JP2022100516A - Ceiling structure, and construction method thereof - Google Patents

Ceiling structure, and construction method thereof Download PDF

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JP2022100516A
JP2022100516A JP2020214536A JP2020214536A JP2022100516A JP 2022100516 A JP2022100516 A JP 2022100516A JP 2020214536 A JP2020214536 A JP 2020214536A JP 2020214536 A JP2020214536 A JP 2020214536A JP 2022100516 A JP2022100516 A JP 2022100516A
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ceiling
holding member
attached
support surface
portions
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元旦 舩木
Motokatsu Funaki
次郎 川島
Jiro Kawashima
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Gantan Beauty Industry Co Ltd
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Gantan Beauty Industry Co Ltd
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Abstract

To provide a ceiling structure capable of extremely facilitating construction using simple materials (interior/exterior combined board material and holding material), and a construction method thereof.SOLUTION: A disclosed ceiling structure includes: a ceiling material 1 comprising a pair of protrusions 12, 12' each of which has an engaging part formed upward protruding near the base end at the left and right of a face plate, a pair of support surface portions 13, 13' extending outward from the upper end of the protrusion 12, 12', and a pair of folded parts 14, 14' in which the tip of each of the support surface parts 13, 13' is folded downward; and a holding member 2 that has the horizontal support base 21. The support surface portions 13, 13' of the ceiling materials 1, 1 adjacent to the left and right are connected in an overlapping manner on the support base portion 21 of the holding member 2.SELECTED DRAWING: Figure 1

Description

本発明は、用いる部材(天井材及び保持部材)が簡易で、しかも施工を極めて容易に行うことができる天井構造、及びその施工法に関する。 The present invention relates to a ceiling structure in which the members (ceiling material and holding member) used are simple and the construction can be performed extremely easily, and a construction method thereof.

鉄骨躯体からなる横梁(躯体)に対してタイトフレームを固定し、該タイトフレームに折板を敷設する屋根構造は広く知られている。
このような屋根構造では、横梁の長手方向に対して直交する方向に折板が敷設されている。また、横梁は、屋根材の形状等から3~5mの間隔で構築されるため、タイトフレームの取付、屋根材の敷設等の作業時に室内側に足場を設置するためスペースが必要となる。
また、この場合の天井構造は、一般に、前記屋根構造の施工とは、別々に行われている。
そのため、屋根を施工後に、体育館などで、天井施工を行おうとすると、その天井施工のみで、足場などが必要であった。
A roof structure in which a tight frame is fixed to a cross beam (framework) made of a steel frame and a folded plate is laid on the tight frame is widely known.
In such a roof structure, folded plates are laid in a direction orthogonal to the longitudinal direction of the cross beam. In addition, since the cross beams are constructed at intervals of 3 to 5 m depending on the shape of the roofing material, space is required to install scaffolding on the indoor side during work such as mounting a tight frame and laying the roofing material.
Further, the ceiling structure in this case is generally performed separately from the construction of the roof structure.
Therefore, when attempting to perform ceiling construction in a gymnasium or the like after the roof construction, scaffolding or the like was required only for the ceiling construction.

例えば特許文献1には、C形鋼(リップ付き溝形鋼)間に天井材等の壁材を架設している構造が提案されている。
また、特許文献2には、梁上に天井折板体と折板屋根体とを敷設している構造が提案されている。
For example, Patent Document 1 proposes a structure in which a wall material such as a ceiling material is erected between C-shaped steels (grooved steels with lips).
Further, Patent Document 2 proposes a structure in which a ceiling folded plate body and a folded plate roof body are laid on a beam.

特許第4764375号公報Japanese Patent No. 4764375 特許第5973749号公報Japanese Patent No. 5973749

しかしながら、前記特許文献1では、用いられる壁材が、天井としての専用材であって、天井材以外での使用は困難であった。具体的には、面板部の左右端縁のうち、一方の取付部としてはC形鋼を覆うように取り付けているが、他方の取付部はC形鋼の下フランジのリップに取り付けているため、連続する外装面を形成することができない構成であった。
また、前記特許文献2では、そもそもが異なる形状の天井折板体と折板屋根体とを敷設しているように、一体で内外装を兼用するものを提案するものではなかった。
このように前記特許文献1,2は、屋根構造と天井構造との両方に用いることができるものではないため、前述の製品管理等の諸問題があった。
However, in Patent Document 1, the wall material used is a dedicated material for the ceiling, and it is difficult to use it other than the ceiling material. Specifically, of the left and right end edges of the face plate portion, one mounting portion is mounted so as to cover the C-shaped steel, but the other mounting portion is mounted on the lip of the lower flange of the C-shaped steel. , It was a configuration that could not form a continuous exterior surface.
Further, in the above-mentioned Patent Document 2, it is not proposed that the ceiling folded plate body and the folded plate roof body having different shapes are laid in the same manner as the interior and exterior.
As described above, since the above-mentioned Patent Documents 1 and 2 cannot be used for both the roof structure and the ceiling structure, there are various problems such as the above-mentioned product management.

そこで、本発明は、用いる部材(天井材及び保持部材)が簡易で、しかも施工を極めて容易に行うことができる天井構造、及びその施工法を提案することを目的とする。 Therefore, an object of the present invention is to propose a ceiling structure in which the members (ceiling material and holding member) used are simple and the construction can be performed extremely easily, and a construction method thereof.

本発明は、面板部の左右に、上方へ立ち上げられると共に基端付近に係合部を備える立上り部、該立上り部の上端から外側へ延在される支持面部、該支持面部の先端が折り下げられた折下げ部、を備える天井材と、水平状の支持台部を備える保持部材と、からなる天井構造であって、左右に隣り合う前記天井材の支持面部が、前記保持部材の支持台部上にて重合状に接続されていることを特徴とする天井構造に関するものである。 In the present invention, the rising portion is raised upward on the left and right sides of the face plate portion and has an engaging portion near the base end, the supporting surface portion extending outward from the upper end of the rising portion, and the tip of the supporting surface portion is folded. The ceiling structure is composed of a ceiling material provided with a lowered folding portion and a holding member provided with a horizontal support base portion, and the support surface portions of the ceiling material adjacent to each other on the left and right support the holding member. It relates to a ceiling structure characterized by being connected in a polymerized manner on a pedestal.

また、本発明は、前記天井構造において、前記天井材の前記係合部は、前記面板部側へ突出するように形成されていることを特徴とする天井構造をも提案する。 The present invention also proposes a ceiling structure characterized in that, in the ceiling structure, the engaging portion of the ceiling material is formed so as to project toward the face plate portion.

また、本発明は、前記天井構造において、前記天井材の前記面板部は、多孔性であることを特徴とする天井構造をも提案する。 The present invention also proposes a ceiling structure in which the face plate portion of the ceiling material is porous in the ceiling structure.

また、本発明は、前記天井構造において、左右に隣り合う前記天井材の前記係合部間には、化粧材又は吊り金具が取り付けられていることを特徴とする天井構造をも提案する。 The present invention also proposes a ceiling structure characterized in that a decorative material or a hanging metal fitting is attached between the engaging portions of the ceiling materials adjacent to each other on the left and right sides of the ceiling structure.

さらに、本発明は、前記天井構造を施工する方法であって、屋根側から、下地に脚部の下端が固定されて前記保持部材が立設される工程を行った後、屋根側から、左右に隣り合う前記天井材に設けられた前記支持面部が、前記保持部材の前記支持台部上にて重合状に接続される工程を行うことを特徴とする天井構造の施工法をも提案するものである。 Further, the present invention is a method of constructing the ceiling structure, in which the lower ends of the legs are fixed to the base from the roof side and the holding member is erected, and then left and right from the roof side. It also proposes a method for constructing a ceiling structure, characterized in that the support surface portion provided on the ceiling material adjacent to the ceiling member is connected in a polymerized manner on the support base portion of the holding member. Is.

本発明の天井構造は、天井材も極めて簡易であって、水平状の支持台部を備える簡易な保持部材にて左右に隣り合う天井材を容易に接続することができ、容易に天井面の施工を行うことができる。 In the ceiling structure of the present invention, the ceiling material is also extremely simple, and the ceiling materials adjacent to the left and right can be easily connected by a simple holding member provided with a horizontal support base portion, and the ceiling surface can be easily connected. Construction can be done.

また、天井材の係合部が、面板部側へ突出するように形成されている場合、面板部側から係合部を保持部材方向へ押圧しながら、施工を極めて容易に行うことができる。 Further, when the engaging portion of the ceiling material is formed so as to project toward the face plate portion side, the construction can be performed extremely easily while pressing the engaging portion from the face plate portion side toward the holding member.

また、天井材の面板部が、多孔性である場合、例えばパンチングメタルにて当該部分(天井面部)を形成することができ、断熱材や機能性材を配設しても配設しなくてもよいが、吸音や軽量等を考慮したものとなる。 Further, when the face plate portion of the ceiling material is porous, the portion (ceiling surface portion) can be formed by, for example, punching metal, and even if a heat insulating material or a functional material is arranged, it is not arranged. It may be good, but sound absorption and light weight are taken into consideration.

また、左右に隣り合う天井材の係合部間に、化粧材又は吊り金具が取り付けられている場合、天井材間の目地を化粧材にて室内側から隠したり、照明器具等の設置箇所としたりすることができる。 In addition, if decorative material or hanging metal fittings are attached between the engaging parts of the ceiling materials adjacent to the left and right, the joints between the ceiling materials can be hidden from the indoor side with the decorative material, or used as an installation location for lighting equipment, etc. Can be done.

