KR101448016B1 - Frozen pizza manufacturing method using Automatic encrusting machine - Google Patents

Abstract

The present invention relates to a frozen pizza manufacturing method using an encrusting machine and has a purpose of providing a frozen pizza manufacturing method using an encrusting machine which can mass produce frozen pizza of a uniform quality with a simple and rapid work. The frozen pizza manufacturing method in the present invention is basically characterized by comprising the steps of: (a) making dough; (b) making topping mixture; (c) making primary formed product in various forms like a round or long shape filled with the topping mixture; (d) making secondary formed product of a flat shape; (e) rapidly cooling the secondary formed product; (f) horizontally cutting each secondary formed product to make tertiary formed product in the state of being divided in two upper and lower pieces; (g) thawing and fermenting; (h) baking to make a quanternary formed product; (i) cooling the quanternary formed product; (j) topping cheese; and (k) rapid cooling and packing to finish the frozen pizza.

Description

[0001] The present invention relates to a frozen pizza manufacturing method using an automatic encrusting machine,

More particularly, the present invention relates to a method of manufacturing frozen pizza using a Poiji machine, and more particularly, to a method of manufacturing a frozen pizza using a Poiji machine, After making a round or elongated primary molding filled with a topping mixture and pressing it into a secondary molded product of a flat shape, it is rapidly frozen and then cut horizontally and divided into two pieces. The present invention relates to a method of manufacturing a frozen pizza using a Poonggi machine, which enables easy mass production of frozen pizza with uniform quality while allowing a frozen pizza to be manufactured through a processing operation.

In general, pizza is prepared by kneading flour, water, and other materials, fermenting them, dividing them into appropriate weights, shaping them into shells, topping pizza sauce, cheese and other ingredients on the shell, Or baked in the oven.

The pizza produced by the above method has a unique flavor and is well received and has become one of the universal and preferred foods as a snack or stock without any age limit.

However, since the manufacturing method is relatively complicated, it is difficult to eat it in a general home, and currently, most of the food is delivered at a pizza place or in order to eat fresh pizza. The pizza is tasted when it is eaten warm after passing through the oven. If you eat pizza, it is packed in a wrap, then it is stored in the refrigerator or freezer, then it is heated in a microwave oven or frying pan.

In recent years, a rough shell is put on a paper plate until the topping process is wrapped and wrapped in frozen products are sold at discount stores, convenience stores, etc., so you can easily eat pizza.

Such a conventional method of manufacturing a frozen pizza is described in detail in the prior art in Patent Application No. 10-2007-114760. First, a certain amount of wheat flour is kneaded by mixing ingredients such as water, refined salt, starch, yeast, oil and the like . The dough is divided by a certain weight, rounded (rounded) and then fermented. The fermented dough is molded into a certain thickness and size to produce a pizza dough, which is then first baked. This is a kneading procedure of a hand-held pizza. In the case of pan pizza, the dough is molded and then fermented. After pizza dough was firstly baked, the pizza sauce, such as tomato sauce, white sauce, chili sauce, etc., was applied on top of the dough, and the frozen pizza was finished by topping various ingredients such as cheese, Lt; / RTI > The frozen product is packaged and distributed frozen.

The thus prepared frozen pizza is defrosted before being consumed and then baked secondarily using a microwave oven or a frying pan to be a ready-to-eat finished product.

That is, since the ingredients that are topped in the frozen pizza are raw raw, it is necessary to carry out the secondary baking for at least 5 to 20 minutes.

However, in the conventional method of manufacturing frozen pizza as above, since the operation of applying the pizza sauce to the upper surface of the dough after the pizza dough and the operation of topping the topping material have to be separately performed, the operation is cumbersome and takes a long time, It was difficult to produce uniform quality products as well as coming.

SUMMARY OF THE INVENTION It is an object of the present invention to provide a method of manufacturing a frozen pizza using a porcupine which can mass-produce a frozen pizza of a uniform quality in a simple and easy operation .

In order to accomplish the above object, the present invention provides a method for manufacturing a frozen pizza, comprising the steps of: (a) kneading wheat flour, water, and other ingredients to produce a batter; (b) mixing the source and the topping material to form a topping mixture; (c) forming various forms of primary molding such as a round or elongated shape filled with the topping mixture prepared in the step (b) inside the kneaded product produced in the step (a) by using a foaming machine; (d) pressing the primary moldings made in step (c) to form a flat secondary mold; (e) rapidly freezing the secondary moldings made flat in the step (d); (f) transverse cutting each of the rapidly frozen flat shaped secondary moldings in step (e), thereby forming three-dimensional moldings separated into upper and lower two pieces; (g) defrosting and fermenting tertiary moldings separated into upper and lower pieces in step (f); (h) baking the thawed and fermented tertiary moldings in step (g) to make a fourth molded product; (i) cooling (cooling) the quadrangular molding that has been baked in step (h); (j) topping the cheese on the cut surfaces of the quadrangular moldings cooled in step (i); (k) rapidly freezing and packing the quadrangular molding products, which are cheese-topped on the cut surface in the step (j), to complete the frozen pizza.

