JP2022180842A - Twisted wire conductor - Google Patents

Twisted wire conductor Download PDF

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JP2022180842A
JP2022180842A JP2021087561A JP2021087561A JP2022180842A JP 2022180842 A JP2022180842 A JP 2022180842A JP 2021087561 A JP2021087561 A JP 2021087561A JP 2021087561 A JP2021087561 A JP 2021087561A JP 2022180842 A JP2022180842 A JP 2022180842A
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俊文 稲垣
Toshibumi Inagaki
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Sanshu Densen KK
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Abstract

To provide a twisted wire conductor capable of producing a sectional shape of the twisted wire conductor into a shape near to a complete round shape without pressurizing or with a low pressure.SOLUTION: A twisted wire conductor 1 has an inner layer 2 constituted by disposing three or more and five or less of first inner layer wires 11 in a circumferential direction at a center part. There is disposed a first outer layer 3 constituted by first thin diameter wires 12 having same number of the first inner layer wires 11, and first thick diameter wires 13 having same number of the first inner layer wires 11 and having a diameter thicker than the diameter of the first thin diameter wires 12 outside of the inner layer 2. There is disposed the first thick diameter wires 13 outside of valley parts 15 formed between the first inner layer wires 11, 11 abutting in a circumferential direction. There is disposed one first thin diameter wire 12 between the first thick diameter wires 13, 13 abutting in a circumferential direction.SELECTED DRAWING: Figure 1

Description

本発明は、撚線導体に関する。 The present invention relates to stranded conductors.

従来、電線等に使用される撚線導体を構成する各々の素線は、一般的に、全て断面円形の丸線で、かつ、同一径である。この素線として銅線が主として用いられ、その銅線に、錫、ニッケル、銀、或いはアルミ、各種合金をメッキしたものが使用されている。 Conventionally, each element wire constituting a stranded conductor used for an electric wire or the like is generally a round wire with a circular cross section and the same diameter. A copper wire is mainly used as the element wire, and the copper wire is plated with various alloys such as tin, nickel, silver, or aluminum.

例えば、同心撚り構成で、かつ、19本の素線で構成される撚線導体は、一般的に、図10に示すように、撚線導体101における中心の1本の素線102を核として、その周囲を6本の素線103が覆い囲んで内層を形成し、更に、その外周を12本の素線104が覆い囲んで外層を形成し、それを同一方向に撚ることで形成されている。 For example, a stranded conductor that is concentrically stranded and composed of 19 strands generally has a single strand 102 at the center of the stranded conductor 101 as a nucleus, as shown in FIG. , 6 strands 103 surround it to form an inner layer, and further, 12 strands 104 surround its periphery to form an outer layer, which are then twisted in the same direction. ing.

素線102、103、104が全て、断面円形で、かつ、同一径であることから、素線102、103、104を標準心線配列で配列して撚線導体101を形成すると、その外周形状は、図10に示すように、六角形状に近似した形状となり、丸形状に近似した形状とはならない。以下、これを従来技術1とする。 Since the strands 102, 103, and 104 all have a circular cross section and the same diameter, when the strands 102, 103, and 104 are arranged in the standard core arrangement to form the stranded conductor 101, the outer peripheral shape , as shown in FIG. 10, has a shape approximating a hexagon, and does not have a shape approximating a round shape. Hereinafter, this is referred to as prior art 1.

また、一般的に、撚線導体101は、図10に示すように、外周部に絶縁材106が被覆されて、電線(被覆線)等107として使用される。絶縁材106の減量化は、資源の有効活用の観点から重要であり、そのために、撚線導体の断面形状は真円であることが望まれる。 In general, as shown in FIG. 10, the stranded conductor 101 is used as an electric wire (coated wire) or the like 107 with an insulating material 106 covering the outer periphery thereof. Reducing the weight of the insulating material 106 is important from the viewpoint of effective utilization of resources, and for this reason, it is desired that the cross-sectional shape of the stranded conductor be a perfect circle.

しかし、同じ径の素線で、かつ、同心撚り配列で撚線導体を構成すると、例えば、図10に示すように、撚線導体101の断面形状の外形は、六角形となり、被覆線107の厚みは、頂点部の近傍は薄く、頂点部から辺部に至るほど厚くなり、絶縁材106の厚みは不均一となる。また、耐圧不良を防止するためには、撚線導体101の外周部に略均一に被覆されることが好ましい。この点からも、撚線導体の断面形状は真円であることが望まれる。 However, if the stranded conductor is configured with strands of the same diameter in a concentric twist arrangement, for example, as shown in FIG. The thickness of the insulating material 106 is thin in the vicinity of the apex and becomes thicker from the apex to the side, making the thickness of the insulating material 106 non-uniform. Moreover, in order to prevent a breakdown voltage defect, it is preferable that the outer peripheral portion of the stranded conductor 101 is coated substantially uniformly. From this point of view as well, it is desirable that the cross-sectional shape of the stranded conductor be a perfect circle.

また、撚線導体101の断面形状が六角形である場合、被覆線の端末加工等において、絶縁材106をストリップする際に撚線導体101を傷つける虞があるという問題がある。 In addition, when the cross-sectional shape of the stranded conductor 101 is hexagonal, there is a problem that the stranded conductor 101 may be damaged when stripping the insulating material 106 in terminal processing of the coated wire or the like.

また、同心撚り配列以外の一括集合撚線においても、同様に、撚線導体の断面形状が真円であることが望まれている。 Also, in collective twisted wires other than the concentric twist arrangement, it is desired that the cross-sectional shape of the stranded conductor is a perfect circle as well.

撚線導体の断面形状を真円とする方法として、例えば、特許文献1記載のように、断面円形で、かつ、全て同一径の素線202を、一方向に撚りながら圧縮ダイスを通すことにより、図11に示すように、撚線導体201の断面形状を略真円とする方法が提案されている。以下、これを従来技術2とする。 As a method of making the cross-sectional shape of the stranded conductor a perfect circle, for example, as described in Patent Document 1, strands 202 having a circular cross-section and all having the same diameter are twisted in one direction and passed through a compression die. , as shown in FIG. 11, a method has been proposed in which the cross-sectional shape of the stranded conductor 201 is made substantially circular. Hereinafter, this is referred to as prior art 2.

特開平11-25758号公報JP-A-11-25758

上記、従来技術2の撚線導体201は、素線202を圧縮ダイスに通す時に、外層素線が、圧縮変形されることにより、のび特性、柔軟性、可とう性等の物理特性が損なわれるという問題がある。 In the stranded conductor 201 of prior art 2, when the strands 202 are passed through the compression die, the outer layer strands are compressed and deformed, resulting in loss of physical properties such as stretchability, flexibility, and flexibility. There is a problem.

また、従来技術2の撚線導体201は、一方向に撚りながら圧縮ダイスを通す必要があるため、従来技術1の撚線導体101と比較して、圧縮ダイスが余分に必要であり、この圧縮ダイスは撚線導体201の製造時に摩耗損傷が生じるため、定期交換が必要でありコストが高くなるという問題がある。 In addition, since the stranded conductor 201 of the prior art 2 needs to be passed through a compression die while being twisted in one direction, an extra compression die is required compared to the stranded conductor 101 of the prior art 1. Since the dies are worn and damaged during manufacture of the stranded conductor 201, they need to be replaced periodically, resulting in a problem of high cost.

また、圧縮後の撚線を略真円状にするためには、製造機械(撚線機)の回転数を一定値以下にし、かつ、回転数を安定させる必要があるため、従来技術1の撚線導体101よりも生産効率が悪くなるという問題もある。 In addition, in order to make the twisted wire after compression into a substantially perfect circle, it is necessary to set the number of rotations of the manufacturing machine (twisting machine) to a certain value or less and to stabilize the number of rotations. There is also the problem that the production efficiency is worse than that of the stranded conductor 101 .

そこで、本発明は、圧縮することなく、若しくは、上記従来技術2よりも低い圧縮率で素線を圧縮加工することで、撚線導体の断面形状をより真円形状に近い形状とすることができる撚線導体を提供することを目的とするものである。 Therefore, according to the present invention, the cross-sectional shape of the stranded conductor can be made closer to a perfect circle by compressing the strands without compression or by compressing the strands at a compression rate lower than that of the prior art 2. It is an object of the present invention to provide a stranded conductor that can be

前記の課題を解決するために、請求項1記載の発明は、中心部に3本以上5本以下の第1内層線を周方向に配設して構成した内層を有する撚線導体であって、
該内層の外側に、前記第1内層線の本数と同じ本数の第1細径線と、前記第1内層線の本数と同じで、かつ、前記第1細径線の直径より太い第1太径線で構成した第1外層を配設し、
周方向に隣接する第1内層線間で形成される谷間部の外側に前記第1太径線を配設し、周方向に隣り合う第1太径線間に1本の第1細径線を配設したことを特徴とするものである。
In order to solve the above-mentioned problems, the invention according to claim 1 is a stranded conductor having an inner layer in which three or more and five or less first inner layer wires are arranged in a central portion in a circumferential direction. ,
Outside the inner layer, the same number of first thin wires as the number of the first inner layer wires and a first thick wire having the same number as the first inner layer wires and a diameter larger than the diameter of the first thin wires Disposing a first outer layer composed of radial wires,
The first large-diameter wire is disposed outside the valley formed between the first inner layer wires adjacent in the circumferential direction, and one first thin wire is provided between the first large-diameter wires adjacent in the circumferential direction. is provided.