さらに、本発明の天井構造の施工法は、下地に保持部材を立設させる工程を行った後に、左右に隣り合う保持部材間に、天井材を配設する工程を行うので、それぞれの工程を極めて容易に上方(屋根)側から行うことができる。そのため、足場を組み付ける等の作業を必要とすることがなく、実用的価値が極めて高いものである。 Further, in the construction method of the ceiling structure of the present invention, after the step of erection of the holding member on the base is performed, the step of arranging the ceiling material between the holding members adjacent to the left and right is performed. It can be done very easily from the upper (roof) side. Therefore, there is no need for work such as assembling the scaffolding, and the practical value is extremely high.

(a)本発明の第1実施例の天井構造に用いられる天井材とそれを支持する保持部材(C形鋼)とを示す正面図、(b)第1実施例の天井構造であって、下地に固定した保持部材に天井材を取り付けた状態を示す正面図である。(A) A front view showing a ceiling material used for the ceiling structure of the first embodiment of the present invention and a holding member (C-shaped steel) supporting the ceiling material, and (b) the ceiling structure of the first embodiment. It is a front view which shows the state which attached the ceiling material to the holding member fixed to the base. (a)本発明の第1実施例の天井構造に目地キャップを取り付けた状態を示す正面図、(b)用いた目地キャップを示す正面図、(c)第1実施例の天井構造に吊り金具を取り付けた状態を示す正面図、(d)用いた吊り金具を示す正面図である。(A) A front view showing a state in which a joint cap is attached to the ceiling structure of the first embodiment of the present invention, (b) a front view showing the joint cap used, and (c) a hanging metal fitting on the ceiling structure of the first embodiment. It is a front view which shows the state which attached, and (d) is a front view which shows the hanging metal fitting used. (a)本発明の第1実施例の天井構造において、目地キャップを先に取り付けた施工例を示した断面図、(b)目地キャップを保持部材に取り付けた状態を示す断面図、(c)続いて天井材を取り付ける状態を示す断面図である。(A) In the ceiling structure of the first embodiment of the present invention, a cross-sectional view showing a construction example in which the joint cap is attached first, (b) a sectional view showing a state in which the joint cap is attached to the holding member, (c). Next, it is sectional drawing which shows the state which attaches the ceiling material. (a)本発明の第1実施例の天井構造において、別の態様の目地キャップを先に取り付ける施工を示した断面図、(b)目地キャップを保持部材に取り付けた状態を示す断面図、(c)続いて天井材を取り付ける状態を示す断面図である。(A) In the ceiling structure of the first embodiment of the present invention, a cross-sectional view showing a construction in which a joint cap of another aspect is first attached, (b) a cross-sectional view showing a state in which the joint cap is attached to a holding member, ( c) Next, it is sectional drawing which shows the state which attaches the ceiling material. (a)本発明の第1実施例の天井構造において、別の態様の目地キャップを後に取り付ける施工を示した断面図、(b)天井材を保持部材に取り付けた状態を示す断面図、(c)続いて目地キャップを取り付ける状態を示す断面図である。(A) In the ceiling structure of the first embodiment of the present invention, a cross-sectional view showing a construction in which a joint cap of another aspect is attached later, (b) a cross-sectional view showing a state in which the ceiling material is attached to a holding member, (c). ) Subsequently, it is a cross-sectional view showing a state in which the joint cap is attached. (a)本発明の第2実施例の天井構造の桁行方向の断面図、(b)その流れ方向の断面図である。(A) is a cross-sectional view in the girder direction of the ceiling structure of the second embodiment of the present invention, and (b) is a cross-sectional view in the flow direction thereof. (a)本発明の第2実施例の天井構造に、別の目地キャップを用いて施工する状態を示し、天井材の立上り部に対して側方から別の目地キャップ材を組み付ける状態を示す正面図、(b)その斜視図、(c)隣り合う別の天井材を取り付ける状態を示す斜視図である。(A) A front surface showing a state in which another joint cap material is used for the ceiling structure of the second embodiment of the present invention, and a state in which another joint cap material is assembled from the side to the rising portion of the ceiling material. It is a perspective view which shows the figure, (b) the perspective view, and (c) the state which attaches another adjacent ceiling material. (a)本発明の第2実施例の天井構造を示す斜視図、(b)その断面図、(c)保持部材及び下地を省略して示す断面図である。(A) A perspective view showing the ceiling structure of the second embodiment of the present invention, (b) a cross-sectional view thereof, and (c) a cross-sectional view showing the holding member and the base material omitted. (a)本発明の第2実施例の天井構造にて形成される縦桟状部分に、外側カバー材を取り付けた状態を示す断面図、(b)別の外側カバー材を取り付けた状態を示す断面図、(c)更に別の外側カバー材を取り付けた状態を示す断面図である。(A) A cross-sectional view showing a state in which an outer cover material is attached to a vertical rail portion formed in the ceiling structure of the second embodiment of the present invention, and (b) a state in which another outer cover material is attached. It is a cross-sectional view, (c) is a cross-sectional view showing a state in which another outer cover material is attached. (a)本発明の第2実施例の天井構造にて形成される縦桟状部分に、横葺き屋根構造を取り付けた状態を示す流れ方向の断面図、(b)その桁行方向の断面図である。(A) A cross-sectional view in the flow direction showing a state in which a horizontal roof structure is attached to a vertical rail-shaped portion formed by the ceiling structure of the second embodiment of the present invention, and (b) a cross-sectional view in the girder direction thereof. be. (a)本発明の第2実施例の天井構造にて形成される縦桟状部分に、縦葺き屋根構造を取り付けた状態を示す流れ方向の断面図、(b)その桁行方向の断面図である。(A) A cross-sectional view in the flow direction showing a state in which a vertical roof structure is attached to a vertical rail-shaped portion formed by the ceiling structure of the second embodiment of the present invention, and (b) a cross-sectional view in the girder direction thereof. be. (a)隣り合う本発明の第3実施例の天井材間に取付補助材を取り付けた状態を示す正面図、(b)取付補助材を取り付けた部分を拡大して示す正面図、(c)当該例における目地キャップを拡大して示す正面図である。(A) A front view showing a state in which a mounting auxiliary material is attached between adjacent ceiling materials of the third embodiment of the present invention, (b) a front view showing an enlarged portion where the mounting auxiliary material is attached, (c). It is a front view which shows the joint cap in an enlarged view in this example.

本発明の天井構造は、面板部の左右に、上方へ立ち上げられると共に基端付近に係合部を備える立上り部、該立上り部の上端から外側へ延在される支持面部、該支持面部の先端が折り下げられた折下げ部、を備える天井材と、水平状の支持台部を備える保持部材と、からなり、左右に隣り合う当該天井材の支持面部が、保持部材の支持台部上にて重合状に接続されていることを特徴とする。 The ceiling structure of the present invention has a rising portion that is raised upward on the left and right sides of the face plate portion and has an engaging portion near the base end, a support surface portion that extends outward from the upper end of the rising portion, and a support surface portion. It consists of a ceiling material having a folded portion whose tip is folded down, and a holding member having a horizontal support base portion, and the support surface portions of the ceiling material adjacent to each other on the left and right are on the support base portion of the holding member. It is characterized in that it is connected in a polymerized manner.

前記天井材は、前述のように面板部と、その左右に、上方へ立ち上げられると共に基端付近に係合部を備える立上り部と、該立上り部の上端から外側へ延在される支持面部と、該支持面部の先端が折り下げられた折下げ部と、を備えている。そして、保持部材に設けられた水平状の支持台部上にて、左右に隣り合う当該天井材の支持面部が重合状に接続されることにより、天井面を形成することができる。
なお、前記「外側」とは、面板部から遠ざかる方向を指すものであって、そのため、面板部の左側に形成される立上り部の上端から更に左側へ延在するように支持面部が設けられ、面板部の右側に形成される立上り部の上端から更に右側へ延在するように支持面部が設けられる。
As described above, the ceiling material includes a face plate portion, a rising portion that is raised upward on the left and right sides thereof and has an engaging portion near the base end, and a support surface portion that extends outward from the upper end of the rising portion. And a folded-down portion in which the tip of the support surface portion is folded down. Then, the ceiling surface can be formed by connecting the support surface portions of the ceiling material adjacent to the left and right on the horizontal support base portion provided on the holding member in a polymerized manner.
The "outside" refers to a direction away from the face plate portion, and therefore, a support surface portion is provided so as to extend further to the left from the upper end of the rising portion formed on the left side of the face plate portion. A support surface portion is provided so as to extend further to the right side from the upper end of the rising portion formed on the right side of the face plate portion.

前記面板部は、天井面を形成する部位であって、平板状でも波板状でもよいし、その上面に断熱材や各種の機能性材を配設してもよい。或いは多数の孔を有する多孔性面板でもよく、その場合、例えばパンチングメタルにて当該部分(面板部)を形成することができ、断熱材や各種の機能性材を配設してもしなくてもよいが、吸音や軽量等を考慮したものとなる。 The face plate portion is a portion that forms a ceiling surface, and may be in the shape of a flat plate or a corrugated plate, or may be provided with a heat insulating material or various functional materials on the upper surface thereof. Alternatively, a porous face plate having a large number of holes may be used, in which case the portion (face plate portion) can be formed by, for example, punching metal, and a heat insulating material or various functional materials may or may not be arranged. It is good, but sound absorption and light weight are taken into consideration.