In the present invention, a topping mixture containing a sauce and a topping material is put into a dough made by kneading wheat flour, water, or other materials using a Poiang machine, and the topping mixture is filled with a topping mixture, A process of automatically producing a large number of moldings,

As described above, a process of making a primary molded product automatically mass-produced by using a press machine to make a secondary molded product having a flat shape,

A special process such as rapid cooling of the pressed secondary molded product and subsequent horizontal cutting to separate the upper and lower pieces into two pieces to double the amount is performed without regard to the entire working order to make frozen pizza It is possible to mass-produce frozen pizzas of uniform quality in a simple and simple manner, so that it is clear that a very remarkable invention can provide a frozen pizza of better quality to consumers at a lower price.

Figs. 1 to 3 show the shape of a kneaded product in which a topping mixture is filled using a known foaming machine,
Fig. 1 is a state in which it is formed into a circular shape.
Fig. 2 is a state in which it is formed into an elongated shape.
Fig. 3 is a state in which it is molded into a guillotine form. Fig.
FIGS. 4 to 6 are diagrams showing a state in which a forming workpiece of a kneaded product, which is filled with a kneading water topping mixture, is flatly pressed using a Poonger machine.
FIG. 7 is a view showing a process of horizontally cutting a workpiece that is flat-pressed, frozen, frozen, or baked so that the amount thereof is doubled.
Fig. 8 is a top view of cheese cut on the upper side of the cut surface of the cut workpiece. Fig.

Hereinafter, embodiments of the present invention will be described in detail to achieve the object described above.

It is to be understood that the exemplary embodiments described below are provided for illustrative purposes only, and that the present invention may be embodied with various changes and modifications within the spirit and scope of the present invention. In the following description, well-known functions or constructions are not described in detail since they would obscure the invention in unnecessary detail. In addition, the attached drawings are not drawn to scale in order to facilitate understanding of the invention, but the dimensions of some of the components may be exaggerated.

≪ Example 1 >

The method of manufacturing a frozen pizza using a porridge according to a first embodiment of the present invention comprises the steps of: (a) kneading wheat flour, water and other ingredients to form a batter; (b) mixing the source and the topping material to form a topping mixture; (c) a step of making various forms of primary molding such as a round or elongated shape filled with the topping mixture prepared in the step (b) inside the kneaded product produced in the step (a) by using an automatic encrusting machine Wow; (d) pressing the primary moldings made in step (c) to form a flat secondary mold; (e) rapidly freezing the secondary moldings made flat in the step (d); (f) transverse cutting each of the rapidly frozen flat shaped secondary moldings in step (e), thereby forming three-dimensional moldings separated into upper and lower two pieces; (g) defrosting and fermenting tertiary moldings separated into upper and lower pieces in step (f); (h) baking the thawed and fermented tertiary moldings in step (g) to make a fourth molded product; (i) cooling the quadrangular molding that has been baked in step (h); (j) topping the cheese on the cut surfaces of the quadrangular moldings cooled in step (i); (k) completing the frozen pizza by rapidly freezing and packing the quadrice-shaped products, topped with cheese on the cut surface in the step (j).

Hereinafter, each step described in the < Embodiment 1 > will be described in detail with reference to the accompanying drawings.

First, step (a) is a step of kneading various materials such as wheat flour, water, milk, salt, sugar, cooking oil, yeast and the like to make the dough 10, Any material can be used as long as it is a material used to make the material.

(b) is a step of mixing the sauce and the topping material to make the topping mixture 20, wherein the pizza sauce is mixed with various topping materials such as corn, ham, pepperoni, sliced fruit and the like.

the step (c) may be performed by using various methods such as a circular or elongated shape filled with the topping mixture 20 produced in the step (b) inside the kneaded product 10 produced in the step (a) (Automatic Encrusting Machine) is a food machine already known in the confectionery and bakery industry. It is filled with various kinds of internal packing materials such as bean bean solids inside a kneaded product (shell) The wrapping machine may be wrapped in a circular shape as shown in FIG. 1 or may be wrapped in an elongated form as shown in FIG. 2, but may also be wrapped in a topping mixture 20 can be continuously extruded in a state of being filled with a large amount of guillotine-shaped primary molded product.

