JP2023134315A - Jiaozi-containing instant cup noodle - Google Patents
Jiaozi-containing instant cup noodle Download PDFInfo
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- 235000012149 noodles Nutrition 0.000 title claims abstract description 84
- 239000004615 ingredient Substances 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 10
- 235000016709 nutrition Nutrition 0.000 claims abstract description 7
- 235000013305 food Nutrition 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 235000008446 instant noodles Nutrition 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000009835 boiling Methods 0.000 claims description 5
- 235000015097 nutrients Nutrition 0.000 claims description 3
- 102000004169 proteins and genes Human genes 0.000 claims 1
- 108090000623 proteins and genes Proteins 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 235000013312 flour Nutrition 0.000 abstract description 9
- 230000035764 nutrition Effects 0.000 abstract description 6
- 241000209140 Triticum Species 0.000 abstract description 3
- 235000021307 Triticum Nutrition 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 20
- 238000005520 cutting process Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 235000012054 meals Nutrition 0.000 description 3
- 239000004278 EU approved seasoning Substances 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 235000021190 leftovers Nutrition 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 235000015067 sauces Nutrition 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- 238000010025 steaming Methods 0.000 description 1
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Abstract
Description
本発明は、一般家庭等で食する市販されている即席カツプ麺に関することであり、特に小さな子供や高齢者で食事量が少ない方が、カツプ麺も食べたい、叉出来れば同時に餃子も食べたいという場合通常2人前の食事量を食するわけであり、麺か餃子のどちらかを食べ残すことになり無駄食い?となることが多々ありました、叉栄養面においても麺類の炭水化物と、餃子に豊富な万能栄養素と出来れば両方を摂取したい場合にどうしてもどちらかに偏る傾向があつた。
がこれらを改善する餃子入りカツプ麺である。The present invention relates to commercially available instant katsupu noodles to be eaten at home, etc., and especially for small children and elderly people who eat less, they want to eat katsupu noodles, and if possible, they also want to eat gyoza at the same time. In this case, you would normally eat the amount for two people, so you would end up with either the noodles or the gyoza left over, which would be wasted food. In terms of nutrition, there was a tendency to lean toward one of the carbohydrates in noodles and the versatile nutrients abundant in gyoza, if possible, if you wanted to consume both.
This is a katsupu noodle with gyoza that improves these.
従来市販されている即席カツプ麺、及び焼き餃子又は蒸し餃子はほとんど大の大人がほぼ満足できる量の食材が容器に詰められてある。Conventionally, commercially available instant katsupu noodles, fried dumplings, or steamed dumplings are packed with enough ingredients to satisfy most adults.
カツプ麺等の製造方法は麺材料の粉体投入から最終工程までほとんど全自動の機械にて製造されており、餃子は大体が手作業のようですが中にはかなり機械化された工場で製造されているようです、例えば餃子の皮上に具材を自動で載せて、あとは自動の蒸し機にて完成、容器詰めまでと。すなわち一度具材の量を設定すると途中変更は面倒のようである。Katsupu noodles and other products are manufactured using almost fully automatic machines from the input of powdered noodle ingredients to the final process, and gyoza are mostly made by hand, but some are manufactured in highly mechanized factories. For example, the ingredients are automatically placed on the gyoza skin, the rest is completed in an automatic steamer, and the product is packed in containers. In other words, once the amount of ingredients is set, it seems troublesome to change it midway.
以上の様に従来の即席めん及び蒸し餃子の製造ラインは夫々決まった量の製品を多量に製造していることがわかる。As described above, it can be seen that the conventional production lines for instant noodles and steamed dumplings produce a large quantity of each fixed amount of products.
子供及び高齢者が市販の即席カツプ麺と餃子を同時に食する場合、量が多くてどちらかを食べ残すロスが多く不経済であった、また一流メーカーの製造ラインは専用の多量生産方式の為製品量の調整は困難であった。また、餃子の製造ラインも同様に数量の調整は困難であった。 When children and elderly people eat commercially available instant katsupu noodles and gyoza at the same time, it is uneconomical because the portions are large and one or the other is left uneaten, and the manufacturing lines of top manufacturers are dedicated to mass production. It was difficult to adjust the amount of product. Similarly, it was difficult to adjust the quantity on the gyoza production line.
