JP2022115909A - battery pack - Google Patents

battery pack Download PDF

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Publication number
JP2022115909A
JP2022115909A JP2022073622A JP2022073622A JP2022115909A JP 2022115909 A JP2022115909 A JP 2022115909A JP 2022073622 A JP2022073622 A JP 2022073622A JP 2022073622 A JP2022073622 A JP 2022073622A JP 2022115909 A JP2022115909 A JP 2022115909A
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Prior art keywords
battery
battery group
housing
side surfaces
group
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Inventor
将成 織田
Masanari Oda
茂樹 牧野
Shigeki Makino
航 佐藤
Wataru Sato
洋一 中野
Yoichi Nakano
竹規 石津
Takenori Ishizu
ソクチョル 申
Seogchul SHIN
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Vehicle Energy Japan Inc
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Vehicle Energy Japan Inc
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Priority to JP2022073622A priority Critical patent/JP2022115909A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/227Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/222Inorganic material
    • H01M50/224Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/271Lids or covers for the racks or secondary casings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

PROBLEM TO BE SOLVED: To provide a battery pack including a battery group whose thermal resistance is reduced to reduce a temperature of a single battery in the battery group.
SOLUTION: A battery pack includes a battery cell comprising a pair of wide side surfaces, a pair of narrow side surfaces, a bottom surface connecting the wide side surfaces and the narrow side surfaces, and a top surface on which an external terminal is disposed. The battery pack comprises: a first battery group obtained by stacking a plurality of battery cells so that wide side surfaces are made to face each other; a second battery group obtained by stacking a plurality of battery cells so that wide side surfaces are made to face each other; and a housing that stores the first battery group and the second battery group. Wide side surfaces forming the respective upper most and lower most parts of the first battery group and the second battery group are disposed in the housing in positional relation of the wide side surfaces not facing each other. The first battery group's surface on which an external terminal is disposed and the second battery group's surface on which an external terminal is disposed are disposed so as to face each other. A surface on the opposite side to a terminal of each of the first battery group and the second battery group is made to face an inner surface of the housing and not to face the other battery group.
SELECTED DRAWING: Figure 3
COPYRIGHT: (C)2022,JPO&INPIT

Description

本発明は、電池パックに関する。 The present invention relates to battery packs.

環境問題・資源枯渇問題を背景にして、地球環境の保全に向けた、環境負荷の低い省エネルギーな製品の開発が求められている。CO量の削減につながる製品のひとつとして、ハイブリッド電気自動車や電気自動車に代表されるエコカーに注目が集まっており、その販売台数が伸びている。これらのエコカーに搭載される車載用の二次電池への需要も高まっている。車載用二次電池の例としては、リチウムイオン二次電池や、鉛蓄電池、ニッケル水素電池などが挙げられる。この中で、リチウムイオン二次電池は一般に、鉛電池やニッケル水素電池などに比べて放電電位が高いため、小型・高エネルギー密度化が可能であり、有望視されている。 Against the background of environmental problems and resource depletion problems, there is a demand for the development of energy-saving products with a low environmental load for the preservation of the global environment. Eco-cars such as hybrid electric vehicles and electric vehicles are attracting attention as one of the products that will lead to the reduction of CO 2 , and their sales are increasing. The demand for on-vehicle secondary batteries mounted in these eco-cars is also increasing. Examples of vehicle-mounted secondary batteries include lithium-ion secondary batteries, lead-acid batteries, nickel-metal hydride batteries, and the like. Among them, lithium-ion secondary batteries generally have a higher discharge potential than lead-acid batteries, nickel-metal hydride batteries, and the like.

本格適用に向けてリチウムイオン二次電池に求められる点には例えば、更なる高エネルギー密度化、高出力密度化、長寿命化等があげられる。電池を高出力化するためには高電位化とともに、例えば、大電流を電池から入・出力させる事が有効である。しかし大電流を電池から入・出力させる場合、電池の内部抵抗に由来する発熱が電池内部で生じる。発生した熱を十分に電池から取り除く事ができなかった場合、電池温度が上昇する。リチウムイオン電池の電池容量や内部抵抗等の電池特性は、電池温度によって劣化傾向が異なり、特に電池温度が高ければ高いほど電池劣化が進み、容量低下や内部抵抗上昇が起こる場合が多い。そこで、電池の放熱性能を向上させる技術開発が必要となっている。 For full-scale application, lithium-ion secondary batteries are required to have higher energy density, higher power density, longer life, and the like. In order to increase the output of the battery, it is effective not only to increase the potential but also to input/output a large current from the battery. However, when a large current is input/output from the battery, heat is generated inside the battery due to the internal resistance of the battery. If the generated heat cannot be sufficiently removed from the battery, the battery temperature will rise. Battery characteristics such as battery capacity and internal resistance of lithium ion batteries tend to deteriorate depending on the battery temperature. In particular, the higher the battery temperature, the more the battery deteriorates, often resulting in a decrease in capacity and an increase in internal resistance. Therefore, it is necessary to develop a technique for improving the heat dissipation performance of the battery.

複数のリチウムイオン単電池(以下、単電池と呼ぶ)が組み合わされ、電池群として用いられる場合(例えば、電池モジュール、電池パックとして使用する場合)、電池群中の単電池間の温度差を小さく、さらに電池群の中に存在する電池の最大到達温度が低いことが望まれる。これは、単電池間での温度差が大きく、さらに最大到達温度が高い場合、単電池間で劣化の差が生じやすいためである。電池群の特性は、電池群に含まれる単電池の中で、最も劣化した電池の特性に律速される傾向があるため、特定の電池が劣化しない電池群の設計が必要となる。 When a plurality of lithium ion cells (hereinafter referred to as cells) are combined and used as a battery group (for example, when used as a battery module or battery pack), the temperature difference between the cells in the battery group should be reduced. Furthermore, it is desired that the maximum temperature reached by the batteries in the battery group is low. This is because when the temperature difference between the cells is large and the maximum temperature reached is high, the difference in deterioration tends to occur between the cells. Since the characteristics of a battery group tend to be rate-determined by the characteristics of the most deteriorated battery among the single cells included in the battery group, it is necessary to design a battery group in which a specific battery does not deteriorate.

そこで、複数の単電池が組み合わされて形成された電池群において、様々な電池配置の構成が開発されている。例えば特許文献1には、単電池の幅広面に略垂直な方向に5つの単電池が積層されてなる電池群が、筐体の底面を構成する板上に2つ並べて配置された構成が記載されている。一般に、直列に接続された電池には同じ電流値が印加されるため、内部抵抗がほぼ同じ電池であれば電池の温度は同等程度になる。この場合、電池間の熱流が生じにくいために電池の積層数が多ければ多いほど、積層された電池群の中心部分の温度が断熱状態に近づき、電池群の端部に比べて高温になる事が知られている。特許文献1のように直列にした電池群を二列に分けた場合、電池群は筐体底面から見て電池が5個積層されたのと同じ構成となるため、電池群の内の中心部分の電池の温度が低下しやすいメリットがある。加えて、直列電池群を分けるため、低背化が可能であるという特徴がある。 Therefore, in a battery group formed by combining a plurality of single cells, various battery arrangement configurations have been developed. For example, Patent Literature 1 describes a configuration in which two battery groups each having five cells stacked in a direction substantially perpendicular to the wide surface of the cell are arranged side by side on a plate that constitutes the bottom surface of the housing. It is In general, the same current value is applied to batteries connected in series, so if the batteries have approximately the same internal resistance, the temperature of the batteries will be about the same. In this case, since it is difficult for heat flow to occur between the batteries, the more the number of stacked batteries, the closer the temperature of the central part of the stacked battery group becomes to the adiabatic state, and the higher the temperature becomes compared to the end part of the battery group. It has been known. When the battery group connected in series is divided into two rows as in Patent Document 1, the battery group has the same configuration as five batteries stacked when viewed from the bottom of the housing, so the central part of the battery group There is an advantage that the temperature of the battery is easy to drop. In addition, since the series battery group is separated, there is a feature that the height can be reduced.

