JP2022099778A - Polyimide composition, resin film, laminate, cover lay film, copper foil with resin, metal-clad laminate, and circuit board - Google Patents
Polyimide composition, resin film, laminate, cover lay film, copper foil with resin, metal-clad laminate, and circuit board Download PDFInfo
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- JP2022099778A JP2022099778A JP2020213774A JP2020213774A JP2022099778A JP 2022099778 A JP2022099778 A JP 2022099778A JP 2020213774 A JP2020213774 A JP 2020213774A JP 2020213774 A JP2020213774 A JP 2020213774A JP 2022099778 A JP2022099778 A JP 2022099778A
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- Prior art keywords
- resin
- polyimide
- component
- film
- weight
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- 229920005989 resin Polymers 0.000 title claims abstract description 168
- 239000011347 resin Substances 0.000 title claims abstract description 168
- 229920001721 polyimide Polymers 0.000 title claims abstract description 125
- 239000004642 Polyimide Substances 0.000 title claims abstract description 115
- 239000000203 mixture Substances 0.000 title claims abstract description 64
- 239000010408 film Substances 0.000 title claims description 105
- -1 laminate Substances 0.000 title claims description 90
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims description 43
- 239000011889 copper foil Substances 0.000 title claims description 40
- 239000012787 coverlay film Substances 0.000 title claims description 27
- 239000002253 acid Substances 0.000 claims abstract description 59
- 229920001971 elastomer Polymers 0.000 claims abstract description 54
- 239000000806 elastomer Substances 0.000 claims abstract description 53
- 229920006259 thermoplastic polyimide Polymers 0.000 claims abstract description 48
- 239000004793 Polystyrene Substances 0.000 claims abstract description 40
- 229920002223 polystyrene Polymers 0.000 claims abstract description 40
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 11
- 239000010410 layer Substances 0.000 claims description 86
- 239000012790 adhesive layer Substances 0.000 claims description 48
- 150000000000 tetracarboxylic acids Chemical class 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 30
- 150000004985 diamines Chemical class 0.000 claims description 29
- 239000000539 dimer Substances 0.000 claims description 20
- 125000003277 amino group Chemical group 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 13
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims description 13
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 11
- 125000004202 aminomethyl group Chemical group [H]N([H])C([H])([H])* 0.000 claims description 9
- 125000002843 carboxylic acid group Chemical group 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 6
- 125000000524 functional group Chemical group 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 9
- 230000003750 conditioning effect Effects 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 47
- 230000001070 adhesive effect Effects 0.000 description 47
- 238000012360 testing method Methods 0.000 description 33
- 229910000679 solder Inorganic materials 0.000 description 26
- 150000001875 compounds Chemical class 0.000 description 25
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 23
- 230000007547 defect Effects 0.000 description 20
- 239000002904 solvent Substances 0.000 description 20
- 239000002966 varnish Substances 0.000 description 20
- 125000004432 carbon atom Chemical group C* 0.000 description 19
- 238000004132 cross linking Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 18
- 238000011156 evaluation Methods 0.000 description 17
- 238000010521 absorption reaction Methods 0.000 description 16
- 229920005575 poly(amic acid) Polymers 0.000 description 16
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- 239000000194 fatty acid Substances 0.000 description 15
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- 150000004665 fatty acids Chemical class 0.000 description 15
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 14
- 230000014759 maintenance of location Effects 0.000 description 13
- 125000000468 ketone group Chemical group 0.000 description 12
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 11
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 230000009477 glass transition Effects 0.000 description 9
- 238000005259 measurement Methods 0.000 description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 7
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- 238000012545 processing Methods 0.000 description 7
- 238000003860 storage Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 6
- 229920002633 Kraton (polymer) Polymers 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 125000004427 diamine group Chemical group 0.000 description 5
- 239000003822 epoxy resin Substances 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229920000647 polyepoxide Polymers 0.000 description 5
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- 239000000047 product Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- 239000008096 xylene Substances 0.000 description 5
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 4
- 150000004984 aromatic diamines Chemical class 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 238000006482 condensation reaction Methods 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- 238000005530 etching Methods 0.000 description 4
- 125000005462 imide group Chemical group 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 239000009719 polyimide resin Substances 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 229920006132 styrene block copolymer Polymers 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 4
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 4
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 125000004018 acid anhydride group Chemical group 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 3
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 229960004488 linolenic acid Drugs 0.000 description 3
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 2
- IRPGOXJVTQTAAN-UHFFFAOYSA-N 2,2,3,3,3-pentafluoropropanal Chemical compound FC(F)(F)C(F)(F)C=O IRPGOXJVTQTAAN-UHFFFAOYSA-N 0.000 description 2
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 2
- FRWYFWZENXDZMU-UHFFFAOYSA-N 2-iodoquinoline Chemical compound C1=CC=CC2=NC(I)=CC=C21 FRWYFWZENXDZMU-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 2
