heat test)]
The obtained laminates were each cut into a size of 200 mm x 15 mm, and a T-peel test was performed using a tensile tester to determine the peel strength (N/15 mm width) between the stretched polyamide film and the aluminum foil. It was measured. The measurement was performed at a loading rate of 300 mm/min in an environment of 20° C. and 65% RH, and was evaluated based on the average value of 5 test pieces based on the following criteria.
A: Average value of peel strength is 7N or more (good)
B: Average value of peel strength is 4N or more and less than 7N (usable)
C: Average value of peel strength is less than 4N (unusable)
[ラミネート強度(湿熱試験後)]
得られた積層体を、85℃85%RH雰囲気の恒温恒湿槽に入れ168時間静置した後、恒温恒湿槽から取り出し、20℃65%RHの環境下にて2時間静置した後、湿熱試験前と同様の所作を行い、5個の試験片の剥離強度(N/15mm巾)の平均値を求めた。湿熱試験前からの変化率を算出し、以下の基準で評価した。
A:剥離強度の変化率が10%未満(良好)
B:剥離強度の変化率が10%以上、20%未満(使用可能)
C:剥離強度の変化率が20%以上(使用不可)
[Laminate strength (after wet heat test)]
The obtained laminate was placed in a constant temperature and humidity chamber at 85° C. and 85% RH and allowed to stand for 168 hours, then taken out from the constant temperature and humidity chamber and left to stand in an environment of 20° C. and 65% RH for 2 hours. The same actions as before the moist heat test were performed, and the average value of the peel strength (N/15 mm width) of the five test pieces was determined. The rate of change from before the moist heat test was calculated and evaluated based on the following criteria.
A: Peel strength change rate less than 10% (good)
B: Rate of change in peel strength is 10% or more and less than 20% (usable)
C: Peel strength change rate is 20% or more (unusable)
[成型性評価]
得られた積層体を80×80mmの大きさに切断し、ブランクとした。前記ブランクに対し、延伸ポリアミドフィルムが外側になるようにして、成型高さフリーのストレート金型にて張り出し1段成型を行い、アルミニウム箔の破断や各層間の浮きが発生しない、最大の成型高さにより、以下の基準で成型性を評価した。
使用した金型のポンチ形状は、一辺30mmの正方形、コーナーRが2mm、ポンチ肩Rが1mmであり、使用した金型のダイス孔形状は、一片34mmの正方形、ダイス孔コーナーRが2mm、ダイス孔肩Rが1mmであり、ポンチとダイス孔とのクリアランスは片側2mmであり、前記クリアランスにより成型高さに応じた傾斜が発生する。
A:最大の成型高さが6mm以上(良好)
B:最大の成型高さが4mm以上、6mm未満(使用可能)
C:最大の成型高さが4mm未満(使用不可)
[Moldability evaluation]
The obtained laminate was cut into a size of 80×80 mm to obtain a blank. With the stretched polyamide film on the outside, one-step overhang molding is performed on the blank using a straight mold with free molding height to achieve the maximum molding height without breaking the aluminum foil or lifting between the layers. The moldability was evaluated based on the following criteria.
The punch shape of the mold used was a square with a side of 30 mm, the corner R was 2 mm, and the punch shoulder R was 1 mm. The hole shoulder R is 1 mm, the clearance between the punch and the die hole is 2 mm on one side, and the clearance causes an inclination depending on the molding height.
A: Maximum molding height is 6mm or more (good)
B: Maximum molding height is 4 mm or more and less than 6 mm (usable)
C: Maximum molding height is less than 4mm (unusable)
[成型物の耐湿熱性]
得られた積層体を80×80mmの大きさに切断し、ブランクとした。前記ブランクに対し、延伸ポリアミドフィルムが外側になるようにして、成型高さフリーのストレート金型にて成型高さ3mmにて張り出し1段成型を行い、成型物を得た。
次いで、成型物を85℃85%RH雰囲気下の恒温恒湿槽に入れ168時間静置した後、恒温恒湿槽から取り出し、浮きが発生していないかを目視で確認し、以下の基準で評価した。
使用した金型のポンチ形状は、一辺30mmの正方形、コーナーRが2mm、ポンチ肩Rが1mmであり、使用した金型のダイス孔形状は、一片34mmの正方形、ダイス孔コーナーRが2mm、ダイス孔肩Rが1mmである。
A:浮きの発生なし(良好)
B:4辺のうち1辺で浮きが発生(使用可能)
C:4辺のうち2辺以上で浮きが発生(使用不可)
[Moisture and heat resistance of molded product]
The obtained laminate was cut into a size of 80×80 mm to obtain a blank. The blank was subjected to one-step overhang molding at a molding height of 3 mm using a straight mold with free molding height, with the stretched polyamide film facing outside, to obtain a molded product.
Next, the molded product was placed in a constant temperature and humidity chamber at 85°C and 85% RH and allowed to stand for 168 hours, and then taken out from the constant temperature and humidity chamber and visually checked to see if any floating occurred. evaluated.