米国特許第9406916号明細書U.S. Pat. No. 9,406,916

特許文献1に記載される構造の様に、電池群同士の側面を熱的に物理的に接続して配置した場合、電池群の接続面から熱が逃げる経路としては、電池群間に挟まれた部材を経由し、その部材の正面にある筐体を介して放熱する必要があり、放熱経路が冗長化する問題があった。放熱経路が冗長化した場合、熱抵抗は高くなる傾向があり、放熱性を向上させるためには改良の余地がある。 When the side surfaces of the battery groups are thermally and physically connected to each other as in the structure described in Patent Document 1, the path for heat to escape from the connecting surfaces of the battery groups is the path sandwiched between the battery groups. The heat must be dissipated through the member and the housing in front of the member. Redundant heat dissipation paths tend to increase thermal resistance, and there is room for improvement in order to improve heat dissipation.

このような構成では、冷却効率が低下した場合(例えば強制流通させる空気の流量が小さい場合や、入出力電流が大きく単電池の発熱量が大きい場合)、構成される電池群内の電池温度に分布が生じ、特に電池群中に積層された電池群のうち、中心付近に配置された単電池の電池温度が高く、劣化が進む恐れがある。本発明は、前記課題に鑑みてなされたものであり、電池群間の温度差が小さい電池パックを提供する事を課題とする。 In such a configuration, when the cooling efficiency decreases (for example, when the flow rate of forced air is small, or when the input/output current is large and the amount of heat generated by the cells is large), the battery temperature in the configured battery group In particular, among the cells stacked in the battery group, the battery temperature of the cells arranged near the center is high, and there is a possibility that the deterioration progresses. An object of the present invention is to provide a battery pack in which the temperature difference between battery groups is small.

本発明に記載の電池パックは、一対の幅広側面と、一対の幅狭側面と、前記幅広側面及び幅狭側面とを接続する底面と、外部端子が配置された上面と、を備えた電池セルを有し、前記電池セルの幅広側面を対向させて、複数個積層した第一の電池群と、前記電池セルの幅広側面を対向させて、複数個積層した第二の電池群と、前記第一の電池群及び第二の電池群を収納する筐体と、を備え、前記第一の電池群の外部端子が配置された面と、前記第二の電池群の外部端子が配置された面とは互いに対向して配置される。 A battery pack according to the present invention is a battery cell comprising a pair of wide side surfaces, a pair of narrow side surfaces, a bottom surface connecting the wide side surfaces and the narrow side surfaces, and a top surface on which external terminals are arranged. A first battery group in which a plurality of battery cells are stacked with the wide side surfaces of the battery cells facing each other; a second battery group in which a plurality of battery cells are stacked with the wide side surfaces of the battery cells facing each other; A housing for housing one battery group and a second battery group, a surface on which the external terminals of the first battery group are arranged, and a surface on which the external terminals of the second battery group are arranged are arranged opposite each other.

本発明によれば、電池群同士の外部端子が配置された面同士を互いに筐体内で対向させ、電池群同士を熱的に物理的に接続させない構造とすることで、電池群の熱抵抗を低減させ、これにより電池群内にある単電池の温度を低減する事ができる。 According to the present invention, the surfaces of the battery groups on which the external terminals are arranged face each other in the housing, and the structure is such that the battery groups are not thermally and physically connected to each other, thereby reducing the thermal resistance of the battery groups. It is possible to reduce the temperature of the single cells in the battery group.

実施例1および2における電池群の具体的な構成の一例を説明するための図A diagram for explaining an example of a specific configuration of a battery group in Examples 1 and 2. 実施例1および2において対向させる電池群内部に存在する単電池を電気的に直列接続する場合に実施する、具体的な配線構成の一例を説明するための図FIG. 10 is a diagram for explaining an example of a specific wiring configuration implemented when electrically connecting unit cells present in opposing battery groups in Examples 1 and 2 in series; 実施例1における電池群を筐体内に対向して配置する場合に実施する、具体的な電池モジュールの構成の一例を説明するための分解斜視図FIG. 3 is an exploded perspective view for explaining an example of a specific configuration of a battery module implemented when the battery groups in Example 1 are arranged facing each other in a housing. 図3に図示された電池モジュールの蓋を外して蓋の上面からモジュール内を見た場合の平面図FIG. 4 is a plan view of the battery module illustrated in FIG. 3 with the lid removed and the inside of the module viewed from the upper surface of the lid; 図4に図示された支持台と電装品を一体化された部分の分解平面図FIG. 5 is an exploded plan view of a portion where the support base and electrical equipment shown in FIG. 4 are integrated; 実施例3における電池群の具体的な構成の一例を説明するための図A diagram for explaining an example of a specific configuration of a battery group in Example 3. 実施例4における電池群の具体的な構成の一例を説明するための図A diagram for explaining an example of a specific configuration of a battery group in Example 4. 実施例5における電池群を筐体内に対向して配置する場合に実施する、具体的な電池モジュールの構成の一例を説明するため、蓋を外してその上面から見た場合の平面図FIG. 10 is a plan view of the top surface of the battery module with the lid removed, for explaining an example of the configuration of a specific battery module when the battery groups in Example 5 are arranged facing each other in the housing. 比較例1における電池群の具体的な構成の一例を説明するための図A diagram for explaining an example of a specific configuration of a battery group in Comparative Example 1. 比較例2および3における電池群の具体的な構成の一例を説明するための図FIG. 4 is a diagram for explaining an example of a specific configuration of a battery group in Comparative Examples 2 and 3; 実施例1と、比較例1および比較例2における電池群の温度上昇比率を比較する図FIG. 4 is a diagram comparing the temperature rise ratios of the battery groups in Example 1 and Comparative Examples 1 and 2; 実施例2と、比較例3における電池群の温度上昇比率を比較する図FIG. 10 is a diagram comparing the temperature rise ratios of the battery groups in Example 2 and Comparative Example 3;

本発明を実施するための形態について説明する。ただし、本実施形態は以下の内容に何ら制限されるものではなく、本発明の要旨を逸脱しない範囲内で任意に変更して実施可能である。また本発明における冷却環境は例示であり、空気や水以外のその他の冷媒を用いた場合にも適用できる。 A mode for carrying out the present invention will be described. However, the present embodiment is not limited to the following contents in any way, and can be arbitrarily modified within the scope of the present invention. Also, the cooling environment in the present invention is an example, and the present invention can be applied to the use of other refrigerants than air and water.

本発明における二次電池には、リチウムイオン二次電池を例示したが、本構成を他の種類の蓄電池に対しても適用できる。またリチウムイオン二次電池の構成部材はどのようなものであっても効果が得られる。つまり本発明では正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてCu集電箔と炭素材料からなる電極を用いているが、その他の構成でも良い。例えば負極の集電箔にAl箔を用いた場合においても放熱性を向上することが可能である。またリチウムイオン電池の形状として本実施例では角形電池を用いたが、その他の形状として知られる例えばラミネート型、円筒型等電池であっても効果が得られる。 Although a lithium ion secondary battery has been exemplified as the secondary battery in the present invention, this configuration can also be applied to other types of storage batteries. Moreover, the effect can be obtained regardless of the constituent members of the lithium ion secondary battery. That is, in the present invention, an electrode made of an Al collector foil and a positive electrode material having a layered structure is used as a positive electrode, and an electrode made of a Cu collector foil and a carbon material is used as a negative electrode, but other configurations are also possible. For example, heat dissipation can be improved even when Al foil is used as the collector foil of the negative electrode. In addition, although a prismatic battery is used as the shape of the lithium ion battery in this embodiment, the effect can be obtained by using other shapes such as a laminate type, a cylindrical type, and the like.

筐体中に含まれる電池群の数は、本発明における構成であるように、電池の側面が筐体の側面に物理的に熱的に接触することで、電池群の側面からの放熱経路が短縮できる限り、いくつであっても良いが、好ましくは電池パックの安定性を確保するために偶数がよい。例えば、本発明の実施例のように電池群を2個とした場合、筐体の左右両側の側面に電池群を物理的に熱的に接触させて配置することができる。 As in the configuration of the present invention, the number of battery groups contained in the housing is such that the side surfaces of the batteries are in physical and thermal contact with the side surfaces of the housing so that heat dissipation paths from the side surfaces of the battery groups are formed. Any number may be used as long as it can be shortened, but an even number is preferable in order to ensure the stability of the battery pack. For example, when there are two battery groups as in the embodiment of the present invention, the battery groups can be arranged in physical and thermal contact with the left and right side surfaces of the housing.