前記立上り部は、前記面板部の左右が上方へ立ち上げられた部位であって、略垂直状でも傾斜状でもよく、その基端付近に、適宜形状の係合部が形成されている。この係合部としては、保持部材に係合する部位としてもよいし、化粧材や吊り金具等が取り付ける部位としてもよい。
なお、この係合部は、面板部側へ突出するように形成されていることが望ましく、この係合部を側方から保持部材への押し付け部分として用いることができ、当該立上り部の変形を生ずることなく適正位置にこの立上り部を配置させることができる。
The rising portion is a portion where the left and right sides of the face plate portion are raised upward, and may be substantially vertical or inclined, and an appropriately shaped engaging portion is formed in the vicinity of the base end thereof. The engaging portion may be a portion that engages with the holding member, or may be a portion to which a decorative material, a hanging metal fitting, or the like is attached.
It is desirable that this engaging portion is formed so as to project toward the face plate portion, and this engaging portion can be used as a pressing portion from the side to the holding member, so that the rising portion is deformed. This rising portion can be arranged at an appropriate position without occurring.

前記支持面部は、前記立上り部の上端から外側へ延在されるであって、保持部材の支持台部上に載置される部位であり、隣り合う天井材が重合状に接続される箇所でもあるため、予め固定具を打ち込む取付孔を形成しておいてもよい。
この支持面部は、保持部材の支持台部上にて重合状に載置されるので、当該支持面部を、保持部材の支持台部の幅長より僅かに大きく形成することで、上方からすっぽりと嵌合状に取り付けることができる。なお、更に詳しくは、左右の一方が下方に位置し、他方が上方に位置するとすれば、下方の支持面部は、支持台部の幅長より僅かに大きく形成され、上方の支持面部は、それ(下方の支持面部の幅長)より更に僅かに大きく形成されればよい。
The support surface portion extends outward from the upper end of the rising portion, is a portion to be placed on the support base portion of the holding member, and is also a portion where adjacent ceiling materials are connected in a polymerized manner. Therefore, a mounting hole for driving the fixture may be formed in advance.
Since this support surface portion is placed in a polymerized manner on the support base portion of the holding member, the support surface portion is formed to be slightly larger than the width length of the support base portion of the holding member, so that the support surface portion can be completely placed from above. It can be attached in a mating shape. More specifically, if one of the left and right sides is located below and the other is located above, the lower support surface portion is formed slightly larger than the width of the support base portion, and the upper support surface portion is formed thereof. It may be formed slightly larger than (the width and length of the lower support surface portion).

前記折下げ部は、前記支持面部の先端が折り下げられた部位であって、特にその長さ(折り下げ長さ)については限定しないが、前述のように支持面部を保持部材の支持台部の幅長より僅かに大きく形成する場合には、この折下げ部は、支持面部が嵌合状に取り付けられる際に係止状に取り付けられるものとなる。 The folded portion is a portion where the tip of the support surface portion is folded down, and the length thereof (folded length) is not particularly limited, but as described above, the support surface portion is held by the support base portion of the holding member. When the folded portion is formed to be slightly larger than the width of the above, the folded portion is attached in a locking shape when the support surface portion is attached in a fitted shape.

前記天井材を支持する保持部材は、前述のように水平状の支持台部を備える部材であって、後述する図示実施例のようにC形鋼等の型鋼を用いてもよいし、又は帯状鋼材の成形体でもよいし、或いは板状材を適宜に折り曲げて用いてもよい。
前記支持台部は、その大きさ(幅長)を限定するものではなく、隣り合う天井材の支持面部を載置させた状態でビス等の固定具を打ち込むことができるものであればよい。また、前述のように前記天井材の支持面部を、この支持台部の幅長より僅かに大きく形成することで、上方からすっぽりと嵌合状に取り付けることができるため、予め前記支持面部の幅長に応じて調整される。
また、この保持部材としては、前述のように各種構成のものを用いることができるが、天井材と同程度の長さを備える連続材でもよいし、所定間隔で設置する複数の短尺材でもよい。
The holding member that supports the ceiling material is a member provided with a horizontal support base as described above, and a shaped steel such as C-shaped steel may be used as in the illustrated embodiment described later, or a strip-shaped steel. It may be a molded body of a steel material, or a plate-shaped material may be appropriately bent and used.
The size (width) of the support base portion is not limited as long as it can be driven with a fixing tool such as a screw while the support surface portion of the adjacent ceiling material is placed. Further, as described above, by forming the support surface portion of the ceiling material slightly larger than the width length of the support base portion, the support surface portion can be completely fitted from above in a fitted shape, so that the width of the support surface portion can be obtained in advance. Adjusted according to length.
Further, as the holding member, various configurations can be used as described above, but a continuous material having the same length as the ceiling material may be used, or a plurality of short materials installed at predetermined intervals may be used. ..

また、この保持部材が固定される下地(躯体)は、後述する図示実施例では横梁であるが、特に限定するものではなく、前記固定部をこの下地上に沿わせて適宜に固定具にて固定すればよい。 Further, the base (framework) to which the holding member is fixed is a cross beam in the illustrated embodiment described later, but the present invention is not particularly limited, and the fixing portion is appropriately placed along the base with a fixing tool. It should be fixed.

本発明の天井構造は、天井材もそれを支持する保持部材も極めて簡易であって、保持部材の支持台部に対し、左右に隣り合う天井材に形成した支持面部を重合状にさせて接続すればよいので、屋根側からでも容易に施工を行うことができ、実用的価値が極めて高いものである。
特に屋根側から施工できるため、室内側に足場等も必要としないので、足場のための巨大なスペースも足場形成のための膨大な費用も必要とすることがない。
In the ceiling structure of the present invention, both the ceiling material and the holding member that supports the ceiling material are extremely simple, and the support surface portions formed on the ceiling materials adjacent to the left and right are polymerized and connected to the support base portion of the holding member. Since it is only necessary to do so, the construction can be easily performed even from the roof side, and the practical value is extremely high.
In particular, since it can be constructed from the roof side, no scaffolding or the like is required on the indoor side, so that a huge space for scaffolding and a huge cost for scaffolding are not required.

また、天井材の係合部が、面板部側へ突出するように形成されている場合、面板部側から係合部を保持部材方向へ押圧しながら、施工を極めて容易に行うことができる。
また、天井材の面板部が、多孔性である場合、例えばパンチングメタルにて当該部分(天井面部)を形成することができ、断熱材や機能性材を配設しても配設しなくてもよいが、吸音や軽量等を考慮したものとなる。
また、左右に隣り合う当該天井材の係合部間には、化粧材又は吊り金具が取付可能である場合には、目地キャップ等の化粧材や照明器具等の吊り金具を容易に取り付けることができ、意匠性の向上や機能性の向上が果たされる。
Further, when the engaging portion of the ceiling material is formed so as to project toward the face plate portion side, the construction can be performed extremely easily while pressing the engaging portion from the face plate portion side toward the holding member.
Further, when the face plate portion of the ceiling material is porous, the portion (ceiling surface portion) can be formed by, for example, punching metal, and even if a heat insulating material or a functional material is arranged, it is not arranged. It may be good, but sound absorption and light weight are taken into consideration.
In addition, if a decorative material or a hanging metal fitting can be attached between the engaging portions of the ceiling material adjacent to the left and right, it is possible to easily attach a decorative material such as a joint cap or a hanging metal fitting such as a lighting fixture. It is possible to improve the design and functionality.

さらに、本発明の天井構造の施工方法は、屋根側から、下地に脚部の下端が固定されて保持部材が立設される工程を行った後、屋根側から、左右に隣り合う天井材に設けられた支持面部が、保持部材の支持台部上にて重合状に接続される工程を行うので、それぞれの工程を極めて容易に上方(屋根)側から行うことができる。そのため、足場を組み付ける等の作業を必要とすることがなく、実用的価値が極めて高いものである。 Further, in the method of constructing the ceiling structure of the present invention, after performing a process in which the lower ends of the legs are fixed to the base and the holding member is erected from the roof side, from the roof side to the ceiling materials adjacent to the left and right. Since the provided support surface portion is connected in a polymerized manner on the support base portion of the holding member, each step can be performed extremely easily from the upper (roof) side. Therefore, there is no need for work such as assembling the scaffolding, and the practical value is extremely high.

第1実施例First Example

本発明の第1実施例の天井構造は、図1(a)に示すように面板部11の左右に、上方へ立ち上げられると共に基端付近に係合部121,121'を有する立上り部12,12'と、該立上り部12,12'の上端から前記支持台部21側へ延在して該支持台部21上にて載置される支持面部13,13'と、該支持面部13,13'の先端が折り下げられた折下げ部14,14'とを備える天井材1と、水平状の支持台部21を備える保持部材2とからなり、保持部材2に設けられた支持台部21上にて、左右に隣り合う天井材1,1の支持面部13,13'が重合状に接続されている。
なお、面板部11の左右に形成される立上り部、支持面部、折下げ部は、重合させる際に上面側になる側(図面では左側)を12,13,14とし、下面側になる側(図面では右側)を12',13',14'として区別した。
As shown in FIG. 1A, the ceiling structure of the first embodiment of the present invention is a rising portion 12 that is raised upward on the left and right sides of the face plate portion 11 and has engaging portions 121, 121'near the base end. , 12', and the support surface portions 13, 13'that extend from the upper ends of the rising portions 12, 12'to the support base portion 21 side and are placed on the support base portion 21, and the support surface portion 13. , 13'composed of a ceiling material 1 having folded portions 14, 14'with the tips folded down, and a holding member 2 provided with a horizontal support base portion 21, and a support base provided on the holding member 2. On the portion 21, the support surface portions 13, 13'of the ceiling materials 1, 1 adjacent to each other on the left and right are connected in a polymerized manner.
The rising portion, the supporting surface portion, and the folded portion formed on the left and right sides of the face plate portion 11 are set to 12, 13, 14 on the upper surface side (left side in the drawing) at the time of polymerization, and on the lower surface side (the lower surface side). In the drawing, the right side) is distinguished as 12', 13', 14'.