- KWOIWTRRPFHBSI-UHFFFAOYSA-N 4-[2-[3-[2-(4-aminophenyl)propan-2-yl]phenyl]propan-2-yl]aniline Chemical compound C=1C=CC(C(C)(C)C=2C=CC(N)=CC=2)=CC=1C(C)(C)C1=CC=C(N)C=C1 KWOIWTRRPFHBSI-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- KLZUFWVZNOTSEM-UHFFFAOYSA-K Aluminum fluoride Inorganic materials F[Al](F)F KLZUFWVZNOTSEM-UHFFFAOYSA-K 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- 238000000862 absorption spectrum Methods 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- LTPBRCUWZOMYOC-UHFFFAOYSA-N beryllium oxide Inorganic materials O=[Be] LTPBRCUWZOMYOC-UHFFFAOYSA-N 0.000 description 2
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 2
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- 230000008859 change Effects 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 2
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- 230000002950 deficient Effects 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
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- 239000000945 filler Substances 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
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- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- AJFDBNQQDYLMJN-UHFFFAOYSA-N n,n-diethylacetamide Chemical compound CCN(CC)C(C)=O AJFDBNQQDYLMJN-UHFFFAOYSA-N 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 235000021313 oleic acid Nutrition 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
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- 235000012239 silicon dioxide Nutrition 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
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- ZNGSVRYVWHOWLX-KHFUBBAMSA-N (1r,2s)-2-(methylamino)-1-phenylpropan-1-ol;hydrate Chemical compound O.CN[C@@H](C)[C@H](O)C1=CC=CC=C1.CN[C@@H](C)[C@H](O)C1=CC=CC=C1 ZNGSVRYVWHOWLX-KHFUBBAMSA-N 0.000 description 1
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
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- YTCGLFCOUJIOQH-UHFFFAOYSA-N 1,3,4-oxadiazole-2,5-diamine Chemical compound NC1=NN=C(N)O1 YTCGLFCOUJIOQH-UHFFFAOYSA-N 0.000 description 1
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 1
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N 2,4-diaminotoluene Chemical compound CC1=CC=C(N)C=C1N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- BWAPJIHJXDYDPW-UHFFFAOYSA-N 2,5-dimethyl-p-phenylenediamine Chemical compound CC1=CC(N)=C(C)C=C1N BWAPJIHJXDYDPW-UHFFFAOYSA-N 0.000 description 1
- MJAVQHPPPBDYAN-UHFFFAOYSA-N 2,6-dimethylbenzene-1,4-diamine Chemical compound CC1=CC(N)=CC(C)=C1N MJAVQHPPPBDYAN-UHFFFAOYSA-N 0.000 description 1
- JZWGLBCZWLGCDT-UHFFFAOYSA-N 2,7-dichloronaphthalene-1,4,5,8-tetracarboxylic acid Chemical compound ClC1=CC(C(O)=O)=C2C(C(=O)O)=CC(Cl)=C(C(O)=O)C2=C1C(O)=O JZWGLBCZWLGCDT-UHFFFAOYSA-N 0.000 description 1
- NEWFQHAOPHWBPR-UHFFFAOYSA-N 2-methylidenebutanedihydrazide Chemical compound NNC(=O)CC(=C)C(=O)NN NEWFQHAOPHWBPR-UHFFFAOYSA-N 0.000 description 1
- JRBJSXQPQWSCCF-UHFFFAOYSA-N 3,3'-Dimethoxybenzidine Chemical compound C1=C(N)C(OC)=CC(C=2C=C(OC)C(N)=CC=2)=C1 JRBJSXQPQWSCCF-UHFFFAOYSA-N 0.000 description 1
- NUIURNJTPRWVAP-UHFFFAOYSA-N 3,3'-Dimethylbenzidine Chemical group C1=C(N)C(C)=CC(C=2C=C(C)C(N)=CC=2)=C1 NUIURNJTPRWVAP-UHFFFAOYSA-N 0.000 description 1
- CEPWHUGCPFOBHV-UHFFFAOYSA-N 3-(1-phenylcyclohexa-2,4-dien-1-yl)oxyaniline Chemical group NC=1C=C(OC2(CC=CC=C2)C2=CC=CC=C2)C=CC=1 CEPWHUGCPFOBHV-UHFFFAOYSA-N 0.000 description 1
- NBAUUNCGSMAPFM-UHFFFAOYSA-N 3-(3,4-dicarboxyphenyl)phthalic acid Chemical compound C1=C(C(O)=O)C(C(=O)O)=CC=C1C1=CC=CC(C(O)=O)=C1C(O)=O NBAUUNCGSMAPFM-UHFFFAOYSA-N 0.000 description 1
- NDXGRHCEHPFUSU-UHFFFAOYSA-N 3-(3-aminophenyl)aniline Chemical group NC1=CC=CC(C=2C=C(N)C=CC=2)=C1 NDXGRHCEHPFUSU-UHFFFAOYSA-N 0.000 description 1
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- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- RTHVZRHBNXZKKB-UHFFFAOYSA-N pyrazine-2,3,5,6-tetracarboxylic acid Chemical compound OC(=O)C1=NC(C(O)=O)=C(C(O)=O)N=C1C(O)=O RTHVZRHBNXZKKB-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- MIROPXUFDXCYLG-UHFFFAOYSA-N pyridine-2,5-diamine Chemical compound NC1=CC=C(N)N=C1 MIROPXUFDXCYLG-UHFFFAOYSA-N 0.000 description 1
- VHNQIURBCCNWDN-UHFFFAOYSA-N pyridine-2,6-diamine Chemical compound NC1=CC=CC(N)=N1 VHNQIURBCCNWDN-UHFFFAOYSA-N 0.000 description 1
- YKWDNEXDHDSTCU-UHFFFAOYSA-N pyrrolidine-2,3,4,5-tetracarboxylic acid Chemical compound OC(=O)C1NC(C(O)=O)C(C(O)=O)C1C(O)=O YKWDNEXDHDSTCU-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 229940095064 tartrate Drugs 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- LUEGQDUCMILDOJ-UHFFFAOYSA-N thiophene-2,3,4,5-tetracarboxylic acid Chemical compound OC(=O)C=1SC(C(O)=O)=C(C(O)=O)C=1C(O)=O LUEGQDUCMILDOJ-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- RKFCDGOVCBYSEW-AUUKWEANSA-N tmeg Chemical compound COC=1C(OC)=CC(C(OC(C=2OC)=C34)=O)=C3C=1OC(=O)C4=CC=2O[C@@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O RKFCDGOVCBYSEW-AUUKWEANSA-N 0.000 description 1
- 238000005829 trimerization reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/12—Unsaturated polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/06—Polystyrene
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C09D179/085—Unsaturated polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/28—Metal sheet
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/12—Copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Polymers & Plastics (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
Abstract
Description
本発明は、プリント配線板等の回路基板において接着剤として有用なポリイミド組成物、樹脂フィルム、積層体、カバーレイフィルム、樹脂付き銅箔、金属張積層板及び回路基板に関する。 The present invention relates to a polyimide composition, a resin film, a laminate, a coverlay film, a copper foil with a resin, a metal-clad laminate, and a circuit board, which are useful as an adhesive in a circuit board such as a printed wiring board.
近年、電子機器の小型化、軽量化、省スペース化の進展に伴い、薄く軽量で、可撓性を有し、屈曲を繰り返しても優れた耐久性を持つフレキシブルプリント配線板(FPC;Flexible Printed Circuits)の需要が増大している。FPCは、限られたスペースでも立体的かつ高密度の実装が可能であるため、例えば、HDD、DVD、携帯電話等の電子機器の可動部分の配線や、ケーブル、コネクター等の部品にその用途が拡大しつつある。 In recent years, with the progress of miniaturization, weight reduction, and space saving of electronic devices, a flexible printed wiring board (FPC) that is thin and lightweight, has flexibility, and has excellent durability even after repeated bending. The demand for Circuits) is increasing. Since FPC can be mounted three-dimensionally and at high density even in a limited space, it can be used for wiring of moving parts of electronic devices such as HDDs, DVDs, and mobile phones, and for parts such as cables and connectors. It is expanding.