The step (d) may be performed by pressing the primary molded products wrapped in a circular shape as shown in FIG. 1 or wrapped in a long shape as shown in FIG. 2 among the primary molded products produced in the step (c) Of the second molding.

(e) is rapid freezing of the secondary molded articles made flat in the step (d), so that the temperature of the secondary molded article is rapidly cooled to about -5 ° C by about -35 ° C for about 30 minutes.

(f) is a step of cutting the rapidly frozen secondary molded products in the step (e), as shown in FIG. 7, to make three-dimensional moldings separated into two upper and lower pieces The cut is cut using a cutter.

(g) is a step of defrosting and fermenting tertiary moldings separated into upper and lower pieces in the step (f), wherein the thawing is performed at about 5 ° C for about 60 minutes, and the fermentation is performed at about 35 to 40 ° C Ferment for about 60 minutes.

(h) is a step of baking the thawed and fermented tertiary moldings in the step (g) to make a fourth molded product, which is baked at about 300 ° C for about 2 to 3 minutes.

(i) is a step of cooling (quenching) the fourth molded product that has been baked in step (h), and is cooled (cooled) at about 15 to 25 ° C for about 60 minutes

(j) is a step of topping the cheese 30 as shown in FIG. 8 on the cut surfaces of the quadrangular moldings cooled in the step (i), wherein the cut surfaces of the quadrangular moldings, that is, the top surface of the topping mixture 20, ).

(k) is a step of rapidly freezing and packing the quadrangular molded pieces topped with the cheese (30) on the cut surface in the step (j) to complete the frozen pizza and rapidly freezing at about -35 ° C for about 30 to 60 minutes Ensure that the product temperature is below -15 ° C.

The completed frozen pizza is then stored and shipped at -18 ° C or lower during freeze storage and shipment.

&Lt; Example 2 >

The method of manufacturing a frozen pizza using a porridge according to the second embodiment of the present invention is the same as that of the first embodiment in the entire steps.

However, the primary molding made through the foaming machine in the step (c) of the example 1 is the same as that shown in Fig. 3, except that the topping mixture 20 is continuously filled with the topping mixture 20, (C-1), which is a step of performing vertical cutting with a predetermined length in the case of a primary molded product of a shape.

The remaining description of each step except the step (c-1) is the same as that of the first embodiment, and thus will not be described.

&Lt; Example 3 >

The method of manufacturing a frozen pizza using a porridge according to a third embodiment of the present invention comprises the steps of: (a) kneading wheat flour, water, and other ingredients to form a batter; (b) mixing the source and the topping material to form a topping mixture; (c) a step of making various forms of primary molding such as a round or elongated shape filled with the topping mixture prepared in the step (b) inside the kneaded product produced in the step (a) by using an automatic encrusting machine Wow; (d) pressing the primary moldings made in step (c) to form a flat secondary mold; (e) fermenting the secondary moldings made in step (d); (f) baking the secondary molded articles fermented in the step (e), baking while baking while flipping together in order to prevent the topping mixtures in the secondary molding from being tilted to one side, and (g) Rapidly freezing the tertiary moldings made in step (f); (h) transverse cutting each of the rapidly frozen tertiary products in the step (g) to form quadrangular pieces separated into two pieces; (i) completing the frozen pizza by topping and packing the cheese on the cut surface of the quadrangular pieces cut in the step (h).

Hereinafter, each step described in the third embodiment will be described in detail.

First, step (a) is a step of kneading various materials such as wheat flour, water, milk, salt, sugar, cooking oil, yeast and the like to make the dough 10, Any material can be used as long as it is a material used to make the material.

(b) is a step of mixing the sauce and the topping material to make the topping mixture 20, wherein the pizza sauce is mixed with various topping materials such as corn, ham, pepperoni, sliced fruit and the like.

the step (c) may be performed by using various methods such as a circular or elongated shape filled with the topping mixture 20 produced in the step (b) inside the kneaded product 10 produced in the step (a) (Automatic Encrusting Machine) is a food machine already known in the confectionery and bakery industry. It is filled with various kinds of internal packing materials such as bean bean solids inside a kneaded product (shell) (Outer shell). As a result, it is possible to manufacture a large number of primary molded articles wrapped in a circular shape as shown in FIG. 1 or wrapped in an elongated shape as shown in FIG.

(d) is a step of pressing a primary molding made in the step (c) to make a secondary molded product having a flat shape as shown in FIGS.

(e) is a step of fermenting the secondary molded products produced in the step (d), wherein the fermentation is performed at about 35 to 40 ° C for about 60 minutes.