前記天井材1を支持する保持部材2は、C形鋼(リップ付き溝形鋼)であって、長さ方向に連続する通し材であって、梁等の構造材を兼ねる。
この第1実施例における保持部材2は、前記のようにC形鋼であるから、その上フランジが水平状の横片である支持台部21であって、ウエブが垂直状縦片である脚部22で、下フランジが水平状横片である固定部23であり、上フランジ(支持台部)21の先端には下向きのリップ211が、下フランジ(固定部)23の先端には上向きのリップ231が備えられている。
なお、この図1(b)にて保持部材2が立設される下地3は、横梁である躯体であって、H鋼材等からなり、該実施例では、下地3に固定されたL字鋼3bを介して保持部材2が立設(固定)されている。
The holding member 2 that supports the ceiling material 1 is a C-shaped steel (grooved steel with a lip), which is a continuous through material in the length direction and also serves as a structural material such as a beam.
Since the holding member 2 in the first embodiment is made of C-shaped steel as described above, the leg has a support base portion 21 whose upper flange is a horizontal horizontal piece and whose web is a vertical vertical piece. In the portion 22, the lower flange is a fixed portion 23 which is a horizontal horizontal piece, the tip of the upper flange (support base portion) 21 has a downward lip 211, and the tip of the lower flange (fixed portion) 23 has an upward direction. A lip 231 is provided.
The base 3 on which the holding member 2 is erected in FIG. 1 (b) is a skeleton that is a cross beam and is made of H steel or the like. In this embodiment, the base 3 is fixed to the base 3. The holding member 2 is erected (fixed) via 3b.

なお、前述のようにこの保持部材2がC形鋼である仕様では、以下の四つの想定が可能であり、その組み合わせても多様である。
(1)天井材1を配設した上に太陽電池等の設備を載置したり、外装材を敷設することで純粋な天井材として使用する(後述する図11等)。
(2)天井材1の下方に吊り金具を介して室内側に設備を設置する。
(3)天井材1を単独で使用して外装材としても用いる。
前記(1),(2)のように天井材1が外装材を兼ねない場合には、仮に下方側から目地が見える場合には凹部又はC形鋼に化粧材や目地カバーを配設してもよい。即ち化粧材や目地カバーを配設することで天井面としての意匠性を出すことができる。また、パンチング材を用いて面板部を形成したり、面板部上に断熱材を敷設することもでき、吊り金具等を介してさらに付属設備を配置可能である。なお、目地部は、カバーを配しても配さなくても良い。
前記(3)では、天井材1の上面側が外装面となり、下面側が天井面となるので、上面側には外装用の付属設備を配置させてもよいし、下面側には天井用の付属設備を配置させてもよい。
As described above, in the specification that the holding member 2 is a C-shaped steel, the following four assumptions are possible, and there are various combinations thereof.
(1) It is used as a pure ceiling material by placing equipment such as a solar cell on the ceiling material 1 or laying an exterior material (FIG. 11 described later).
(2) Install equipment on the indoor side via hanging metal fittings below the ceiling material 1.
(3) The ceiling material 1 is used alone and is also used as an exterior material.
When the ceiling material 1 also serves as an exterior material as in (1) and (2) above, if the joints can be seen from the lower side, a decorative material or joint cover is arranged in the recess or C-shaped steel. May be good. That is, by arranging the decorative material and the joint cover, the design as a ceiling surface can be obtained. Further, a face plate portion can be formed by using a punching material, or a heat insulating material can be laid on the face plate portion, and ancillary equipment can be further arranged via a hanging metal fitting or the like. The joint portion may or may not have a cover.
In the above (3), since the upper surface side of the ceiling material 1 is the exterior surface and the lower surface side is the ceiling surface, auxiliary equipment for the exterior may be arranged on the upper surface side, and auxiliary equipment for the ceiling may be arranged on the lower surface side. May be arranged.

この第1実施例における天井材1の係合部121,121'は、当該図1には保持部材2に係合する部位としても、化粧材や吊り金具等が取り付ける部位としても示されていないが、係合部121,121'間に後述する目地キャップや吊り金具等を配設することもできる。 The engaging portions 121, 121'of the ceiling material 1 in the first embodiment are not shown in FIG. 1 as a portion that engages with the holding member 2 or a portion to which a decorative material, a hanging metal fitting, or the like is attached. However, a joint cap, a hanging metal fitting, or the like, which will be described later, may be arranged between the engaging portions 121 and 121'.

この外装材としての天井材1の支持面部13,13'は、面板部11と同様に天井面を形成する部位であって、該支持面部13,13'を保持部材2の支持台部21に固定するには、上方から図示しない固定ビス等を打ち込めばよいが、該固定ビスからの雨水等の浸入を防止する止水処理を行うことが望ましい。
また、その立上り部12,12'の高さ寸法は保持部材2のウエブ(脚部22)より僅かに高く、その支持面部13,13'の幅寸法は上フランジ(支持台部21)より僅かに大きく形成されているので、保持部材2に対して上方からすっぽりと天井材1を取り付けることができる。
The support surface portions 13 and 13'of the ceiling material 1 as the exterior material are portions that form the ceiling surface similarly to the face plate portion 11, and the support surface portions 13 and 13'are used as the support base portion 21 of the holding member 2. For fixing, a fixing screw or the like (not shown) may be driven in from above, but it is desirable to perform a water stop treatment to prevent rainwater or the like from entering from the fixing screw.
Further, the height dimension of the rising portions 12, 12'is slightly higher than that of the web (leg portion 22) of the holding member 2, and the width dimension of the supporting surface portions 13, 13' is slightly higher than that of the upper flange (support base portion 21). Since it is formed large in size, the ceiling material 1 can be completely attached to the holding member 2 from above.

この第1実施例の天井材1は、それ自体も極めて簡易であって、水平状の支持台部21を備える簡易な保持部材(C形鋼)2にて左右に隣り合う天井材1,1を容易に接続することができ、天井面の施工に容易に適用することができる。 The ceiling material 1 of the first embodiment is extremely simple in itself, and the ceiling materials 1 and 1 adjacent to each other on the left and right by a simple holding member (C-shaped steel) 2 provided with a horizontal support base 21. Can be easily connected and can be easily applied to the construction of the ceiling surface.

図2(a)や図2(c)には、第1実施例の天井構造に、目地キャップ4Aや吊り金具6を配設した例を示す。
そのうち、図2(a)は、左右に隣り合う天井材1,1間に意匠性を持たせる図2(b)に示す目地キャップ4Aが取り付けられている例であって、図2(c)は、隣り合う天井材1,1の係合部121,121'に架け渡すように図2(d)に示す吊り金具6が取り付けられている例である。
2 (a) and 2 (c) show an example in which the joint cap 4A and the hanging metal fitting 6 are arranged in the ceiling structure of the first embodiment.
Of these, FIG. 2A is an example in which the joint cap 4A shown in FIG. 2B, which has a design property between the ceiling materials 1 and 1 adjacent to the left and right, is attached, and is shown in FIG. 2C. Is an example in which the hanging metal fitting 6 shown in FIG. 2D is attached so as to bridge the engaging portions 121, 121'of the adjacent ceiling materials 1, 1.

前記目地キャップ4Aは、図2(b)に示すように保持部材2の下フランジ(固定部23)を覆う化粧下面41、上向きリップに沿う上向き片44、脚部22に沿う縦面部42、上フランジ(支持台部21)に沿う差し込み部43を備え、前記上向き片44の上端には係合片441が設けられている。
この目地キャップ4Aは、天井材1の配設以前に保持部材2に取り付けられるものであって、該保持部材2に目地キャップ4Aを取り付けた後に、天井材1が取り付けられる。その際、目地キャップ4Aの係合片441の外側に係合部121が係合するように取り付ける。即ち天井材1の取り付けに際し、より安定に取り付けることができるため、目地キャップ4Aはビス等によって固定前の仮止めとなる。
As shown in FIG. 2B, the joint cap 4A has a decorative lower surface 41 that covers the lower flange (fixing portion 23) of the holding member 2, an upward piece 44 along the upward lip, a vertical surface portion 42 along the leg portion 22, and an upper portion. An insertion portion 43 along the flange (support base portion 21) is provided, and an engagement piece 441 is provided at the upper end of the upward piece 44.
The joint cap 4A is attached to the holding member 2 before the arrangement of the ceiling material 1, and the ceiling material 1 is attached after the joint cap 4A is attached to the holding member 2. At that time, the engaging portion 121 is attached so as to engage with the outside of the engaging piece 441 of the joint cap 4A. That is, when the ceiling material 1 is attached, it can be attached more stably, so that the joint cap 4A is temporarily fixed before being fixed by a screw or the like.

