JP7099807B2 - Battery pack - Google Patents

Battery pack Download PDF

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JP7099807B2
JP7099807B2 JP2017128212A JP2017128212A JP7099807B2 JP 7099807 B2 JP7099807 B2 JP 7099807B2 JP 2017128212 A JP2017128212 A JP 2017128212A JP 2017128212 A JP2017128212 A JP 2017128212A JP 7099807 B2 JP7099807 B2 JP 7099807B2
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battery
battery group
housing
battery pack
group
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JP2019012619A (en
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将成 織田
茂樹 牧野
航 佐藤
洋一 中野
竹規 石津
ソクチョル 申
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Vehicle Energy Japan Inc
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Vehicle Energy Japan Inc
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Priority to PCT/JP2018/023752 priority patent/WO2019004069A1/en
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Priority to JP2022073622A priority patent/JP2022115909A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/227Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/222Inorganic material
    • H01M50/224Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/271Lids or covers for the racks or secondary casings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Description

本発明は、電池パックに関する。 The present invention relates to a battery pack.

環境問題・資源枯渇問題を背景にして、地球環境の保全に向けた、環境負荷の低い省エネルギーな製品の開発が求められている。CO量の削減につながる製品のひとつとして、ハイブリッド電気自動車や電気自動車に代表されるエコカーに注目が集まっており、その販売台数が伸びている。これらのエコカーに搭載される車載用の二次電池への需要も高まっている。車載用二次電池の例としては、リチウムイオン二次電池や、鉛蓄電池、ニッケル水素電池などが挙げられる。この中で、リチウムイオン二次電池は一般に、鉛電池やニッケル水素電池などに比べて放電電位が高いため、小型・高エネルギー密度化が可能であり、有望視されている。 Against the background of environmental problems and resource depletion problems, there is a need to develop energy-saving products with low environmental impact for the conservation of the global environment. As one of the products that can reduce the amount of CO 2 , attention is focused on hybrid electric vehicles and eco-cars represented by electric vehicles, and the number of vehicles sold is increasing. Demand for in-vehicle secondary batteries installed in these eco-cars is also increasing. Examples of in-vehicle secondary batteries include lithium ion secondary batteries, lead storage batteries, nickel-metal hydride batteries, and the like. Among these, lithium-ion secondary batteries generally have a higher discharge potential than lead-acid batteries and nickel-metal hydride batteries, so that they can be made smaller and have higher energy densities, and are considered promising.

本格適用に向けてリチウムイオン二次電池に求められる点には例えば、更なる高エネルギー密度化、高出力密度化、長寿命化等があげられる。電池を高出力化するためには高電位化とともに、例えば、大電流を電池から入・出力させる事が有効である。しかし大電流を電池から入・出力させる場合、電池の内部抵抗に由来する発熱が電池内部で生じる。発生した熱を十分に電池から取り除く事ができなかった場合、電池温度が上昇する。リチウムイオン電池の電池容量や内部抵抗等の電池特性は、電池温度によって劣化傾向が異なり、特に電池温度が高ければ高いほど電池劣化が進み、容量低下や内部抵抗上昇が起こる場合が多い。そこで、電池の放熱性能を向上させる技術開発が必要となっている。 For example, the points required for a lithium ion secondary battery for full-scale application include further increase in energy density, higher output density, and longer life. In order to increase the output of the battery, it is effective to input / output a large current from the battery together with increasing the potential. However, when a large current is input / output from the battery, heat generation due to the internal resistance of the battery is generated inside the battery. If the generated heat cannot be sufficiently removed from the battery, the battery temperature will rise. Battery characteristics such as battery capacity and internal resistance of a lithium-ion battery differ in deterioration tendency depending on the battery temperature. In particular, the higher the battery temperature, the more the battery deteriorates, and in many cases, the capacity decreases and the internal resistance increases. Therefore, it is necessary to develop a technique for improving the heat dissipation performance of the battery.

複数のリチウムイオン単電池(以下、単電池と呼ぶ)が組み合わされ、電池群として用いられる場合(例えば、電池モジュール、電池パックとして使用する場合)、電池群中の単電池間の温度差を小さく、さらに電池群の中に存在する電池の最大到達温度が低いことが望まれる。これは、単電池間での温度差が大きく、さらに最大到達温度が高いい場合、単電池間で劣化の差が生じやすいためである。電池群の特性は、電池群に含まれる単電池の中で、最も劣化した電池の特性に律速される傾向があるため、特定の電池が劣化しない電池群の設計が必要となる。 When a plurality of lithium-ion batteries (hereinafter referred to as batteries) are combined and used as a battery group (for example, when used as a battery module or a battery pack), the temperature difference between the batteries in the battery group is small. Furthermore, it is desired that the maximum reaching temperature of the batteries existing in the battery group is low. This is because when the temperature difference between the cells is large and the maximum temperature reached is high, the difference in deterioration is likely to occur between the cells. Since the characteristics of the battery group tend to be rate-determined by the characteristics of the most deteriorated battery among the single batteries included in the battery group, it is necessary to design a battery group in which a specific battery does not deteriorate.

そこで、複数の単電池が組み合わされて形成された電池群において、様々な電池配置の構成が開発されている。例えば特許文献1には、単電池の幅広面に略垂直な方向に5つの単電池が積層されてなる電池群が、筐体の底面を構成する板上に2つ並べて配置された構成が記載されている。一般に、直列に接続された電池には同じ電流値が印加されるため、内部抵抗がほぼ同じ電池であれば電池の温度は同等程度になる。この場合、電池間の熱流が生じにくいために電池の積層数が多ければ多いほど、積層された電池群の中心部分の温度が断熱状態に近づき、電池群の端部に比べて高温になる事が知られている。特許文献1のように直列にした電池群を二列に分けた場合、電池群は筐体底面から見て電池が5個積層されたのと同じ構成となるため、電池群の内の中心部分の電池の温度が低下しやすいメリットがある。加えて、直列電池群を分けるため、低背化が可能であるという特徴がある。 Therefore, various battery arrangement configurations have been developed in a battery group formed by combining a plurality of cells. For example, Patent Document 1 describes a configuration in which two battery groups in which five batteries are stacked in a direction substantially perpendicular to the wide surface of the cells are arranged side by side on a plate constituting the bottom surface of the housing. Has been done. Generally, the same current value is applied to batteries connected in series, so if the batteries have substantially the same internal resistance, the temperature of the batteries will be about the same. In this case, since heat flow between batteries is unlikely to occur, the larger the number of stacked batteries, the closer the temperature of the central portion of the stacked batteries approaches to the heat insulating state, and the higher the temperature is compared to the end portion of the battery group. It has been known. When the battery group in series is divided into two rows as in Patent Document 1, the battery group has the same configuration as five batteries stacked when viewed from the bottom of the housing, and therefore the central portion of the battery group. There is a merit that the temperature of the battery tends to drop. In addition, since the series batteries are separated, it is possible to reduce the height.

米国特許第9406916号明細書US Pat. No. 9,406,916

特許文献1に記載される構造の様に、電池群同士の側面を熱的に物理的に接続して配置した場合、電池群の接続面から熱が逃げる経路としては、電池群間に挟まれた部材を経由し、その部材の正面にある筐体を介して放熱する必要があり、放熱経路が冗長化する問題があった。放熱経路が冗長化した場合、熱抵抗は高くなる傾向があり、放熱性を向上させるためには改良の余地がある。 When the side surfaces of the battery groups are thermally and physically connected and arranged as in the structure described in Patent Document 1, the path for heat to escape from the connection surface of the battery groups is sandwiched between the battery groups. It is necessary to dissipate heat via the member and the housing in front of the member, which causes a problem that the heat dissipation path becomes redundant. When the heat dissipation path becomes redundant, the thermal resistance tends to be high, and there is room for improvement in order to improve the heat dissipation.

このような構成では、冷却効率が低下した場合(例えば強制流通させる空気の流量が小さい場合や、入出力電流が大きく単電池の発熱量が大きい場合)、構成される電池群内の電池温度に分布が生じ、特に電池群中に積層された電池群のうち、中心付近に配置された単電池の電池温度が高く、劣化が進む恐れがある。本発明は、前記課題に鑑みてなされたものであり、電池群間の温度差が小さい電池パックを提供する事を課題とする。 In such a configuration, when the cooling efficiency is lowered (for example, when the flow rate of the forced flowing air is small or when the input / output current is large and the calorific value of the single battery is large), the battery temperature in the configured battery group is adjusted. Distribution occurs, and in particular, among the battery groups stacked in the battery group, the battery temperature of the single battery arranged near the center is high, and deterioration may progress. The present invention has been made in view of the above problems, and an object of the present invention is to provide a battery pack having a small temperature difference between battery groups.