上述した高密度化に加えて、機器の高性能化が進んだことから、伝送信号の高周波化への対応も必要とされている。情報処理や情報通信においては、大容量情報を伝送・処理するために伝送周波数を高くする取り組みが行われており、プリント基板材料は絶縁層の薄化と絶縁層の誘電特性の改善による伝送損失の低下が求められている。今後は、FPCを構成する絶縁層(接着剤層を含む)について、益々、伝送損失の低減と高周波化への対応が求められる。プリント基板材料の誘電特性の改善に関し、酸変性ポリスチレンエラストマー樹脂とカルボジイミド樹脂とエポキシ樹脂を含有する接着剤組成物が提案されている(例えば、特許文献1)。ただし、特許文献1では、酸変性ポリスチレンエラストマー樹脂の酸価が低いと、他の成分との相溶性が低下して接着強度が発現しないとされている。また、半導体ウエハを研磨する際に支持体に固定するための接着剤に関するものであるが、酸変性ポリスチレンエラストマー樹脂を含有する接着剤組成物が提案されている(例えば、特許文献2)。 In addition to the above-mentioned high density, the high performance of the equipment has advanced, so it is also necessary to cope with the high frequency of the transmission signal. In information processing and information communication, efforts are being made to increase the transmission frequency in order to transmit and process large volumes of information, and the printed circuit board material has a transmission loss due to the thinning of the insulating layer and the improvement of the dielectric properties of the insulating layer. Is required to decrease. In the future, it will be required for the insulating layer (including the adhesive layer) constituting the FPC to further reduce the transmission loss and cope with the increase in frequency. Regarding the improvement of the dielectric property of the printed circuit board material, an adhesive composition containing an acid-modified polystyrene elastomer resin, a carbodiimide resin and an epoxy resin has been proposed (for example, Patent Document 1). However, according to Patent Document 1, if the acid value of the acid-modified polystyrene elastomer resin is low, the compatibility with other components is lowered and the adhesive strength is not developed. Further, regarding an adhesive for fixing a semiconductor wafer to a support when polishing, an adhesive composition containing an acid-modified polystyrene elastomer resin has been proposed (for example, Patent Document 2).
ところで、ダイマー酸(二量体脂肪酸)などの脂肪族ジアミンから誘導されるジアミン化合物を原料とする熱可塑性ポリイミドと、少なくとも2つの第1級アミノ基を官能基として有するアミノ化合物と、を反応させて得られる架橋ポリイミド樹脂を、カバーレイフィルムの接着剤層に適用することが提案されている(例えば、特許文献3)。特許文献3の実施例では、脂肪族ジアミンを原料とする熱可塑性ポリイミド組成物に鱗片状のタルクを配合することも開示されている。ここで、ダイマー酸は、例えば大豆油脂肪酸、トール油脂肪酸、菜種油脂肪酸等の天然の脂肪酸及びこれらを精製したオレイン酸、リノール酸、リノレン酸、エルカ酸等を原料に用いてディールス-アルダー反応させて得られる二量体化脂肪酸であり、ダイマー酸から誘導される多塩基酸化合物は、原料の脂肪酸や三量体化以上の脂肪酸の組成物として得られることが知られている(例えば、特許文献4)。 By the way, a thermoplastic polyimide made from a diamine compound derived from an aliphatic diamine such as fatty acid (dimeric fatty acid) is reacted with an amino compound having at least two primary amino groups as functional groups. It has been proposed to apply the crosslinked polyimide resin thus obtained to the adhesive layer of a coverlay film (for example, Patent Document 3). In the examples of Patent Document 3, it is also disclosed that scaly talc is blended with a thermoplastic polyimide composition using an aliphatic diamine as a raw material. Here, fatty acid is subjected to a deal-alder reaction using natural fatty acids such as soybean oil fatty acid, tall oil fatty acid, rapeseed oil fatty acid and the like and purified oleic acid, linoleic acid, linolenic acid, erucic acid and the like as raw materials. It is known that a polybasic acid compound derived from dimer acid, which is a dimerized fatty acid obtained in the above, can be obtained as a composition of a raw material fatty acid or a fatty acid of trimerization or higher (for example, patent). Document 4).
脂肪族ジアミンを原料とする熱可塑性ポリイミドは、溶剤に可溶性であり、接着性に優れ、ハンドリング性が良好であることから、接着剤として有用な樹脂材料であるが、今後の高周波化の進展に対応するためには、上記諸特性を満足することに加え、いっそうの低誘電正接化が求められている。 Thermoplastic polyimide made from an aliphatic diamine is a resin material useful as an adhesive because it is soluble in a solvent, has excellent adhesiveness, and has good handleability. In order to cope with this, in addition to satisfying the above-mentioned characteristics, further low dielectric loss tangent is required.
したがって、本発明の目的は、熱可塑性ポリイミドを使用し、低い誘電正接と優れた接着性を兼ね備えた樹脂フィルムを形成可能なポリイミド組成物を提供することにある。 Therefore, an object of the present invention is to provide a polyimide composition using thermoplastic polyimide, which can form a resin film having both low dielectric loss tangent and excellent adhesiveness.
本発明のポリイミド組成物は、下記の(A)成分及び(B)成分;
(A)熱可塑性ポリイミド、及び
(B)酸価が10mgKOH/g以下のポリスチレンエラストマー樹脂、
を含有するとともに、前記(A)成分の100重量部に対する前記(B)成分の含有量が10重量部以上100重量部以下の範囲内である。
The polyimide composition of the present invention has the following components (A) and (B);
(A) thermoplastic polyimide, and (B) polystyrene elastomer resin having an acid value of 10 mgKOH / g or less.
The content of the component (B) with respect to 100 parts by weight of the component (A) is within the range of 10 parts by weight or more and 100 parts by weight or less.
本発明のポリイミド組成物は、前記(B)成分におけるスチレン単位の含有比率が10重量%以上65重量%以下の範囲内であってもよい。 In the polyimide composition of the present invention, the content ratio of the styrene unit in the component (B) may be in the range of 10% by weight or more and 65% by weight or less.
本発明のポリイミド組成物において、前記熱可塑性ポリイミドは、テトラカルボン酸無水物成分と、ジアミン成分と、を反応させてなるものであってもよく、前記ジアミン成分に対し、脂肪族ジアミンを40モル%以上含有するものであってもよい。 In the polyimide composition of the present invention, the thermoplastic polyimide may be obtained by reacting a tetracarboxylic acid anhydride component with a diamine component, and 40 mol of an aliphatic diamine is added to the diamine component. It may be contained in% or more.
本発明のポリイミド組成物は、前記脂肪族ジアミンが、ダイマー酸の二つの末端カルボン酸基が第1級のアミノメチル基又はアミノ基に置換されてなるダイマージアミンを主成分とするダイマージアミン組成物であってもよい。 The polyimide composition of the present invention contains a dimerdiamine as a main component, wherein the aliphatic diamine is composed of a primary aminomethyl group or an amino group in which two terminal carboxylic acid groups of dimer acid are substituted. May be.
本発明のポリイミド組成物は、更に、少なくとも2つの第1級のアミノ基を官能基として有するアミノ化合物を含有していてもよい。 The polyimide composition of the present invention may further contain an amino compound having at least two primary amino groups as functional groups.
本発明の樹脂フィルムは、熱可塑性樹脂層を含む樹脂フィルムであって、
前記熱可塑性樹脂層が、下記の(A)成分及び(B)成分;
(A)熱可塑性ポリイミド、
及び
(B)酸価が10mgKOH/g以下のポリスチレンエラストマー樹脂、
を含有するとともに、前記(A)成分の100重量部に対する前記(B)成分の含有量が10重量部以上100重量部以下の範囲内であることを特徴とする。
The resin film of the present invention is a resin film containing a thermoplastic resin layer.