また、電池群を構成する電池数は、本発明における構成とすることができ、筐体内に収まり、所望の電圧や容量を確保できる限りは、何本としても、本発明における効果が得られる。放熱効果としては、ひとつの電池群中の単電池の積層本数は少なければ少ないほど効果が現れるが、好ましくは100本以下、より好ましくは20本以下、最も好ましくは10本以下である。本発明の実施例のように6本とすることで小型かつ冷却性を兼ね備えた電池パックとすることができる。 In addition, the number of batteries constituting the battery group can be the same as the configuration of the present invention, and the effect of the present invention can be obtained as long as the number of batteries can be accommodated in the housing and the desired voltage and capacity can be secured. As for the heat radiation effect, the smaller the number of laminated cells in one battery group, the more effective it becomes. By using six as in the embodiment of the present invention, the battery pack can be made small and has good cooling performance.

さらに、対向させる電池群同士の電池数は必ずしも同じでなくても本発明における効果を得る事ができる。例えば電池群のうちの一方の電池数が、他方の電池数に比べて一本以上多い場合も、本発明における効果を得ることができる。 Furthermore, the effect of the present invention can be obtained even if the number of batteries in the battery groups facing each other is not necessarily the same. For example, even when the number of batteries in one of the battery groups is one or more than the number of batteries in the other, the effects of the present invention can be obtained.

また電池群をなす単電池の間に、例えば絶縁性シートや熱伝導性の高い部材を配置しても本発明の効果は得られるし、配置しなくても本発明の効果は得られる。また絶縁性のシートや熱伝導性の高い部材には例えばレール状、点状、など種々の形状の突起や溝などの立体構造を導入しても本発明における効果が得られる。単電池の側面が絶縁材料で被覆されている場合、これらの部材の材料として、アルミニウム、アルミダイカスト、銅、鉄等の熱伝導性の高い材料を用いることができる。また、単電池の側面が、絶縁材料で被覆されていない場合はポリプロピレン、ポリアミド、ポリエーテルイミド、PPS、PPA、PBT等あるいは高熱伝導性樹脂を用いることができる。 Further, the effect of the present invention can be obtained even if, for example, an insulating sheet or a member having high thermal conductivity is arranged between the cells forming the battery group, and the effect of the present invention can be obtained even if they are not arranged. Also, the effect of the present invention can be obtained by introducing three-dimensional structures such as projections and grooves of various shapes such as rail-like and dot-like shapes to the insulating sheet and the member having high thermal conductivity. When the side surface of the unit cell is covered with an insulating material, these members can be made of materials with high thermal conductivity such as aluminum, aluminum die-cast, copper, and iron. In addition, when the side surface of the unit cell is not covered with an insulating material, polypropylene, polyamide, polyetherimide, PPS, PPA, PBT, or the like, or high thermal conductive resin can be used.

本発明では、電池群同士を筐体内部の対面同士に配置し、電極面が向き合う形となるため、対向させる電池群同士の間には、圧壊安全性を確保するため、電池群間に絶縁性の部材を少なくとも一部配置する事が好ましい。部材の例としては例えば以下が挙げられる。 In the present invention, the battery groups are arranged facing each other inside the housing so that the electrode surfaces face each other. It is preferable to dispose at least a part of the elastic member. Examples of members include the following.

絶縁部材を、構成部材の一部に少なくとも用いられて作成される支持台であり、前記支持台には電池の安全機構(例えばヒューズなど)や、制御装置(例えば、Battery Management System:BMSなどがあげられる)や、プリチャージに必要なリレー、シャント抵抗、バスバーや導線などの導電性の配線、などの電装品の内、少なくとも一つを備えても良い。加えて、前記支持台は、これらの電装品を固定できる螺子や螺子穴や固定器具を備えても良い。これらの固定器具を用いて前記した電装品を支持台と一体化することで、導電性の配線を介して安全機構などの電装品と電池群をつなぎ、外部端子まで電気的に接続することができる。これにより、電池群それぞれの端子面の間に絶縁性の部材を導入可能であるため、圧壊安全性を備えつつ、放熱性も高い電池パックとすることができる。 It is a support base that is created by using an insulating member as at least a part of a component, and the support base includes a battery safety mechanism (such as a fuse) and a control device (such as a Battery Management System: BMS). ), relays necessary for precharging, shunt resistors, conductive wiring such as bus bars and conductors, and at least one of these electrical components. In addition, the support base may be provided with screws, threaded holes or fixtures to which these electrical components can be fixed. By integrating the above-described electrical components with the support base using these fixtures, it is possible to connect the electrical components such as the safety mechanism and the battery group via conductive wiring, and to electrically connect to the external terminals. can. As a result, it is possible to introduce an insulating member between the terminal surfaces of the battery groups, so that the battery pack can be provided with high heat radiation performance while having safety against crushing.

またこれらの支持台へ、安全機構などを取り付ける方法や位置関係は、本発明は特に限定されない。例えば絶縁性の支持台の上・下面や側面、内部にこれらの機器が配置・内蔵されていても良い。またこれらの機器の電気的な配置の順番にも特に制限されない。また支持台の大きさや形状も、電池群同士が圧壊により接近した場合に二つの電池群の絶縁性が確保できれば、どの様な大きさや形状でも良い。例えば、支持台が薄板状でも良いし、本発明に例示した支持台のように、各電装品を格納するために複雑な三次元形状としても良い。 Further, the method and positional relationship of attaching the safety mechanism and the like to these supports are not particularly limited in the present invention. For example, these devices may be arranged or built in the upper/lower surface, side surface, or inside of an insulating support base. Also, the order of electrical arrangement of these devices is not particularly limited. Also, the size and shape of the support base may be of any size and shape as long as the insulation between the two battery groups can be ensured when the battery groups are brought close to each other due to crushing. For example, the support base may be in the form of a thin plate, or may have a complicated three-dimensional shape to accommodate each electrical component, like the support base exemplified in the present invention.

本発明の様に電池群が配置されれば、電池群を構成する単電池同士を電気的にどの様に接続しても本発明における効果を得る事ができる。例えば、電池群同士に対して配線を工夫することで並列に接続しても本発明における効果を得る事ができる。ここでは例として、電池群同士内の単電池を直列接続し、更に対向する二つの電池群同士も直列接続する場合の例を説明する。 If the battery group is arranged as in the present invention, the effects of the present invention can be obtained regardless of how the cells forming the battery group are electrically connected. For example, the effect of the present invention can be obtained even if the battery groups are connected in parallel by devising wiring for the battery groups. Here, as an example, an example will be described in which the cells in the battery groups are connected in series, and the two opposing battery groups are also connected in series.

電池群同士を対向させた後に電池群を直列に接続する方法には、例えば以下が挙げられる。
(A)電池群同士を、バスバーを用いて直接接続する方法。この際、バスバー同士は作業性を考慮して、接続のために伸ばしたバスバーや配線の一部を使用して、ネジや溶接などの手法を用いて電気的に接続してもよい。ただし電気的に接続する方法はこれらのみには限らない。
(B)前記した、絶縁性の部材を構成部材に含む支持台を経由してバスバー同士を電気的に接続する方法。この際、支持台にはバスバー或いはケーブルなどの導電部を内蔵し、それらの導電性部材を介して電気的に接続する事が好ましい。
(C)ケーブルを用いて電池群同士を直接接続する方法。
(D)前記した、絶縁性の部材を構成部材に含む支持台を経由してケーブル同士を電気的に接続する方法などが挙げられる。
Examples of the method of connecting the battery groups in series after making the battery groups face each other include the following.
(A) A method of directly connecting battery groups using a bus bar. At this time, in consideration of workability, the busbars may be electrically connected using a method such as screws or welding using a part of the busbars or wiring extended for connection. However, the method of electrical connection is not limited to these.
(B) A method of electrically connecting the busbars to each other via the supporting base including the insulating member as a constituent member. At this time, it is preferable that the support base incorporates a conductive portion such as a bus bar or a cable, and that the conductive member is used for electrical connection.
(C) A method of directly connecting battery groups with cables.
(D) A method of electrically connecting cables to each other via a support base including an insulating member as a constituent member, as described above, and the like.