本発明に記載の電池パックは、一対の幅広側面と、一対の幅狭側面と、前記幅広側面及び幅狭側面とを接続する底面と、外部端子が配置された上面と、を備えた電池セルを有し、前記電池セルの幅広側面を対向させて、複数個積層した第一の電池群と、前記電池セルの幅広側面を対向させて、複数個積層した第二の電池群と、前記第一の電池群及び第二の電池群を収納する筐体と、を備え、前記第一の電池群の外部端子が配置された面と、前記第二の電池群の外部端子が配置された面とは互いに対向して配置される。 The battery pack according to the present invention is a battery cell including a pair of wide side surfaces, a pair of narrow side surfaces, a bottom surface connecting the wide side surfaces and the narrow side surfaces, and an upper surface on which external terminals are arranged. The first battery group in which the wide side surfaces of the battery cells are opposed to each other and a plurality of stacked batteries are provided, the second battery group in which the wide side surfaces of the battery cells are opposed to each other and the plurality of stacked batteries are stacked, and the first battery group. A surface including a housing for accommodating one battery group and a second battery group, a surface on which an external terminal of the first battery group is arranged, and a surface on which an external terminal of the second battery group is arranged. Are placed facing each other.

本発明によれば、電池群同士の外部端子が配置された面同士を互いに筐体内で対向させ、電池群同士を熱的に物理的に接続させない構造とすることで、電池群の熱抵抗を低減させ、これにより電池群内にある単電池の温度を低減する事ができる。 According to the present invention, the surfaces of the battery groups in which the external terminals are arranged face each other in the housing, and the battery groups are not thermally physically connected to each other, thereby reducing the thermal resistance of the battery groups. This can be reduced, thereby reducing the temperature of the cells in the battery group.

実施例1および2における電池群の具体的な構成の一例を説明するための図The figure for demonstrating an example of the specific structure of the battery group in Examples 1 and 2. 実施例1および2において対向させる電池群内部に存在する単電池を電気的に直列接続する場合に実施する、具体的な配線構成の一例を説明するための図The figure for demonstrating an example of a specific wiring configuration which is carried out in the case of electrically connecting the cell | cell which exists inside the battery group facing each other in the 1st and 2nd Examples. 実施例1における電池群を筐体内に対向して配置する場合に実施する、具体的な電池モジュールの構成の一例を説明するための分解斜視図An exploded perspective view for explaining an example of a specific configuration of a battery module, which is carried out when the battery groups in the first embodiment are arranged facing each other in the housing. 図3に図示された電池モジュールの蓋を外して蓋の上面からモジュール内を見た場合の平面図A plan view of the battery module shown in FIG. 3 when the lid is removed and the inside of the module is viewed from the upper surface of the lid. 図4に図示された支持台と電装品を一体化された部分の分解平面図An exploded plan view of a portion in which the support base and electrical components shown in FIG. 4 are integrated. 実施例3における電池群の具体的な構成の一例を説明するための図The figure for demonstrating an example of the specific structure of the battery group in Example 3. 実施例4における電池群の具体的な構成の一例を説明するための図The figure for demonstrating an example of the specific structure of the battery group in Example 4. 実施例5における電池群を筐体内に対向して配置する場合に実施する、具体的な電池モジュールの構成の一例を説明するため、蓋を外してその上面から見た場合の平面図In order to explain an example of a specific battery module configuration to be carried out when the battery groups in the fifth embodiment are arranged facing each other in the housing, a plan view when the lid is removed and viewed from the upper surface thereof. 比較例1における電池群の具体的な構成の一例を説明するための図The figure for demonstrating an example of the specific structure of the battery group in the comparative example 1. 比較例2および3における電池群の具体的な構成の一例を説明するための図The figure for demonstrating an example of the specific structure of the battery group in the comparative examples 2 and 3. 実施例1と、比較例1および比較例2における電池群の温度上昇比率を比較する図。The figure which compares the temperature rise ratio of the battery group in Example 1 and Comparative Example 1 and Comparative Example 2. 実施例2と、比較例3における電池群の温度上昇比率を比較する図。The figure which compares the temperature rise ratio of the battery group in Example 2 and the comparative example 3. FIG.

本発明を実施するための形態について説明する。ただし、本実施形態は以下の内容に何ら制限されるものではなく、本発明の要旨を逸脱しない範囲内で任意に変更して実施可能である。また本発明における冷却環境は例示であり、空気や水以外のその他の冷媒を用いた場合にも適用できる。 A mode for carrying out the present invention will be described. However, the present embodiment is not limited to the following contents, and can be arbitrarily modified and implemented without departing from the gist of the present invention. Further, the cooling environment in the present invention is an example, and can be applied even when other refrigerants other than air and water are used.

本発明における二次電池には、リチウムイオン二次電池を例示したが、本構成を他の種類の蓄電池に対しても適用できる。またリチウムイオン二次電池の構成部材はどのようなものであっても効果が得られる。つまり本発明では正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてCu集電箔と炭素材料からなる電極を用いているが、その他の構成でも良い。例えば負極の集電箔にAl箔を用いた場合においても放熱性を向上することが可能である。またリチウムイオン電池の形状として本実施例では角形電池を用いたが、その他の形状として知られる例えばラミネート型、円筒型等電池であっても効果が得られる。 Although the lithium ion secondary battery is exemplified as the secondary battery in the present invention, the present configuration can be applied to other types of storage batteries. Further, the effect can be obtained regardless of the constituent members of the lithium ion secondary battery. That is, in the present invention, an electrode made of an Al collector foil and a positive electrode material having a layered structure is used as the positive electrode, and an electrode made of a Cu current collector foil and a carbon material is used as the negative electrode, but other configurations may be used. For example, even when an Al foil is used as the current collector foil of the negative electrode, it is possible to improve the heat dissipation. Further, although a square battery is used as the shape of the lithium ion battery in this embodiment, the effect can be obtained by using other shapes such as a laminated type battery and a cylindrical type battery.

筐体中に含まれる電池群の数は、本発明における構成であるように、電池の側面が筐体の側面に物理的に熱的に接触することで、電池群の側面からの放熱経路が短縮できる限り、いくつであっても良いが、好ましくは電池パックの安定性を確保するために偶数がよい。例えば、本発明の実施例のように電池群を2個とした場合、筐体の左右両側の側面に電池群を物理的に熱的に接触させて配置することができる。 As for the number of battery groups included in the housing, as in the configuration in the present invention, the side surface of the battery physically and thermally contacts the side surface of the housing, so that the heat dissipation path from the side surface of the battery group can be obtained. It may be any number as long as it can be shortened, but an even number is preferable to ensure the stability of the battery pack. For example, when there are two battery groups as in the embodiment of the present invention, the battery groups can be physically and thermally contacted with the left and right side surfaces of the housing.

また、電池群を構成する電池数は、本発明における構成とすることができ、筐体内に収まり、所望の電圧や容量を確保できる限りは、何本としても、本発明における効果が得られる。放熱効果としては、ひとつの電池群中の単電池の積層本数は少なければ少ないほど効果が現れるが、好ましくは100本以下、より好ましくは20本以下、最も好ましくは10本以下である。本発明の実施例のように6本とすることで小型かつ冷却性を兼ね備えた電池パックとすることができる。 Further, the number of batteries constituting the battery group can be the configuration of the present invention, and the effect of the present invention can be obtained as long as the number of batteries can be accommodated in the housing and a desired voltage and capacity can be secured. As for the heat dissipation effect, the smaller the number of stacked batteries in one battery group, the more effective it is, but it is preferably 100 or less, more preferably 20 or less, and most preferably 10 or less. As in the embodiment of the present invention, the number of batteries can be reduced to six, so that the battery pack can be compact and has cooling properties.

さらに、対向させる電池群同士の電池数は必ずしも同じでなくても本発明における効果を得る事ができる。例えば電池群のうちの一方の電池数が、他方の電池数に比べて一本以上多い場合も、本発明における効果を得ることができる。 Further, the effect in the present invention can be obtained even if the number of batteries facing each other is not necessarily the same. For example, the effect of the present invention can be obtained even when the number of batteries in one of the battery groups is one or more larger than the number of batteries in the other.