The thermoplastic resin layer has the following components (A) and (B);
(A) Thermoplastic polyimide,
And (B) a polystyrene elastomer resin having an acid value of 10 mgKOH / g or less,
The content of the component (B) is in the range of 10 parts by weight or more and 100 parts by weight or less with respect to 100 parts by weight of the component (A).
本発明の樹脂フィルムにおいて、前記熱可塑性樹脂層は、23℃、50%RHの恒温恒湿条件のもと24時間調湿後に、スプリットポスト誘電体共振器(SPDR)により測定される10GHzにおける誘電正接(Tanδ)が0.0020以下であってもよい。 In the resin film of the present invention, the thermoplastic resin layer is dielectric at 10 GHz measured by a split post dielectric resonator (SPDR) after humidity adjustment for 24 hours under constant temperature and humidity conditions of 23 ° C. and 50% RH. The orthogonal contact (Tan δ) may be 0.0020 or less.
本発明の積層体は、基材と、前記基材の少なくとも一方の面に積層された接着剤層と、を有する積層体であって、前記接着剤層が、上記樹脂フィルムからなることを特徴とする。 The laminate of the present invention is a laminate having a substrate and an adhesive layer laminated on at least one surface of the substrate, and the adhesive layer is characterized by being made of the resin film. And.
本発明のカバーレイフィルムは、カバーレイ用フィルム材層と、該カバーレイ用フィルム材層に積層された接着剤層とを有するカバーレイフィルムであって、前記接着剤層が、上記樹脂フィルムからなることを特徴とする。 The coverlay film of the present invention is a coverlay film having a coverlay film material layer and an adhesive layer laminated on the coverlay film material layer, and the adhesive layer is made from the above resin film. It is characterized by becoming.
本発明の樹脂付き銅箔は、接着剤層と銅箔とを積層した樹脂付き銅箔であって、前記接着剤層が、上記樹脂フィルムからなることを特徴とする。 The copper foil with resin of the present invention is a copper foil with resin in which an adhesive layer and a copper foil are laminated, and the adhesive layer is made of the resin film.
本発明の金属張積層板は、絶縁樹脂層と、前記絶縁樹脂層の少なくとも一方の面に積層された金属層と、を有する金属張積層板であって、前記絶縁樹脂層の少なくとも1層が、上記樹脂フィルムからなることを特徴とする。 The metal-clad laminate of the present invention is a metal-clad laminate having an insulating resin layer and a metal layer laminated on at least one surface of the insulating resin layer, and at least one layer of the insulating resin layer is It is characterized by being made of the above resin film.
本発明の回路基板は、上記金属張積層板の前記金属層を配線加工してなるものである。 The circuit board of the present invention is formed by wiring processing the metal layer of the metal-clad laminate.
本発明のポリイミド組成物は、熱可塑性ポリイミドと特定の酸価を有するポリスチレンエラストマー樹脂を含有しているので、低い誘電正接を維持しながら、実用上十分なピール強度を有する接着性に優れた樹脂フィルムを形成することができる。従って、本発明のポリイミド組成物及び樹脂フィルムは、例えば、高速信号伝送を必要とする電子機器において、FPC等の回路基板材料として特に好適に用いることができる。また、樹脂フィルムの誘電特性を向上させることにより、ダイレクトコンバージョン方式の受信機への適用が可能になる。さらに、樹脂フィルムのピール強度を向上させ得ることから、信頼性の高い低誘電接着剤として、あらゆる構造の電子機器への適用が可能である。 Since the polyimide composition of the present invention contains a thermoplastic polyimide and a polystyrene elastomer resin having a specific acid value, a resin having excellent adhesive strength having practically sufficient peel strength while maintaining a low dielectric positive contact. A film can be formed. Therefore, the polyimide composition and the resin film of the present invention can be particularly preferably used as a circuit board material such as FPC in an electronic device that requires high-speed signal transmission, for example. Further, by improving the dielectric property of the resin film, it becomes possible to apply it to a direct conversion receiver. Further, since the peel strength of the resin film can be improved, it can be applied to electronic devices having any structure as a highly reliable low-dielectric adhesive.
以下、本発明の実施の形態について説明する。 Hereinafter, embodiments of the present invention will be described.
[ポリイミド組成物]
本発明の一実施の形態に係るポリイミド組成物は、下記の(A)成分及び(B)成分;
(A)熱可塑性ポリイミド、及び
(B)酸価が10mgKOH/g以下のポリスチレンエラストマー樹脂、
を含有する。
[Polyimide composition]
The polyimide composition according to the embodiment of the present invention has the following components (A) and (B);
(A) thermoplastic polyimide, and (B) polystyrene elastomer resin having an acid value of 10 mgKOH / g or less.
Contains.
<(A)成分:熱可塑性ポリイミド>
(A)成分の熱可塑性ポリイミドは、溶剤可溶性を有する熱可塑性ポリイミドであり、テトラカルボン酸無水物成分と、ジアミン成分と、を反応させて得られる前駆体のポリアミド酸をイミド化したものである。なお、「熱可塑性ポリイミド」とは、一般に加熱によって軟化し、冷却によって固化し、これを繰り返すことができ、ガラス転移温度(Tg)が明確に確認できるポリイミドのことであるが、本発明では、150℃未満の温度域でガラス転移温度が明確に確認できるポリイミドを意味する。また、低温での熱圧着性の観点から、100℃未満の温度域でガラス転移温度が明確に確認できるポリイミドが好ましく、動的粘弾性測定装置(DMA)を用いて測定した、30℃における貯蔵弾性率が1.0×108Pa以上であり、かつ、ガラス転移温度+30℃における貯蔵弾性率が3.0×107Pa未満であるポリイミドがより好ましい。また、「非熱可塑性ポリイミド」とは、一般に加熱しても軟化、接着性を示さないポリイミドのことであるが、本発明では、動的粘弾性測定装置(DMA)を用いて測定した、30℃における貯蔵弾性率が1.0×109Pa以上であり、300℃における貯蔵弾性率が3.0×108Pa以上であるポリイミドをいう。
<(A) component: thermoplastic polyimide>
The thermoplastic polyimide of the component (A) is a thermoplastic polyimide having solvent solubility, and is an imidized precursor polyamic acid obtained by reacting a tetracarboxylic acid anhydride component with a diamine component. .. The "thermoplastic polyimide" is a polyimide that is generally softened by heating, solidified by cooling, and can be repeated, and the glass transition temperature (Tg) can be clearly confirmed. It means a polyimide in which the glass transition temperature can be clearly confirmed in a temperature range of less than 150 ° C. Further, from the viewpoint of thermal pressure bonding at low temperature, polyimide is preferable because the glass transition temperature can be clearly confirmed in a temperature range of less than 100 ° C., and storage at 30 ° C. measured using a dynamic viscoelastic modulus measuring device (DMA) is preferable. A polyimide having an elastic modulus of 1.0 × 10 8 Pa or more and a storage elastic modulus of less than 3.0 × 10 7 Pa at a glass transition temperature of + 30 ° C. is more preferable. The "non-thermoplastic polyimide" is a polyimide that generally does not soften or show adhesiveness even when heated, but in the present invention, it is measured using a dynamic viscoelastic modulus measuring device (DMA). A polyimide having a storage elastic modulus of 1.0 × 10 9 Pa or more at ° C. and a storage elastic modulus of 3.0 × 10 8 Pa or more at 300 ° C.