前記吊り金具6は、図2(d)に示すように複数の金属加工片を溶接やボルトナット6bにて一体化したものであり、左右一対の突っ張り先端611,611を備える横片状の天板部61と、該天板部61の中央から縦片部62が垂下状に室内側へ延在しており、その下端が水平状に折り曲げられ、図示しない各種照明器具等を固定する連結横片63が設けられている。なお、連結横片63には、各種照明器具等を容易に取り付けることができるように取付ナット631等が固定されている。
この吊り金具6は、天井材1,1の係合部121,121'の内側に突っ張り先端611,611が押圧状に取り付けられ、ピース材であるため、取付位置、数量等を任意に選択できる。
As shown in FIG. 2D, the hanging metal fitting 6 is made by integrating a plurality of metal processed pieces by welding or bolts and nuts 6b, and has a horizontal piece-shaped top having a pair of left and right strut tips 611 and 611. The plate portion 61 and the vertical piece portion 62 extend from the center of the top plate portion 61 to the indoor side in a hanging shape, and the lower end thereof is bent horizontally so that various lighting fixtures (not shown) are fixed. The piece 63 is provided. A mounting nut 631 or the like is fixed to the connecting horizontal piece 63 so that various lighting fixtures or the like can be easily mounted.
The hanging metal fitting 6 has a strut tip 611,611 attached to the inside of the engaging portions 121, 121'of the ceiling materials 1, 1 in a pressed shape, and is a piece material, so that the attachment position, quantity, etc. can be arbitrarily selected. ..

図3(a)は、前記図2における目地キャップ4Aを保持部材(C形鋼)2に先に取り付けた施工手順の一例を示すものであって、まず、図3(b)に示すように保持部材2の外側(ウエブ側)に目地キャップ4Aを取り付ける。即ちこの作業は、現場の施工に先立って行われるものであって、保持部材2の下フランジ(固定部23)及びウエブ(脚部22)を、目地キャップ4Aの化粧下面41及び縦面部42が覆い、上フランジ(支持台部21)上に差し込み部43が沿うように取り付けられる。
次に、所定位置に取り付けた保持部材2,2間に図3(c)に示すように天井材1を配設するが、保持部材2,2間の配設間隔は、天井材1の面板部11の幅長に応じて設定される。また、前述のように天井材1の支持面部13等の寸法も保持部材2の支持台部21の寸法に応じて形成されている。そのため、保持部材2,2の配設間隔に、天井材1を上方(屋根側から)から落とし込むことで、すっぽりと容易に嵌合状に取り付けることができ、図3(a)の施工状態を形成することができる。
FIG. 3A shows an example of a construction procedure in which the joint cap 4A in FIG. 2 is previously attached to the holding member (C-shaped steel) 2, and first, as shown in FIG. 3B. The joint cap 4A is attached to the outside (web side) of the holding member 2. That is, this work is performed prior to the on-site construction, and the lower flange (fixing portion 23) and the web (leg portion 22) of the holding member 2 are covered by the decorative lower surface 41 and the vertical surface portion 42 of the joint cap 4A. It covers and is mounted on the upper flange (support base portion 21) so that the insertion portion 43 is aligned.
Next, the ceiling material 1 is arranged between the holding members 2 and 2 attached at predetermined positions as shown in FIG. 3C, but the arrangement interval between the holding members 2 and 2 is the face plate of the ceiling material 1. It is set according to the width and length of the unit 11. Further, as described above, the dimensions of the support surface portion 13 and the like of the ceiling material 1 are also formed according to the dimensions of the support base portion 21 of the holding member 2. Therefore, by dropping the ceiling material 1 from above (from the roof side) into the arrangement interval of the holding members 2 and 2, it can be easily and comfortably attached in a fitted shape, and the construction state of FIG. 3 (a) can be seen. Can be formed.

図4(a)は、目地キャップ4Bを保持部材(C形鋼)2に先に取り付けた施工手順の一例を示すものであって、まず、図4(b)に示すように保持部材2の開口部側に目地キャップ4Bを取り付ける。即ちこの作業は、保持部材2の取り付け施工に先立って行われるものであって、保持部材2の開口部(リップ211,231)及び下フランジ(固定部23)を、目地キャップ4Bの縦面部42及び化粧下面41が覆い、上フランジ(支持台部21)上に差し込み部43が沿うように取り付けられた状態で所定位置に保持部材2を取り付ける。
なお、当該例に用いられる目地キャップ4Bは、前記図2(a)における目地キャップ4Aとほぼ同様(但し、配設向きが正対する)であるが、係合片441を備えない以外はほぼ同様であるから、図面に同一符号を付して説明を省略する。
次に、所定位置に取り付けた保持部材2,2間に図4(c)に示すように天井材1を配設するが、前述のように保持部材2,2間の配設間隔は、天井材1の面板部11の幅長に応じて設定し、天井材1の支持面部13等の寸法も保持部材2の支持台部21の寸法に応じて形成しているので、保持部材2,2の配設間隔に、天井材1を上方(屋根側から)から落とし込むことで、すっぽりと容易に嵌合状に取り付けることができ、図4(a)の施工状態を形成することができる。
FIG. 4A shows an example of a construction procedure in which the joint cap 4B is first attached to the holding member (C-shaped steel) 2, and first, as shown in FIG. 4B, the holding member 2 Attach the joint cap 4B to the opening side. That is, this work is performed prior to the mounting work of the holding member 2, and the opening (lip 211,231) and the lower flange (fixing portion 23) of the holding member 2 are attached to the vertical surface portion 42 of the joint cap 4B. The holding member 2 is attached at a predetermined position in a state where the decorative lower surface 41 is covered and the insertion portion 43 is attached along the upper flange (support base portion 21).
The joint cap 4B used in the example is substantially the same as the joint cap 4A in FIG. 2A (however, the arrangement direction faces each other), but is substantially the same except that the engagement piece 441 is not provided. Therefore, the same reference numerals are given to the drawings and the description thereof will be omitted.
Next, the ceiling material 1 is arranged between the holding members 2 and 2 attached at predetermined positions as shown in FIG. 4 (c), but as described above, the arrangement interval between the holding members 2 and 2 is the ceiling. The holding members 2 and 2 are set according to the width and length of the face plate portion 11 of the material 1, and the dimensions of the support surface portion 13 and the like of the ceiling material 1 are also formed according to the dimensions of the support base portion 21 of the holding member 2. By dropping the ceiling material 1 from above (from the roof side) into the arrangement interval of, the ceiling material 1 can be easily and comfortably attached in a fitted shape, and the construction state of FIG. 4A can be formed.

図5(a)は、前記図4の施工手順とは異なり、天井材1を保持部材(C形鋼)2に先に取り付けた施工手順の一例を示す。
まず、図5(b)に示すように天井材1を保持部材2に取り付ける。即ちこの作業により、保持部材2の上フランジ(支持台部21)に天井材1の支持面部13'が接するように取り付けられる。
次に、図5(c)に示すように目地キャップ4Bを配設するが、先立って天井材1が配設されているので、支持面部13'の上に差し込み部43が重合するように配設される。その後、図面右側に位置する天井材1を配設するので、下側から上側に向かって支持面部13'-差し込み部43-支持面部13の順で重合状に配設されるものとなり、図5(a)の施工状態を形成することができる。
FIG. 5A shows an example of a construction procedure in which the ceiling material 1 is previously attached to the holding member (C-shaped steel) 2 unlike the construction procedure of FIG.
First, as shown in FIG. 5B, the ceiling material 1 is attached to the holding member 2. That is, by this work, the support surface portion 13'of the ceiling material 1 is attached so as to be in contact with the upper flange (support base portion 21) of the holding member 2.
Next, the joint cap 4B is arranged as shown in FIG. 5 (c), but since the ceiling material 1 is arranged in advance, the insertion portion 43 is arranged so as to overlap on the support surface portion 13'. Will be set up. After that, since the ceiling material 1 located on the right side of the drawing is arranged, it is arranged in a polymerized manner in the order of the support surface portion 13'-the insertion portion 43-the support surface portion 13 from the lower side to the upper side. The construction state of (a) can be formed.

第2実施例Second Example

図6(a),(b)は、金属板材を適宜形状に切り抜き折り曲げした形状(側面視がひ字状で正面視が略矩形状)の保持部材2Bを、予め下地3上に載置状に取り付け、該保持部材2Bの左右の側縁251に前記天井材1,1を係合状に取り付けた例である。
この例における保持部材2Bは、底面部24の前後面25,25を略垂直状に且つ対向状に立ち上げ、該前後面25,25の上端を外側へ略水平状に折曲して支持台部26,26とした構成である。
なお、下地3は、横梁である躯体であって、C形鋼からなり、更に下側に配設したH形鋼30上に伏せるように配設されている。
6 (a) and 6 (b) show that the holding member 2B having a shape in which a metal plate material is cut out and bent into an appropriate shape (side view is in the shape of a letter and front view is substantially rectangular) is placed on the base 3 in advance. This is an example in which the ceiling materials 1 and 1 are engagedly attached to the left and right side edges 251 of the holding member 2B.
In the holding member 2B in this example, the front and rear surfaces 25 and 25 of the bottom surface portion 24 are raised substantially vertically and facing each other, and the upper ends of the front and rear surfaces 25 and 25 are bent outward substantially horizontally to support the support base. It is configured as parts 26 and 26.
The base 3 is a skeleton that is a cross beam, is made of C-shaped steel, and is arranged so as to lie down on the H-shaped steel 30 further arranged on the lower side.