また電池群をなす単電池の間に、例えば絶縁性シートや熱伝導性の高い部材を配置しても本発明の効果は得られるし、配置しなくても本発明の効果は得られる。また絶縁性のシートや熱伝導性の高い部材には例えばレール状、点状、など種々の形状の突起や溝などの立体構造を導入しても本発明における効果が得られる。単電池の側面が絶縁材料で被覆されている場合、これらの部材の材料として、アルミニウム、アルミダイカスト、銅、鉄等の熱伝導性の高い材料を用いることができる。また、単電池の側面が、絶縁材料で被覆されていない場合はポリプロピレン、ポリアミド、ポリエーテルイミド、PPS、PPA、PBT等あるいは高熱伝導性樹脂を用いることができる。 Further, the effect of the present invention can be obtained even if an insulating sheet or a member having high thermal conductivity is arranged between the cells forming the battery group, and the effect of the present invention can be obtained even if the insulating sheet or a member having high thermal conductivity is not arranged. Further, the effect in the present invention can be obtained even if a three-dimensional structure such as protrusions or grooves having various shapes such as rails or dots is introduced into the insulating sheet or the member having high thermal conductivity. When the side surface of the cell is covered with an insulating material, a material having high thermal conductivity such as aluminum, aluminum die casting, copper, and iron can be used as the material for these members. When the side surface of the cell is not coated with an insulating material, polypropylene, polyamide, polyetherimide, PPS, PPA, PBT or the like or a highly thermally conductive resin can be used.

本発明では、電池群同士を筐体内部の対面同士に配置し、電極面が向き合う形となるため、対向させる電池群同士の間には、圧壊安全性を確保するため、電池群間に絶縁性の部材を少なくとも一部配置する事が好ましい。部材の例としては例えば以下が挙げられる。 In the present invention, the battery groups are arranged to face each other inside the housing, and the electrode surfaces face each other. Therefore, in order to ensure crushing safety, the battery groups facing each other are insulated from each other. It is preferable to arrange at least a part of the sex member. Examples of the members include the following.

絶縁部材を、構成部材の一部に少なくとも用いられて作成される支持台であり、前記支持台には電池の安全機構(例えばヒューズなど)や、制御装置(例えば、Battery Management System:BMSなどがあげられる)や、プリチャージに必要なリレー、シャント抵抗、バスバーや導線などの導電性の配線、などの電装品の内、少なくとも一つを備えても良い。加えて、前記支持台は、これらの電装品を固定できる螺子や螺子穴や固定器具を備えても良い。これらの固定器具を用いて前記した電装品を支持台と一体化することで、導電性の配線を介して安全機構などの電装品と電池群をつなぎ、外部端子まで電気的に接続することができる。これにより、電池群それぞれの端子面の間に絶縁性の部材を導入可能であるため、圧壊安全性を備えつつ、放熱性も高い電池パックとすることができる。 It is a support base created by using an insulating member as at least a part of the constituent members, and the support base includes a battery safety mechanism (for example, a fuse) and a control device (for example, a Battery Management System: BMS). It may be provided with at least one of electrical components such as relays, shunt resistors, and conductive wiring such as bus bars and conductors required for precharging. In addition, the support may be provided with screws, screw holes, or fixing devices capable of fixing these electrical components. By integrating the above-mentioned electrical components with the support base using these fixing devices, it is possible to connect the electrical components such as safety mechanisms and the battery group via conductive wiring and electrically connect to the external terminals. can. As a result, an insulating member can be introduced between the terminal surfaces of each battery group, so that the battery pack can be made into a battery pack having high heat dissipation while having crushing safety.

またこれらの支持台へ、安全機構などを取り付ける方法や位置関係は、本発明は特に限定されない。例えば絶縁性の支持台の上・下面や側面、内部にこれらの機器が配置・内蔵されていても良い。またこれらの機器の電気的な配置の順番にも特に制限されない。また支持台の大きさや形状も、電池群同士が圧壊により接近した場合に二つの電池群の絶縁性が確保できれば、どの様な大きさや形状でも良い。例えば、支持台が薄板状でも良いし、本発明に例示した支持台のように、各電装品を格納するために複雑な三次元形状としても良い。 Further, the present invention is not particularly limited in terms of the method and positional relationship of attaching a safety mechanism or the like to these supports. For example, these devices may be arranged / built in the upper / lower surface, the side surface, or the inside of the insulating support base. Further, the order of electrical arrangement of these devices is not particularly limited. Further, the size and shape of the support base may be any size and shape as long as the insulation between the two battery groups can be ensured when the battery groups approach each other due to crushing. For example, the support base may be in the shape of a thin plate, or may have a complicated three-dimensional shape for storing each electrical component as in the support base exemplified in the present invention.

本発明の様に電池群が配置されれば、電池群を構成する単電池同士を電気的にどの様に接続しても本発明における効果を得る事ができる。例えば、電池群同士に対して配線を工夫することで並列に接続しても本発明における効果を得る事ができる。ここでは例として、電池群同士内の単電池を直列接続し、更に対向する二つの電池群同士も直列接続する場合の例を説明する。 If the battery group is arranged as in the present invention, the effect in the present invention can be obtained regardless of how the cells constituting the battery group are electrically connected to each other. For example, the effect of the present invention can be obtained even if the battery groups are connected in parallel by devising wiring. Here, as an example, a case where a single battery in a battery group is connected in series and two opposing battery groups are also connected in series will be described.

電池群同士を対向させた後に電池群を直列に接続する方法には、例えば以下が挙げられる。
(A)電池群同士を、バスバーを用いて直接接続する方法。この際、バスバー同士は作業性を考慮して、接続のために伸ばしたバスバーや配線の一部を使用して、ネジや溶接などの手法を用いて電気的に接続してもよい。ただし電気的に接続する方法はこれらのみには限らない。
(B)前記した、絶縁性の部材を構成部材に含む支持台を経由してバスバー同士を電気的に接続する方法。この際、支持台にはバスバー或いはケーブルなどの導電部を内蔵し、それらの導電性部材を介して電気的に接続する事が好ましい。
(C)ケーブルを用いて電池群同士を直接接続する方法。
(D)前記した、絶縁性の部材を構成部材に含む支持台を経由してケーブル同士を電気的に接続する方法などが挙げられる。
Examples of the method of connecting the battery groups in series after making the battery groups face each other include the following.
(A) A method of directly connecting battery groups using a bus bar. At this time, in consideration of workability, the bus bars may be electrically connected to each other by using a bus bar extended for connection or a part of the wiring, and using a method such as screwing or welding. However, the method of electrically connecting is not limited to these.
(B) The above-mentioned method of electrically connecting bus bars to each other via a support base including an insulating member as a constituent member. At this time, it is preferable to incorporate conductive portions such as bus bars or cables in the support base and electrically connect them via the conductive members thereof.
(C) A method of directly connecting battery groups using a cable.
(D) Examples thereof include the method of electrically connecting cables to each other via a support base including an insulating member as a constituent member.

また電池群は、単電池同士を電気的に直列あるいは並列接続することに加え、固定用の治具を用いて単電池同士を物理的に拘束することが好ましい。固定用の治具の材料には、単電池の側面が絶縁材料で被覆されている場合、アルミニウム、アルミダイカスト、銅、鉄等の熱伝導性の高い材料を用いることができる。また、単電池の側面が、絶縁材料で被覆されていない場合はポリプロピレン、ポリアミド、ポリエーテルイミド、PPS、PPA、PBT等あるいは高熱伝導性樹脂を用いることができる。また、拘束の方法には本発明は限定されない。例えば、二つの電池群を固定用の治具一セットを用いて束縛した場合でも、固定用の治具2セットを用いて固定した場合でも効果が表れた。また固定用の治具の少なくとも一部が筐体であっても本発明における効果が得られた。 Further, in the battery group, in addition to electrically connecting the cells in series or in parallel, it is preferable to physically restrain the cells by using a fixing jig. When the side surface of the cell is covered with an insulating material, a material having high thermal conductivity such as aluminum, aluminum die cast, copper, and iron can be used as the material of the fixing jig. When the side surface of the cell is not coated with an insulating material, polypropylene, polyamide, polyetherimide, PPS, PPA, PBT or the like or a highly thermally conductive resin can be used. Further, the present invention is not limited to the method of restraint. For example, the effect was exhibited whether the two battery groups were bound using one set of fixing jigs or fixed using two sets of fixing jigs. Further, the effect in the present invention was obtained even if at least a part of the fixing jig was a housing.