(テトラカルボン酸無水物成分)
(A)成分の熱可塑性ポリイミドは、一般に熱可塑性ポリイミドに使用されるテトラカルボン酸無水物から誘導されるテトラカルボン酸残基を特に制限なく含むことができるが、全テトラカルボン酸残基に対して、下記の一般式(1)で表されるテトラカルボン酸無水物から誘導されるテトラカルボン酸残基を、合計で90モル%以上含有することが好ましい。下記の一般式(1)で表されるテトラカルボン酸無水物から誘導されるテトラカルボン酸残基を、全テトラカルボン酸残基に対して合計で90モル%以上含有させることによって、ポリイミドの柔軟性と耐熱性の両立が図りやすく好ましい。下記の一般式(1)で表されるテトラカルボン酸無水物から誘導されるテトラカルボン酸残基の合計が90モル%未満では、ポリイミドの溶剤溶解性が低下する傾向になる。
(Tetracarboxylic acid anhydride component)
The thermoplastic polyimide of the component (A) can contain a tetracarboxylic acid residue derived from a tetracarboxylic acid anhydride generally used for the thermoplastic polyimide without particular limitation, but for all tetracarboxylic acid residues. Therefore, it is preferable to contain 90 mol% or more of the tetracarboxylic acid residue derived from the tetracarboxylic acid anhydride represented by the following general formula (1) in total. By containing a total of 90 mol% or more of tetracarboxylic acid residues derived from the tetracarboxylic acid anhydride represented by the following general formula (1) with respect to all tetracarboxylic acid residues, the polyimide is flexible. It is preferable that both properties and heat resistance are easy to achieve. If the total amount of tetracarboxylic acid residues derived from the tetracarboxylic acid anhydride represented by the following general formula (1) is less than 90 mol%, the solvent solubility of the polyimide tends to decrease.
一般式(1)中、Xは、単結合、または、下式から選ばれる2価の基を示す。 In the general formula (1), X represents a single bond or a divalent group selected from the following formula.
上記式において、Zは-C6H4-、-(CH2)n-又は-CH2-CH(-O-C(=O)-CH3)-CH2-を示すが、nは1~20の整数を示す。 In the above equation, Z indicates -C 6 H 4 -,-(CH 2 ) n- or -CH 2 -CH (-OC (= O) -CH 3 ) -CH 2- , where n is 1. Indicates an integer of ~ 20.
上記一般式(1)で表されるテトラカルボン酸無水物としては、例えば、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物(BPDA)、3,3',4,4'-ベンゾフェノンテトラカルボン酸二無水物(BTDA)、3,3’,4,4’-ジフェニルスルホンテトラカルボン酸二無水物(DSDA)、4,4’-オキシジフタル酸無水物(ODPA)、4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物(6FDA)、2,2-ビス〔4-(3,4-ジカルボキシフェノキシ)フェニル〕プロパン二無水物(BPADA)、p-フェニレンビス(トリメリット酸モノエステル酸無水物)(TAHQ)、エチレングリコール ビスアンヒドロトリメリテート(TMEG)などを挙げることができる。これらの中でも特に3,3',4,4'-ベンゾフェノンテトラカルボン酸二無水物(BTDA)を使用する場合は、ポリイミドの接着性を向上させることができ、また分子骨格に存在するケトン基と、後述する架橋形成のためのアミノ化合物のアミノ基が反応してC=N結合を形成する場合があり、耐熱性を向上させる効果を発現しやすい。このような観点から、全テトラカルボン酸残基に対して、BTDAから誘導される4価のテトラカルボン酸残基(BTDA残基)を、好ましくは50モル%以上、より好ましくは60モル%以上含有することがよい。 Examples of the tetracarboxylic acid anhydride represented by the general formula (1) include 3,3', 4,4'-biphenyltetracarboxylic acid dianhydride (BPDA), 3,3', 4,4'. -Benzophenone tetracarboxylic acid dianhydride (BTDA), 3,3', 4,4'-diphenylsulfone tetracarboxylic acid dianhydride (DSDA), 4,4'-oxydiphthalic acid anhydride (ODPA), 4,4 '-(Hexafluoroisopropylidene) diphthalic acid anhydride (6FDA), 2,2-bis [4- (3,4-dicarboxyphenoxy) phenyl] propane dianhydride (BPADA), p-phenylene bis (trimerit) Acid monoesteric acid anhydride) (TAHQ), ethylene glycol bisamhydrotrimethylate (TMEG) and the like can be mentioned. Among these, especially when 3,3', 4,4'-benzophenone tetracarboxylic acid dianhydride (BTDA) is used, the adhesiveness of the polyimide can be improved, and the ketone group present in the molecular skeleton can be used. The amino group of the amino compound for forming a crosslink, which will be described later, may react to form a C = N bond, and the effect of improving heat resistance is likely to be exhibited. From this point of view, the tetravalent tetracarboxylic acid residue (BTDA residue) derived from BTDA is preferably 50 mol% or more, more preferably 60 mol% or more, based on all the tetracarboxylic acid residues. May contain.