また電池群は、単電池同士を電気的に直列あるいは並列接続することに加え、固定用の治具を用いて単電池同士を物理的に拘束することが好ましい。固定用の治具の材料には、単電池の側面が絶縁材料で被覆されている場合、アルミニウム、アルミダイカスト、銅、鉄等の熱伝導性の高い材料を用いることができる。また、単電池の側面が、絶縁材料で被覆されていない場合はポリプロピレン、ポリアミド、ポリエーテルイミド、PPS、PPA、PBT等あるいは高熱伝導性樹脂を用いることができる。また、拘束の方法には本発明は限定されない。例えば、二つの電池群を固定用の治具一セットを用いて束縛した場合でも、固定用の治具2セットを用いて固定した場合でも効果が表れた。また固定用の治具の少なくとも一部が筐体であっても本発明における効果が得られた。 In addition to electrically connecting the unit cells in series or in parallel, it is preferable to physically bind the unit cells together using a fixing jig. When the sides of the unit cells are covered with an insulating material, materials with high thermal conductivity such as aluminum, aluminum die-cast, copper, and iron can be used as the material of the fixing jig. In addition, when the side surface of the unit cell is not covered with an insulating material, polypropylene, polyamide, polyetherimide, PPS, PPA, PBT, or the like, or high thermal conductive resin can be used. Also, the method of restraint is not limited to the present invention. For example, the effect was obtained when two battery groups were bound using one set of fixing jigs and when two sets of fixing jigs were used to bind them. Moreover, the effects of the present invention were obtained even when at least part of the fixing jig was a housing.

筐体と電池群および支持台などの各部材の接触方法は特に限定されず、例えば接着剤などによる接着や、ボルトやナットなどの固定器具を介しての接続でも本発明における効果はあらわれる。筐体の形状は本実施形態においては直方体を例示するが、その形状は特に限定されない。また本発明における効果は電池パックへの電流印加条件や冷却条件に限定されない。 The method of contacting each member such as the housing with the battery group and the support base is not particularly limited. Although the shape of the housing is a rectangular parallelepiped in this embodiment, the shape is not particularly limited. Further, the effects of the present invention are not limited to the current application conditions and cooling conditions to the battery pack.

本発明で例示する支持台には、熱伝導性の良いバスバーや導線が配置されるため、支持台から熱を逃がす機構を設けた場合、冷却効果が期待できる。例えば、支持台と熱的に接触する部分にヒートパイプや冷却管などの冷却機構を設けても良い。 Since the support exemplified in the present invention is provided with a bus bar and conductive wires having good thermal conductivity, a cooling effect can be expected when a mechanism for releasing heat from the support is provided. For example, a cooling mechanism such as a heat pipe or a cooling pipe may be provided in a portion that is in thermal contact with the support.

また、筐体にフィンやその他の冷媒を用いたジャケットや配管などの冷却機構を設けても、本発明における構造をとることで効果が得られる。 Further, even if the housing is provided with a cooling mechanism such as fins, a jacket using a coolant, or piping, the effect can be obtained by adopting the structure of the present invention.

筐体の種類には例えば、樹脂製筐体や、金属製筐体などが挙げられるが、特に制限されない。好ましくはアルミニウム、アルミダイカスト、銅、鉄等の熱伝導性金属製の筐体である事が好ましい。 Examples of the type of housing include a resin housing and a metal housing, but are not particularly limited. Preferably, the housing is made of heat-conductive metal such as aluminum, aluminum die-cast, copper, iron, or the like.

蓋から現れる外部端子の位置は本発明の例示では電装品配置可能スペースの上部に配置したが、外部端子の位置を加圧用束縛治具の上部に配置する事もできる。この場合も本発明における構造をとることで本発明における効果が得られる。実施例では、絶縁性の部材を構成部材に含む支持台に対して、バスバー等の導線が配置されており、それに対してネジを用いて各種電装品を接続することで、電気的に接続する方法が例示されている。 In the example of the present invention, the external terminals protruding from the lid are arranged above the space where electrical components can be arranged, but the external terminals can also be arranged above the pressurizing binding jig. Also in this case, the effects of the present invention can be obtained by adopting the structure of the present invention. In the embodiment, a conductive wire such as a bus bar is arranged on a support base that includes an insulating member as a constituent member, and various electrical components are connected to it using screws to establish an electrical connection. A method is illustrated.

(実施例1)
以下、実施例及び比較例に基づいて、本発明をさらに詳細に説明する。
(Example 1)
Hereinafter, the present invention will be described in further detail based on examples and comparative examples.

まず図3を用いて本発明にかかる電池パック100の概要を説明する。図3は本発明の電池パック100の分解斜視図である。本発明に係る電池パック100は、2つの電池群10A、10B、当該2つの電池群10A、10Bを収納する金属製の筐体7、筐体7の開口を塞ぐ蓋8、図3では図示されていない電装品を配置した支持台4から構成されている。なお、支持台4は電池群10Aと電池群10Bの間の電装品配置スペース4Aに配置される。電池群10A、10Bは互いに単電池1の端子(正極端子12、負極端子13)を対向させるように配置されており、互いに配線6で電気的に接続されている。蓋8には外部端子9が配置され配線6と電気的に接続されており、この外部端子9を介して電池パック100から電力が取り出されるようになっている。 First, the outline of the battery pack 100 according to the present invention will be described with reference to FIG. FIG. 3 is an exploded perspective view of the battery pack 100 of the present invention. A battery pack 100 according to the present invention includes two battery groups 10A and 10B, a metal housing 7 that houses the two battery groups 10A and 10B, a lid 8 that closes the opening of the housing 7, and a It is composed of a support base 4 on which electrical equipment that is not installed is arranged. Note that the support base 4 is arranged in an electrical component arrangement space 4A between the battery group 10A and the battery group 10B. The battery groups 10A and 10B are arranged so that the terminals of the cells 1 (the positive terminal 12 and the negative terminal 13) face each other, and are electrically connected to each other by wiring 6. FIG. An external terminal 9 is arranged on the lid 8 and electrically connected to the wiring 6 , and electric power is taken out from the battery pack 100 via the external terminal 9 .

この電池群10A、10Bの詳細については図1を用いて説明する。単電池1には一対の幅広面、一対の幅狭面、底面、上面から構成されており、上面には正極端子12と負極端子13が配置されている。そして単電池1の間には絶縁性のスペーサ11が配置され、この端子の正負極が互い違いになるように単電池1が積層されている。 Details of the battery groups 10A and 10B will be described with reference to FIG. The cell 1 is composed of a pair of wide surfaces, a pair of narrow surfaces, a bottom surface, and a top surface, and a positive electrode terminal 12 and a negative electrode terminal 13 are arranged on the top surface. Insulating spacers 11 are arranged between the cells 1, and the cells 1 are stacked so that the positive and negative terminals of the terminals are alternately arranged.

最上部に配置された単電池1の幅広面と、最下部に配置された単電池1の幅広面のそれぞれに対向して一対の加圧用束縛治具3が配置されている。 A pair of pressurizing binding jigs 3 are arranged so as to face the wide surface of the uppermost unit cell 1 and the wide surface of the lowermost unit cell 1, respectively.

また、単電池1の幅狭側面に対向して一対の加圧用束縛治具2が配置されており、加圧用束縛治具2と加圧用束縛治具3とが互いに固定用金具5で固定されている。 A pair of pressurizing binding jigs 2 are arranged facing the narrow side surfaces of the cells 1 , and the pressurizing binding jigs 2 and 3 are fixed to each other by fixing metal fittings 5 . ing.

続いて図2に配線6と各単電池1との接続を示す。配線6は外部端子9と接続される配線6Aと、互いの単電池1間同士を接続する配線6C、電池群10A、10B間を接続する配線6Bの3つの種類に分けられる。これらの配線6A、6B、6Cが接続され電池群10A、電池群10Bが構成される。なお、電池群10Aの配線6Bと電池群10Bの配線6Bとは互いに接続される。 Next, FIG. 2 shows the connection between the wiring 6 and each unit cell 1. As shown in FIG. The wiring 6 is divided into three types: a wiring 6A connected to the external terminal 9, a wiring 6C connecting the unit cells 1, and a wiring 6B connecting the battery groups 10A and 10B. These wirings 6A, 6B, and 6C are connected to form a battery group 10A and a battery group 10B. Wiring 6B of battery group 10A and wiring 6B of battery group 10B are connected to each other.