筐体と電池群および支持台などの各部材の接触方法は特に限定されず、例えば接着剤などによる接着や、ボルトやナットなどの固定器具を介しての接続でも本発明における効果はあらわれる。筐体の形状は本実施形態においては直方体を例示するが、その形状は特に限定されない。また本発明における効果は電池パックへの電流印加条件や冷却条件に限定されない。 The contact method between the housing and each member such as the battery group and the support base is not particularly limited, and the effect in the present invention can be obtained by, for example, bonding with an adhesive or connecting via a fixing device such as a bolt or a nut. The shape of the housing exemplifies a rectangular cuboid in the present embodiment, but the shape is not particularly limited. Further, the effect in the present invention is not limited to the current application condition and the cooling condition to the battery pack.

本発明で例示する支持台には、熱伝導性の良いバスバーや導線が配置されるため、支持台から熱を逃がす機構を設けた場合、冷却効果が期待できる。例えば、支持台と熱的に接触する部分にヒートパイプや冷却管などの冷却機構を設けても良い。 Since a bus bar and a conducting wire having good thermal conductivity are arranged on the support base exemplified in the present invention, a cooling effect can be expected when a mechanism for releasing heat from the support base is provided. For example, a cooling mechanism such as a heat pipe or a cooling pipe may be provided at a portion that is in thermal contact with the support base.

また、筐体にフィンやその他の冷媒を用いたジャケットや配管などの冷却機構を設けても、本発明における構造をとることで効果が得られる。 Further, even if the housing is provided with a cooling mechanism such as a jacket or piping using fins or other refrigerants, the effect can be obtained by adopting the structure according to the present invention.

筐体の種類には例えば、樹脂製筐体や、金属製筐体などが挙げられるが、特に制限されない。好ましくはアルミニウム、アルミダイカスト、銅、鉄等の熱伝導性金属製の筐体である事が好ましい。 Examples of the type of the housing include a resin housing and a metal housing, but the housing is not particularly limited. It is preferable that the housing is made of a heat conductive metal such as aluminum, aluminum die-cast, copper, or iron.

蓋から現れる外部端子の位置は本発明の例示では電装品配置可能スペースの上部に配置したが、外部端子の位置を加圧用束縛治具の上部に配置する事もできる。この場合も本発明における構造をとることで本発明における効果が得られる。実施例では、絶縁性の部材を構成部材に含む支持台に対して、バスバー等の導線が配置されており、それに対してネジを用いて各種電装品を接続することで、電気的に接続する方法が例示されている。 In the example of the present invention, the position of the external terminal appearing from the lid is arranged in the upper part of the space where the electrical component can be arranged, but the position of the external terminal can be arranged in the upper part of the pressurizing binding jig. In this case as well, the effect of the present invention can be obtained by adopting the structure of the present invention. In the embodiment, a conducting wire such as a bus bar is arranged with respect to a support base including an insulating member as a constituent member, and various electrical components are connected to the support wire by using screws to electrically connect them. The method is illustrated.

(実施例1)
以下、実施例及び比較例に基づいて、本発明をさらに詳細に説明する。
(Example 1)
Hereinafter, the present invention will be described in more detail based on Examples and Comparative Examples.

まず図3を用いて本発明にかかる電池パック100の概要を説明する。図3は本発明の電池パック100の分解斜視図である。本発明に係る電池パック100は、2つの電池群10A、10B、当該2つの電池群10A、10Bを収納する金属製の筐体7、筐体7の開口を塞ぐ蓋8、図3では図示されていない電装品を配置した支持台4から構成されている。なお、支持台4は電池群10Aと電池群10Bの間の電装品配置スペース4Aに配置される。電池群10A、10Bは互いに単電池1の端子(正極端子12、負極端子13)を対向させるように配置されており、互いに配線6で電気的に接続されている。蓋8には外部端子9が配置され配線6と電気的に接続されており、この外部端子9を介して電池パック100から電力が取り出されるようになっている。 First, the outline of the battery pack 100 according to the present invention will be described with reference to FIG. FIG. 3 is an exploded perspective view of the battery pack 100 of the present invention. The battery pack 100 according to the present invention is illustrated in FIG. 3, a metal housing 7 for accommodating two battery groups 10A and 10B, the two battery groups 10A and 10B, a lid 8 for closing the opening of the housing 7, and FIG. It is composed of a support base 4 on which an electric component that has not been installed is arranged. The support base 4 is arranged in the electrical component placement space 4A between the battery group 10A and the battery group 10B. The battery groups 10A and 10B are arranged so that the terminals of the cell 1 (positive electrode terminal 12, negative electrode terminal 13) face each other, and are electrically connected to each other by wiring 6. An external terminal 9 is arranged on the lid 8 and is electrically connected to the wiring 6, so that electric power can be taken out from the battery pack 100 via the external terminal 9.

この電池群10A、10Bの詳細については図1を用いて説明する。単電池1には一対の幅広面、一対の幅狭面、底面、上面から構成されており、上面には正極端子12と負極端子13が配置されている。そして単電池1の間には絶縁性のスペーサ11が配置され、この端子の正負極が互い違いになるように単電池1が積層されている。 Details of the battery groups 10A and 10B will be described with reference to FIG. The cell 1 is composed of a pair of wide surfaces, a pair of narrow surfaces, a bottom surface, and an upper surface, and a positive electrode terminal 12 and a negative electrode terminal 13 are arranged on the upper surface. Insulating spacers 11 are arranged between the cells 1, and the cells 1 are laminated so that the positive and negative electrodes of the terminals are staggered.

最上部に配置された単電池1の幅広面と、最下部に配置された単電池1の幅広面のそれぞれに対向して一対の加圧用束縛治具3が配置されている。 A pair of pressurizing binding jigs 3 are arranged facing each of the wide surface of the cell 1 arranged at the uppermost portion and the wide surface of the cell 1 arranged at the lowermost portion.

また、単電池1の幅狭側面に対向して一対の加圧用束縛治具2が配置されており、加圧用束縛治具2と加圧用束縛治具3とが互いに固定用金具5で固定されている。 Further, a pair of pressurizing binding jigs 2 are arranged facing the narrow side surface of the cell 1, and the pressurizing binding jig 2 and the pressurizing binding jig 3 are fixed to each other by the fixing metal fittings 5. ing.

続いて図2に配線6と各単電池1との接続を示す。配線6は外部端子9と接続される配線6Aと、互いの単電池1間同士を接続する配線6C、電池群10A、10B間を接続する配線6Bの3つの種類に分けられる。これらの配線6A、6B、6Cが接続され電池群10A、電池群10Bが構成される。なお、電池群10Aの配線6Bと電池群10Bの配線6Bとは互いに接続される。 Subsequently, FIG. 2 shows the connection between the wiring 6 and each cell 1. The wiring 6 is divided into three types: a wiring 6A connected to the external terminal 9, a wiring 6C connecting the cells 1 to each other, and a wiring 6B connecting the battery groups 10A and 10B. These wirings 6A, 6B, and 6C are connected to form a battery group 10A and a battery group 10B. The wiring 6B of the battery group 10A and the wiring 6B of the battery group 10B are connected to each other.

続いて図3の蓋8を外した状態で筐体7の開口側から見た図を図4に示す。第一の電池群10Aと第二の電池群10Bとの間に配置された支持台4は配線6Aと接続され、この配線6Aは蓋8に設けられた外部端子9と接続される支持台端子部6A1に電気的に接続される。この支持台4には、BMS(基板)20、シャント抵抗21、ヒューズ22、リレー23が組み付けられる。組み付け方については図5を用いて詳述する。なお、この支持台は絶縁部材が用いられ、例えば絶縁性の樹脂材が使用される。 Subsequently, FIG. 4 shows a view seen from the opening side of the housing 7 with the lid 8 of FIG. 3 removed. The support 4 arranged between the first battery group 10A and the second battery group 10B is connected to the wiring 6A, and the wiring 6A is connected to the external terminal 9 provided on the lid 8. It is electrically connected to the portion 6A1. A BMS (board) 20, a shunt resistor 21, a fuse 22, and a relay 23 are assembled to the support base 4. The assembly method will be described in detail with reference to FIG. An insulating member is used for this support base, and for example, an insulating resin material is used.