請求項2記載の発明は、中心部に3本以上5本以下の第1内層線を周方向に配設して構成した内層を有する撚線導体であって、
該内層の外側に、前記第1内層線の本数と同じ本数の第1細径線と、前記第1内層線の本数と同じで、かつ、前記第1細径線の直径より太い第1太径線で構成した第1外層を配設し、
周方向に隣接する第1内層線間で形成される谷間部の外側に前記第1太径線を配設し、周方向に隣り合う第1太径線間に1本の第1細径線を配設し、
前記第1外層の外側に、第1内層線の本数と同じ本数の第2細径線と、第1内層線の本数の2倍の本数で、かつ、前記第2細径線の直径より太い第2太径線で構成した第2外層を配設し、
前記第2細径線の中心が、前記撚線導体の中心と、前記第1太径線を結ぶ線上に位置するように配置し、周方向に隣り合う第2細径線間に2本の第2太径線を周方向に配設し、
前記第1細径線と前記第1太径線との間で形成される谷間部の外側に第2太径線を配設したことを特徴とするものである。
According to a second aspect of the present invention, there is provided a stranded conductor having an inner layer in which 3 or more and 5 or less first inner layer wires are arranged in a central portion in a circumferential direction,
Outside the inner layer, the same number of first thin wires as the number of the first inner layer wires and a first thick wire having the same number as the first inner layer wires and a diameter larger than the diameter of the first thin wires Disposing a first outer layer composed of radial wires,
The first large-diameter wire is disposed outside the valley formed between the first inner layer wires adjacent in the circumferential direction, and one first thin wire is provided between the first large-diameter wires adjacent in the circumferential direction. and
Outside the first outer layer, the same number of second thin wires as the number of the first inner layer wires and the number of second thin wires twice the number of the first inner layer wires and having a diameter larger than the diameter of the second thin wire Disposing a second outer layer composed of a second thick wire,
The center of the second thin wire is positioned on the line connecting the center of the stranded conductor and the first thick wire, and two wires are arranged between the second thin wires adjacent in the circumferential direction. A second thick wire is arranged in the circumferential direction,
It is characterized in that a second large-diameter wire is arranged outside a valley portion formed between the first small-diameter wire and the first large-diameter wire.

請求項3記載の発明は、中心部に3本以上5本以下の第1内層線を周方向に配設して構成した内層を有する撚線導体であって、
該内層の外側に、前記第1内層線の本数と同じ本数の第1細径線と、前記第1内層線の本数と同じで、かつ、前記第1細径線の直径より太い第1太径線で構成した第1外層を配設し、
周方向に隣接する第1内層線間で形成される谷間部の外側に前記第1太径線を配設し、周方向に隣り合う第1太径線間に1本の第1細径線を配設し、
前記第1外層の外側に、第1内層線の本数と同じ本数の第2細径線と、第1内層線の本数の2倍の本数で、かつ、前記第2細径線の直径より太い第2太径線で構成した第2外層を配設し、
前記第2細径線の中心が、前記撚線導体の中心と、前記第1太径線を結ぶ線上に位置するように配置し、周方向に隣り合う第2細径線間に2本の第2太径線を周方向に配設し、
前記第1細径線と前記第1太径線との間で形成される谷間部の外側に第2太径線を配設し、
前記第2外層の外側に、第1内層線の本数と同じ本数の第3細径線と、第1内層線の本数の2倍の本数で、かつ、前記第3細径線の直径より太い第3中径線と、第1内層線の本数と同じ本数で、かつ、前記第3中径線の直径より太い第3太径線で構成した第3外層を配設し、
周方向に隣接する第2太径線間で形成される谷間部の外側に前記第3太径線を配設し、周方向に隣接する第3太径線間に、2本の第3中径線を離間して配設し、周方向に隣接する第3中径線間に、1本の第3細径線を配設したことを特徴とするものである。
According to a third aspect of the invention, there is provided a stranded conductor having an inner layer in which three or more and five or less first inner layer wires are arranged in a central portion in a circumferential direction,
Outside the inner layer, the same number of first thin wires as the number of the first inner layer wires and a first thick wire having the same number as the first inner layer wires and a diameter larger than the diameter of the first thin wires Disposing a first outer layer composed of radial wires,
The first large-diameter wire is disposed outside the valley formed between the first inner layer wires adjacent in the circumferential direction, and one first thin wire is provided between the first large-diameter wires adjacent in the circumferential direction. and
Outside the first outer layer, the same number of second thin wires as the number of the first inner layer wires and the number of second thin wires twice the number of the first inner layer wires and having a diameter larger than the diameter of the second thin wire Disposing a second outer layer composed of a second thick wire,
The center of the second thin wire is positioned on the line connecting the center of the stranded conductor and the first thick wire, and two wires are arranged between the second thin wires adjacent in the circumferential direction. A second thick wire is arranged in the circumferential direction,
disposing a second large-diameter wire outside a valley formed between the first small-diameter wire and the first large-diameter wire,
Outside the second outer layer, the same number of third thin wires as the number of the first inner layer wires and a number of the third thin wires twice the number of the first inner layer wires and thicker than the diameter of the third thin wires disposing a third outer layer composed of a third medium-diameter wire and a third thick-diameter wire in the same number as the first inner-layer wire and having a diameter larger than that of the third medium-diameter wire;
The third large-diameter wire is disposed outside the valley formed between the second large-diameter wires adjacent in the circumferential direction, and two third intermediate wires are provided between the third large-diameter wires adjacent in the circumferential direction. It is characterized in that the diameter wires are spaced apart, and one third small diameter wire is arranged between the third medium diameter wires that are adjacent in the circumferential direction.

請求項4記載の発明は、請求項1乃至3のいずれか1項に記載の発明において、前記撚線導体の中心から、径方向の最も外側に位置する層を構成する素線のうち最も太い素線の外縁端までの距離と、
前記撚線導体の中心から、径方向の最も外側に位置する層を構成する素線のうち最も細い素線の外縁端までの距離が同じであることを特徴とするものである。
The invention according to claim 4 is based on the invention according to any one of claims 1 to 3, and the thickest of the strands constituting the outermost layer in the radial direction from the center of the stranded conductor the distance to the outer edge of the wire, and
It is characterized in that the distance from the center of the stranded conductor to the outer edge of the thinnest strand among the strands forming the outermost layer in the radial direction is the same.

請求項5記載の発明は、請求項1乃至4のいずれか1項に記載の発明において、径方向の最も外側に位置する層を構成する素線は、外側から圧縮変形されていることを特徴とするものである。 The invention according to claim 5 is the invention according to any one of claims 1 to 4, characterized in that the wires forming the outermost layer in the radial direction are compressed and deformed from the outside. and

本発明によれば、中心部に3本以上5本以下の第1内層線を周方向に配設して構成した内層を構成し、周方向に隣接する第1内層線間で形成される谷間部の外側に前記第1太径線を配設し、周方向に隣り合う第1太径線間に1本の第1細径線を配設して第1外層を構成したことにより、撚線導体の断面形状は略真円形状とし、撚線導体の細径化、軽量化、柔軟性の向上を図ることができる。 According to the present invention, the inner layer is configured by arranging three to five first inner layer wires in the central portion in the circumferential direction, and the valleys are formed between the first inner layer wires that are adjacent in the circumferential direction. By arranging the first large-diameter wires on the outer side of the part and arranging one first small-diameter wire between the first large-diameter wires adjacent in the circumferential direction to constitute the first outer layer, the twisted The cross-sectional shape of the wire conductor is substantially a perfect circle, and it is possible to reduce the diameter, reduce the weight, and improve the flexibility of the stranded wire conductor.

また、第2細径線の中心が、撚線導体の中心と、前記第1太径線を結ぶ線上に位置するように配置し、周方向に隣接する第2細径線間に2本の第2太径線を周方向に配設し、第1細径線と前記第1太径線との間で形成される谷間部の外側に第2太径線を配設して構成した第2外層を、第1外層の外側に構成することによっても、撚線導体の断面形状は略真円形状とすることができる。 Also, the center of the second thin wire is positioned on the line connecting the center of the stranded conductor and the first thick wire, and two wires are arranged between the second thin wires adjacent in the circumferential direction. A second large-diameter wire is arranged in the circumferential direction, and the second large-diameter wire is arranged outside a valley portion formed between the first small-diameter wire and the first large-diameter wire. By configuring the second outer layer outside the first outer layer, the cross-sectional shape of the stranded conductor can be made substantially circular.