続いて図3の蓋8を外した状態で筐体7の開口側から見た図を図4に示す。第一の電池群10Aと第二の電池群10Bとの間に配置された支持台4は配線6Aと接続され、この配線6Aは蓋8に設けられた外部端子9と接続される支持台端子部6A1に電気的に接続される。この支持台4には、BMS(基板)20、シャント抵抗21、ヒューズ22、リレー23が組み付けられる。組み付け方については図5を用いて詳述する。なお、この支持台は絶縁部材が用いられ、例えば絶縁性の樹脂材が使用される。 Next, FIG. 4 shows a view from the opening side of the housing 7 with the lid 8 of FIG. 3 removed. The support base 4 arranged between the first battery group 10A and the second battery group 10B is connected to the wiring 6A, and the wiring 6A is connected to the support base terminal connected to the external terminal 9 provided on the lid 8. It is electrically connected to the portion 6A1. A BMS (substrate) 20 , a shunt resistor 21 , a fuse 22 and a relay 23 are assembled to the support base 4 . The assembling method will be described in detail with reference to FIG. An insulating member such as an insulating resin material is used for the support base.

続いて図5を用いて支持台4の説明をする。支持台4の一方の面にはBMS20とシャント抵抗21が配置され、他方の面にはヒューズ22とリレー23が配置される。BMS20とシャント抵抗21は一体に組み付けられた状態で、一方側が配線6Aに、他方側が支持台端子部6A1に接続される。 Next, the support base 4 will be described with reference to FIG. A BMS 20 and a shunt resistor 21 are arranged on one side of the support base 4, and a fuse 22 and a relay 23 are arranged on the other side. The BMS 20 and the shunt resistor 21 are assembled integrally, and one side is connected to the wiring 6A and the other side is connected to the support base terminal portion 6A1.

他方の面に配置されるヒューズ22とリレー23は大きな部品であるため、他方側の面には2つの凹部が設けられ、そこにヒューズ22とリレー23が収容される構造となっている。このような構造にすることによって支持台4と電装品の一体アッセンブリを小型にすることができる。なお、ヒューズ22とリレー23とは互いに接続配線6A2で接続して一体にしたのちに支持台4に組み付けてもよい。また、電装品を組み付ける際にはねじ等の部品で組み付けるが、組み付け方はそれに限定されるものではない。 Since the fuse 22 and the relay 23 arranged on the other side are large components, the other side is provided with two recesses to accommodate the fuse 22 and the relay 23 therein. By adopting such a structure, it is possible to reduce the size of the integrated assembly of the support base 4 and the electrical equipment. Note that the fuse 22 and the relay 23 may be connected to each other by the connection wiring 6A2 to be integrated, and then assembled to the support base 4. FIG. Also, when assembling the electrical components, they are assembled using parts such as screws, but the assembling method is not limited to this.

続いて本実施形態の特徴部について再度図3に戻って説明する。 Next, the features of this embodiment will be described with reference to FIG. 3 again.

本実施形態では電池群10A、10Bの4つの面、つまり、電池群10A、10Bの2つの側面(加圧用束縛治具2が配置されている面)、単電池1の底面、電池群10A、10Bの最下面(下側の加圧用束縛治具3が配置されている面)が直接筐体と接するように筐体7に収納している。そのため、2つ以上の電池群10A、10Bを収納する際に最も冷却性が向上する。一方で、冷却効率を向上させるために電池群10Aの端子が配置されている面と電池群10Bの端子が配置されている面とが互いに対向されるように収納する必要がある。そのため、本発明では、電池パック100に必要な電装品を絶縁性の支持台に組み付けて電池群10Aと電池群10Bの間に配置するように構成した。そのため、電池パック100としての冷却性を向上させつつ、2つの電池群10Aと電池群10Bの絶縁性も確保でき、電池パック100の大型化を防ぐことができる。この電池パック100の大型化を防ぐことができるという点についてより詳細に説明する。もともと電池群10Aの端子側面と電池群10Bの端子側面を対向させようとすると二つの電池群のために沿面距離を稼ぐ必要があり、その分電池パック100として体積が増加する。そのため、電池群10A、10Bの沿面距離を稼ぐ分の空間を支持台を配置する空間に重ねることができるため、電池パック100の大型化を防ぐことができる。 In this embodiment, the four surfaces of the battery groups 10A and 10B, that is, the two side surfaces of the battery groups 10A and 10B (surfaces on which the pressurizing binding jig 2 is arranged), the bottom surface of the cell 1, the battery group 10A, 10B is accommodated in the housing 7 so that the lowermost surface (the surface on which the lower pressurizing binding jig 3 is arranged) is in direct contact with the housing. Therefore, cooling performance is most improved when two or more battery groups 10A and 10B are accommodated. On the other hand, in order to improve the cooling efficiency, it is necessary to store the battery group 10A so that the terminal surface of the battery group 10A and the terminal surface of the battery group 10B face each other. Therefore, in the present invention, the electrical components necessary for the battery pack 100 are mounted on an insulating support base and arranged between the battery group 10A and the battery group 10B. Therefore, while improving the cooling performance of the battery pack 100, the insulation between the two battery groups 10A and 10B can be ensured, and the battery pack 100 can be prevented from increasing in size. A more detailed description will be given of how the battery pack 100 can be prevented from increasing in size. Originally, if the terminal side surface of the battery group 10A and the terminal side surface of the battery group 10B were to face each other, it would be necessary to increase the creepage distance for the two battery groups, and the volume of the battery pack 100 would increase accordingly. Therefore, the space for securing the creepage distance of the battery groups 10A and 10B can be overlapped with the space for arranging the support base, so that the battery pack 100 can be prevented from increasing in size.

本構造のさらなる効果としては、一旦支持台4に電装品を一体化してから電池パック100を構成することとしている。そのため、電池群10Aと電池群10Bとの間の狭い空間で電装品の配置作業をすることなく、電装品が固定された支持台4を筐体7等に一括で固定すれば作業が済むため電池パック100を作成する際の作業性が向上する。 As a further effect of this structure, the battery pack 100 can be configured after the electric components are once integrated with the support base 4 . Therefore, the work can be completed by collectively fixing the support base 4 to which the electrical components are fixed to the housing 7 or the like without having to arrange the electrical components in the narrow space between the battery group 10A and the battery group 10B. Workability is improved when the battery pack 100 is produced.

また本実施例では、支持台4の一方側には基板(20)、他方側には大きな部品であるリレー(23)及びヒューズ(22)が配置されている。このような構造にすることによって、平面部材であるBMS20を一方側に配置することができ、支持台4の片側にリレー23、もう片側にヒューズ22を配置するといったような構造と比較して無駄な凹凸空間が発生しなくなる。そのため、小型化に寄与するようになる。 In this embodiment, a substrate (20) is arranged on one side of the support base 4, and a relay (23) and a fuse (22), which are large components, are arranged on the other side. With such a structure, the BMS 20, which is a planar member, can be arranged on one side, which is wasteful compared to a structure in which the relay 23 is arranged on one side of the support base 4 and the fuse 22 is arranged on the other side. The uneven space is no longer generated. Therefore, it comes to contribute to miniaturization.

なお、本実施形態では配線6としてバスバーを用いたが、ケーブルを用いてもよい。 In this embodiment, a bus bar is used as the wiring 6, but a cable may be used.

上記のようにして作製した電池パックに対して電流を印加した。この際、筐体の下面に熱伝導率の低い部材を配置して電流を印加し、略空気の流れの無い恒温槽中での試験結果とした。なお電池からの発熱量は電流値から計算して平均3Wとなるように電流値を印加した。本実施例では、前記条件を電池パックに与えた後、ほぼ定常状態となった際の温度挙動を図11に示す。 A current was applied to the battery pack produced as described above. At this time, a member having a low thermal conductivity was arranged on the lower surface of the housing, and a current was applied, and the test results were obtained in a constant temperature chamber with substantially no air flow. A current value was applied so that the amount of heat generated from the battery was calculated from the current value and the average was 3W. In this example, FIG. 11 shows the temperature behavior when the battery pack is in a substantially steady state after the above conditions are applied to the battery pack.