The punch shape of the mold used was a square with a side of 30 mm, the corner R was 2 mm, and the punch shoulder R was 1 mm. The hole shoulder R is 1 mm.
A: No floating (good)
B: Lifting occurs on one of the four sides (usable)
C: Lifting occurs on two or more of the four sides (unusable)
[成型物の外部からの力に対する耐性(外部応力耐性)]
得られた積層体を80×80mmの大きさに切断し、ブランクとした。前記ブランクに対し、延伸ポリアミドフィルムが外側になるようにして、成型高さフリーのストレート金型にて成型高さ3mmにて張り出し1段成型を行い、成型物を得た。10個の成型物について、成型部(コーナー部)を、指で押して変形させたのち、金属箔に破断が発生しているかを確認し、以下の基準で評価した。
A:10個中、金属箔の破断が1個以下(良好)
B:10個中、金属箔の破断が2又は3個(使用可能)
C:10個中、金属箔の破断が4個以上(使用不可)
[Resistance of molded product to external forces (external stress resistance)]
The obtained laminate was cut into a size of 80×80 mm to obtain a blank. The blank was subjected to one-step overhang molding at a molding height of 3 mm using a straight mold with free molding height, with the stretched polyamide film facing outside, to obtain a molded product. For the 10 molded products, the molded parts (corner parts) were pressed with fingers to deform them, and then it was confirmed whether or not the metal foil had broken, and evaluated according to the following criteria.
A: 1 or less metal foil breaks out of 10 (good)
B: 2 or 3 metal foil breaks out of 10 (usable)
C: 4 or more broken metal foils out of 10 (unusable)
表3中の略号は以下の通りである。
SC-1:グリシドプロピルトリメトキシシラン
EP-1:ビスフェノールA型エポキシ樹脂(商品名:JER834、三菱ケミカル社製、エポキシ当量245g/eq、分子量約470)
EP-2:ビスフェノールA型エポキシ樹脂(商品名:JER1001、三菱ケミカル社製、エポキシ当量470g/eq、分子量約900)
NCO-1:トリレンジイソシアネートのトリメチロールプロパン付加物(商品名:コロネートL、東ソー株式会社製、不揮発分濃度75%、NCO含有量13.2%)
The abbreviations in Table 3 are as follows.
SC-1: glycidopropyltrimethoxysilane EP-1: bisphenol A type epoxy resin (product name: JER834, manufactured by Mitsubishi Chemical Corporation, epoxy equivalent: 245 g/eq, molecular weight: approximately 470)
EP-2: Bisphenol A type epoxy resin (product name: JER1001, manufactured by Mitsubishi Chemical Corporation, epoxy equivalent: 470 g/eq, molecular weight: approximately 900)
NCO-1: trimethylolpropane adduct of tolylene diisocyanate (product name: Coronate L, manufactured by Tosoh Corporation, nonvolatile content 75%, NCO content 13.2%)
表3の結果から、外層側接着剤層を形成する主剤として、所定のエステル結合濃度を有する水酸基含有ポリウレタン樹脂(a)を用いた本発明の積層体は、外観、ラミネート強度、成型性に優れていた。また、湿熱試験後のラミネート強度が維持され、成形物の湿熱耐性に優れていた。さらに、成形物は、成型部の外部応力耐性に優れており、積層体中のアルミ箔の破断が抑制されていた。
特に、実施例10は、水酸基を有するポリウレタン樹脂(a)のエステル結合濃度、ウレタン結合濃度、重量平均分子量が適切な範囲であるため、いずれの評価においても優れる結果が得られた。
一方、比較例1は、特開2019-156925号公報(特許文献3)の実施例に相当するが、ポリウレタンポリオールのエステル結合濃度が低く、ラミネート強度が低下した。また成型物の耐湿熱性及び外部応力耐性に劣っていた。
比較例2は、特開2015-024862号公報(特許文献1)の実施例に相当するが、ウレタン結合を有していないため、ラミネート強度が低下した。また成型性が不足しており、成型物の対湿熱性及び外部応力耐性に劣っていた。
From the results in Table 3, the laminate of the present invention using the hydroxyl group-containing polyurethane resin (a) having a predetermined ester bond concentration as the main ingredient for forming the outer adhesive layer has excellent appearance, lamination strength, and moldability. was. Furthermore, the laminate strength was maintained after the heat and humidity test, and the molded product had excellent resistance to heat and humidity. Furthermore, the molded product had excellent resistance to external stress in the molded part, and breakage of the aluminum foil in the laminate was suppressed.
In particular, in Example 10, the ester bond concentration, urethane bond concentration, and weight average molecular weight of the polyurethane resin (a) having hydroxyl groups were within appropriate ranges, and therefore excellent results were obtained in all evaluations.