また、周方向に隣接する第2太径線間で形成される谷間部の外側に第3太径線を配設し、周方向に隣接する第3太径線間に、2本の第3中径線を離間して配設し、周方向に隣接する第3中径線間に、1本の第3細径線を配設して構成した第3外層を、第2外層の外側に構成することによっても、撚線導体の断面形状は略真円形状とすることができる。 Further, a third thick wire is disposed outside a valley portion formed between the second thick wires adjacent in the circumferential direction, and two third thick wires are disposed between the third thick wires adjacent in the circumferential direction. A third outer layer is formed by disposing medium-diameter wires at intervals and disposing one third fine-diameter wire between the third medium-diameter wires that are adjacent in the circumferential direction, on the outside of the second outer layer. Also by configuring, the cross-sectional shape of the stranded conductor can be made substantially circular.

また、本発明の撚線導体は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体の外形を略真円形状とすることができるために、のび特性、柔軟性、可とう性等の物理特性を損うことなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。 In addition, unlike the stranded conductor 201 of prior art 2, the stranded conductor of the present invention can be made to have a substantially perfect circular outer shape without passing the strands through a compression die. It is possible to maintain the physical properties of the wire without impairing the physical properties such as elongation, flexibility, flexibility, etc., and obtain highly reliable quality. It can be effectively used in various fields.

本発明の実施例1に係る撚線導体の横断面図。1 is a cross-sectional view of a stranded conductor according to Example 1 of the present invention; FIG. 本発明の実施例3に係る撚線導体の一例を示す横断面図。FIG. 4 is a cross-sectional view showing an example of a stranded conductor according to Example 3 of the present invention; 本発明の実施例3に係る撚線導体の他例を示す横断面図。FIG. 11 is a cross-sectional view showing another example of the stranded conductor according to Example 3 of the present invention; 本発明の実施例4に係る撚線導体の横断面図。FIG. 4 is a cross-sectional view of a stranded conductor according to Example 4 of the present invention; 本発明の実施例5に係る撚線導体の一例を示す横断面図。FIG. 11 is a cross-sectional view showing an example of a stranded conductor according to Example 5 of the present invention; 本発明の実施例5に係る撚線導体の他例を示す横断面図。FIG. 11 is a cross-sectional view showing another example of the stranded conductor according to Example 5 of the present invention; 本発明の実施例6に係る撚線導体の横断面図。FIG. 10 is a cross-sectional view of a stranded conductor according to Example 6 of the present invention; 本発明の実施例7に係る撚線導体の一例を示す横断面図。The cross-sectional view which shows an example of the twisted wire conductor which concerns on Example 7 of this invention. 本発明の実施例7に係る撚線導体の他例を示す横断面図。FIG. 12 is a cross-sectional view showing another example of the stranded conductor according to Example 7 of the present invention; 従来技術1の撚線導体の横断面図。FIG. 2 is a cross-sectional view of a stranded conductor according to prior art 1; 従来技術2の撚線導体の横断面図。FIG. 10 is a cross-sectional view of a stranded conductor according to prior art 2;

本発明を実施するための形態を図に基づいて説明する。 A mode for carrying out the present invention will be described with reference to the drawings.

[実施例1]
図1は、本発明の実施例1に係る撚線導体1の軸方向と直交する方向に切断した横断面図で、その各素線の断面を示す斜線は、図の煩雑を避けるために省略した。
[Example 1]
FIG. 1 is a cross-sectional view of a stranded wire conductor 1 according to Example 1 of the present invention cut in a direction perpendicular to the axial direction. did.

撚線導体1は、内層2と、内層2の外側に設けられた第1外層3を有する。第1外層3で、外層6を構成する。内層2は、3本の第1内層線(素線)11を周方向に配列して構成されている。 The stranded conductor 1 has an inner layer 2 and a first outer layer 3 provided outside the inner layer 2 . The first outer layer 3 constitutes an outer layer 6 . The inner layer 2 is configured by arranging three first inner layer wires (element wires) 11 in the circumferential direction.

第1外層3は、図1に示すように、3本の第1細径線(素線)12と、3本の第1太径線(素線)13の計6本の素線12,13で、内層2を覆い囲むように構成されている。第1内層線11と第1細径線12と第1太径線13は、夫々、同じ本数である3本で構成されている。 As shown in FIG. 1, the first outer layer 3 includes three first thin wires (strands) 12 and three first thick wires (strands) 13, a total of six strands 12, At 13 , it is configured to cover and surround the inner layer 2 . The first inner layer wire 11, the first thin wire 12, and the first thick wire 13 are each composed of the same number of three wires.

第1太径線13は、内層2を構成し、かつ、周方向に隣接する第1内層線11,11との間に形成される谷間部15の外側に、第1内層線11に当接するように配置され、周方向に隣り合う第1太径線13と13は、相互に離間して配設されている。 The first large-diameter wire 13 constitutes the inner layer 2 and abuts against the first inner layer wire 11 outside a valley portion 15 formed between the first inner layer wires 11, 11 adjacent in the circumferential direction. The first thick wires 13 and 13 that are adjacent in the circumferential direction are spaced apart from each other.

第1細径線12は、周方向に隣り合う第1太径線13と13との間に、1本配設され、周方向に隣り合う第1細径線12は、相互に離間して配設されている。 One first small-diameter wire 12 is provided between first large-diameter wires 13 adjacent in the circumferential direction, and the first small-diameter wires 12 adjacent in the circumferential direction are spaced apart from each other. are arranged.

なお、本実施例では、内層2の内側に素線を配設していないが、内層2の内側に1本又は複数本の素線を配設してもよく、素線の本数、配置、構成等は任意に設定することができる。 In this embodiment, no wires are arranged inside the inner layer 2, but one or more wires may be arranged inside the inner layer 2. Configuration and the like can be set arbitrarily.

各素線11,12,13の基となる線材としては、裸銅線、無酸素銅線、線形結晶無酸素銅線、単結晶状高純度無酸素銅線等の銅線、この銅線に、錫、ニッケル、銀等をメッキしたもの、アルミ線、各種合金線、及び、エナメル線、リッツ線、ホルマル線等の絶縁被覆されたもの等を使用することができる。各素線11,12,13の素材は、同じ素材を用いてもよいし、異なる素材を用いてもよい。 The wires 11, 12, and 13 are based on copper wires such as bare copper wires, oxygen-free copper wires, linear crystal oxygen-free copper wires, and single-crystal high-purity oxygen-free copper wires. , tin, nickel, silver or the like plated, aluminum wire, various alloy wires, enameled wire, litz wire, formal wire or the like coated with insulation. The materials of the wires 11, 12 and 13 may be the same or different.

第1内層線11の直径d1は、第1細径線12の直径d2より小さく、第1細径線12の直径d2は、第1太径線13の直径d3より小さく設定されている。 The diameter d1 of the first inner layer wire 11 is smaller than the diameter d2 of the first thin wire 12, and the diameter d2 of the first thin wire 12 is smaller than the diameter d3 of the first thick wire 13.

本実施例1では、d2=1.595×d1、d3=1.97×d1の関係が成立する各素線11,12,13を用いた。 In Example 1, the wires 11, 12, and 13 that satisfy the relationships d2=1.595×d1 and d3=1.97×d1 are used.

また、撚線導体1の断面形状が、略真円形状、つまり、撚線導体1の中心Aから、径方向の最も外側に位置する層である第1外層3を構成する素線のうち最も太い素線である第1太径線13の最外縁端Bまでの距離L1と、中心Aから、径方向の最も外側に位置する層である第1外層3を構成する素線のうち最も細い素線である第1細径線12の最外縁端Cまでの距離L2が同一となるように形成されている。 In addition, the cross-sectional shape of the stranded conductor 1 is substantially a perfect circle, that is, from the center A of the stranded conductor 1, the most out of the strands constituting the first outer layer 3, which is the outermost layer in the radial direction. The distance L1 from the first large-diameter wire 13, which is a thick wire, to the outermost edge B, and the thinnest wire constituting the first outer layer 3, which is the outermost layer in the radial direction from the center A. The distance L2 to the outermost edge C of the first small-diameter wire 12, which is a wire, is formed to be the same.

本願発明の撚線導体1は、上記の構造を有しているために、次のような作用、効果を奏する。 Since the stranded conductor 1 of the present invention has the structure described above, it has the following functions and effects.