前記保持部材2Bは、前後面25,25のそれぞれの左右の側縁251,251に、左右の前記天井材1,1の立上り部12,12'(係合部121,121'を含む)が係合状に沿う状態で取り付けられる(沿うような形状に成形されている)ので、天井材1をより安定に取り付けることができる。 The holding member 2B has rising portions 12, 12'(including engaging portions 121, 121') of the left and right ceiling materials 1, 1 on the left and right side edges 251,251 of the front and rear surfaces 25, 25, respectively. Since it is attached along the engagement shape (formed into a shape along the engagement shape), the ceiling material 1 can be attached more stably.

図7は、前記図6と同様に保持部材2Bを用いた例であるが、その長さ方向に隣り合う保持部材2B,2B間に目地キャップ4Bを取り付けた例であり、同図には天井材1と目地キャップ4Bとを同時に施工する手順を示している。
この目地キャップ4Bは、前記目地キャップ4Aとほぼ同様(但し、配設向きが正対する)であるが、係合片441を備えない以外はほぼ同様であるから、図面に同一符号を付して説明を省略する。なお、この目地キャップ4Bには、保持部材2Bを室内側から覆うものではないが、左右に隣り合う天井材1,1間に意匠性を持たせる目的では共通する。
FIG. 7 is an example in which the holding member 2B is used as in FIG. 6, but is an example in which the joint cap 4B is attached between the holding members 2B and 2B adjacent to each other in the length direction thereof. The procedure for simultaneously constructing the material 1 and the joint cap 4B is shown.
This joint cap 4B is almost the same as the joint cap 4A (however, the arrangement direction faces each other), but it is almost the same except that it does not have the engaging piece 441. Therefore, the same reference numerals are given to the drawings. The explanation is omitted. Although the joint cap 4B does not cover the holding member 2B from the indoor side, it is common for the purpose of providing design between the ceiling materials 1 and 1 adjacent to the left and right.

図7(a),(b)は、予め下地3上には前記構成の保持部材2Bが所定間隔で固定されており、それに対し、天井材1と目地キャップ4Bとを同時に施工している。
即ち最も左側に位置する保持部材2Bに対し、その左側から天井材1を取り付けると共に、その右側から目地キャップ4Bを回動させながら取り付けている。
なお、特に図7(b)に示されるように目地キャップ4Bの長さは、長さ方向に隣り合う下地3,3間(長さ方向に隣り合う保持部材2B,2B間)よりも短いため、保持部材2Bにて回動が阻害されることなく(即ち目地キャップ4Bは、保持部材2Bには接触しておらず)、目地キャップ4Bを容易に回動させて取り付けることができる。
その後、図7(c)に示すように新たな天井材1を上方から嵌合させるように容易に取り付けることができ、以後、前記手順を繰り返して施工する。
In FIGS. 7 (a) and 7 (b), the holding members 2B having the above-mentioned structure are fixed in advance on the base 3, and the ceiling material 1 and the joint cap 4B are simultaneously constructed on the holding member 2B.
That is, the ceiling material 1 is attached to the holding member 2B located on the leftmost side from the left side thereof, and the joint cap 4B is attached while rotating from the right side thereof.
In particular, as shown in FIG. 7B, the length of the joint cap 4B is shorter than that between the bases 3 and 3 adjacent to each other in the length direction (between the holding members 2B and 2B adjacent to each other in the length direction). The joint cap 4B can be easily rotated and attached without being hindered by the holding member 2B (that is, the joint cap 4B is not in contact with the holding member 2B).
After that, as shown in FIG. 7 (c), the new ceiling material 1 can be easily attached so as to be fitted from above, and thereafter, the above procedure is repeated.

図8(a)は、前記手順を繰り返して左右に天井材1を三枚隣接させた状態を示し、図8(b)にはその断面図を、図8(c)には天井材1と目地キャップ4Bとの組み合わせ状態を示している。 FIG. 8A shows a state in which three ceiling materials 1 are adjacent to each other on the left and right by repeating the above procedure, a cross-sectional view thereof is shown in FIG. 8B, and the ceiling material 1 is shown in FIG. 8C. The combination state with the joint cap 4B is shown.

このように図7及び図8のように施工される天井構造では、天井材1の面板部11が連続する天井面が形成され、その継ぎ目部分には、室内側から下地3,3間に目地キャップ4Bが配設された状態が見えるため、意匠性に優れたものである。 In the ceiling structure constructed as shown in FIGS. 7 and 8, a ceiling surface in which the face plate portions 11 of the ceiling material 1 are continuous is formed, and joints are formed between the indoor side and the bases 3 and 3 at the joint portion. Since the state in which the cap 4B is arranged can be seen, the design is excellent.

図9(a)~(c)には、前記図2(c)の例における左右に隣り合う天井材1,1の接続部分にて形成される縦桟状部分に取り付ける外側カバー材のバリエーションを示している。なお、この外側カバー材は、その目的によって通し材(連続材)であってもピース材であっても良く、また、複数部材を組み合わせたものであっても良い。
但し、前記図2(c)の例では、C形鋼の保持部材2を用いたが、当該図9では前記金属板材の成形材である保持部材2Bを用いている。そのため、この図9における天井材1や吊り金具6等については前記図2(c)の例と同様であるから、図面に同一の符号を付し、保持部材2Bについては前記図6等と同様であるから、図面に同一の符号を付してそれぞれ説明を省略する。
9 (a) to 9 (c) show variations of the outer cover material attached to the vertical rail-shaped portion formed by the connecting portions of the ceiling materials 1 and 1 adjacent to each other on the left and right in the example of FIG. 2 (c). Shows. The outer cover material may be a through material (continuous material) or a piece material depending on the purpose, or may be a combination of a plurality of members.
However, in the example of FIG. 2C, the holding member 2 of the C-shaped steel is used, but in FIG. 9, the holding member 2B which is a molding material of the metal plate material is used. Therefore, since the ceiling material 1 and the hanging metal fittings 6 and the like in FIG. 9 are the same as those in FIG. 2 (c), the same reference numerals are given to the drawings, and the holding member 2B is the same as in FIG. 6 and the like. Therefore, the same reference numerals are given to the drawings and the description thereof will be omitted.

図9(a)は、左右に隣り合う天井材1,1の接続部分にて形成される縦桟状部分に、外側カバー材5Aを上方から取り付けたものである。
この外側カバー材5Aは、金属又は硬質樹脂の成形体であって、中央に凹状部511を備える平坦状の頂部51の左右から傘状に側面部52,52が折り下げられた形状であり、この側面部52,52の下端には、それぞれ内側上方へ跳ね上げ状の係合部521,521が設けられている。この係合部521,521は、左右の係合部121,121'の外側に係合(嵌合)状に取り付けられる。なお、側面部52,52の内側には、内側へ向かって水平状の延在片522,522が設けられ、取付状態に際して左右の支持面部13,13'を押さえるように配設される。そのため、縦桟状部分に対し、外側カバー材5Aは、側面部52,52の延在片522,522と係合部521,521とで上下左右から包囲状に取り付けられるものとなる。この延在片522,522は、外側カバー材5Aを上方から強く深く押圧し過ぎることを防止する。そのため、この外側カバー材5Aは、前記縦桟状部分に上方から押圧するだけで、左右に隣り合う天井材1,1に弾性的に嵌合されて取り付けられる。
なお、この外側カバー材5Aの頂部51中央に設けられた凹状部511は、図示しないボルトの頭部を陥入させて長さ方向にスライド移動させる支持部として用いることができ、雪止め具や太陽電池等を支持させることができる。
FIG. 9A shows an outer cover material 5A attached from above to a vertical crosspiece-shaped portion formed by connecting portions of ceiling materials 1 and 1 adjacent to each other on the left and right.
The outer cover material 5A is a molded body of metal or hard resin, and has a shape in which side surface portions 52 and 52 are folded down from the left and right of a flat top portion 51 having a concave portion 511 in the center in an umbrella shape. At the lower ends of the side surface portions 52 and 52, engaging portions 521 and 521 that are flipped up inward and upward are provided, respectively. The engaging portions 521 and 521 are attached to the outside of the left and right engaging portions 121 and 121'in an engaged (fitting) manner. Inside the side surface portions 52, 52, horizontal extending pieces 522,522 are provided toward the inside, and are arranged so as to hold down the left and right support surface portions 13, 13'in the mounted state. Therefore, the outer cover material 5A is attached to the vertical crosspiece-shaped portion in a surrounding shape from the top, bottom, left, and right by the extending pieces 522,522 of the side surface portions 52, 52 and the engaging portions 521, 521. The extending piece 522,522 prevents the outer cover material 5A from being pressed too strongly and deeply from above. Therefore, the outer cover material 5A is elastically fitted and attached to the ceiling materials 1 and 1 adjacent to each other on the left and right by simply pressing the outer cover material 5A against the vertical rail portion from above.
The concave portion 511 provided in the center of the top portion 51 of the outer cover material 5A can be used as a support portion in which the head of a bolt (not shown) is recessed and slid in the length direction, and can be used as a snow stopper or a snow stopper. It can support solar cells and the like.