(実施例2)
本実施例では、正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてAl集電箔とスピネル系酸化物からなる電極を用い、それらの電極を捲回してなる単電池6本を図1に記載するように積層させ、その周囲を固定用の加圧治具を用いて固定することで電池群を得た。本実施例は、前記構成の電池に対して、実施例1と同様の電流印加条件および周囲の冷却環境を与え、ほぼ定常状態となった際の結果を図12に示す。
(Example 2)
In this embodiment, an electrode made of an Al collector foil and a positive electrode material having a layered structure is used as a positive electrode, and an electrode made of an Al collector foil and a spinel oxide is used as a negative electrode. A battery group was obtained by stacking six batteries as shown in FIG. 1 and fixing the periphery thereof using a fixing pressure jig. In this example, the same current application conditions and ambient cooling environment as in Example 1 were applied to the battery having the above configuration, and the results when the battery reached a substantially steady state are shown in FIG.

(比較例1)
正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてCu集電箔と炭素材料からなる電極を用い、それらの電極を捲回してなる単電池を用い、12個の単電池1を直列につなげることで単一の電池群10A、10Bとした。この際、単電池1間には実施例1と同様のスペーサ11を配置した。電池群を図9の様に筐体底面に対して、単電池1の幅広面が略垂直な方向に単電池1を配置し、これら12本の電池群を固定用の加圧治具(22、33)を用いて固定することで電池群10Cを得た。筐体と電池群10Cはネジを使用して固定した。なお、図9は、筐体の蓋面の上面から見た平面図である。本比較例では実施例1と同様に、外部端子9から単電池1を繋ぐ経路上に電装品を配置されることとなる。電池群10Cの電極部から外部端子までは、バスバーおよびケーブルを用いて実施例1と同じ電装品を接続することで電気的に接続した。本比較例は、前記構成の電池に対して、実施例1と同様の電流印加条件および周囲の冷却環境を与え、ほぼ定常状態となった際の結果を図11に示す。
(Comparative example 1)
An electrode made of an Al collector foil and a positive electrode material having a layered structure is used as the positive electrode, and an electrode made of a Cu collector foil and a carbon material is used as the negative electrode. Single battery groups 10A and 10B were formed by connecting the cells 1 in series. At this time, spacers 11 similar to those in Example 1 were arranged between the cells 1 . As shown in FIG. 9, the cells 1 are arranged so that the wide surface of the cell 1 is substantially perpendicular to the bottom surface of the housing. , 33) to obtain a battery group 10C. The housing and the battery group 10C were fixed using screws. Note that FIG. 9 is a plan view of the lid surface of the housing as viewed from above. In this comparative example, as in Example 1, electrical components are arranged on the path connecting the external terminal 9 to the unit cell 1 . The electrodes of the battery group 10C and the external terminals were electrically connected by connecting the same electrical components as in Example 1 using bus bars and cables. In this comparative example, the same current application conditions and ambient cooling environment as those in Example 1 were applied to the battery having the above configuration, and the results when the battery reached a substantially steady state are shown in FIG.

(比較例2)
特許文献1に記載されている電池構成を模擬し、比較例とした。具体的には、正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてCu集電箔と炭素材料からなる電極を用い、それらの電極を捲回してなる単電池1を用い、電池群10Dのみを実施例1と比較できるよう、実施例1と同様に、6つの単電池からなる群とした。それらの電池群10Dの側面をそれぞれ物理的に接触させる形で電池群10Dを配置した。外部端子から電池群10Dの電極を繋ぐ経路上に電装品を配置されることとなり、電装品を電極部から外部端子までは、バスバーおよびケーブルを用いて実施例1と同じ電装品を接続することで電気的に接続した。また、実施例1と略同じ冷却環境を与えるため、前記電池群の周囲に筐体77および蓋88を新たに設けて比較実験とした。このような構成とした電池群10Dに対し、実施例1と同様の電流印加条件および周囲の冷却環境を与え、ほぼ定常状態となった際の結果を図11に示す。
(Comparative example 2)
A comparative example was obtained by simulating the battery configuration described in Patent Document 1. Specifically, an electrode composed of an Al current collecting foil and a positive electrode material having a layered structure is used as the positive electrode, and an electrode composed of a Cu current collecting foil and a carbon material is used as the negative electrode, and these electrodes are wound. was used, and a group consisting of six single cells was used as in Example 1 so that only the battery group 10D could be compared with Example 1. The battery groups 10D were arranged such that the side surfaces of the battery groups 10D were brought into physical contact with each other. The electrical components are arranged on the path connecting the electrodes of the battery group 10D from the external terminals, and the same electrical components as in Example 1 are connected from the electrode portion to the external terminals using bus bars and cables. electrically connected. Further, in order to provide a cooling environment substantially the same as that of Example 1, a housing 77 and a lid 88 were newly provided around the battery group for comparison experiments. FIG. 11 shows the results when the battery group 10D having such a configuration was given the same current application conditions and surrounding cooling environment as in Example 1, and the battery group 10D reached a substantially steady state.

(比較例3)
本比較例では、正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてAl集電箔とスピネル系酸化物からなる電極を用い、それらの電極を捲回してなる単電池6本を図10に記載するように積層させ、その周囲を固定用の加圧治具を用いて固定することで電池群10Dを得た。本比較例は、前記構成の電池に対して、実施例1と同様の電流印加条件および周囲の冷却環境を与え、ほぼ定常状態となった際の結果を図12に示す。
(Comparative Example 3)
In this comparative example, an electrode made of an Al collector foil and a positive electrode material having a layered structure was used as the positive electrode, and an electrode made of an Al collector foil and a spinel-based oxide was used as the negative electrode. A battery group 10D was obtained by stacking six batteries as shown in FIG. 10 and fixing the periphery thereof using a fixing pressure jig. In this comparative example, the same current application conditions and surrounding cooling environment as those in Example 1 were applied to the battery having the above configuration, and the results when the battery reached a substantially steady state are shown in FIG.

本実施例や比較例に示す条件を電池群に与えた結果、電池群の温度はほぼ定常状態に達した際に、環境温度に比べて電池温度が上昇した。図11及び図12では、本発明における実施例および比較例の中で、最も温度上昇が高くなった、比較例1中に存在する電池群の中で、環境温度からの温度上昇が最も大きかった電池の温度上昇を100%として、各例の中に存在する単電池の温度上昇比率を比較した。 As a result of applying the conditions shown in the examples and comparative examples to the battery group, when the temperature of the battery group reached a steady state, the battery temperature increased compared to the environmental temperature. In FIGS. 11 and 12, among the examples and comparative examples of the present invention, the temperature rise from the ambient temperature was the largest among the battery groups present in comparative example 1. Taking the temperature rise of the battery as 100%, the temperature rise ratios of the single cells in each example were compared.

比較例1については、図9に示す左の単電池から順にセルNoをつけている。一方で比較例1以外は、積層された電池群について、底面からの高さの位置関係が同じ単電池については略同じ温度となったため、高さの異なる単電池6本についてのみ記載した。一方で比較例1を除く例の中では、図中のセルNoが小さい順に筐体底面からの高さが高くなっている。 For Comparative Example 1, cell numbers are assigned in order from the left unit cell shown in FIG. On the other hand, except for Comparative Example 1, only the six cells with different heights are described because the cells having the same positional relationship in height from the bottom surface of the stacked battery group had substantially the same temperature. On the other hand, in the examples other than Comparative Example 1, the height from the housing bottom surface increases in ascending order of the cell number in the drawing.

以下に各図の結果について詳細に説明する。 The results of each figure will be explained in detail below.