本発明は、まず、麺と餃子の皮を同じ小麦粉の粉体から完成までほとんど共用できる工程、設備を活用して、材料のロス、設備の有効活用を図り、製品の量は現在品の夫々50%の具材をカツプ内に入れて、食する場合は好みのタレ汁をカツプ内にいれてその上から熱湯を注いで3分乃至5分経てば最適な餃子入りカツプ麺を適量食することができる。The present invention first utilizes processes and equipment that allow noodles and gyoza wrappers to be almost shared from the same flour powder to completion, thereby reducing material loss and effectively utilizing equipment. Put 50% of the ingredients into a cup, and if you want to eat it, put your favorite sauce in the cup, pour boiling water over it, wait 3 to 5 minutes, and then eat the perfect amount of katsupu noodles with gyoza. be able to.
まず、カツプ麺及び餃子の皮の素材となる小麦粉は同じ粉体の粉に食塩とかんすい水等を入れる、その後混合、練り込み、こねる等を機械で行い、麺のこしを強くする、すなわちこれが即席麺および餃子の皮となる。 First, the wheat flour that is used for the skins of katsupu noodles and gyoza is the same powder, and salt and plain water are added to it.Then, the noodles are mixed, kneaded, and kneaded using a machine to make the noodles firmer. It becomes the skin of noodles and gyoza.
次に麺生地を回転する2個のローラーの中を通して薄いめん帯をつくる、この作業は生地を強くするために2~3回繰り返す場合がある。Next, the noodle dough is passed through two rotating rollers to form a thin noodle belt, and this process may be repeated two or three times to strengthen the dough.
次に麺の圧延工程を通す、今工程は、最終的に麺のこしをつよくすることと、厚さを1ミリ程度に薄くすることと、大事なことは、ここで麺の部分は細く一定の長さに切断すること、また半分は餃子の皮を作るために四角い形状のものを6枚程度取り出すために一個のローラーには切り刃があり、所定の板取ができる。
以上で麺と餃子の皮の素材は完成である。Next, the noodles go through a rolling process.The final step is to make the noodles strong and thin to about 1mm.The important thing is to make the noodles thin and uniform. Each roller has a cutting blade that allows it to be cut into lengths, and to take out about six square pieces, half of which will be used to make dumpling skins.
The ingredients for the noodles and gyoza skins are now complete.
ラーメンの素材はとりあえずそのまま保存として、餃子の皮は別の機械に移動してそのテーブル上に四角い皮が並びその上に別途調理済の餃子の具材が適量配給される、すると作業員が手作業で四角い皮を二つ折りして、あとの3面部に水をつけて圧着して次の工程に流す。今時点では具材は火を通してあり調理済である。The ramen ingredients will be preserved as is for the time being, and the gyoza skins will be transferred to another machine.The square skins will be lined up on the table, and appropriate amounts of separately cooked gyoza ingredients will be dispensed on top of the square skins. During the process, the square skin is folded in half, soaked in water on the remaining three sides, crimped, and sent to the next process. At this point, the ingredients are cooked and cooked.
次にカツプ麺材と具材入り餃子は蒸し機の中に投入して蒸熱処理をします。
今工程は蒸気で約100度で5分程度で完成です。また、カツプの中は麺を下に餃子を上に6個程度のせます。Next, the katsupu noodle ingredients and the gyoza with fillings are put into a steamer and steamed.
This process is completed in about 5 minutes using steam at about 100 degrees Celsius. Also, place about 6 gyoza inside the cup with the noodles on the bottom and the gyoza on top.
製造工程は終了して、出荷前のカツプ容器への箱詰め作業で、餃子用のダシ汁をカツプ麺の横に添えたり、注意書きを添えたりで完成です。After the manufacturing process is complete, the dumplings are packed into katsupu containers before shipping, and the dumplings are completed by adding dashi soup for the gyoza next to the katsupu noodles and adding a note of caution.
以上で完成で後は従来品と同じように、カツプの蓋をあけて熱湯を注いで3乃至5分経過で食することができます。Once completed, you can open the lid of the cup, pour boiling water into it, and eat it after 3 to 5 minutes, just like with conventional products.