撚線導体1の断面形状は略真円形状とし、かつ、各素線11,12,13が隣接する全ての素線11,12,13に当接することができるために、撚形態が安定するとともに撚線導体1の導体密度を高くすることができ、撚線導体1の細径化、軽量化、柔軟性の向上を図ることができる。 The cross-sectional shape of the stranded conductor 1 is substantially circular, and each strand 11, 12, 13 can abut against all the adjacent strands 11, 12, 13, so that the twisted form is stabilized. At the same time, the conductor density of the stranded conductor 1 can be increased, and the diameter and weight of the stranded conductor 1 can be reduced, and the flexibility can be improved.

撚線導体1の外形が略真円形状で、かつ、上述のように、従来技術1の撚線導体101よりも細径化できることにより、絶縁材の被覆の厚みを薄くでき、かつ、略均一化することができるため、絶縁材を減量でき、コストを低減することができる。 Since the outer shape of the stranded conductor 1 is substantially circular and, as described above, the diameter can be made smaller than that of the stranded conductor 101 of the prior art 1, the thickness of the insulating material coating can be reduced and the thickness can be substantially uniform. Since the insulating material can be reduced, the cost can be reduced.

また、撚線導体1は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体1の外形を略真円形状とすることができるため、のび特性、柔軟性、可とう性等の物理特性が損われることがなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。 In addition, unlike the stranded conductor 201 of the prior art 2, the stranded conductor 1 can be made to have a substantially perfect circular outer shape without passing the strands through a compression die. It is possible to maintain the physical properties of the wire without losing its physical properties such as flexibility and flexibility, and to obtain highly reliable quality. etc. can be effectively utilized.

[実施例2]
上記実施例1において、第1細径線12の直径d2が、第1太径線13の直径d3より小さくなる素線11,12,13を用いて撚線導体1を構成すれば、上記実施例1に記載の径を有する素線以外にも任意の素線を用いて撚線導体1を構成することができる。また、その第1外層3の外周部から圧縮ダイス等により、圧縮してもよい。
[Example 2]
In Example 1 above, if the stranded conductor 1 is configured using the strands 11, 12, and 13 in which the diameter d2 of the first small-diameter wire 12 is smaller than the diameter d3 of the first large-diameter wire 13, the above-described implementation can be achieved. The stranded conductor 1 can be constructed using arbitrary strands other than the strands having the diameter described in Example 1. Alternatively, the outer peripheral portion of the first outer layer 3 may be compressed using a compression die or the like.

この圧縮により、径方向の最も外側に位置する第1外層3を構成する素線12,13の外周部は、圧縮変形され、撚線導体の外形形状をより真円形状に近づけることができる。圧縮ダイス等による圧縮は、撚線導体1を製造する際に行っても良いし、撚線導体1を製造した後に行っても良い。なお、圧縮率に関しては、任意に設定する。 By this compression, the outer peripheral portions of the strands 12 and 13 forming the first outer layer 3 located on the outermost side in the radial direction are compressed and deformed, and the outer shape of the stranded conductor can be brought closer to a perfect circle. Compression using a compression die or the like may be performed when the stranded conductor 1 is manufactured, or may be performed after the stranded conductor 1 is manufactured. Note that the compression rate is set arbitrarily.

その他の構造は、上記実施例1と同様であるため説明を省略する。 Since the rest of the structure is the same as that of the first embodiment, description thereof will be omitted.

本実施例2においても、上記実施例1と同様の作用効果を発揮することができる。 Also in this second embodiment, the same effects as those of the above-described first embodiment can be exhibited.

[実施例3]
上記実施例1,2においては、第1内層線11と、第1細径線12と、第1太径線13の本数を、夫々3本としたが、第1外層3を構成する第1細径線12と第1太径線13の夫々の本数を、内層2を構成する第1内層線11の本数と同じで、かつ、第1内層線11の本数が3本以上5本以下であれば、夫々任意の本数に設定することができる。
[Example 3]
In Examples 1 and 2, the numbers of the first inner layer wires 11, the first thin wires 12, and the first thick wires 13 are three, respectively. The number of each of the thin wires 12 and the first thick wires 13 is the same as the number of the first inner layer wires 11 forming the inner layer 2, and the number of the first inner layer wires 11 is 3 or more and 5 or less. If there is, each can be set to an arbitrary number.

本実施例3においても、上記実施例1と同様に、第1太径線13は、内層2を構成し、かつ、周方向に隣接する第1内層線11,11との間に形成される谷間部15の外側に配置され、第1細径線12は、周方向に隣り合う第1太径線13と13との間に、1本配設されている。 In the third embodiment, similarly to the first embodiment, the first large-diameter wire 13 constitutes the inner layer 2 and is formed between the first inner layer wires 11, 11 adjacent in the circumferential direction. Arranged outside the valley portion 15, one first thin wire 12 is disposed between first thick wires 13 adjacent in the circumferential direction.

例えば、図2に示すように、内層2Aの第1内層線11を4本、第1外層3Aを構成する第1細径線12と第1太径線13を各4本とした撚線導体17の場合には、d2=1.155×d1,d3=1.47×d1、の関係が成立する各素線11,12,13の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体17の断面形状を略真円形状とするとともに、各素線11,12,13が隣接する全ての素線11,12,13と当接することができる。 For example, as shown in FIG. 2, a stranded conductor having four first inner layer wires 11 in the inner layer 2A and four first small diameter wires 12 and four first large diameter wires 13 constituting the first outer layer 3A. In the case of 17, non-compressible or low-compressible wire rods are used for the wires 11, 12, and 13 that satisfy the relationships of d2=1.155×d1 and d3=1.47×d1. At this rate, the cross-sectional shape of the stranded conductor 17 can be made substantially circular, and each strand 11, 12, 13 can be in contact with all the strands 11, 12, 13 adjacent to each other.

例えば、図3に示すように、内層2Bの第1内層線11を5本、第1外層3Bを構成する第1細径線12と第1太径線13を各5本とした撚線導体18の場合には、d2=0.95×d1,d3=1.23×d1、の関係が成立する各素線11,12,13の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体17の断面形状を略真円形状とするとともに、各素線11,12,13が隣接する全ての素線11,12,13と当接することができる。 For example, as shown in FIG. 3, a stranded conductor having five first inner layer wires 11 in the inner layer 2B and five first small diameter wires 12 and five first large diameter wires 13 constituting the first outer layer 3B. In the case of 18, by using the wire material that is the base of each of the wires 11, 12, and 13, where the relationships of d2 = 0.95 x d1 and d3 = 1.23 x d1 are established, no compression or low compression At this rate, the cross-sectional shape of the stranded conductor 17 can be made substantially circular, and each strand 11, 12, 13 can be in contact with all the strands 11, 12, 13 adjacent to each other.

その他の構造は、上記実施例1,2と同様であるため説明を省略する。 Since other structures are the same as those of the first and second embodiments, description thereof is omitted.

本実施例3においても、上記実施例1,2と同様の作用効果を発揮することができる。 Also in the third embodiment, it is possible to exhibit the same effects as in the first and second embodiments.

[実施例4]
本実施例4の撚線導体21は、図4に示すように、第1外層3の外側に第2外層4を設け、第1外層3と第2外層4の2層で外層22を構成する。本実施例4の内層2と第1外層3は上記実施例1、2の内層2と第1外層3と同様に構成されている。
[Example 4]
As shown in FIG. 4, the stranded conductor 21 of the fourth embodiment has the second outer layer 4 provided outside the first outer layer 3, and the two layers of the first outer layer 3 and the second outer layer 4 constitute the outer layer 22. . The inner layer 2 and the first outer layer 3 of the fourth embodiment are constructed in the same manner as the inner layer 2 and the first outer layer 3 of the first and second embodiments.

第2外層4は、図4に示すように、3本の第2細径線(素線)23と、6本の第2太径線(素線)24の計9本の素線23,24で、第1外層3を覆い囲むように構成されている。第2細径線23の本数は、第1内層線11の本数と同じに、第2太径線24の本数は、第1内層線11の本数の2倍で構成されている。 As shown in FIG. 4, the second outer layer 4 includes three second small-diameter wires (strands) 23 and six second thick-diameter wires (strands) 24, a total of nine strands 23, At 24 it is configured to surround the first outer layer 3 . The number of second thin wires 23 is the same as the number of first inner layer wires 11 , and the number of second thick wires 24 is twice the number of first inner layer wires 11 .

第2細径線23の中心は、撚線導体21の中心と、第1太径線13を結ぶ線上に位置するように配置し、好ましくは、撚線導体21の中心と、第1太径線13の中心を結ぶ線上に位置するように配置され、周方向に隣り合う第2細径線23は、相互に離間して配設されている。 The center of the second small-diameter wire 23 is positioned on the line connecting the center of the stranded conductor 21 and the first large-diameter wire 13, preferably the center of the stranded conductor 21 and the first large-diameter wire 13. The second thin wires 23 which are arranged on a line connecting the centers of the wires 13 and which are adjacent in the circumferential direction are spaced apart from each other.