(A)成分の熱可塑性ポリイミドは、発明の効果を損なわない範囲で、上記一般式(1)で表されるテトラカルボン酸無水物以外の酸無水物から誘導されるテトラカルボン酸残基を含有することができる。そのようなテトラカルボン酸残基としては、特に制限はないが、例えば、ピロメリット酸二無水物、2,3',3,4'-ビフェニルテトラカルボン酸二無水物、2,2',3,3'-又は2,3,3',4'-ベンゾフェノンテトラカルボン酸二無水物、2,3',3,4'-ジフェニルエーテルテトラカルボン酸二無水物、ビス(2,3-ジカルボキシフェニル)エーテル二無水物、3,3'',4,4''-、2,3,3'',4''-又は2,2'',3,3''-p-テルフェニルテトラカルボン酸二無水物、2,2-ビス(2,3-又は3,4-ジカルボキシフェニル)-プロパン二無水物、ビス(2,3-又は3,4-ジカルボキシフェニル)メタン二無水物、ビス(2,3-又は3,4-ジカルボキシフェニル)スルホン二無水物、1,1-ビス(2,3-又は3,4-ジカルボキシフェニル)エタン二無水物、1,2,7,8-、1,2,6,7-又は1,2,9,10-フェナンスレン-テトラカルボン酸二無水物、2,3,6,7-アントラセンテトラカルボン酸二無水物、2,2-ビス(3,4-ジカルボキシフェニル)テトラフルオロプロパン二無水物、2,3,5,6-シクロヘキサン二無水物、1,2,5,6-ナフタレンテトラカルボン酸二無水物、1,4,5,8-ナフタレンテトラカルボン酸二無水物、2,3,6,7-ナフタレンテトラカルボン酸二無水物、4,8-ジメチル-1,2,3,5,6,7-ヘキサヒドロナフタレン-1,2,5,6-テトラカルボン酸二無水物、2,6-又は2,7-ジクロロナフタレン-1,4,5,8-テトラカルボン酸二無水物、2,3,6,7-(又は1,4,5,8-)テトラクロロナフタレン-1,4,5,8-(又は2,3,6,7-)テトラカルボン酸二無水物、2,3,8,9-、3,4,9,10-、4,5,10,11-又は5,6,11,12-ペリレン-テトラカルボン酸二無水物、シクロペンタン-1,2,3,4-テトラカルボン酸二無水物、ピラジン-2,3,5,6-テトラカルボン酸二無水物、ピロリジン-2,3,4,5-テトラカルボン酸二無水物、チオフェン-2,3,4,5-テトラカルボン酸二無水物、4,4’-ビス(2,3-ジカルボキシフェノキシ)ジフェニルメタン二無水物等の芳香族テトラカルボン酸二無水物から誘導されるテトラカルボン酸残基が挙げられる。 The thermoplastic polyimide of the component (A) contains a tetracarboxylic acid residue derived from an acid anhydride other than the tetracarboxylic acid anhydride represented by the above general formula (1) as long as the effect of the invention is not impaired. can do. The tetracarboxylic acid residue is not particularly limited, but for example, pyromellitic acid dianhydride, 2,3', 3,4'-biphenyltetracarboxylic acid dianhydride, 2,2', 3 , 3'-or 2,3,3', 4'-benzophenone tetracarboxylic acid dianhydride, 2,3', 3,4'-diphenyl ether tetracarboxylic acid dianhydride, bis (2,3-dicarboxyphenyl) ) Ether dianhydride, 3,3'', 4,4''-, 2,3,3'', 4''-or 2,2'',3,3''-p-terphenyltetracarboxylic Acid dianhydride, 2,2-bis (2,3- or 3,4-dicarboxyphenyl) -propane dianhydride, bis (2,3- or 3,4-dicarboxyphenyl) methane dianhydride, Bis (2,3- or 3,4-dicarboxyphenyl) sulfonate dianhydride, 1,1-bis (2,3- or 3,4-dicarboxyphenyl) ethane dianhydride, 1,2,7, 8-1,2,6,7-or 1,2,9,10-phenanthrene-tetracarboxylic dianhydride, 2,3,6,7-anthracene tetracarboxylic dianhydride, 2,2-bis (3,4-Dicarboxyphenyl) Tetrafluoropropane dianhydride 2,3,5,6-cyclohexane dianhydride 1,2,5,6-naphthalene tetracarboxylic acid dianhydride 1,4,5 , 8-naphthalenetetracarboxylic acid dianhydride, 2,3,6,7-naphthalenetetracarboxylic acid dianhydride, 4,8-dimethyl-1,2,3,5,6,7-hexahydronaphthalene-1 , 2,5,6-Tetracarboxylic acid dianhydride, 2,6- or 2,7-dichloronaphthalene-1,4,5,8-Tetracarboxylic acid dianhydride, 2,3,6,7-( Or 1,4,5,8-) Tetrachloronaphthalene-1,4,5,8-(or 2,3,6,7-) Tetracarboxylic acid dianhydride 2,3,8,9-3 , 4,9,10-, 4,5,10,11-or 5,6,11,12-perylene-tetracarboxylic acid dianhydride, cyclopentane-1,2,3,4-tetracarboxylic acid dianhydride, Pyrazine-2,3,5,6-tetracarboxylic acid dianhydride, pyrrolidine-2,3,4,5-tetracarboxylic acid dianhydride, thiophene-2,3,4,5-tetracarboxylic acid dianhydride Examples thereof include tetracarboxylic acid residues derived from aromatic tetracarboxylic acid dianhydrides such as anhydrous, 4,4'-bis (2,3-dicarboxyphenoxy) diphenylmethane dianhydride.
(ジアミン成分)
(A)成分の熱可塑性ポリイミドは、原料として、全ジアミン成分に対して、脂肪族ジアミンを好ましくは40モル%以上、より好ましくは60モル%以上含有するジアミン成分を用いることがよい。つまり、(A)成分の熱可塑性ポリイミドは、全ジアミン残基に対して、脂肪族ジアミンから誘導されるジアミン残基を、好ましくは40モル%以上、より好ましくは60モル%以上含有することがよい。脂肪族ジアミンから誘導されるジアミン残基を上記の量で含有することによって、ポリイミドの誘電特性を改善させるとともに、ポリイミドのガラス転移温度の低温化(低Tg化)による熱圧着特性の改善及び低弾性率化による内部応力を緩和することができる。全ジアミン残基に対して、脂肪族ジアミンから誘導されるジアミン残基が40モル%未満では、誘電正接や熱圧着特性の改善効果が十分に得られない場合がある。ここで、脂肪族ジアミンとしては、例えば、ダイマー酸の二つの末端カルボン酸基が第1級のアミノメチル基又はアミノ基に置換されてなるダイマージアミンを主成分とするダイマージアミン組成物、ヘキサメチレンジアミン、ドデカンジアミン、シクロヘキサンジアミン、ポリオキシアルキレンアミン、4、4―ジアミノジシクロヘキシルメタンなどを用いることが可能であり、特にダイマージアミン組成物が好ましい。
(Diamine component)
As the thermoplastic polyimide of the component (A), it is preferable to use a diamine component containing an aliphatic diamine in an amount of preferably 40 mol% or more, more preferably 60 mol% or more, based on the total diamine component as a raw material. That is, the thermoplastic polyimide of the component (A) may contain, preferably 40 mol% or more, more preferably 60 mol% or more of the diamine residue derived from the aliphatic diamine with respect to all the diamine residues. good. By containing the diamine residue derived from the aliphatic diamine in the above amount, the dielectric property of the polyimide is improved, and the thermal pressure bonding property is improved and lowered by lowering the glass transition temperature of the polyimide (lower Tg). Internal stress due to elastic modulus can be relaxed. If the diamine residue derived from the aliphatic diamine is less than 40 mol% with respect to all the diamine residues, the effect of improving the dielectric loss tangent and the thermocompression bonding characteristics may not be sufficiently obtained. Here, as the aliphatic diamine, for example, a dimer diamine composition containing dimer diamine as a main component, in which two terminal carboxylic acid groups of dimer acid are substituted with a primary aminomethyl group or an amino group, hexamethylene. Diamines, dodecanediamines, cyclohexanediamines, polyoxyalkyleneamines, 4,4-diaminodicyclohexylmethane and the like can be used, with diamine diamine compositions being particularly preferred.