図9(b)は、左右に隣り合う天井材1,1の接続部分にて形成される縦桟状部分に、外側カバー材5Bを側方から取り付けたものである。
この外側カバー材5Bは、金属又は硬質樹脂の成形部品の組合わせ体であって、左右対称状の部品をボルトナット541にて連結したものであり、略水平状の頂部53と、略垂直状の縦状部54と、支持面部13,13'に沿う略水平状の台状部55と、その側端から立上り部12,12'に沿う側面部56,56とからなる。なお、側面部56,56の内側には、内側へ向かって水平状の延在片561,561が設けられ、この延在片561,561は、左右の係合部121,121'の外側に係合(嵌合)状に取り付けられる。
そのため、この外側カバー材5Bは、前記縦桟状部分に側方から容易に取り付けられる。なお、この外側カバー材5Bの頂部53には、図示しない太陽電池等を支持させることができる。
FIG. 9B shows the outer cover material 5B attached from the side to the vertical rail-shaped portion formed by the connecting portions of the ceiling materials 1 and 1 adjacent to each other on the left and right.
The outer cover material 5B is a combination of molded parts made of metal or hard resin, and symmetrical parts are connected by bolts and nuts 541. The outer cover material 5B has a substantially horizontal top portion 53 and a substantially vertical shape. 54, a substantially horizontal trapezoidal portion 55 along the support surface portions 13, 13', and side surface portions 56, 56 along the rising portions 12, 12'from the side end thereof. In addition, inside the side surface portions 56,56, horizontal extending pieces 561,561 are provided toward the inside, and the extending pieces 561,561 are outside the left and right engaging portions 121, 121'. It is attached in an engaged (fitting) manner.
Therefore, the outer cover material 5B can be easily attached to the vertical rail portion from the side. A solar cell or the like (not shown) can be supported on the top 53 of the outer cover material 5B.

図9(c)は、左右に隣り合う天井材1,1の接続部分にて形成される縦桟状部分に、外側カバー材5Cを上方から取り付けたものである。
この外側カバー材5Cは、前記天井材1と同様に金属板材の成形体であって、平坦状の頂部57の左右から傘状に側面部58,58が折り下げられた形状であり、この側面部58,58の下端には、それぞれ内側上方へ跳ね上げ状の係合部581,581が設けられている。この係合部581,581は、左右の係合部121,121'の外側に係合(嵌合)状に取り付けられる。なお、側面部58,58の折り曲げ下端は、面板部11に近接状に配設されているため、面板部11上を流れる雨水等は、側端の立上り部12,12'へ流れる際に、この外側カバー材5Cの側面部58,58によって遮られるので、立上り部12,12'を伝って上方へ雨水が侵入することも防止される。
FIG. 9C shows the outer cover material 5C attached from above to the vertical rail-shaped portion formed by the connecting portions of the ceiling materials 1 and 1 adjacent to each other on the left and right.
The outer cover material 5C is a molded body of a metal plate material similar to the ceiling material 1, and has a shape in which the side surface portions 58 and 58 are folded down from the left and right of the flat top portion 57 in an umbrella shape. At the lower ends of the portions 58, 58, engaging portions 581, 581, which are flipped up inward and upward, are provided, respectively. The engaging portions 581 and 581 are attached to the outside of the left and right engaging portions 121 and 121'in an engaged (fitting) manner. Since the bent lower ends of the side surface portions 58, 58 are arranged close to the face plate portion 11, rainwater or the like flowing on the face plate portion 11 flows to the rising portions 12, 12'at the side ends. Since it is blocked by the side surface portions 58, 58 of the outer cover material 5C, it is also possible to prevent rainwater from entering upward along the rising portions 12, 12'.

これらの図9(a)~(c)に示される例における天井材1は、内装材(天井材)と外装材との何れかの機能を有するものとして用いることもできるが、前述のように同時に内装材(天井材)としても外装材としても機能するものである。 The ceiling material 1 in the examples shown in FIGS. 9 (a) to 9 (c) can be used as having any function of the interior material (ceiling material) and the exterior material, but as described above. At the same time, it functions as both an interior material (ceiling material) and an exterior material.

図10は、左右に隣り合う天井材1,1の接続部分にて形成される縦桟状部分に横葺き屋根構造を施工したものであり、図11は、その縦桟状部分に縦葺き屋根構造を施工したものである。
これらの天井構造を形成する天井材1及び保持部材2Bについては、前述のとおりであって、図面に同一符号を付して説明を省略する。
何れも、保持部材2Bの支持台部26上にて天井材1,1の支持面部13,13'同士を重合状に接続した部分がそれぞれの屋根構造の取付下地面となっている。
FIG. 10 shows a horizontal roof structure constructed on a vertical rail portion formed by connecting portions of ceiling materials 1 and 1 adjacent to each other on the left and right, and FIG. 11 shows a vertical roof on the vertical rail portion. The structure was constructed.
The ceiling material 1 and the holding member 2B forming these ceiling structures are as described above, and the same reference numerals are given to the drawings, and the description thereof will be omitted.
In each case, the portion where the support surface portions 13 and 13'of the ceiling materials 1 and 1 are connected to each other in a polymerized manner on the support base portion 26 of the holding member 2B is the mounting base surface of each roof structure.

図10に示す横葺き外装構造は、その裏面側に裏打ち材7cを配した横葺き外装材である外装材7Aがバックアップ材7Bと共に配されており、流れ方向(図面の左右方向)に隣り合う外装材7A,7Aの面板部11の水下側、水上側にそれぞれ形成された水下側成形部72及び水上側成形部73が相互に係合して施工されている。
前記支持面部13,13'上には、流れ方向に沿って配した連続支持材8Aと、該連続支持材8A,8A間に配された断熱材8Bと、固定金具8Cと、が配設され、連続支持材8Aの上面に固定した吊子7dにて取り付けられている。前記連続支持材8Aは、断面が逆U字状の連続材であって、それに跨るように配される固定金具8Cにて前記取付下地面に固定されている。なお、この固定金具8Cの固定は、天井材1,1の支持面部13,13'同士を接続する固定具1bを用いて(流用して)いる。
In the horizontal roofing exterior structure shown in FIG. 10, an exterior material 7A, which is a horizontal roofing exterior material in which a backing material 7c is arranged on the back surface side thereof, is arranged together with a backup material 7B, and is adjacent to each other in a flow direction (left-right direction in the drawing). The underwater molding portion 72 and the water upper molding portion 73 formed on the underwater side and the water upper side of the face plate portions 11 of the exterior materials 7A and 7A are constructed by engaging with each other.
On the support surface portions 13, 13', a continuous support member 8A arranged along the flow direction, a heat insulating material 8B arranged between the continuous support members 8A, 8A, and a fixing bracket 8C are arranged. , It is attached by a hanger 7d fixed to the upper surface of the continuous support member 8A. The continuous support material 8A is a continuous material having an inverted U-shaped cross section, and is fixed to the mounting base surface by a fixing metal fitting 8C arranged so as to straddle the continuous support material 8A. The fixing bracket 8C is fixed by using (diverting) the fixing tool 1b that connects the support surface portions 13, 13'of the ceiling materials 1, 1 to each other.

図11に示す縦葺き外装構造は、前記取付下地面(支持面部13,13')上に、流れ方向(同図(a)では左右方向、同図(b)では前後方向)に沿って配設されたW字状の排水部材9Aと、該排水部材9A,9A間に配設された断熱材9Bと、前記排水部材9Aの中央に設けられた隆起状固定部91に跨るように配設された支持部材9Cと、隣り合う支持部材9C,9C間に配設される縦葺き外装材7Eと、左右の縦葺き外装材7E,7E間を覆うカバー材7Fと、からなる。
前記支持部材9Cは、排水部材9Aが流れ方向にずれ動かないように固定する役割と、縦葺き外装材7Eを弾性的に嵌合させて保持する役割を果たし、カバー材7Fは上方から押圧するだけで嵌合状に支持部材9Cに取り付けられ、縦葺き外装材7Eは、カバー材7Fと支持部材9Cとの間に挟着状に取り付けられる。そして、略平坦状の外装面が施工されるものとなる。
The vertically-roofed exterior structure shown in FIG. 11 is arranged on the mounting base surface (support surface portions 13, 13') along the flow direction (horizontal direction in the figure (a), front-back direction in the figure (b)). Arranged so as to straddle the W-shaped drainage member 9A provided, the heat insulating material 9B disposed between the drainage members 9A and 9A, and the raised fixing portion 91 provided in the center of the drainage member 9A. The support member 9C is composed of a vertically-roofed exterior material 7E arranged between the adjacent support members 9C and 9C, and a cover material 7F covering the space between the left and right vertical-roofed exterior materials 7E and 7E.
The support member 9C plays a role of fixing the drainage member 9A so as not to shift in the flow direction and a role of elastically fitting and holding the vertical roofing exterior material 7E, and the cover material 7F presses from above. The vertical roofing exterior material 7E is attached to the support member 9C in a fitting manner only by itself, and the vertical roofing exterior material 7E is attached in a sandwiching manner between the cover material 7F and the support member 9C. Then, a substantially flat exterior surface is constructed.

これらの例では、天井材1の支持面部13,13'上に屋根構造が施工されるものであり、屋根構造については天井構造には全く制限を受けないので、前述のように横葺き外装構造でも縦葺き外装構造でも任意に選択することができる。 In these examples, the roof structure is constructed on the support surface portions 13, 13'of the ceiling material 1, and the ceiling structure is not limited to the ceiling structure at all. Therefore, as described above, the horizontal roofing exterior structure is used. However, the vertical roofing exterior structure can also be selected arbitrarily.