第2太径線24は、周方向に隣り合う第2細径線23と23との間に、周方向に2本配設されるとともに、第1外層3を構成し、かつ、周方向に隣接する第1細径線12と第1太径線13との間に形成される谷間部25の外側に、第1細径線12と第1太径線13に当接するように配設されている。 Two second large-diameter wires 24 are arranged in the circumferential direction between two second small-diameter wires 23 adjacent in the circumferential direction, constitute the first outer layer 3, and extend in the circumferential direction. It is disposed outside a valley portion 25 formed between adjacent first small-diameter wire 12 and first large-diameter wire 13 so as to abut on first small-diameter wire 12 and first large-diameter wire 13 . ing.

第2細径線23の直径d4は、第2太径線24の直径d5より小さく設定されている。 The diameter d4 of the second thin wire 23 is set smaller than the diameter d5 of the second thick wire 24. As shown in FIG.

本実施例4では、d2=1.45×d1、d3=2.16×d1、d4=2.21×d1、d5=2.80×d1の関係が成立する各素線11,12,13,23,24を用いることで、撚線導体21の断面形状を略真円形状とするとともに、各素線11,12,13,23,24が隣接する全ての素線11,12,13,23,24と当接することができる。 In the present embodiment 4, each of the strands 11, 12, 13 where the relationships of d2 = 1.45 x d1, d3 = 2.16 x d1, d4 = 2.21 x d1, and d5 = 2.80 x d1 are established. , 23, 24, the cross-sectional shape of the stranded conductor 21 is made substantially circular, and all the wires 11, 12, 13, 13, 24 adjacent to each of the wires 11, 12, 13, 23, 24 23, 24 can be abutted.

また、撚線導体21の断面形状が、略真円形状、つまり、撚線導体21の中心A1から、径方向の最も外側に位置する層である第2外層4を構成する素線のうち最も太い素線である第2太径線24の最外縁端B1までの距離L11と、中心A1から、径方向の最も外側に位置する層である第2外層4を構成する素線のうち最も細い素線である第2細径線23の最外縁端C1までの距離L21が同一となるように形成されている。 In addition, the cross-sectional shape of the stranded conductor 21 is substantially a perfect circle, that is, from the center A1 of the stranded conductor 21, the strands constituting the second outer layer 4, which is the outermost layer in the radial direction, are the most A distance L11 from the second thick wire 24, which is a thick wire, to the outermost edge B1, and the thinnest wire constituting the second outer layer 4, which is the outermost layer in the radial direction from the center A1. The distance L21 to the outermost edge C1 of the second small-diameter wire 23, which is a wire, is formed to be the same.

なお、第1細径線12の直径d2は、第1太径線13の直径d3より小さく、第2細径線23の直径d4は、第2太径線24の直径d5より小さくなる素線11,12,13,23,24を用いて撚線導体21を構成すれば、上記実施例1,2,4に記載の径を有する素線以外にも任意の素線を用いて撚線導体21を構成することができる。 The diameter d2 of the first small-diameter wire 12 is smaller than the diameter d3 of the first large-diameter wire 13, and the diameter d4 of the second small-diameter wire 23 is smaller than the diameter d5 of the second large-diameter wire 24. If the stranded conductor 21 is constructed using 11, 12, 13, 23, and 24, any strand other than the strands having the diameters described in Examples 1, 2, and 4 can be used to form the stranded conductor. 21 can be configured.

また、本実施例では、内層2の内側に素線を配設していないが、内層2の内側に1本又は複数本の素線を配設してもよく、素線の本数、配置、構成等は任意に設定することができる。 In this embodiment, no strands of wire are arranged inside the inner layer 2, but one or a plurality of strands of wire may be arranged inside the inner layer 2. Configuration and the like can be set arbitrarily.

その他の構造は、上記実施例1,2と同様であるため説明を省略する。 Since other structures are the same as those of the first and second embodiments, description thereof is omitted.

本実施例4においても、上記実施例1,2と同様の作用効果を発揮することができる。 Also in the fourth embodiment, the same effect as the first and second embodiments can be exhibited.

[実施例5]
上記実施例4においては、図4に示すように、第1内層線11と、第1細径線12と、第1太径線13と、第2細径線23の本数を、夫々3本、第2太径線24の本数を6本としたが、第1外層3を構成する第1細径線12と第1太径線13の夫々の本数と、第2外層4を構成する第2細径線23の本数を、内層2を構成する第1内層線11の本数と同じとするとともに、第2外層4を構成する第2太径線24の本数を、内層2を構成する第1内層線11の本数の2倍とし、かつ、第1内層線11の本数が3本以上5本以下であれば、夫々任意の本数に設定することができる。
[Example 5]
In the fourth embodiment, as shown in FIG. 4, the numbers of the first inner layer wire 11, the first thin wire 12, the first thick wire 13, and the second thin wire 23 are each three. , the number of the second large-diameter wires 24 is six, but the number of the first small-diameter wires 12 and the first large-diameter wires 13 constituting the first outer layer 3 and the number of the first large-diameter wires 13 constituting the second outer layer 4 The number of the second thin wires 23 is the same as the number of the first inner layer wires 11 forming the inner layer 2, and the number of the second thick wires 24 forming the second outer layer 4 is equal to the number of the second thick wires 24 forming the inner layer 2. If the number of first inner layer wires 11 is twice the number of one inner layer wire 11 and the number of first inner layer wires 11 is 3 or more and 5 or less, each number can be set arbitrarily.

本実施例5においても、上記実施例4と同様に、第1太径線13は、内層2を構成し、かつ、周方向に隣接する第1内層線11,11との間に形成される谷間部15の外側に配置され、第1細径線12は、周方向に隣り合う第1太径線13と13との間に、1本配設されている。 In the fifth embodiment, similarly to the fourth embodiment, the first large-diameter wire 13 constitutes the inner layer 2 and is formed between the first inner layer wires 11, 11 adjacent in the circumferential direction. Arranged outside the valley portion 15, one first thin wire 12 is disposed between first thick wires 13 adjacent in the circumferential direction.

また、本実施例5においても、上記実施例4と同様に、第2細径線23の中心は、撚線導体21の中心と、第1太径線13を結ぶ線上に位置するように配置し、好ましくは、撚線導体21の中心と、第1太径線13の中心を結ぶ線上に位置するように配置されている。また、第2太径線24は、周方向に隣り合う第2細径線23と23との間に、周方向に2本配設されるとともに、第1外層3を構成し、かつ、周方向に隣接する第1細径線12と第1太径線13との間に形成される谷間部25の外側に配設されている。 Also in the fifth embodiment, as in the fourth embodiment, the center of the second small-diameter wire 23 is positioned on the line connecting the center of the stranded conductor 21 and the first large-diameter wire 13. Preferably, they are arranged on a line connecting the center of the stranded conductor 21 and the center of the first large-diameter wire 13 . Two second large-diameter wires 24 are arranged in the circumferential direction between the second small-diameter wires 23 adjacent in the circumferential direction, constitute the first outer layer 3, and It is disposed outside the valley portion 25 formed between the first thin wire 12 and the first thick wire 13 that are adjacent to each other in the direction.

例えば、図5に示すように、第1外層3Aの外側に第2外層4Aを設け、内層2Aの第1内層線11を4本、第1外層3Aを構成する第1細径線12と第1太径線13と、第2外層4Aを構成する第2細径線23を各4本、第2外層4Aを構成する第2太径線24を8本とした撚線導体27の場合には、d2=1.02×d1,d3=1.56×d1、d4=1.29×d1、d5=1.69×d1の関係が成立する各素線11,12,13,23,24の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体27の断面形状を略真円形状とするとともに、各素線11,12,13,23,24が隣接する全ての素線11,12,13,23,24と当接することができる。 For example, as shown in FIG. 5, a second outer layer 4A is provided outside the first outer layer 3A, four first inner layer wires 11 are provided in the inner layer 2A, and a first thin wire 12 and a second In the case of a stranded conductor 27 having four large-diameter wires 13, four second small-diameter wires 23 constituting the second outer layer 4A, and eight second large-diameter wires 24 constituting the second outer layer 4A, d2 = 1.02 x d1, d3 = 1.56 x d1, d4 = 1.29 x d1, and d5 = 1.69 x d1. By using the wire material that is the basis of, the cross-sectional shape of the stranded wire conductor 27 is made into a substantially perfect circular shape without compression or with a low compression ratio, and all the wires 11, 12, 13, 23, and 24 are adjacent to each other. can be in contact with the wires 11, 12, 13, 23, 24.