(ダイマージアミン組成物)
ダイマージアミン組成物は、下記成分(a)を主成分として含有するとともに、成分(b)及び(c)の量が制御されているものである。
(Diamine Diamine Composition)
The diamine diamine composition contains the following component (a) as a main component, and the amounts of the components (b) and (c) are controlled.
(a)ダイマージアミン;
(a)成分のダイマージアミンとは、ダイマー酸の二つの末端カルボン酸基(-COOH)が、第1級のアミノメチル基(-CH2-NH2)又はアミノ基(-NH2)に置換されてなるジアミンを意味する。ダイマー酸は、不飽和脂肪酸の分子間重合反応によって得られる既知の二塩基酸であり、その工業的製造プロセスは業界でほぼ標準化されており、炭素数が11~22の不飽和脂肪酸を粘土触媒等にて二量化して得られる。工業的に得られるダイマー酸は、オレイン酸やリノール酸、リノレン酸などの炭素数18の不飽和脂肪酸を二量化することによって得られる炭素数36の二塩基酸が主成分であるが、精製の度合いに応じ、任意量のモノマー酸(炭素数18)、トリマー酸(炭素数54)、炭素数20~54の他の重合脂肪酸を含有する。また、ダイマー化反応後には二重結合が残存するが、本発明では、更に水素添加反応して不飽和度を低下させたものもダイマー酸に含めるものとする。(a)成分のダイマージアミンは、炭素数18~54の範囲内、好ましくは22~44の範囲内にある二塩基酸化合物の末端カルボン酸基を第1級アミノメチル基又はアミノ基に置換して得られるジアミン化合物、と定義することができる。
(A) Dimer diamine;
The diamine diamine of the component (a) means that the two terminal carboxylic acid groups (-COOH) of the dimer acid are replaced with a primary aminomethyl group ( -CH2 -NH 2 ) or an amino group (-NH 2 ). Means a diamine that has been made. Fatty acid is a known dibasic acid obtained by the intermolecular polymerization reaction of unsaturated fatty acids, and its industrial production process is almost standardized in the industry, and unsaturated fatty acids having 11 to 22 carbon atoms are clay-catalyzed. It is obtained by quantifying it with the like. The main component of industrially obtained dimer acid is a dibasic acid having 36 carbon atoms obtained by dimerizing an unsaturated fatty acid having 18 carbon atoms such as oleic acid, linolenic acid and linolenic acid. Depending on the degree, it contains an arbitrary amount of monomeric acid (18 carbon atoms), trimeric acid (54 carbon atoms), and other polymerized fatty acids having 20 to 54 carbon atoms. Further, although the double bond remains after the dimerization reaction, in the present invention, the dimer acid is also included in which the degree of unsaturation is further reduced by the hydrogenation reaction. The dimerdiamine of the component (a) replaces the terminal carboxylic acid group of the dibasic acid compound in the range of 18 to 54 carbon atoms, preferably 22 to 44 carbon atoms with a primary aminomethyl group or an amino group. It can be defined as a diamine compound obtained.
ダイマージアミンの特徴として、ダイマー酸の骨格に由来する特性を付与することができる。すなわち、ダイマージアミンは、分子量約560~620の巨大分子の脂肪族であるので、分子のモル体積を大きくし、ポリイミドの極性基を相対的に減らすことができる。このようなダイマー酸型ジアミンの特徴は、ポリイミドの耐熱性の低下を抑制しつつ、比誘電率と誘電正接を小さくして誘電特性を向上させることに寄与すると考えられる。また、2つの自由に動く炭素数7~9の疎水鎖と、炭素数18に近い長さを持つ2つの鎖状の脂肪族アミノ基とを有するので、ポリイミドに柔軟性を与えるのみならず、ポリイミドを非対象的な化学構造や非平面的な化学構造とすることができるので、ポリイミドの低誘電率化及び低誘電正接化を図ることができると考えられる。 As a characteristic of dimer diamine, the property derived from the skeleton of dimer acid can be imparted. That is, since dimer diamine is an aliphatic of macromolecules having a molecular weight of about 560 to 620, the molar volume of the molecule can be increased and the polar groups of polyimide can be relatively reduced. It is considered that such a characteristic of the dimer acid type diamine contributes to improving the dielectric property by reducing the relative permittivity and the dielectric loss tangent while suppressing the decrease in the heat resistance of the polyimide. In addition, since it has two freely moving hydrophobic chains having 7 to 9 carbon atoms and two chain-like aliphatic amino groups having a length close to 18 carbon atoms, it not only gives flexibility to the polyimide, but also gives the polyimide flexibility. Since the polyimide can have an asymmetrical chemical structure or a non-planar chemical structure, it is considered that the polyimide can be made to have a low dielectric constant and a low dielectric constant tangent.
ダイマージアミン組成物は、分子蒸留等の精製方法によって(a)成分のダイマージアミン含有量を96重量%以上、好ましくは97重量%以上、より好ましくは98重量%以上にまで高めたものを使用することがよい。(a)成分のダイマージアミン含有量を96重量%以上とすることで、ポリイミドの分子量分布の拡がりを抑制することができる。なお、技術的に可能であれば、ダイマージアミン組成物のすべて(100重量%)が、(a)成分のダイマージアミンによって構成されていることが最もよい。 As the diamine diamine composition, the diamine diamine content of the component (a) is increased to 96% by weight or more, preferably 97% by weight or more, more preferably 98% by weight or more by a purification method such as molecular distillation. That's good. By setting the diamine diamine content of the component (a) to 96% by weight or more, it is possible to suppress the spread of the molecular weight distribution of the polyimide. If technically possible, it is best that all (100% by weight) of the diamine diamine composition is composed of the diamine diamine of the component (a).
(b)炭素数10~40の範囲内にある一塩基酸化合物の末端カルボン酸基を第1級アミノメチル基又はアミノ基に置換して得られるモノアミン化合物;
炭素数10~40の範囲内にある一塩基酸化合物は、ダイマー酸の原料に由来する炭素数10~20の範囲内にある一塩基性不飽和脂肪酸、及びダイマー酸の製造時の副生成物である炭素数21~40の範囲内にある一塩基酸化合物の混合物である。モノアミン化合物は、これらの一塩基酸化合物の末端カルボン酸基を第1級アミノメチル基又はアミノ基に置換して得られるものである。
(B) A monoamine compound obtained by substituting a terminal carboxylic acid group of a monobasic acid compound having 10 to 40 carbon atoms with a primary aminomethyl group or an amino group;
The monobasic acid compound in the range of 10 to 40 carbon atoms is a monobasic unsaturated fatty acid in the range of 10 to 20 carbon atoms derived from the raw material of dimer acid, and a by-product during the production of dimer acid. It is a mixture of monobasic acid compounds in the range of 21 to 40 carbon atoms. The monoamine compound is obtained by substituting the terminal carboxylic acid group of these monobasic acid compounds with a primary aminomethyl group or an amino group.