続いて図5を用いて支持台4の説明をする。支持台4の一方の面にはBMS20とシャント抵抗21が配置され、他方の面にはヒューズ22とリレー23が配置される。BMS20とシャント抵抗21は一体に組み付けられた状態で、一方側が配線6Aに、他方側が支持台端子部6A1に接続される。 Subsequently, the support base 4 will be described with reference to FIG. The BMS 20 and the shunt resistor 21 are arranged on one surface of the support base 4, and the fuse 22 and the relay 23 are arranged on the other surface. The BMS 20 and the shunt resistor 21 are integrally assembled, and one side is connected to the wiring 6A and the other side is connected to the support base terminal portion 6A1.

他方の面に配置されるヒューズ22とリレー23は大きな部品であるため、他方側の面には2つの凹部が設けられ、そこにヒューズ22とリレー23が収容される構造となっている。このような構造にすることによって支持台4と電装品の一体アッセンブリを小型にすることができる。なお、ヒューズ22とリレー23とは互いに接続配線6A2で接続して一体にしたのちに支持台4に組み付けてもよい。また、電装品を組み付ける際にはねじ等の部品で組み付けるが、組み付け方はそれに限定されるものではない。 Since the fuse 22 and the relay 23 arranged on the other surface are large parts, two recesses are provided on the other surface, and the fuse 22 and the relay 23 are housed therein. With such a structure, the integrated assembly of the support base 4 and the electrical components can be made smaller. The fuse 22 and the relay 23 may be connected to each other by the connection wiring 6A2 to be integrated, and then assembled to the support base 4. Further, when assembling electrical components, parts such as screws are used for assembling, but the assembling method is not limited to that.

続いて本実施形態の特徴部について再度図3に戻って説明する。 Subsequently, the feature portion of the present embodiment will be described again with reference to FIG.

本実施形態では電池群10A、10Bの4つの面、つまり、電池群10A、10Bの2つの側面(加圧用束縛治具2が配置されている面)、単電池1の底面、電池群10A、10Bの最下面(下側の加圧用束縛治具3が配置されている面)が直接筐体と接するように筐体7に収納している。そのため、2つ以上の電池群10A、10Bを収納する際に最も冷却性が向上する。一方で、冷却効率を向上させるために電池群10Aの端子が配置されている面と電池群10Bの端子が配置されている面とが互いに対向されるように収納する必要がある。そのため、本発明では、電池パック100に必要な電装品を絶縁性の支持台に組み付けて電池群10Aと電池群10Bの間に配置するように構成した。そのため、電池パック100としての冷却性を向上させつつ、2つの電池群10Aと電池群10Bの絶縁性も確保でき、電池パック100の大型化を防ぐことができる。この電池パック100の大型化を防ぐことができるという点についてより詳細に説明する。もともと電池群10Aの端子側面と電池群10Bの端子側面を対向させようとすると二つの電池群のために沿面距離を稼ぐ必要があり、その分電池パック100として体積が増加する。そのため、電池群10A、10Bの沿面距離を稼ぐ分の空間を支持台を配置する空間に重ねることができるため、電池パック100の大型化を防ぐことができる。 In this embodiment, the four surfaces of the battery groups 10A and 10B, that is, the two sides of the battery groups 10A and 10B (the surfaces on which the pressurizing binding jig 2 is arranged), the bottom surface of the cell 1 and the battery group 10A, The lowermost surface of the 10B (the lower surface on which the pressurizing binding jig 3 is arranged) is housed in the housing 7 so as to be in direct contact with the housing. Therefore, the cooling property is most improved when two or more battery groups 10A and 10B are stored. On the other hand, in order to improve the cooling efficiency, it is necessary to store the surface on which the terminals of the battery group 10A are arranged and the surface on which the terminals of the battery group 10B are arranged so as to face each other. Therefore, in the present invention, the electrical components required for the battery pack 100 are assembled on the insulating support base and arranged between the battery group 10A and the battery group 10B. Therefore, while improving the cooling performance of the battery pack 100, the insulation between the two battery groups 10A and the battery group 10B can be ensured, and the size of the battery pack 100 can be prevented from becoming large. The point that the size of the battery pack 100 can be prevented from becoming large will be described in more detail. Originally, if the terminal side surface of the battery group 10A and the terminal side surface of the battery group 10B are to face each other, it is necessary to increase the creepage distance for the two battery groups, and the volume of the battery pack 100 increases by that amount. Therefore, since the space for gaining the creepage distance of the battery groups 10A and 10B can be overlapped with the space in which the support base is arranged, it is possible to prevent the battery pack 100 from becoming large.

本構造のさらなる効果としては、一旦支持台4に電装品を一体化してから電池パック100を構成することとしている。そのため、電池群10Aと電池群10Bとの間の狭い空間で電装品の配置作業をすることなく、電装品が固定された支持台4を筐体7等に一括で固定すれば作業が済むため電池パック100を作成する際の作業性が向上する。 As a further effect of this structure, the battery pack 100 is configured after the electrical components are once integrated with the support base 4. Therefore, the work can be completed by fixing the support base 4 to which the electrical components are fixed to the housing 7 or the like at once without arranging the electrical components in the narrow space between the battery group 10A and the battery group 10B. Workability when creating the battery pack 100 is improved.

また本実施例では、支持台4の一方側には基板(20)、他方側には大きな部品であるリレー(23)及びヒューズ(22)が配置されている。このような構造にすることによって、平面部材であるBMS20を一方側に配置することができ、支持台4の片側にリレー23、もう片側にヒューズ22を配置するといったような構造と比較して無駄な凹凸空間が発生しなくなる。そのため、小型化に寄与するようになる。 Further, in this embodiment, a substrate (20) is arranged on one side of the support base 4, and a relay (23) and a fuse (22), which are large parts, are arranged on the other side. With such a structure, the BMS 20 which is a flat member can be arranged on one side, which is wasteful as compared with a structure in which the relay 23 is arranged on one side of the support base 4 and the fuse 22 is arranged on the other side. No uneven space is generated. Therefore, it contributes to miniaturization.

なお、本実施形態では配線6としてバスバーを用いたが、ケーブルを用いてもよい。 In this embodiment, the bus bar is used as the wiring 6, but a cable may be used.

上記のようにして作製した電池パックに対して電流を印加した。この際、筐体の下面に熱伝導率の低い部材を配置して電流を印加し、略空気の流れの無い恒温槽中での試験結果とした。なお電池からの発熱量は電流値から計算して平均3Wとなるように電流値を印加した。本実施例では、前記条件を電池パックに与えた後、ほぼ定常状態となった際の温度挙動を図11に示す。 A current was applied to the battery pack produced as described above. At this time, a member having a low thermal conductivity was placed on the lower surface of the housing, and a current was applied to obtain the test results in a constant temperature bath with substantially no air flow. The amount of heat generated from the battery was calculated from the current value, and the current value was applied so that the average was 3 W. In this embodiment, FIG. 11 shows the temperature behavior when the battery pack is in a nearly steady state after the above conditions are applied to the battery pack.

(実施例2)
本実施例では、正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてAl集電箔とスピネル系酸化物からなる電極を用い、それらの電極を捲回してなる単電池6本を図1に記載するように積層させ、その周囲を固定用の加圧治具を用いて固定することで電池群を得た。本実施例は、前記構成の電池に対して、実施例1と同様の電流印加条件および周囲の冷却環境を与え、ほぼ定常状態となった際の結果を図12に示す。
(Example 2)
In this embodiment, an electrode made of an Al collector foil and a positive electrode material having a layered structure is used as a positive electrode, and an electrode made of an Al collector foil and a spinel-based oxide is used as a negative electrode, and these electrodes are simply wound around. A group of batteries was obtained by stacking six batteries as shown in FIG. 1 and fixing the periphery thereof using a pressurizing jig for fixing. In this embodiment, the same current application conditions as in the first embodiment and the surrounding cooling environment are applied to the battery having the above configuration, and the results when the battery is in a substantially steady state are shown in FIG.