上述のように、本発明は子供及び高齢者の小食を希望する方には、通常の半分程度の量でカツプ麺と餃子の両方を余すことなく、また、経済的に食事することが出来て栄養面においても満足のいくもである。As mentioned above, the present invention allows children and elderly people who wish to eat small meals to eat both katsupu noodles and gyoza in half the usual amount without leaving any leftovers, and economically. It is also very satisfying in terms of nutrition.
以下、本発明の実施形態を図1~図3 に基ずいて説明する。Embodiments of the present invention will be described below based on FIGS. 1 to 3.
図1、に於いては、餃子入り即席カツプ麺の製造工程の概略図を示す。FIG. 1 shows a schematic diagram of the manufacturing process of instant cup noodles containing gyoza.
図2,に於いては、麺類と餃子の皮を同一の麺帯から分断する工程を示す。FIG. 2 shows the process of separating noodles and gyoza wrappers from the same noodle strip.
図3、に於いては、餃子を作るテーブルを示す。FIG. 3 shows a table for making dumplings.
、
[図1]に於いて、1,は小麦粉等に塩等を入れた容器を示す、
2,は小麦粉と調味料等を混合練り込む装置をしめす、
3,は練り込んだ麺帯を定寸に切断する装置をしめす、
4,は四角に切断した餃子の皮に具材を乗せて餃子を作るテーブル、
5,は麺と餃子を高温で蒸し上げる装置を示す、
6,は蒸上げた麺と餃子を乾燥、冷却する装置を示す、
7,は完成した麺と餃子をカツプに詰める工程を示す、
[図2]に於いて 8,麺帯切断機で、麺部と餃子部の材料を定寸に切断するローラー、
9,は切断済の麺と餃子の皮を示す、
10,は麺帯を圧延した切断前の材料を示す、
[図3]に於いて11,は切断した四角い餃子の皮を示す、
12,は餃子の皮に具材を乗せたところ示す、
13、は餃子に具材をのせて皮を閉じたところを示す、
14,は皮を閉じた餃子を目視検査をする工程を示す、,
In [Figure 1], 1 indicates a container containing flour, etc. and salt, etc.
2. indicates a device for mixing and kneading flour and seasonings, etc.
3. shows a device that cuts the kneaded noodle strips to a fixed size.
4. A table where you can make gyoza by placing ingredients on gyoza skins cut into squares.
5 shows a device that steams noodles and dumplings at high temperatures.
6 shows a device for drying and cooling steamed noodles and dumplings.
7. shows the process of filling finished noodles and gyoza into cups.
[Figure 2] 8. A roller that cuts the materials for the noodle and gyoza portions into regular sizes using a noodle strip cutting machine;
9. Shows cut noodles and gyoza skins.
10, indicates the material before cutting after rolling the noodle strip,
In [Figure 3], 11 indicates the cut square gyoza skin.
12, shows the ingredients placed on the gyoza skin.
13 shows the gyoza with ingredients placed on it and the skin closed.
14, shows the process of visually inspecting the gyoza with the skin closed.
本発明は、一般家庭等で食する市販されている即席カツプ麺に関することであり、特に小さな子供や高齢者で食事量が少ないかたが、カツプ麺も食べたい、叉出来れば同時に餃子も食べたいという場合通常2人前の食事量を食するわけであり、麺か餃子のどちらかを食べ残すことになり無駄食い?となることが多々ありました、叉栄養面においても麺類の炭水化物と、餃子に豊富な万能栄養素と出来れば両方を摂取したい場合にどうしてもどちらかに偏る傾向があつた。がこれらを改善する餃子入りカツプ麺である。The present invention relates to commercially available instant katsupu noodles that are eaten at home, etc., and are particularly useful for small children and elderly people who have a small meal intake who want to eat katsupu noodles, and if possible, also eat gyoza at the same time. If you want to eat something, you usually eat the amount for two people, so you end up with either the noodles or the gyoza left over, so you're wasting food. In terms of nutrition, there was a tendency to lean toward one of the carbohydrates in noodles and the versatile nutrients abundant in gyoza, if possible, if you wanted to consume both. This is a katsupu noodle with gyoza that improves these.
従来市販されている即席カツプ麺、及び焼き餃子叉は蒸し餃子はほとんど大の大人がほぼ満足できる量の食材が詰められている。Traditionally commercially available instant katsupu noodles, fried gyoza, or steamed gyoza are filled with enough ingredients to satisfy most adults.