図11には比較例1、2とともに、本発明を適用した例である、実施例1の温度上昇比率を示す。図から比較例1では電池を積層させた中心部分であるセルNo.6および7の温度が最大となる事が分かる。これはセルNo.7付近の電池では、周囲の電池で発生した熱量が放熱されないため、自身の電池温度だけでなく周囲の電池温度も高くなっており、温度差がつかないために熱が流れにくくなり、結果として電池温度が高くなっているためである。 FIG. 11 shows the temperature rise ratio of Example 1, which is an example to which the present invention is applied, together with Comparative Examples 1 and 2. As shown in FIG. As can be seen from the figure, in Comparative Example 1, the cell No. 1, which is the central portion of the stacked batteries, was used. It can be seen that the temperatures of 6 and 7 are the highest. This cell no. In batteries near 7, the heat generated by the surrounding batteries is not radiated, so not only the temperature of the battery itself, but also the temperature of the surrounding batteries is high, and there is no temperature difference, so heat does not flow easily. This is because the battery temperature is high.

一方で、実施例1および比較例2では図11に示すように、積層された電池群の数が減少数することで6本の電池群の温度上昇比率が、12本積層されている比較例1に比べて減少している事が分かる。この影響があり、比較例2では、比較例1に比べて温度上昇が抑えられていると考える。それに加え、実施例1ではさらに、電池群同士の外部端子が配置された面同士を互いに筐体内で対向させ、電池群同士を熱的に物理的に接続させない構造としている。これにより比較例2よりも熱抵抗が低減され、比較例2に比べても単電池の温度を低減したと考える。 On the other hand, in Example 1 and Comparative Example 2, as shown in FIG. 11, the number of stacked battery groups decreased, so that the temperature rise ratio of six battery groups decreased to 12 stacked battery groups. It can be seen that it has decreased compared to 1. It is considered that there is this influence, and in Comparative Example 2, the temperature rise is suppressed as compared with Comparative Example 1. In addition, in Example 1, the surfaces of the battery groups on which the external terminals are arranged face each other in the housing, and the battery groups are not thermally and physically connected to each other. As a result, the thermal resistance was reduced more than in Comparative Example 2, and the temperature of the cell was also reduced compared to Comparative Example 2.

図12には、正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてAl集電箔とスピネル系酸化物からなる電極を用い、それらの電極を捲回してなる単電池6本を用いて、本発明における構成と、公知例における構成で比較した場合を示す。図12の結果は、電池種を変えても本発明における効果があらわれることがわかる。 In FIG. 12, an electrode made of an Al collector foil and a positive electrode material having a layered structure is used as the positive electrode, and an electrode made of an Al collector foil and a spinel-based oxide is used as the negative electrode. A comparison is shown between the configuration of the present invention and the configuration of a known example using six batteries. The results of FIG. 12 show that the effect of the present invention is exhibited even when the battery type is changed.

(実施例3)
続いて実施例3について説明する。実施例3が実施例1と異なる点は筐体7の側面に水冷ジャケット107が設けられている点である。なお、実施例1と同様の構成については同様の図面番号を付している。
(Example 3)
Next, Example 3 will be described. The third embodiment differs from the first embodiment in that a water cooling jacket 107 is provided on the side surface of the housing 7 . In addition, the same drawing number is given to the same configuration as that of the first embodiment.

図6は実施例3の構造を示すものである。本実施例では図6に示すように筐体7の側面に水冷ジャケット107を設けた。そのため、実施例1の効果に加えて、さらに冷却性能を強化することができる。 FIG. 6 shows the structure of the third embodiment. In this embodiment, a water cooling jacket 107 is provided on the side surface of the housing 7 as shown in FIG. Therefore, in addition to the effects of the first embodiment, the cooling performance can be further enhanced.

(実施例4)
続いて実施例4について説明する。実施例4が実施例1と異なる点は筐体7の側面に空冷用のフィン177が設けられている点である。なお、実施例1と同様の構成については同様の図面番号を付している。
図7は実施例4の構造を示すものである。本実施例では図7に示すように筐体7の側面に空冷用のフィン177を設けた。そのため、実施例1の効果に加えて、さらに冷却性能を強化することができる。また、本実施例では空冷方式となるので、実施例3と比較して冷却性能は低下するが水冷に必要な装置等が不要となり、車両に搭載するときにコンパクトにすることができる。
(Example 4)
Next, Example 4 will be described. The fourth embodiment differs from the first embodiment in that air cooling fins 177 are provided on the sides of the housing 7 . In addition, the same drawing number is given to the same configuration as that of the first embodiment.
FIG. 7 shows the structure of Example 4. FIG. In this embodiment, air-cooling fins 177 are provided on the side surface of the housing 7 as shown in FIG. Therefore, in addition to the effects of the first embodiment, the cooling performance can be further enhanced. In addition, since this embodiment employs an air-cooling system, although the cooling performance is lower than that of the third embodiment, there is no need for a device or the like necessary for water cooling.

(実施例5)
続いて実施例5について説明する。実施例5が実施例1と異なる点は加圧用束縛部材2を筐体277と兼用した点である。なお、実施例1と同様の構成については同様の図面番号を付している。
(Example 5)
Next, Example 5 will be described. The fifth embodiment differs from the first embodiment in that the pressurizing binding member 2 is also used as the housing 277 . In addition, the same drawing number is given to the same configuration as that of the first embodiment.

図8は実施例5の構造を示すものである。本実施例では図8に示すように筐体277の側面が直接電池群10A、10Bと接触するようになっており、加圧用束縛治具3が筐体277に接続される構造となっている。 FIG. 8 shows the structure of the fifth embodiment. In this embodiment, as shown in FIG. 8, the side surface of the housing 277 is in direct contact with the battery groups 10A and 10B, and the pressurizing binding jig 3 is connected to the housing 277. .

図8に示すように本実施例では加圧用束縛部材3が筐体277に直接接続される構造となっている。また、加圧用束縛治具3と筐体277との接触面積を増やすために本実施例では加圧用束縛治具3を収容するための筐体側面凹部277A、277Bと、2つの筐体側面凹部277A、277Bの間に配置される筐体側面凸部277Cが設けられている。このような構造にすることによって、電池群10A、10Bの側面部が加圧用束縛治具を介さずに直接筐体277に接触するため、冷却性能が向上する。また、電池群10A、10Bの加圧用束縛治具3が筐体側面凹部277A、277Bに配置されることによって、加圧用束縛治具3が筐体277との接触面積が増え、加圧用束縛治具3からの放熱が促進される。さらに2つの加圧用束縛治具3が筐体側面凸部277Cにも接触されるため、より加圧用束縛治具3からの放熱が促進される。 As shown in FIG. 8, this embodiment has a structure in which the pressurizing binding member 3 is directly connected to the housing 277 . In order to increase the contact area between the pressurizing binding jig 3 and the housing 277, in this embodiment, housing side recesses 277A and 277B for accommodating the pressurizing binding jig 3 and two housing side recesses are provided. A housing side projection 277C is provided between 277A and 277B. By adopting such a structure, the side portions of the battery groups 10A and 10B are in direct contact with the housing 277 without interposing a pressurizing binding jig, thereby improving the cooling performance. Further, by arranging the pressurizing binding jigs 3 of the battery groups 10A and 10B in the housing side recesses 277A and 277B, the contact area of the pressurizing binding jigs 3 with the housing 277 is increased. Heat dissipation from the tool 3 is promoted. Furthermore, since the two pressing binding jigs 3 are also in contact with the housing side projection 277C, heat dissipation from the pressing binding jigs 3 is further promoted.

以上、簡単に本発明についてまとめる。 The present invention is briefly summarized above.

本発明の電池パック100では、一対の幅広側面と、一対の幅狭側面と、前記幅広側面及び幅狭側面とを接続する底面と、外部端子が配置された上面と、を備えた電池セル(1)を有し、電池セル(1)の幅広側面を対向させて、複数個積層した第一の電池群(10A)と、電池セル(1)の幅広側面を対向させて、複数個積層した第二の電池群(10B)と、第一の電池群(10A)及び第二の電池群(10B)を収納する筐体(7)と、を備え、第一の電池群(10A)の外部端子(12、13)が配置された面と、前記第二の電池群(10B)の外部端子(12、13)が配置された面とは互いに対向して配置される。このような構造にすることによって、電池群10A、10Bの4つの面、つまり、電池群10A、10Bの2つの側面(加圧用束縛治具2が配置されている面)、単電池1の底面、電池群10A、10Bの最下面(下側の加圧用束縛治具3が配置されている面)を直接筐体7と接するようにして冷却に使用できるようになるため、冷却性能が向上する。 In the battery pack 100 of the present invention, a battery cell ( 1), and a first battery group (10A) in which a plurality of battery cells (1) are stacked with the wide side surfaces facing each other, and a plurality of battery cells (1) are stacked with the wide side surfaces facing each other. a second battery group (10B), and a housing (7) that houses the first battery group (10A) and the second battery group (10B), The surface on which the terminals (12, 13) are arranged and the surface on which the external terminals (12, 13) of the second battery group (10B) are arranged are arranged to face each other. With such a structure, four surfaces of the battery groups 10A and 10B, that is, two side surfaces of the battery groups 10A and 10B (surfaces on which the pressure binding jig 2 is arranged), and the bottom surface of the cell 1 , the lowermost surface of the battery groups 10A and 10B (the surface on which the lower pressurizing binding jig 3 is arranged) can be directly contacted with the housing 7 and used for cooling, thereby improving the cooling performance. .