例えば、図6に示すように、第1外層3Bの外側に第2外層4Bを設け、内層2Bの第1内層線11を5本、第1外層3Bを構成する第1細径線12と第1太径線13と、第2外層4Bを構成する第2細径線23を各5本、第2外層4Bを構成する第2太径線24を10本とした撚線導体28の場合には、d2=0.855×d1,d3=1.33×d1、d4=0.94×d1、d5=1.275×d1の関係が成立する各素線11,12,13,23,24の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体28の断面形状を略真円形状とするとともに、各素線11,12,13,23,24が隣接する全ての素線11,12,13,23,24と当接することができる。 For example, as shown in FIG. 6, a second outer layer 4B is provided outside the first outer layer 3B, five first inner layer wires 11 are provided in the inner layer 2B, and the first thin wire 12 and the first thin wire 12 constituting the first outer layer 3B In the case of a stranded conductor 28 having five large-diameter wires 13, five second small-diameter wires 23 constituting the second outer layer 4B, and ten second large-diameter wires 24 constituting the second outer layer 4B, d2 = 0.855 x d1, d3 = 1.33 x d1, d4 = 0.94 x d1, and d5 = 1.275 x d1. By using the wire material that is the basis of, the cross-sectional shape of the stranded wire conductor 28 is made into a substantially perfect circular shape without compression or with a low compression rate, and all the adjacent wires 11, 12, 13, 23, and 24 can be in contact with the wires 11, 12, 13, 23, 24.

その他の構造は、上記実施例1~4と同様であるため説明を省略する。 Other structures are the same as those of Examples 1 to 4, so description thereof is omitted.

本実施例5においても、上記実施例1~4と同様の作用効果を発揮することができる。 Also in the present embodiment 5, it is possible to exhibit the same effects as those of the above embodiments 1 to 4.

[実施例6]
本実施例6の撚線導体31は、図7に示すように、第2外層4の外側に第3外層5を設け、第1外層3と第2外層4と第3外層5の3層で外層32を構成する。本実施例6の内層2と第1外層3と第2外層4は上記実施例1、2、4の内層2と第1外層3と第2外層4と同様に構成されている。
[Example 6]
As shown in FIG. 7, the stranded conductor 31 of Example 6 has a third outer layer 5 outside the second outer layer 4, and is composed of three layers, the first outer layer 3, the second outer layer 4, and the third outer layer 5. It constitutes the outer layer 32 . The inner layer 2, the first outer layer 3 and the second outer layer 4 of the sixth embodiment are constructed in the same manner as the inner layer 2, the first outer layer 3 and the second outer layer 4 of the first, second and fourth embodiments.

第3外層5は、図7に示すように、3本の第3細径線(素線)33と、6本の第3中径線(素線)34と、3本の第3太径線(素線)35の計12本の素線33,34,35で、第2外層4を覆い囲むように構成されている。第3細径線33の本数は、第1内層線11の本数と同じに、第3中径線34の本数は、第1内層線11の本数の2倍で、第3太径線35の本数は、第1内層線11の本数と同じに構成されている。 As shown in FIG. 7, the third outer layer 5 includes three third small-diameter wires (strands) 33, six third medium-diameter wires (strands) 34, and three third large-diameter wires (strands). A total of 12 strands 33 , 34 , 35 of wires (strands) 35 are configured to surround the second outer layer 4 . The number of the third small-diameter wires 33 is the same as the number of the first inner layer wires 11, and the number of the third medium-diameter wires 34 is twice the number of the first inner layer wires 11, and the number of the third thick-diameter wires 35 is The number of wires is the same as the number of first inner layer wires 11 .

第3細径線33の直径d6は、第3中径線34の直径d7より小さく、第3中径線34の直径d7は、第3太径線35の直径d8より小さく設定されている。 The diameter d6 of the third small-diameter wire 33 is smaller than the diameter d7 of the third medium-diameter wire 34, and the diameter d7 of the third medium-diameter wire 34 is set smaller than the diameter d8 of the third large-diameter wire 35.

第3太径線35は、第2外層4を構成し、かつ、周方向に隣接する第2太径線24と第2太径線24との間に形成される谷間部36の外側に、第2太径線24に当接するように配設され、周方向に隣り合う第3太径線35は、相互に離間して配設されている。 The third large-diameter wire 35 constitutes the second outer layer 4 and is formed outside the valley portion 36 formed between the second large-diameter wires 24 and the second large-diameter wires 24 adjacent in the circumferential direction. Third large-diameter wires 35 that are arranged to abut on the second large-diameter wire 24 and that are adjacent in the circumferential direction are spaced apart from each other.

第3中径線34は、第3外層5を構成し、かつ、周方向に隣り合う第3太径線35と第3太径線35の間に、周方向に相互に離間するように2本配設されている。 The third medium-diameter wires 34 are arranged between the third thick-diameter wires 35 that constitute the third outer layer 5 and are circumferentially adjacent to each other so as to be spaced apart from each other in the circumferential direction. Book is arranged.

第3細径線33は、第3外層5を構成し、かつ、周方向に隣り合う第3中径線34と第3中径線34の間に、1本配設され、周方向に隣り合う第3細径線33は、相互に離間して配設されている。 The third small-diameter wire 33 constitutes the third outer layer 5 and is disposed between the third medium-diameter wires 34 adjacent in the circumferential direction. The matching third thin wires 33 are spaced apart from each other.

本実施例6では、d2=1.45×d1、d3=2.16×d1、d4=2.21×d1、d5=2.80×d1、d6=3.21×d1、d7=3.30×d1、d8=3.80×d1の関係が成立する各素線11,12,13,23,24,33,34,35を用いることで、撚線導体31の断面形状を略真円形状とするとともに、各素線11,12,13,23,24,33,34,35が隣接する全ての素線11,12,13,23,24,33,34,35と当接することができる。 In the sixth embodiment, d2=1.45×d1, d3=2.16×d1, d4=2.21×d1, d5=2.80×d1, d6=3.21×d1, d7=3. By using the wires 11, 12, 13, 23, 24, 33, 34, and 35 satisfying the relationship of 30×d1 and d8=3.80×d1, the cross-sectional shape of the stranded conductor 31 can be made substantially circular. In addition to the shape, each strand 11, 12, 13, 23, 24, 33, 34, 35 can contact with all adjacent strands 11, 12, 13, 23, 24, 33, 34, 35. can.

また、撚線導体31の断面形状が、略真円形状、つまり、撚線導体31の中心A2から、径方向の最も外側に位置する層である第3外層5を構成する素線のうち最も太い素線である第3太径線35の最外縁端B2までの距離L21と、中心A2から、径方向の最も外側に位置する層である第3外層5を構成する素線のうち最も細い素線である第3細径線33の最外縁端C2までの距離L22が同一となるように形成されている。 In addition, the cross-sectional shape of the stranded conductor 31 is substantially a perfect circle, that is, from the center A2 of the stranded conductor 31, the outermost strand of the strands constituting the third outer layer 5, which is the outermost layer in the radial direction. A distance L21 from the third thick wire 35, which is a thick wire, to the outermost edge B2, and the thinnest wire constituting the third outer layer 5, which is the outermost layer in the radial direction from the center A2. The distance L22 to the outermost edge C2 of the third small-diameter wire 33, which is a wire, is formed to be the same.

なお、第1細径線12の直径d2は、第1太径線13の直径d3より小さく、第2細径線23の直径d4は、第2太径線24の直径d5より小さく、第3細径線33の直径d6は、第3中径線34の直径d7より小さく、第3中径線34の直径d7は、第3太径線35の直径d8より小さくなる素線11,12,13,23,24,33,34,35を用いて撚線導体31を構成すれば、上記実施例1,2,4,6に記載の径を有する素線以外にも任意の素線を用いて撚線導体31を構成することができる。 The diameter d2 of the first thin wire 12 is smaller than the diameter d3 of the first thick wire 13, the diameter d4 of the second thin wire 23 is smaller than the diameter d5 of the second thick wire 24, and the diameter d4 of the second thick wire 24 is smaller than the diameter d5 of the second thick wire 24. The diameter d6 of the small wire 33 is smaller than the diameter d7 of the third medium wire 34, and the diameter d7 of the third medium wire 34 is smaller than the diameter d8 of the third large wire 35. 13, 23, 24, 33, 34, and 35, any strands other than the strands having the diameters described in Examples 1, 2, 4, and 6 can be used. The stranded conductor 31 can be configured by

また、本実施例では、内層2の内側に素線を配設していないが、内層2の内側に1本又は複数本の素線を配設してもよく、素線の本数、配置、構成等は任意に設定することができる。 In this embodiment, no strands of wire are arranged inside the inner layer 2, but one or a plurality of strands of wire may be arranged inside the inner layer 2. Configuration and the like can be set arbitrarily.