(比較例1)
正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてCu集電箔と炭素材料からなる電極を用い、それらの電極を捲回してなる単電池を用い、12個の単電池1を直列につなげることで単一の電池群10A、10Bとした。この際、単電池1間には実施例1と同様のスペーサ11を配置した。電池群を図9の様に筐体底面に対して、単電池1の幅広面が略垂直な方向に単電池1を配置し、これら12本の電池群を固定用の加圧治具(22、33)を用いて固定することで電池群10Cを得た。筐体と電池群10Cはネジを使用して固定した。なお、図9は、筐体の蓋面の上面から見た平面図である。本比較例では実施例1と同様に、外部端子9から単電池1を繋ぐ経路上に電装品を配置されることとなる。電池群10Cの電極部から外部端子までは、バスバーおよびケーブルを用いて実施例1と同じ電装品を接続することで電気的に接続した。本比較例は、前記構成の電池に対して、実施例1と同様の電流印加条件および周囲の冷却環境を与え、ほぼ定常状態となった際の結果を図11に示す。
(Comparative Example 1)
An electrode made of an Al collector foil and a positive electrode material having a layered structure is used as a positive electrode, and an electrode made of a Cu current collector foil and a carbon material is used as a negative electrode. By connecting the cell 1 in series, a single battery group 10A and 10B was formed. At this time, the same spacer 11 as in the first embodiment was arranged between the cells 1. As shown in FIG. 9, the battery group is arranged in a direction in which the wide surface of the cell 1 is substantially perpendicular to the bottom surface of the housing, and these 12 battery groups are fixed to a pressurizing jig (22). , 33) was used to obtain a battery group 10C. The housing and the battery group 10C were fixed using screws. Note that FIG. 9 is a plan view seen from the upper surface of the lid surface of the housing. In this comparative example, the electrical components are arranged on the path connecting the external terminal 9 to the cell 1 as in the first embodiment. The electrodes of the battery group 10C to the external terminals were electrically connected by connecting the same electrical components as in Example 1 using a bus bar and a cable. FIG. 11 shows the results of this comparative example when the battery having the above configuration is provided with the same current application conditions and the surrounding cooling environment as in the first embodiment, and the battery is in a substantially steady state.

(比較例2)
特許文献1に記載されている電池構成を模擬し、比較例とした。具体的には、正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてCu集電箔と炭素材料からなる電極を用い、それらの電極を捲回してなる単電池1を用い、電池群10Dのみを実施例1と比較できるよう、実施例1と同様に、6つの単電池からなる群とした。それらの電池群10Dの側面をそれぞれ物理的に接触させる形で電池群10Dを配置した。外部端子から電池群10Dの電極を繋ぐ経路上に電装品を配置されることとなり、電装品を電極部から外部端子までは、バスバーおよびケーブルを用いて実施例1と同じ電装品を接続することで電気的に接続した。また、実施例1と略同じ冷却環境を与えるため、前記電池群の周囲に筐体77および蓋88を新たに設けて比較実験とした。このような構成とした電池群10Dに対し、実施例1と同様の電流印加条件および周囲の冷却環境を与え、ほぼ定常状態となった際の結果を図11に示す。
(Comparative Example 2)
The battery configuration described in Patent Document 1 was simulated and used as a comparative example. Specifically, a cell 1 made by using an electrode made of an Al collector foil and a positive electrode material having a layered structure as a positive electrode and an electrode made of a Cu current collector foil and a carbon material as a negative electrode and winding those electrodes. Was used, and only the battery group 10D was made into a group consisting of six cell cells in the same manner as in Example 1 so that only the battery group 10D could be compared with Example 1. The battery group 10D was arranged so that the side surfaces of the battery group 10D were in physical contact with each other. The electrical components will be placed on the path connecting the electrodes of the battery group 10D from the external terminals, and the same electrical components as in Example 1 shall be connected from the electrodes to the external terminals using a bus bar and a cable. Electrically connected with. Further, in order to provide substantially the same cooling environment as in Example 1, a housing 77 and a lid 88 were newly provided around the battery group, and a comparative experiment was conducted. FIG. 11 shows the results when the battery group 10D having such a configuration is provided with the same current application conditions and the surrounding cooling environment as in Example 1 and becomes a substantially steady state.

(比較例3)
本比較例では、正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてAl集電箔とスピネル系酸化物からなる電極を用い、それらの電極を捲回してなる単電池6本を図10に記載するように積層させ、その周囲を固定用の加圧治具を用いて固定することで電池群10Dを得た。本比較例は、前記構成の電池に対して、実施例1と同様の電流印加条件および周囲の冷却環境を与え、ほぼ定常状態となった際の結果を図12に示す。
(Comparative Example 3)
In this comparative example, an electrode made of an Al collector foil and a positive electrode material having a layered structure is used as a positive electrode, and an electrode made of an Al collector foil and a spinel-based oxide is used as a negative electrode, and these electrodes are simply wound. Six batteries were laminated as shown in FIG. 10, and the periphery thereof was fixed using a pressurizing jig for fixing to obtain a battery group 10D. In this comparative example, the battery having the above configuration is provided with the same current application conditions as in Example 1 and the surrounding cooling environment, and the results when the battery is in a substantially steady state are shown in FIG.

本実施例や比較例に示す条件を電池群に与えた結果、電池群の温度はほぼ定常状態に達した際に、環境温度に比べて電池温度が上昇した。図11及び図12では、本発明における実施例および比較例の中で、最も温度上昇が高くなった、比較例1中に存在する電池群の中で、環境温度からの温度上昇が最も大きかった電池の温度上昇を100%として、各例の中に存在する単電池の温度上昇比率を比較した。 As a result of giving the battery group the conditions shown in this example and the comparative example, when the temperature of the battery group reached a nearly steady state, the battery temperature was higher than the environmental temperature. In FIGS. 11 and 12, the temperature rise from the environmental temperature was the largest among the battery groups existing in Comparative Example 1, which had the highest temperature rise among the examples and comparative examples in the present invention. Assuming that the temperature rise of the battery was 100%, the temperature rise ratios of the cells existing in each example were compared.

比較例1については、図9に示す左の単電池から順にセルNoをつけている。一方で比較例1以外は、積層された電池群について、底面からの高さの位置関係が同じ単電池については略同じ温度となったため、高さの異なる単電池6本についてのみ記載した。一方で比較例1を除く例の中では、図中のセルNoが小さい順に筐体底面からの高さが高くなっている。 In Comparative Example 1, cell numbers are assigned in order from the left cell battery shown in FIG. On the other hand, except for Comparative Example 1, since the temperature of the stacked battery groups was substantially the same for the cells having the same height positional relationship from the bottom surface, only six batteries having different heights were described. On the other hand, in the examples other than Comparative Example 1, the height from the bottom surface of the housing increases in ascending order of the cell numbers in the figure.

以下に各図の結果について詳細に説明する。 The results of each figure will be described in detail below.

図11には比較例1、2とともに、本発明を適用した例である、実施例1の温度上昇比率を示す。図から比較例1では電池を積層させた中心部分であるセルNo.6および7の温度が最大となる事が分かる。これはセルNo.7付近の電池では、周囲の電池で発生した熱量が放熱されないため、自身の電池温度だけでなく周囲の電池温度も高くなっており、温度差がつかないために熱が流れにくくなり、結果として電池温度が高くなっているためである。 FIG. 11 shows the temperature rise ratio of Example 1, which is an example to which the present invention is applied, together with Comparative Examples 1 and 2. From the figure, in Comparative Example 1, the cell No. 1 which is the central portion where the batteries are stacked. It can be seen that the temperatures of 6 and 7 are maximized. This is cell No. With a battery near 7, the amount of heat generated by the surrounding batteries is not dissipated, so not only the temperature of the battery itself but also the temperature of the surrounding batteries is high, and because there is no temperature difference, it becomes difficult for heat to flow, resulting in This is because the battery temperature is high.

一方で、実施例1および比較例2では図11に示すように、積層された電池群の数が減少数することで6本の電池群の温度上昇比率が、12本積層されている比較例1に比べて減少している事が分かる。この影響があり、比較例2では、比較例1に比べて温度上昇が抑えられていると考える。それに加え、実施例1ではさらに、電池群同士の外部端子が配置された面同士を互いに筐体内で対向させ、電池群同士を熱的に物理的に接続させない構造としている。これにより比較例2よりも熱抵抗が低減され、比較例2に比べても単電池の温度を低減したと考える。 On the other hand, in Example 1 and Comparative Example 2, as shown in FIG. 11, the temperature rise ratio of the six battery groups is reduced by the decrease in the number of the stacked battery groups, and the temperature rise ratio of the six battery groups is 12 in the comparative example. It can be seen that it is reduced compared to 1. Due to this effect, it is considered that the temperature rise is suppressed in Comparative Example 2 as compared with Comparative Example 1. In addition, in the first embodiment, the surfaces of the battery groups in which the external terminals are arranged are opposed to each other in the housing, and the battery groups are not thermally and physically connected to each other. As a result, it is considered that the thermal resistance is reduced as compared with Comparative Example 2, and the temperature of the cell is also reduced as compared with Comparative Example 2.