また、本発明に記載の電池パック(100)は、第一の電池群(10A)の外部端子(12、13)が配置された面と、第二の電池群(10B)の外部端子(12、13)が配置された面の間の空間には、電装品が配置される。このような構造にすることによって、電池群10A、10Bの沿面距離を稼ぐ分の空間を電装品の収納空間とすることができ、電池パック100の大型化を防ぐことができる。 In addition, the battery pack (100) according to the present invention has a surface on which the external terminals (12, 13) of the first battery group (10A) are arranged, and a surface on which the external terminals (12, 13) of the second battery group (10B) are arranged. , 13) are arranged, electric components are arranged. By adopting such a structure, the space corresponding to the creepage distance of the battery groups 10A and 10B can be used as the storage space for electrical components, and the battery pack 100 can be prevented from becoming large.

また、本発明に記載の電池パック(100)は、電装品として、基板(20)、リレー(23)、又はヒューズ(22)のうちの少なくとも2つ以上であれば、2つ以上の部品を一つのアッセンブリにできるため作業性向上の効果が得られる。 In addition, the battery pack (100) according to the present invention includes two or more parts as electrical components, provided that at least two of the board (20), the relay (23), or the fuse (22) are included. Since it can be made into one assembly, the effect of improving workability can be obtained.

また、本発明に記載の電池パック(100)は、電装品が、それぞれ絶縁部材に一体化されていることを特徴とする電池パック。このような構造にすることによって電池群10A、10B間の絶縁性を確保しつつ、電池群10Aと電池群10Bとの間の狭い空間で電装品の配置作業をすることなくなる。そのため、電装品が固定された支持台4を筐体7等に一括で固定できるため電池群10A、10B間の絶縁性を確保しつつ、作業性も向上させることができる。 Also, the battery pack (100) according to the present invention is characterized in that the electrical components are each integrated with the insulating member. By adopting such a structure, while ensuring insulation between the battery groups 10A and 10B, there is no need to arrange electrical components in the narrow space between the battery groups 10A and 10B. Therefore, the support base 4 to which the electrical components are fixed can be collectively fixed to the housing 7 or the like, so that workability can be improved while ensuring insulation between the battery groups 10A and 10B.

また、本発明に記載の電池パック(100)は、電装品が、基板(20)、リレー、(23)及びヒューズ(23)であり、絶縁部材の一方側には基板(20)、他方側にはリレー(23)及びヒューズ(22)が配置されている。このような構造にすることによって、平面部材であるBMS20を一方側に配置することができ、支持台4の片側にリレー23、もう片側にヒューズ22を配置するといったような構造と比較して無駄な凹凸空間が発生しなくなる。そのため、小型化に寄与するようになる。 Also, in the battery pack (100) according to the present invention, the electrical components are the board (20), the relay (23) and the fuse (23), and the board (20) is on one side of the insulating member and the A relay (23) and a fuse (22) are arranged in . With such a structure, the BMS 20, which is a planar member, can be arranged on one side, which is wasteful compared to a structure in which the relay 23 is arranged on one side of the support base 4 and the fuse 22 is arranged on the other side. The uneven space is no longer generated. Therefore, it comes to contribute to miniaturization.

以上、本発明の実施形態について詳述したが、本発明は、前記の実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の精神を逸脱しない範囲で、種々の設計変更を行うことができるものである。例えば、前記した実施の形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施形態の構成の一部を他の実施形態の構成に置き換えることが可能であり、また、ある実施形態の構成に他の実施形態の構成を加えることも可能である。さらに、各実施形態の構成の一部について、他の構成の追加・削除・置換をすることが可能である。 Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various designs can be made without departing from the spirit of the invention described in the claims. Changes can be made. For example, the above-described embodiments have been described in detail in order to explain the present invention in an easy-to-understand manner, and are not necessarily limited to those having all the described configurations. Also, part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. Furthermore, it is possible to add, delete, or replace part of the configuration of each embodiment with another configuration.

1 単電池
2 加圧用束縛治具
3 加圧用束縛治具
4 支持台
5 固定用金具
6 配線
7 筐体
8 蓋
9 端子
10A、10B 電池群

Reference Signs List 1 Single cell 2 Pressurizing binding jig 3 Pressurizing binding jig 4 Support stand 5 Fixing metal fitting 6 Wiring 7 Housing 8 Lid 9 Terminals 10A, 10B Battery group

Claims (4)

一対の幅広側面と、一対の幅狭側面と、前記幅広側面及び幅狭側面とを接続する底面と、外部端子が配置された上面と、を備えた電池セルを有する電池パックにおいて、
前記電池セルの幅広側面を対向させて、複数個積層した第一の電池群と、
前記電池セルの幅広側面を対向させて、複数個積層した第二の電池群と、
前記第一の電池群及び第二の電池群を収納する筐体と、を備え、
前記第一の電池群と前記第二の電池群それぞれの最上下部を形成する幅広側面は互いに対面しない位置関係で前記筐体内に配置され、
前記第一の電池群の外部端子が配置された面と、前記第二の電池群の外部端子が配置された面とは互いに対向して配置され、
前記第一の電池群と前記第二の電池群それぞれの端子の反対側の面が前記筐体の内面に対向するとともに他の電池群とは対向しないようにすることを特徴する電池パック。
A battery pack having battery cells comprising a pair of wide side surfaces, a pair of narrow side surfaces, a bottom surface connecting the wide side surfaces and the narrow side surfaces, and a top surface on which external terminals are arranged,
A first battery group in which a plurality of battery cells are stacked with the wide side surfaces of the battery cells facing each other;
a second battery group in which a plurality of battery cells are stacked with the wide side surfaces of the battery cells facing each other;
a housing that houses the first battery group and the second battery group,
The wide side surfaces forming the uppermost portions of the first battery group and the second battery group are arranged in the housing in a positional relationship that does not face each other,
The surface on which the external terminals of the first battery group are arranged and the surface on which the external terminals of the second battery group are arranged are arranged to face each other,
A battery pack, wherein the surfaces opposite to the terminals of the first battery group and the second battery group face the inner surface of the housing and do not face the other battery groups.
請求項1に記載の電池パックにおいて、
前記第一の電池群と前記筐体とは、加圧用束縛治具を介して互いに接触するとともに、前記第二の電池群と前記筐体とは、加圧用束縛治具を介して互いに接触することを特徴とする電池パック。
In the battery pack according to claim 1,
The first battery group and the housing are in contact with each other via a pressure binding jig, and the second battery group and the housing are in contact with each other via a pressure binding jig. A battery pack characterized by:
請求項1に記載の電池パックにおいて、
前記第一の電池群と前記筐体とは、直接接触するとともに、前記第二の電池群と前記筐体とは、直接接触することを特徴とする電池パック。
In the battery pack according to claim 1,
A battery pack, wherein the first battery group and the housing are in direct contact, and the second battery group and the housing are in direct contact.
請求項1に記載の電池パックにおいて、
前記第一の電池群の外部端子が配置された面と、前記第二の電池群の外部端子が配置さ
れた面の間の空間には、電装品が配置されることを特徴とする電池パック。

In the battery pack according to claim 1,
A battery pack, wherein an electrical component is arranged in a space between a surface on which the external terminals of the first battery group are arranged and a surface on which the external terminals of the second battery group are arranged. .

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