第3実施例Third Example

図12(a)は、左右に隣り合う第2実施例の天井材1",1"間に目地キャップ4Cを取り付けた状態を示し、この天井材1"を支持する保持部材2は、前記第1実施例と同様にC形鋼(リップ付き溝形鋼)である。 FIG. 12A shows a state in which the joint cap 4C is attached between the ceiling materials 1 "and 1" of the second embodiment adjacent to the left and right, and the holding member 2 supporting the ceiling material 1 "is the first. 1 It is a C-shaped steel (grooved steel with a lip) as in the first embodiment.

この第3実施例における天井材1"は、略水平状の面板部11及び支持面部13,13'については前記第1実施例の天井材1と同様であるが、立上り部15,15'が、係合部151,151'を除く部分、及び折下げ部16,16'が略垂直状である点で前記第1実施例の天井材1と相違する。即ち前記第1実施例における立上り部12,12'とこの第3実施例における立上り部15,15'とは、面板部11から垂直状に立ち上がると共にその上端を水平状に折り曲げた構成では共通するが、前記第1実施例では、係合部121,121'の突出頂点から上端まで続くなだらかな傾斜状となっているのに対し、この第2実施例では、係合部151,151'の突出頂点から短い急な傾斜状となってそこから再び垂直状に立ち上がっている点が相違する。言い換えれば、前記第1実施例の係合部121,121'はく字状の上辺が長く、この第2実施例の係合部151,151'はく字状の上辺が短い点で相違する。或いは前記第1実施例では立上り部12,12'における垂直状部分は、係合部121,121'の下方にのみ存在するのに対し、この第3実施例では立上り部15,15'における垂直状部分が係合部151,151'の上方にも下方にも及んでいる点で相違するともいえる。 The ceiling material 1 "in the third embodiment is the same as the ceiling material 1 in the first embodiment with respect to the substantially horizontal face plate portion 11 and the support surface portions 13, 13', but the rising portions 15, 15'are the same. , Except for the engaging portions 151, 151', and the folded portions 16, 16'are substantially vertical, which is different from the ceiling material 1 of the first embodiment. That is, the rising portion in the first embodiment. The 12 and 12'and the rising portions 15 and 15'in the third embodiment are common in a configuration in which the rising portions 15 and 15'stand vertically from the face plate portion 11 and the upper ends thereof are bent horizontally, but in the first embodiment, the rising portions 15 and 15'are common. In contrast to the gently inclined shape that continues from the protruding apex of the engaging portions 121 and 121'to the upper end, in this second embodiment, a short steep inclined shape is formed from the protruding apex of the engaging portions 151 and 151'. The difference is that they stand up vertically again from there. In other words, the engaging portions 121 and 121'of the first embodiment have a long upper side, and the engaging portions of the second embodiment have a long upper side. 151, 151'is different in that the upper side of the dogleg is short, or in the first embodiment, the vertical portion in the rising portions 12, 12'exists only below the engaging portions 121, 121'. On the other hand, in this third embodiment, it can be said that the vertical portion in the rising portions 15, 15'extend to the upper side and the lower side of the engaging portions 151, 151', which is different.

また、前記目地キャップ4Cは、図12(c)に示すように水平状の底面部(化粧下面41")の左右に、略垂直状の縦面部42",42"が立ち上げられ、該縦面部42"の上端に、内側へく字状に折り曲げられた被取付部421"が設けられている構成である。
この目地キャップ4Cは、保持部材2の下フランジ(固定部)23に下方から取り付けられるが、隣り合う天井材1",1"間に配設されるので、被取付部421",421"間に跨がって突っ張るように取り付けられるものとなる。そのため、天井材1"は、図12(b)に拡大して示すように隣り合う被取付部421",421"間に対し、係合部151,151'が安定に取り付けられるものとなるため、目地キャップ4Cは取付補助材としても寄与する。
なお、前記天井材1"も前記第1実施例における天井材1と同様に用いるが、その場合、前記目地キャップ4Cは、保持部材2の下フランジ(固定部)23を下方側からの意匠性を持たせる目地キャップとしても機能する(目地キャップを兼ねる)ものとなる。
Further, as shown in FIG. 12 (c), in the joint cap 4C, substantially vertical vertical surface portions 42 ", 42" are raised on the left and right sides of the horizontal bottom surface portion (decorative lower surface 41 "), and the vertical surface portions 42", 42 "are raised. At the upper end of the surface portion 42 ", a mounted portion 421" bent inward in a dogleg shape is provided.
This joint cap 4C is attached to the lower flange (fixing portion) 23 of the holding member 2 from below, but since it is arranged between the adjacent ceiling materials 1 ", 1", it is between the attached portions 421 "and 421". It will be attached so as to straddle and stretch. Therefore, in the ceiling material 1 ", the engaging portions 151 and 151'are stably attached to the adjacent attached portions 421" and 421 "as shown in an enlarged manner in FIG. 12 (b). The joint cap 4C also contributes as a mounting auxiliary material.
The ceiling material 1 "is also used in the same manner as the ceiling material 1 in the first embodiment, but in that case, the joint cap 4C has the designability of the lower flange (fixing portion) 23 of the holding member 2 from the lower side. It also functions as a joint cap (also serves as a joint cap).

そのため、この目地キャップ4Cは、C形鋼である保持部材2の下フランジ23を下方側からの意匠性を持たせる目的では、少なくとも保持部材2より長い寸法を備える必要がある。
なお、この目地キャップ4Cの配設に際し、側方から前記化粧下面41"の下面に手を伸ばして持ち上げるようにすると、被取付部421",421"と係合部151,151'が安定に係合され、天井材1"も目地キャップ4Cも安定に取り付けられるものとなる。
Therefore, the joint cap 4C needs to have a dimension longer than that of the holding member 2 at least for the purpose of giving the lower flange 23 of the holding member 2 which is a C-shaped steel a design from the lower side.
When arranging the joint cap 4C, if a hand is reached from the side to the lower surface of the decorative lower surface 41 "and lifted, the attached portions 421" and 421 "and the engaging portions 151 and 151'stable. It is engaged and the ceiling material 1 "and the joint cap 4C can be stably attached.

1,1" 天井材
11,11" 面板部
12,12',15,15' 立上り部
121,121',151,151' 係合部
13,13' 支持面部
14,14',16,16' 折下り部
2,2B 保持部材
21,26 支持台部
22 脚部
23,24 固定部
3 下地(躯体,横梁)
4A,4B,4C 目地キャップ
41,41" 化粧下面
5A,5B,5C 外側カバー材
6 吊り金具
1,1 "Ceiling material 11,11" Face plate part 12,12', 15,15'Rising part 121,121', 151,151' Engagement part 13,13'Support surface part 14,14', 16,16' Folded down part 2,2B Holding member 21,26 Support base part 22 Leg part 23,24 Fixed part 3 Base (frame, cross beam)
4A, 4B, 4C Joint cap 41,41 "Cosmetic bottom surface 5A, 5B, 5C Outer cover material 6 Hanging bracket

Claims (5)

面板部の左右に、上方へ立ち上げられると共に基端付近に係合部を備える立上り部、該立上り部の上端から外側へ延在される支持面部、該支持面部の先端が折り下げられた折下げ部、を備える天井材と、水平状の支持台部を備える保持部材と、からなる天井構造であって、
左右に隣り合う前記天井材の前記支持面部が、前記保持部材の前記支持台部上にて重合状に接続されていることを特徴とする天井構造。
A rising portion that is raised upward and has an engaging portion near the base end on the left and right sides of the face plate portion, a support surface portion that extends outward from the upper end of the rising portion, and a fold in which the tip of the support surface portion is folded down. It is a ceiling structure composed of a ceiling material provided with a lowering portion and a holding member provided with a horizontal support base portion.
A ceiling structure characterized in that the support surface portions of the ceiling materials adjacent to each other on the left and right are connected in a polymerized manner on the support base portion of the holding member.
前記天井材の前記係合部は、前記面板部側へ突出するように形成されていることを特徴とする請求項1に記載の天井構造。 The ceiling structure according to claim 1, wherein the engaging portion of the ceiling material is formed so as to project toward the face plate portion. 前記天井材の前記面板部は、多孔性であることを特徴とする請求項1又は2に記載の天井構造。 The ceiling structure according to claim 1 or 2, wherein the face plate portion of the ceiling material is porous. 左右に隣り合う前記天井材の前記係合部間には、化粧材又は吊り金具が取り付けられていることを特徴とする請求項1~3の何れか一項に記載の天井構造。 The ceiling structure according to any one of claims 1 to 3, wherein a decorative material or a hanging metal fitting is attached between the engaging portions of the ceiling materials adjacent to the left and right. 請求項1~4の何れか一項に記載の天井構造を施工する方法であって、
屋根側から、下地に脚部の下端が固定されて前記保持部材が立設される工程を行った後、
屋根側から、左右に隣り合う前記天井材に設けられた前記支持面部が、前記保持部材の前記支持台部上にて重合状に接続される工程を行うことを特徴とする天井構造の施工法。
The method for constructing the ceiling structure according to any one of claims 1 to 4.
After performing the process of fixing the lower end of the leg to the base from the roof side and erection of the holding member,
A method for constructing a ceiling structure, characterized in that the support surface portions provided on the ceiling materials adjacent to each other on the left and right are connected in a polymerized manner on the support base portion of the holding member from the roof side. ..
JP2020214536A 2020-12-24 2020-12-24 Ceiling structure, and construction method thereof Pending JP2022100516A (en)

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