図12には、正極としてAl集電箔と層状構造を持つ正極材などからなる電極と、負極としてAl集電箔とスピネル系酸化物からなる電極を用い、それらの電極を捲回してなる単電池6本を用いて、本発明における構成と、公知例における構成で比較した場合を示す。図12の結果は、電池種を変えても本発明における効果があらわれることがわかる。 In FIG. 12, an electrode made of an Al collector foil and a positive electrode material having a layered structure is used as a positive electrode, and an electrode made of an Al collector foil and a spinel-based oxide is used as a negative electrode, and these electrodes are simply wound around. A case where six batteries are used and the configuration in the present invention is compared with the configuration in a known example is shown. The results shown in FIG. 12 show that the effect of the present invention appears even if the battery type is changed.

(実施例3)
続いて実施例3について説明する。実施例3が実施例1と異なる点は筐体7の側面に水冷ジャケット107が設けられている点である。なお、実施例1と同様の構成については同様の図面番号を付している。
(Example 3)
Subsequently, Example 3 will be described. The difference between the third embodiment and the first embodiment is that the water-cooled jacket 107 is provided on the side surface of the housing 7. The same drawings as those in the first embodiment are designated by the same drawing numbers.

図6は実施例3の構造を示すものである。本実施例では図6に示すように筐体7の側面に水冷ジャケット107を設けた。そのため、実施例1の効果に加えて、さらに冷却性能を強化することができる。 FIG. 6 shows the structure of the third embodiment. In this embodiment, as shown in FIG. 6, a water-cooled jacket 107 is provided on the side surface of the housing 7. Therefore, in addition to the effect of the first embodiment, the cooling performance can be further enhanced.

(実施例4)
続いて実施例4について説明する。実施例4が実施例1と異なる点は筐体7の側面に空冷用のフィン177が設けられている点である。なお、実施例1と同様の構成については同様の図面番号を付している。
図7は実施例4の構造を示すものである。本実施例では図7に示すように筐体7の側面に空冷用のフィン177を設けた。そのため、実施例1の効果に加えて、さらに冷却性能を強化することができる。また、本実施例では空冷方式となるので、実施例3と比較して冷却性能は低下するが水冷に必要な装置等が不要となり、車両に搭載するときにコンパクトにすることができる。
(Example 4)
Subsequently, Example 4 will be described. The difference between the fourth embodiment and the first embodiment is that air-cooling fins 177 are provided on the side surface of the housing 7. The same drawings as those in the first embodiment are designated by the same drawing numbers.
FIG. 7 shows the structure of the fourth embodiment. In this embodiment, as shown in FIG. 7, air-cooling fins 177 are provided on the side surfaces of the housing 7. Therefore, in addition to the effect of the first embodiment, the cooling performance can be further enhanced. Further, since the air cooling method is used in this embodiment, the cooling performance is lower than that in the third embodiment, but the device required for water cooling is not required, and the device can be made compact when mounted on a vehicle.

(実施例5)
続いて実施例5について説明する。実施例5が実施例1と異なる点は加圧用束縛部材2を筐体277と兼用した点である。なお、実施例1と同様の構成については同様の図面番号を付している。
(Example 5)
Subsequently, Example 5 will be described. The difference between the fifth embodiment and the first embodiment is that the pressurizing binding member 2 is also used as the housing 277. The same drawings as those in the first embodiment are designated by the same drawing numbers.

図8は実施例5の構造を示すものである。本実施例では図8に示すように筐体277の側面が直接電池群10A、10Bと接触するようになっており、加圧用束縛治具3が筐体277に接続される構造となっている。 FIG. 8 shows the structure of the fifth embodiment. In this embodiment, as shown in FIG. 8, the side surface of the housing 277 is in direct contact with the battery groups 10A and 10B, and the pressurizing binding jig 3 is connected to the housing 277. ..

図8に示すように本実施例では加圧用束縛部材3が筐体277に直接接続される構造となっている。また、加圧用束縛治具3と筐体277との接触面積を増やすために本実施例では加圧用束縛治具3を収容するための筐体側面凹部277A、277Bと、2つの筐体側面凹部277A、277Bの間に配置される筐体側面凸部277Cが設けられている。このような構造にすることによって、電池群10A、10Bの側面部が加圧用束縛治具を介さずに直接筐体277に接触するため、冷却性能が向上する。また、電池群10A、10Bの加圧用束縛治具3が筐体側面凹部277A、277Bに配置されることによって、加圧用束縛治具3が筐体277との接触面積が増え、加圧用束縛治具3からの放熱が促進される。さらに2つの加圧用束縛治具3が筐体側面凸部277Cにも接触されるため、より加圧用束縛治具3からの放熱が促進される。 As shown in FIG. 8, in this embodiment, the pressurizing binding member 3 is directly connected to the housing 277. Further, in order to increase the contact area between the pressurizing binding jig 3 and the housing 277, in this embodiment, the housing side surface recesses 277A and 277B for accommodating the pressurizing binding jig 3 and the two housing side recesses. A housing side surface convex portion 277C arranged between 277A and 277B is provided. With such a structure, the side surface portions of the battery groups 10A and 10B come into direct contact with the housing 277 without using the pressurizing binding jig, so that the cooling performance is improved. Further, by arranging the pressurizing binding jigs 3 of the battery groups 10A and 10B in the housing side recesses 277A and 277B, the contact area of the pressurizing binding jig 3 with the housing 277 increases, and the pressurizing binding jig 3 increases. Heat dissipation from the tool 3 is promoted. Further, since the two pressurizing binding jigs 3 are also in contact with the housing side surface convex portion 277C, heat dissipation from the pressurizing binding jig 3 is further promoted.

以上、簡単に本発明についてまとめる。 The present invention will be briefly summarized above.

本発明の電池パック100では、一対の幅広側面と、一対の幅狭側面と、前記幅広側面及び幅狭側面とを接続する底面と、外部端子が配置された上面と、を備えた電池セル(1)を有し、電池セル(1)の幅広側面を対向させて、複数個積層した第一の電池群(10A)と、電池セル(1)の幅広側面を対向させて、複数個積層した第二の電池群(10B)と、第一の電池群(10A)及び第二の電池群(10B)を収納する筐体(7)と、を備え、第一の電池群(10A)の外部端子(12、13)が配置された面と、前記第二の電池群(10B)の外部端子(12、13)が配置された面とは互いに対向して配置される。このような構造にすることによって、電池群10A、10Bの4つの面、つまり、電池群10A、10Bの2つの側面(加圧用束縛治具2が配置されている面)、単電池1の底面、電池群10A、10Bの最下面(下側の加圧用束縛治具3が配置されている面)を直接筐体7と接するようにして冷却に使用できるようになるため、冷却性能が向上する。 The battery pack 100 of the present invention includes a battery cell having a pair of wide side surfaces, a pair of narrow side surfaces, a bottom surface connecting the wide side surfaces and the narrow side surfaces, and an upper surface on which external terminals are arranged. The first battery group (10A) having 1) and having the wide side surfaces of the battery cell (1) facing each other and stacking a plurality of the first battery group (10A) and the wide side surfaces of the battery cell (1) facing each other are stacked. A housing (7) for accommodating a second battery group (10B), a first battery group (10A), and a second battery group (10B) is provided, and the outside of the first battery group (10A) is provided. The surface on which the terminals (12, 13) are arranged and the surface on which the external terminals (12, 13) of the second battery group (10B) are arranged are arranged so as to face each other. With such a structure, the four surfaces of the battery groups 10A and 10B, that is, the two sides of the battery groups 10A and 10B (the surface on which the pressurizing binding jig 2 is arranged) and the bottom surface of the cell 1 are provided. , The lowermost surfaces of the battery groups 10A and 10B (the lower surface on which the pressurizing binding jig 3 is arranged) can be used for cooling by directly contacting the housing 7, so that the cooling performance is improved. ..