その他の構造は、上記実施例1,2,4と同様であるため説明を省略する。 Since other structures are the same as those of the first, second and fourth embodiments, the description thereof is omitted.

本実施例6においても、上記実施例1,2,4と同様の作用効果を発揮することができる。 Also in this sixth embodiment, the same effects as in the first, second, and fourth embodiments can be exhibited.

[実施例7]
上記実施例6においては、第1内層線11と、第1細径線12と、第1太径線13と、第2細径線23と、第3細径線33と、第3太径線35の本数を、夫々3本、第2太径線24と第3中径線34の本数を6本としたが、第1外層3を構成する第1細径線12と第1太径線13の夫々の本数と、第2外層4を構成する第2細径線23の本数を、第3外層5を構成する第3細径線33の本数と第3太径線35の本数を、内層2を構成する第1内層線11の本数と同じとするとともに、第2外層4を構成する第2太径線24の本数と、第3外層5を構成する第3中径線34の本数を、内層2を構成する第1内層線11の本数の2倍とし、かつ、第1内層線11の本数が3本以上5本以下であれば、夫々任意の本数に設定することができる。
[Example 7]
In the sixth embodiment, the first inner layer wire 11, the first small diameter wire 12, the first large diameter wire 13, the second small diameter wire 23, the third small diameter wire 33, and the third large diameter wire The number of the wires 35 is three, and the number of the second large-diameter wire 24 and the third medium-diameter wire 34 is six. The number of each of the wires 13 and the number of the second thin wires 23 forming the second outer layer 4 are calculated, and the number of the third thin wires 33 and the number of the third thick wires 35 forming the third outer layer 5 are calculated. , the number of the first inner layer wires 11 forming the inner layer 2, the number of the second thick wires 24 forming the second outer layer 4, and the number of the third medium-diameter wires 34 forming the third outer layer 5. If the number of the first inner layer wires 11 is twice the number of the first inner layer wires 11 constituting the inner layer 2 and the number of the first inner layer wires 11 is 3 or more and 5 or less, the number of the first inner layer wires 11 can be set to an arbitrary number. .

本実施例7においても、上記実施例6と同様に、第1太径線13は、内層2を構成し、かつ、周方向に隣接する第1内層線11,11との間に形成される谷間部15の外側に配置され、第1細径線12は、周方向に隣り合う第1太径線13と13との間に、1本配設されている。 In the seventh embodiment, similarly to the sixth embodiment, the first large-diameter wire 13 constitutes the inner layer 2 and is formed between the first inner layer wires 11, 11 adjacent in the circumferential direction. Arranged outside the valley portion 15, one first thin wire 12 is disposed between first thick wires 13 adjacent in the circumferential direction.

また、本実施例7においても、上記実施例6と同様に、第2細径線23の中心は、撚線導体21の中心と、第1太径線13を結ぶ線上に位置するように配置し、好ましくは、撚線導体21の中心と、第1太径線13の中心を結ぶ線上に位置するように配置されている。また、第2太径線24は、周方向に隣り合う第2細径線23と23との間に、周方向に2本配設されるとともに、第1外層3を構成し、かつ、周方向に隣接する第1細径線12と第1太径線13との間に形成される谷間部25の外側に配設されている。 Also in the seventh embodiment, as in the sixth embodiment, the center of the second thin wire 23 is arranged on the line connecting the center of the stranded conductor 21 and the first thick wire 13. Preferably, they are arranged on a line connecting the center of the stranded conductor 21 and the center of the first large-diameter wire 13 . Two second large-diameter wires 24 are arranged in the circumferential direction between the second small-diameter wires 23 adjacent in the circumferential direction, constitute the first outer layer 3, and It is disposed outside the valley portion 25 formed between the first thin wire 12 and the first thick wire 13 that are adjacent to each other in the direction.

また、本実施例7においても、上記実施例6と同様に、第3太径線35は、第2外層4を構成し、かつ、周方向に隣接する第2太径線24と第2太径線24との間に形成される谷間部36の外側に配設されている。第3中径線34は、第3外層5を構成し、かつ、周方向に隣り合う第3太径線35と第3太径線35の間に、周方向に相互に離間するように2本配設されている。第3細径線33は、第3外層5を構成し、かつ、周方向に隣り合う第3中径線34と第3中径線34の間に、1本配設されている。 Also in the seventh embodiment, similarly to the sixth embodiment, the third thick wire 35 constitutes the second outer layer 4 and is adjacent to the second thick wire 24 in the circumferential direction. It is arranged outside the valley portion 36 formed between the radial line 24 . The third medium-diameter wires 34 are arranged between the third thick-diameter wires 35 that constitute the third outer layer 5 and are circumferentially adjacent to each other so as to be spaced apart from each other in the circumferential direction. Book is arranged. One third small-diameter wire 33 constitutes the third outer layer 5 and is disposed between the third medium-diameter wires 34 adjacent to each other in the circumferential direction.

例えば、図8に示すように、第2外層4Aの外側に第3外層5Aを設け、内層2Aの第1内層線11を4本、第1外層3Aを構成する第1細径線12と第1太径線13と、第2外層4Aを構成する第2細径線23と、第3外層5Aを構成する第3細径線33と第3太径線35の本数を各4本、第2外層4Aを構成する第2太径線24と、第3外層5Aを構成する第3中径線34の本数を各8本とした撚線導体37の場合には、d2=1.02×d1、d3=1.56×d1、d4=1.29×d1、d5=1.69×d1、d6=1.66×d1、d7=1.69×d1、d8=1.99×d1の関係が成立する各素線11,12,13,23,24,33,34,35の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体37の断面形状を略真円形状とするとともに、全ての素線11,12,13,23,24,33,34,35が隣接する全ての素線11,12,13,23,24,33,34,35と当接することができる。 For example, as shown in FIG. 8, a third outer layer 5A is provided outside the second outer layer 4A, four first inner layer wires 11 are provided in the inner layer 2A, and the first thin wire 12 and the first thin wire 12 which constitute the first outer layer 3A The first thick wire 13, the second thin wire 23 forming the second outer layer 4A, and the third thin wire 33 and the third thick wire 35 forming the third outer layer 5A are each four in number. In the case of the stranded conductor 37 in which the number of the second large-diameter wires 24 constituting the second outer layer 4A and the number of the third medium-diameter wires 34 constituting the third outer layer 5A are eight each, d2=1.02× d1, d3 = 1.56 x d1, d4 = 1.29 x d1, d5 = 1.69 x d1, d6 = 1.66 x d1, d7 = 1.69 x d1, d8 = 1.99 x d1 By using the wire material that is the basis of each of the wires 11, 12, 13, 23, 24, 33, 34, and 35 in which the relationship is established, the cross-sectional shape of the stranded conductor 37 can be substantially true without compression or with a low compression rate. While being circular, all the strands 11, 12, 13, 23, 24, 33, 34, 35 are in contact with all adjacent strands 11, 12, 13, 23, 24, 33, 34, 35 be able to.

例えば、図9に示すように、第2外層4Bの外側に第3外層5Bを設け、内層2Bの第1内層線11を5本、第1外層3Bを構成する第1細径線12と第1太径線13と、第2外層4Bを構成する第2細径線23と、第3外層5Bを構成する第3細径線33と第3太径線35の本数を各5本、第2外層4Bを構成する第2太径線24と、第3外層5Bを構成する第3中径線34の本数を各10本とした撚線導体38の場合には、d2=0.855×d1、d3=1.33×d1、d4=0.94×d1、d5=1.275×d1、d6=1.13×d1、d7=1.18×d1、d8=1.37×d1の関係が成立する各素線11,12,13,23,24,33,34,35の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体37の断面形状を略真円形状とするとともに、全ての素線11,12,13,23,24,33,34,35が隣接する全ての素線11,12,13,23,24,33,34,35と当接することができる。 For example, as shown in FIG. 9, a third outer layer 5B is provided outside the second outer layer 4B, five first inner layer wires 11 are provided in the inner layer 2B, and the first small diameter wire 12 and the first thin wire 12 constituting the first outer layer 3B The first thick wire 13, the second thin wire 23 forming the second outer layer 4B, and the third thin wire 33 and the third thick wire 35 forming the third outer layer 5B are each five in number. In the case of the stranded conductor 38 in which the number of the second large-diameter wires 24 constituting the second outer layer 4B and the number of the third medium-diameter wires 34 constituting the third outer layer 5B are ten each, d2=0.855× d1, d3 = 1.33 x d1, d4 = 0.94 x d1, d5 = 1.275 x d1, d6 = 1.13 x d1, d7 = 1.18 x d1, d8 = 1.37 x d1 By using the wire material that is the basis of each of the wires 11, 12, 13, 23, 24, 33, 34, and 35 in which the relationship is established, the cross-sectional shape of the stranded conductor 37 can be substantially true without compression or with a low compression rate. While being circular, all the strands 11, 12, 13, 23, 24, 33, 34, 35 are in contact with all adjacent strands 11, 12, 13, 23, 24, 33, 34, 35 be able to.