On the other hand, Comparative Example 1 corresponds to the example of JP 2019-156925A (Patent Document 3), but the ester bond concentration of the polyurethane polyol was low and the laminate strength was reduced. Furthermore, the molded product had poor moist heat resistance and external stress resistance.
Comparative Example 2 corresponds to the example of JP-A-2015-024862 (Patent Document 1), but the laminate strength was reduced because it did not have a urethane bond. Furthermore, the moldability was insufficient, and the molded product had poor resistance to heat and humidity and resistance to external stress.
(1):外層側樹脂フィルム層
(2):外層側接着剤層
(3):金属箔層
(4):内層側接着剤層
(5):内層側樹脂フィルム層
(6):内容物
(7):蓋材
(1): Outer resin film layer (2): Outer adhesive layer (3): Metal foil layer (4): Inner adhesive layer (5): Inner resin film layer (6): Contents ( 7): Lid material
Claims (9)
前記外層側接着剤層(2)が、水酸基を有するポリウレタン樹脂(a)を含む主剤(A)と、ポリイソシアネート成分(B)を含む硬化剤とを含有するポリウレタン接着剤から形成されたものであり、
前記水酸基を有するポリウレタン樹脂(a)は、ポリエステルポリオールと、ポリイソシアネートとの反応生成物であり、エステル結合濃度が9.20~10.50mmol/gであることを特徴とするブリスターパック用積層体。 At least, the outer resin film layer (1), the outer adhesive layer (2), the metal foil layer (3), the inner adhesive layer (4), and the inner resin film layer (5) are laminated in this order. A laminate for a blister pack, comprising:
The outer adhesive layer (2) is formed from a polyurethane adhesive containing a main ingredient (A) containing a polyurethane resin (a) having a hydroxyl group, and a curing agent containing a polyisocyanate component (B). can be,
The hydroxyl group-containing polyurethane resin (a) is a reaction product of polyester polyol and polyisocyanate, and has an ester bond concentration of 9.20 to 10.50 mmol/g. .
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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JP2022055829A JP7160221B1 (en) | 2022-03-30 | 2022-03-30 | Laminates for blister packs and blister packs |
CN202211560071.8A CN116890488A (en) | 2022-03-30 | 2022-12-06 | Laminate for blister package and blister package |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2022055829A JP7160221B1 (en) | 2022-03-30 | 2022-03-30 | Laminates for blister packs and blister packs |
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Publication Number | Publication Date |
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JP7160221B1 JP7160221B1 (en) | 2022-10-25 |
JP2023148009A true JP2023148009A (en) | 2023-10-13 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2016150944A (en) * | 2015-02-16 | 2016-08-22 | 東洋インキScホールディングス株式会社 | Polyurethaneurea resin composition for gravure or flexographic printing ink |
JP2017100794A (en) * | 2015-12-04 | 2017-06-08 | 昭和電工パッケージング株式会社 | Sheet for packaging material, lid material for container, and packaging body |
JP2017109752A (en) * | 2015-12-15 | 2017-06-22 | 昭和電工パッケージング株式会社 | Sheet for packaging material, lid material for container, and packaging body |
JP2018100108A (en) * | 2016-12-20 | 2018-06-28 | 昭和電工パッケージング株式会社 | Lamination sheet for lid material, lid material and packaging body |
JP2021134354A (en) * | 2020-02-27 | 2021-09-13 | 三菱ケミカル株式会社 | Polyester-based adhesive composition, polyester-based adhesive, and adhesive sheet |
JP7052913B1 (en) * | 2021-06-30 | 2022-04-12 | 東洋インキScホールディングス株式会社 | Packaging materials for power storage devices, containers for power storage devices and power storage devices |
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2022
- 2022-03-30 JP JP2022055829A patent/JP7160221B1/en active Active
- 2022-12-06 CN CN202211560071.8A patent/CN116890488A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016150944A (en) * | 2015-02-16 | 2016-08-22 | 東洋インキScホールディングス株式会社 | Polyurethaneurea resin composition for gravure or flexographic printing ink |
JP2017100794A (en) * | 2015-12-04 | 2017-06-08 | 昭和電工パッケージング株式会社 | Sheet for packaging material, lid material for container, and packaging body |
JP2017109752A (en) * | 2015-12-15 | 2017-06-22 | 昭和電工パッケージング株式会社 | Sheet for packaging material, lid material for container, and packaging body |
JP2018100108A (en) * | 2016-12-20 | 2018-06-28 | 昭和電工パッケージング株式会社 | Lamination sheet for lid material, lid material and packaging body |
JP2021134354A (en) * | 2020-02-27 | 2021-09-13 | 三菱ケミカル株式会社 | Polyester-based adhesive composition, polyester-based adhesive, and adhesive sheet |
JP7052913B1 (en) * | 2021-06-30 | 2022-04-12 | 東洋インキScホールディングス株式会社 | Packaging materials for power storage devices, containers for power storage devices and power storage devices |
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CN116890488A (en) | 2023-10-17 |
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