In the step (f), the secondary molded products fermented in the step (e) are baked and baked while being flipped together to prevent the topping mixtures in the secondary molded product from tilting to one side.

(g) is a rapid freezing step of the third molding formed in the step (f) so that the temperature of the second molding is lowered to -5 ° C or less by rapidly freezing at about -35 ° C for about 30 minutes.

(h) is a step of cutting the rapidly frozen tertiary bodies in the step (g), as shown in FIG. 7, to form quadrangular pieces separated into upper and lower two pieces, Cut with a cutting machine.

(i) is a step of topping and packing the cheese 30 as shown in FIG. 8 on the cut surface of the quadrangular pieces cut in the step (h) to complete the frozen pizza, The cheese 30 is evenly topped on the cut surface, that is, the top surface of the topping mixture 20, and then immediately wrapped to complete the frozen pizza.

The completed frozen pizza is then stored and shipped at -18 ° C or lower during freeze storage and shipment.

As described above, according to the present invention, a topping mixture 20 in which a sauce and a topping material are mixed is put into a kneaded product 10 made by kneading wheat flour, water, and other materials using a Pojan machine, A process of automatically mass-producing various forms of primary molding such as a round or elongated shape filled with the topping mixture 20,

As shown in FIGS. 4 to 6, a process of making a primary molded product automatically mass-produced by using a foaming machine,

7, the horizontal molding is performed as shown in FIG. 7 to divide the upper and lower parts into two pieces so that the amount is doubled, regardless of the entire operation sequence. Thus, the frozen pizza It is possible to mass-produce a frozen pizza having a uniform quality with a simple operation.

As described above, the present invention has been described by reference to the preferred embodiments and drawings, but it should be understood that the present invention is not limited to these embodiments, and various changes and modifications may be made without departing from the spirit and scope of the present invention by those skilled in the art. It will be understood by those skilled in the art that various changes and modifications may be made without departing from the scope of the appended claims.

In addition, although the present invention has been described as a method of manufacturing frozen pizza, various kinds of frozen foods other than frozen pizza can be manufactured depending on the type of the internal packing filled in the batter. Therefore, the present invention is not limited to the frozen pizza, but various kinds of frozen foods that can apply the above-described production method are included in the scope of the present invention.

10: Dough water 20: Topping mixture
30: Cheese

Claims (3)

In the production of frozen pizza,
(a) kneading wheat flour, water and other ingredients to form a dough;
(b) mixing the source and the topping material to form a topping mixture;
(c) forming various forms of primary molding such as a round or elongated shape filled with the topping mixture prepared in the step (b) inside the kneaded product produced in the step (a) by using a foaming machine;
(d) pressing the primary moldings made in step (c) to form a flat secondary mold;
(e) rapidly freezing the secondary moldings made flat in the step (d);
(f) transverse cutting each of the rapidly frozen flat shaped secondary moldings in step (e), thereby forming three-dimensional moldings separated into upper and lower two pieces;
(g) defrosting and fermenting tertiary moldings separated into upper and lower pieces in step (f);
(h) baking the thawed and fermented tertiary moldings in step (g) to make a fourth molded product;
(i) cooling (cooling) the quadrangular molding that has been baked in step (h);
(j) topping the cheese on the cut surfaces of the quadrangular moldings cooled in step (i);
(k) rapidly freezing and packing the quadrangular molded products, which are cheese-topped on the cut surface in step (j), to complete the frozen pizza. The method according to claim 1,
(C) a step of performing vertical cutting with a predetermined length in the case of a guillotine-shaped primary molded product in which a primary molded product made through a foaming machine is continuously extruded in a state in which a topping mixture is filled in a kneaded product, 1 &lt; / RTI &gt; step). &Lt; / RTI &gt; In the production of frozen pizza,
(a) kneading wheat flour, water and other ingredients to form a dough;
(b) mixing the source and the topping material to form a topping mixture;
(c) forming various forms of primary molding such as a round or elongated shape filled with the topping mixture prepared in the step (b) inside the kneaded product produced in the step (a) by using a foaming machine;
(d) pressing the primary moldings made in step (c) to form a flat secondary mold;
(e) fermenting the secondary moldings made in step (d);
(f) baking the secondary molded articles fermented in the step (e), baking while baking and baking together the topping mixtures in the secondary molding in order to prevent the topping mixtures from being squeezed to one side,
(g) rapidly freezing the tertiary moldings made in step (f);
(h) transverse cutting each of the rapidly frozen tertiary products in the step (g) to form quadrangular pieces separated into two pieces;
(i) completing the frozen pizza by topping and packing the cheese on the cut surface of the quadrangular pieces cut in the step (h) in the step (h).

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