その他の構造は、上記実施例1~6と同様であるため説明を省略する。 Other structures are the same as those of Examples 1 to 6, and thus description thereof is omitted.

本実施例7においても、上記実施例1~6と同様の作用効果を発揮することができる。 Also in the present embodiment 7, it is possible to exhibit the same effects as those of the above embodiments 1-6.

1,17,18,21,27,28,31,37,38 撚線導体
2,2A,2B 内層
3,3A,3B 第1外層
4,4A,4B 第2外層
5,5A,5B 第3外層
11 第1内層線
12 第1細径線
13 第1太径線
23 第2細径線
24 第2太径線
33 第3細径線
34 第3中径線
35 第3太径線
1, 17, 18, 21, 27, 28, 31, 37, 38 stranded conductor 2, 2A, 2B inner layer 3, 3A, 3B first outer layer 4, 4A, 4B second outer layer 5, 5A, 5B third outer layer 11 first inner layer wire 12 first small diameter wire 13 first large diameter wire 23 second small diameter wire 24 second large diameter wire 33 third small diameter wire 34 third medium diameter wire 35 third large diameter wire

Claims (5)

中心部に3本以上5本以下の第1内層線を周方向に配設して構成した内層を有する撚線導体であって、
該内層の外側に、前記第1内層線の本数と同じ本数の第1細径線と、前記第1内層線の本数と同じで、かつ、前記第1細径線の直径より太い第1太径線で構成した第1外層を配設し、
周方向に隣接する第1内層線間で形成される谷間部の外側に前記第1太径線を配設し、周方向に隣り合う第1太径線間に1本の第1細径線を配設したことを特徴とする撚線導体。
A stranded conductor having an inner layer configured by arranging 3 or more and 5 or less first inner layer wires in a central portion in a circumferential direction,
Outside the inner layer, the same number of first thin wires as the number of the first inner layer wires and a first thick wire having the same number as the first inner layer wires and a diameter larger than the diameter of the first thin wires Disposing a first outer layer composed of radial wires,
The first large-diameter wire is disposed outside the valley formed between the first inner layer wires adjacent in the circumferential direction, and one first thin wire is provided between the first large-diameter wires adjacent in the circumferential direction. A stranded conductor characterized in that a
中心部に3本以上5本以下の第1内層線を周方向に配設して構成した内層を有する撚線導体であって、
該内層の外側に、前記第1内層線の本数と同じ本数の第1細径線と、前記第1内層線の本数と同じで、かつ、前記第1細径線の直径より太い第1太径線で構成した第1外層を配設し、
周方向に隣接する第1内層線間で形成される谷間部の外側に前記第1太径線を配設し、周方向に隣り合う第1太径線間に1本の第1細径線を配設し、
前記第1外層の外側に、第1内層線の本数と同じ本数の第2細径線と、第1内層線の本数の2倍の本数で、かつ、前記第2細径線の直径より太い第2太径線で構成した第2外層を配設し、
前記第2細径線の中心が、前記撚線導体の中心と、前記第1太径線を結ぶ線上に位置するように配置し、周方向に隣り合う第2細径線間に2本の第2太径線を周方向に配設し、
前記第1細径線と前記第1太径線との間で形成される谷間部の外側に第2太径線を配設したことを特徴とする撚線導体。
A stranded conductor having an inner layer configured by arranging 3 or more and 5 or less first inner layer wires in a central portion in a circumferential direction,
Outside the inner layer, the same number of first thin wires as the number of the first inner layer wires and a first thick wire having the same number as the first inner layer wires and a diameter larger than the diameter of the first thin wires Disposing a first outer layer composed of radial wires,
The first large-diameter wire is disposed outside the valley formed between the first inner layer wires adjacent in the circumferential direction, and one first thin wire is provided between the first large-diameter wires adjacent in the circumferential direction. and
Outside the first outer layer, the same number of second thin wires as the number of the first inner layer wires and the number of second thin wires twice the number of the first inner layer wires and having a diameter larger than the diameter of the second thin wire Disposing a second outer layer composed of a second thick wire,
The center of the second thin wire is positioned on the line connecting the center of the stranded conductor and the first thick wire, and two wires are arranged between the second thin wires adjacent in the circumferential direction. A second thick wire is arranged in the circumferential direction,
A stranded conductor, wherein a second large-diameter wire is arranged outside a valley formed between the first small-diameter wire and the first large-diameter wire.
中心部に3本以上5本以下の第1内層線を周方向に配設して構成した内層を有する撚線導体であって、
該内層の外側に、前記第1内層線の本数と同じ本数の第1細径線と、前記第1内層線の本数と同じで、かつ、前記第1細径線の直径より太い第1太径線で構成した第1外層を配設し、
周方向に隣接する第1内層線間で形成される谷間部の外側に前記第1太径線を配設し、周方向に隣り合う第1太径線間に1本の第1細径線を配設し、
前記第1外層の外側に、第1内層線の本数と同じ本数の第2細径線と、第1内層線の本数の2倍の本数で、かつ、前記第2細径線の直径より太い第2太径線で構成した第2外層を配設し、
前記第2細径線の中心が、前記撚線導体の中心と、前記第1太径線を結ぶ線上に位置するように配置し、周方向に隣り合う第2細径線間に2本の第2太径線を周方向に配設し、
前記第1細径線と前記第1太径線との間で形成される谷間部の外側に第2太径線を配設し、
前記第2外層の外側に、第1内層線の本数と同じ本数の第3細径線と、第1内層線の本数の2倍の本数で、かつ、前記第3細径線の直径より太い第3中径線と、第1内層線の本数と同じ本数で、かつ、前記第3中径線の直径より太い第3太径線で構成した第3外層を配設し、
周方向に隣接する第2太径線間で形成される谷間部の外側に前記第3太径線を配設し、周方向に隣接する第3太径線間に、2本の第3中径線を離間して配設し、周方向に隣接する第3中径線間に、1本の第3細径線を配設したことを特徴とする撚線導体。
A stranded conductor having an inner layer configured by arranging 3 or more and 5 or less first inner layer wires in a central portion in a circumferential direction,
Outside the inner layer, the same number of first thin wires as the number of the first inner layer wires and a first thick wire having the same number as the first inner layer wires and a diameter larger than the diameter of the first thin wires Disposing a first outer layer composed of radial wires,
The first large-diameter wire is disposed outside the valley formed between the first inner layer wires adjacent in the circumferential direction, and one first thin wire is provided between the first large-diameter wires adjacent in the circumferential direction. and
Outside the first outer layer, the same number of second thin wires as the number of the first inner layer wires and the number of second thin wires twice the number of the first inner layer wires and having a diameter larger than the diameter of the second thin wire Disposing a second outer layer composed of a second thick wire,
The center of the second thin wire is positioned on the line connecting the center of the stranded conductor and the first thick wire, and two wires are arranged between the second thin wires adjacent in the circumferential direction. A second thick wire is arranged in the circumferential direction,
disposing a second large-diameter wire outside a valley formed between the first small-diameter wire and the first large-diameter wire,
Outside the second outer layer, the same number of third thin wires as the number of the first inner layer wires and the number of the third thin wires twice the number of the first inner layer wires and thicker than the diameter of the third thin wires disposing a third outer layer composed of third medium-diameter wires and third thick-diameter wires in the same number as the first inner-layer wires and having a diameter larger than that of the third medium-diameter wires;
The third large-diameter wire is disposed outside the valley formed between the second large-diameter wires adjacent in the circumferential direction, and two third intermediate wires are provided between the third large-diameter wires adjacent in the circumferential direction. A stranded conductor, wherein diameter wires are arranged at intervals, and one third small diameter wire is arranged between third medium diameter wires adjacent to each other in the circumferential direction.
前記撚線導体の中心から、径方向の最も外側に位置する層を構成する素線のうち最も太い素線の外縁端までの距離と、
前記撚線導体の中心から、径方向の最も外側に位置する層を構成する素線のうち最も細い素線の外縁端までの距離が同じであることを特徴とする請求項1乃至3の何れか1項に記載の撚線導体。
a distance from the center of the stranded conductor to the outer edge of the thickest wire among the wires forming the outermost layer in the radial direction;
4. The distance from the center of the stranded conductor to the outer edge of the thinnest strand of the strands forming the outermost layer in the radial direction is the same. or the stranded conductor according to item 1.
径方向の最も外側に位置する層を構成する素線は、外側から圧縮変形されていることを特徴とする請求項1乃至4の何れか1項に記載の撚線導体。 5. The stranded conductor according to any one of claims 1 to 4, wherein the strands forming the radially outermost layer are compressed and deformed from the outside.
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