カツプ麺等の製造方法は麺材料の粉体投入から最終工程までほとんど全自動の機械にて製造されており、餃子は大体が手作業のようですが中にはかなり機械化された工場で製造されているようです、例えば餃子の皮上に具材を自動で載せて、あとは自動の蒸し機にて完成、容器詰めまでを、すなわち一度具材の量を設定すると、途中変更は面倒のようである。Katsupu noodles and other products are manufactured using almost fully automatic machines from the input of powdered noodle ingredients to the final process, and gyoza are mostly made by hand, but some are manufactured in highly mechanized factories. For example, the ingredients are automatically placed on the skin of the gyoza, the rest is completed by an automatic steamer, and the process is filled into containers.In other words, once the amount of ingredients is set, changing it midway through is a hassle. It is.
以上の様に従来の即席めん及び蒸し餃子の製造ラインは夫々決つた量の製品を多量に製造していることが分かつた。As described above, it has been found that the conventional production lines for instant noodles and steamed dumplings produce a large amount of each product in a predetermined quantity.
子供及び高齢者が市販の即席カツプ麺と餃子を同時に食する場合、量が多くてどちらかを食べ残すロスが多くて不経済であつた、また一流メーカ-の製造ラインは専用の多量生産方式の為製品量の調整は困難であつた、また、餃子の製造ラインも同様に困難であつたWhen children and the elderly eat commercially available instant katsupu noodles and gyoza at the same time, it is uneconomical because the portions are so large that one or the other is often left uneaten, and the manufacturing lines of top manufacturers use a dedicated mass production method. Therefore, it was difficult to adjust the amount of product, and the production line for gyoza was similarly difficult.
本発明は、まず、麺と餃子の皮を同じ小麦粉の粉体から完成までほとんど共用出来る工程、設備を活用して、材料のロス、設備の有効活用を図り、製品の量は現在品の夫々50%の具材をカツ内に入れて、食する場合は好みのタレ汁をカツプ内に入れてその上から熱湯を注いで3分乃至5分経てば最適な餃子入りカツプ麺を適量食することができる。The present invention first utilizes processes and equipment that allow noodles and gyoza skins to be almost shared from the same flour powder to completion, thereby reducing material loss and effectively utilizing equipment. Put 50% of the ingredients into the cutlet, and if you want to eat it, add your favorite sauce into the cutlet, pour boiling water over it, wait 3 to 5 minutes, and then eat the perfect amount of katsupu noodles with gyoza. be able to.
まず、カツプ麺及び餃子の皮の素材となる小麦粉は同じ粉体の粉に食塩とかんすい水等を入れる、その後混合、練り込み、こねる等を機械で行い、麺のこしを強くする、すなわちこれが即席麺および餃子の皮となる。 First, the wheat flour that is used for the skins of katsupu noodles and gyoza is the same powder, and salt and plain water are added to it.Then, the noodles are mixed, kneaded, and kneaded using a machine to make the noodles firmer. It becomes the skin of noodles and gyoza.
次に麺生地を回転する2個のローラ-の中を通して薄いめん帯をつくる、この作業は生地を強くするために2~3回繰り返す場合がある。Next, the noodle dough is passed through two rotating rollers to form a thin noodle belt. This process may be repeated two or three times to strengthen the dough.
次に麺の圧延工程を通す、今工程は、最終的に麺のこしをつよくすることと、厚さを1ミリ程度に薄くすることと、大事なことは、ここで麺の部分は細く一定の長さに切断すること、また半分は餃子の皮を作るために四角い形状のものを6枚程度取り出すために一個のローラ-には切り刃があり、所定の板取ができる。
以上で麺と餃子の皮の素材は完成である。Next, the noodles go through a rolling process.The final step is to make the noodles strong and thin to about 1mm.The important thing is to make the noodles thin and uniform. Each roller has a cutting blade that allows it to be cut into lengths and to take out about six square pieces, half of which will be used to make dumpling skins.
The ingredients for the noodles and gyoza skins are now complete.