また、本発明に記載の電池パック(100)は、第一の電池群(10A)の外部端子(12、13)が配置された面と、第二の電池群(10B)の外部端子(12、13)が配置された面の間の空間には、電装品が配置される。このような構造にすることによって、電池群10A、10Bの沿面距離を稼ぐ分の空間を電装品の収納空間とすることができ、電池パック100の大型化を防ぐことができる。 Further, the battery pack (100) described in the present invention has a surface on which the external terminals (12, 13) of the first battery group (10A) are arranged and an external terminal (12) of the second battery group (10B). , 13), electrical components are arranged in the space between the arranged surfaces. With such a structure, the space for gaining the creepage distance of the battery groups 10A and 10B can be used as a storage space for electrical components, and the size of the battery pack 100 can be prevented from becoming large.

また、本発明に記載の電池パック(100)は、電装品として、基板(20)、リレー(23)、又はヒューズ(22)のうちの少なくとも2つ以上であれば、2つ以上の部品を一つのアッセンブリにできるため作業性向上の効果が得られる。 Further, in the battery pack (100) described in the present invention, if at least two or more of the substrate (20), the relay (23), or the fuse (22) are used as electrical components, two or more parts are included. Since it can be made into one assembly, the effect of improving workability can be obtained.

また、本発明に記載の電池パック(100)は、電装品が、それぞれ絶縁部材に一体化されていることを特徴とする電池パック。このような構造にすることによって電池群10A、10B間の絶縁性を確保しつつ、電池群10Aと電池群10Bとの間の狭い空間で電装品の配置作業をすることなくなる。そのため、電装品が固定された支持台4を筐体7等に一括で固定できるため電池群10A、10B間の絶縁性を確保しつつ、作業性も向上させることができる。 Further, the battery pack (100) described in the present invention is a battery pack in which electrical components are integrated with an insulating member. With such a structure, while ensuring the insulation between the battery groups 10A and 10B, it is not necessary to arrange the electrical components in the narrow space between the battery group 10A and the battery group 10B. Therefore, since the support base 4 to which the electrical components are fixed can be collectively fixed to the housing 7 or the like, the workability can be improved while ensuring the insulation between the battery groups 10A and 10B.

また、本発明に記載の電池パック(100)は、電装品が、基板(20)、リレー、(23)及びヒューズ(23)であり、絶縁部材の一方側には基板(20)、他方側にはリレー(23)及びヒューズ(22)が配置されている。このような構造にすることによって、平面部材であるBMS20を一方側に配置することができ、支持台4の片側にリレー23、もう片側にヒューズ22を配置するといったような構造と比較して無駄な凹凸空間が発生しなくなる。そのため、小型化に寄与するようになる。 Further, in the battery pack (100) described in the present invention, the electrical components are a substrate (20), a relay, (23) and a fuse (23), and one side of the insulating member is the substrate (20) and the other side. A relay (23) and a fuse (22) are arranged in the vehicle. With such a structure, the BMS 20 which is a flat member can be arranged on one side, which is wasteful as compared with a structure in which the relay 23 is arranged on one side of the support base 4 and the fuse 22 is arranged on the other side. No uneven space is generated. Therefore, it contributes to miniaturization.

以上、本発明の実施形態について詳述したが、本発明は、前記の実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の精神を逸脱しない範囲で、種々の設計変更を行うことができるものである。例えば、前記した実施の形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施形態の構成の一部を他の実施形態の構成に置き換えることが可能であり、また、ある実施形態の構成に他の実施形態の構成を加えることも可能である。さらに、各実施形態の構成の一部について、他の構成の追加・削除・置換をすることが可能である。 Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various designs are designed without departing from the spirit of the present invention described in the claims. You can make changes. For example, the above-described embodiments have been described in detail in order to explain the present invention in an easy-to-understand manner, and are not necessarily limited to those having all the described configurations. Further, it is possible to replace a part of the configuration of one embodiment with the configuration of another embodiment, and it is also possible to add the configuration of another embodiment to the configuration of one embodiment. Further, it is possible to add / delete / replace a part of the configuration of each embodiment with another configuration.

1 単電池
2 加圧用束縛治具
3 加圧用束縛治具
4 支持台
5 固定用金具
6 配線
7 筐体
8 蓋
9 端子
10A、10B 電池群
1 Single battery 2 Pressurizing binding jig 3 Pressurizing binding jig 4 Support base 5 Fixing bracket 6 Wiring 7 Housing 8 Lid 9 Terminal 10A, 10B Battery group

Claims (6)

一対の幅広側面と、一対の幅狭側面と、前記幅広側面及び幅狭側面とを接続する底面と、外部端子が配置された上面と、を備えた電池セルを有する電池パックにおいて、
前記電池セルの幅広側面を対向させて、複数個積層した第一の電池群と、
前記電池セルの幅広側面を対向させて、複数個積層した第二の電池群と、
前記第一の電池群及び第二の電池群を収納する筐体と、
最上部に配置された前記電池セルの幅広側面と、最下部に配置された前記電池セルの幅広側面のそれぞれに対向して配置された一対の加圧用束縛治具と、
該加圧用束縛治具を収容するための2つの筐体側面凹部と、
これら2つの筐体側面凹部の間に配設された筐体側面凸部と、
を備え、
前記第一の電池群と前記第二の電池群それぞれの最上下部を形成する幅広側面は互に対面しない位置関係で前記筐体内に配置され、
前記第一の電池群の外部端子が配置された面と、前記第二の電池群の外部端子が配置された面とは互いに対向して配置され、
前記一対の加圧用束縛治具を前記筐体側面凸部にも接触させることを特徴する電池パック。
In a battery pack having a battery cell comprising a pair of wide side surfaces, a pair of narrow side surfaces, a bottom surface connecting the wide side surfaces and the narrow side surfaces, and a top surface on which external terminals are arranged.
The first battery group in which a plurality of batteries are stacked with the wide side surfaces of the battery cells facing each other,
A second group of batteries in which a plurality of batteries are stacked so that the wide side surfaces of the battery cells face each other,
A housing for accommodating the first battery group and the second battery group,
A pair of pressurizing binding jigs arranged to face each of the wide side surface of the battery cell arranged at the top and the wide side surface of the battery cell arranged at the bottom.
Two housing side recesses for accommodating the pressurizing binding jig,
The housing side surface convex portion disposed between these two housing side surface recesses,
Equipped with
The wide side surfaces forming the uppermost bottom of each of the first battery group and the second battery group are arranged in the housing in a positional relationship not facing each other .
The surface on which the external terminals of the first battery group are arranged and the surface on which the external terminals of the second battery group are arranged are arranged so as to face each other.
A battery pack characterized in that the pair of pressurizing binding jigs are also brought into contact with the convex portion on the side surface of the housing.
請求項に記載の電池パックにおいて、
前記第一の電池群の外部端子が配置された面と、前記第二の電池群の外部端子が配置された面の間の空間には、電装品が配置されることを特徴とする電池パック。
In the battery pack according to claim 1 ,
A battery pack characterized in that electrical components are arranged in a space between a surface on which an external terminal of the first battery group is arranged and a surface on which an external terminal of the second battery group is arranged. ..
請求項に記載の電池パックにおいて、
前記電装品は、基板、リレー、又はヒューズのうちの少なくとも2つ以上であることを特徴とする電池パック。
In the battery pack according to claim 2 ,
The battery pack is characterized in that the electrical component is at least two or more of a substrate, a relay, or a fuse.
請求項に記載の電池パックにおいて、
前記電装品は、それぞれ絶縁部材に一体化されていることを特徴とする電池パック。
In the battery pack according to claim 3 ,
The electrical components are battery packs, each of which is integrated with an insulating member.
請求項に記載の電池パックにおいて、
前記電装品は、基板、リレー、及びヒューズであり、
前記絶縁部材の一方側には基板、他方側にはリレー及びヒューズが配置されることを特徴とする電池パック。
In the battery pack according to claim 4 ,
The electrical components are a substrate, a relay, and a fuse.
A battery pack characterized in that a substrate is arranged on one side of the insulating member, and a relay and a fuse are arranged on the other side.
請求項の何れか1項に記載の電池パックにおいて、
前記電装品は、前記第一の電池群の電池端子及び第二の電池群の電池端子に電気的接続される接続部材を備えることを特徴とする電池パック。
In the battery pack according to any one of claims 2 to 5 , the battery pack
The electrical component is a battery pack comprising a connecting member electrically connected to the battery terminal of the first battery group and the battery terminal of the second battery group.
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