ラ-メンの素材はとりあえずそのまま保存として、餃子の皮は別の機械に移動してそのテーブル上に四角い皮が並びその上に別途調理済の餃子の具材が適量配給される、すると作業員が手作業で四角い皮を二つ折りして、あとの3面部に水をつけて圧着して次の工程に流す。今時点では具材は火を通してあり調理済である。The ramen ingredients are kept as they are for the time being, and the gyoza skins are transferred to another machine, where square skins are lined up on a table and appropriate amounts of separately cooked gyoza ingredients are distributed on top of them.Then, the workers He folds the square skin in half by hand, soaks the remaining three sides with water, presses them together, and sends them to the next process. At this point, the ingredients are cooked and cooked.
次にカツプ麺材と具材入り餃子は蒸し機の中に投入して蒸熱処理をします。
今工程は蒸気で約100度で5分程度で完成です。また、カツプの中は麺を下に餃子を上に6個程度のせます。Next, the katsupu noodle ingredients and the gyoza with fillings are put into a steamer and steamed.
This process is completed in about 5 minutes using steam at about 100 degrees Celsius. Also, place about 6 gyoza inside the cup with the noodles on the bottom and the gyoza on top.
製造工程は終了して、出荷前のカツプ容器への箱詰め作業で、餃子用のダシ汁をカツプ麺の横に添えたり、注意書きを添えたりで完成です。After the manufacturing process is complete, the dumplings are packed into katsupu containers before shipping, and the dumplings are completed by adding dashi soup for the gyoza next to the katsupu noodles and adding a note of caution.
以上で完成で後は従来品と同じように、カツプの蓋をあけて熱湯を注いで3乃至5分経過で食することができます。Once completed, you can open the lid of the cup, pour boiling water into it, and eat it after 3 to 5 minutes, just like with conventional products.
上述のように、本発明は子供及び高齢者の小食を希望する方には、通常の半分程度の量でカツプ麺と餃子の両方を余すことなく、また、経済的に食事することが出来て栄養面においても満足のいくもである。As mentioned above, the present invention allows children and elderly people who wish to eat small meals to eat both katsupu noodles and gyoza in half the usual amount without leaving any leftovers, and economically. It is also very satisfying in terms of nutrition.
以下、本発明の実施形態を図1~図3にもとずいて説明する。Embodiments of the present invention will be described below based on FIGS. 1 to 3.
図3、に於いては、餃子を作るテーブルを示す。FIG. 3 shows a table for making dumplings.
〔以上工程の簡単な図面説明〕
〔図1〕に於いて、1,は小麦粉等に塩等を入れた容器を示す、
2,は小麦粉と調味料等を混合練り込む装置をしめす、
3,は練り込んだ麺帯を定寸に切断する装置をしめす、
4,は四角に切断した餃子の皮に具材を乗せて餃子を作るテーブル、 5,は麺と餃子を高温で蒸し上げる装置を示す、
6,は蒸上げた麺と餃子を乾燥、冷却する装置を示す、
7,は完成した麺と餃子をカツプに詰める工程を示す、
〔図2〕に於いて 8,麺帯切断機で、麺部と餃子部の材料を定寸に切断するローラ-、 9,は切断済の麺と餃子の皮を示す、
10,は麺帯を圧延した切断前の材料を示す、
〔図3〕に於いて11,は切断した四角い餃子の皮を示す、
12,は餃子の皮に具材を乗せたところ示す、
13、は餃子に具材をのせて皮を閉じたところを示す、
14,は皮を閉じた餃子を目視検査をする工程を示す、[Simple drawing explanation of the above process]
In [Figure 1], 1 indicates a container containing flour, etc. and salt, etc.
2. indicates a device for mixing and kneading flour and seasonings, etc.
3. shows a device that cuts the kneaded noodle strips to a fixed size.
4. Shows a table for making gyoza by placing ingredients on gyoza skins cut into squares. 5. Shows a device for steaming noodles and gyoza at high temperatures.
6 shows a device for drying and cooling steamed noodles and dumplings.
7. shows the process of filling finished noodles and gyoza into cups.
In [Figure 2], 8. A roller that cuts the materials for the noodle and gyoza portions into regular sizes using a noodle strip cutting machine; 9. indicates the cut noodles and gyoza skins;
10, indicates the material before cutting after rolling the noodle strip,
In [Figure 3], 11 indicates the cut square gyoza skin.
12, shows the ingredients placed on the gyoza skin.
13 shows the gyoza with ingredients placed on it and the skin closed.
14, shows the process of visually inspecting the gyoza with the skin closed.
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