(b)成分のモノアミン化合物は、ポリイミドの分子量増加を抑制する成分である。ポリアミド酸又はポリイミドの重合時に、該モノアミン化合物の単官能のアミノ基が、ポリアミド酸又はポリイミドの末端酸無水物基と反応することで末端酸無水物基が封止され、ポリアミド酸又はポリイミドの分子量増加を抑制する。 The monoamine compound of the component (b) is a component that suppresses an increase in the molecular weight of polyimide. During the polymerization of polyamic acid or polyimide, the monofunctional amino group of the monoamine compound reacts with the terminal acid anhydride group of the polyamic acid or polyimide to seal the terminal acid anhydride group, and the molecular weight of the polyamic acid or polyimide is sealed. Suppress the increase.
(c)炭素数41~80の範囲内にある炭化水素基を有する多塩基酸化合物の末端カルボン酸基を第1級アミノメチル基又はアミノ基に置換して得られるアミン化合物(但し、前記ダイマージアミンを除く);
炭素数41~80の範囲内にある炭化水素基を有する多塩基酸化合物は、ダイマー酸の製造時の副生成物である炭素数41~80の範囲内にある三塩基酸化合物を主成分とする多塩基酸化合物である。また、炭素数41~80のダイマー酸以外の重合脂肪酸を含んでいてもよい。アミン化合物は、これらの多塩基酸化合物の末端カルボン酸基を第1級アミノメチル基又はアミノ基に置換して得られるものである。
(C) An amine compound obtained by substituting a terminal carboxylic acid group of a polybasic acid compound having a hydrocarbon group in the range of 41 to 80 carbon atoms with a primary aminomethyl group or an amino group (however, the dimer). (Excluding diamine);
The polybasic acid compound having a hydrocarbon group in the range of 41 to 80 carbon atoms is mainly composed of a tribasic acid compound in the range of 41 to 80 carbon atoms, which is a by-product during the production of dimer acid. It is a polybasic acid compound. Further, it may contain a polymerized fatty acid other than fatty acid having 41 to 80 carbon atoms. The amine compound is obtained by substituting the terminal carboxylic acid group of these polybasic acid compounds with a primary aminomethyl group or an amino group.
(c)成分のアミン化合物は、ポリイミドの分子量増加を助長する成分である。トリマー酸を由来とするトリアミン体を主成分とする三官能以上のアミノ基が、ポリアミド酸又はポリイミドの末端酸無水物基と反応し、ポリイミドの分子量を急激に増加させる。また、炭素数41~80のダイマー酸以外の重合脂肪酸から誘導されるアミン化合物も、ポリイミドの分子量を増加させ、ポリアミド酸又はポリイミドのゲル化の原因となる。 The amine compound of the component (c) is a component that promotes an increase in the molecular weight of polyimide. A trifunctional or higher amino group containing a triamine derived from trimeric acid as a main component reacts with a polyamic acid or a terminal acid anhydride group of polyimide to rapidly increase the molecular weight of polyimide. Further, an amine compound derived from a polymerized fatty acid other than dimer acid having 41 to 80 carbon atoms also increases the molecular weight of the polyimide and causes gelation of the polyamic acid or the polyimide.
上記ダイマージアミン組成物は、ゲル浸透クロマトグラフィー(GPC)を用いた測定によって各成分の定量を行う場合、ダイマージアミン組成物の各成分のピークスタート、ピークトップ及びピークエンドの確認を容易にするために、ダイマージアミン組成物を無水酢酸及びピリジンで処理したサンプルを使用し、また内部標準物質としてシクロヘキサノンを使用する。このように調製したサンプルを用いて、GPCのクロマトグラムの面積パーセントで各成分を定量する。各成分のピークスタート及びピークエンドは、各ピーク曲線の極小値とし、これを基準にクロマトグラムの面積パーセントの算出を行うことができる。 In the above diamine diamine composition, when quantifying each component by measurement using gel permeation chromatography (GPC), it is easy to confirm the peak start, peak top and peak end of each component of the diamine diamine composition. In addition, a sample of the diamine diamine composition treated with anhydrous acetic acid and pyridine is used, and cyclohexanone is used as an internal standard substance. Using the sample thus prepared, each component is quantified by the area percent of the GPC chromatogram. The peak start and peak end of each component are set to the minimum value of each peak curve, and the area percentage of the chromatogram can be calculated based on this.
また、本発明で用いるダイマージアミン組成物は、GPC測定によって得られるクロマトグラムの面積パーセントで、成分(b)及び(c)の合計が4%以下、好ましくは4%未満がよい。成分(b)及び(c)の合計を4%以下とすることで、ポリイミドの分子量分布の拡がりを抑制することができる。 Further, in the dimer diamine composition used in the present invention, the total area of the components (b) and (c) is 4% or less, preferably less than 4%, in terms of the area percentage of the chromatogram obtained by GPC measurement. By setting the total of the components (b) and (c) to 4% or less, it is possible to suppress the spread of the molecular weight distribution of the polyimide.
また、(b)成分のクロマトグラムの面積パーセントは、好ましくは3%以下、より好ましくは2%以下、更に好ましくは1%以下がよい。このような範囲にすることで、ポリイミドの分子量の低下を抑制することができ、更にテトラカルボン酸無水物成分及びジアミン成分の仕込みのモル比の範囲を広げることができる。なお、(b)成分は、ダイマージアミン組成物中に含まれていなくてもよい。 The area percentage of the chromatogram of the component (b) is preferably 3% or less, more preferably 2% or less, still more preferably 1% or less. By setting it in such a range, it is possible to suppress a decrease in the molecular weight of the polyimide, and further widen the range of the molar ratio of the tetracarboxylic acid anhydride component and the diamine component. The component (b) may not be contained in the diamine diamine composition.
また、(c)成分のクロマトグラムの面積パーセントは、2%以下であり、好ましくは1.8%以下、より好ましくは1.5%以下がよい。このような範囲にすることで、ポリイミドの分子量の急激な増加を抑制することができ、更に樹脂フィルムの広域の周波数での誘電正接の上昇を抑えることができる。なお、(c)成分は、ダイマージアミン組成物中に含まれていなくてもよい。 The area percentage of the chromatogram of the component (c) is 2% or less, preferably 1.8% or less, and more preferably 1.5% or less. Within such a range, it is possible to suppress a rapid increase in the molecular weight of the polyimide, and further suppress an increase in the dielectric loss tangent of the resin film at a wide frequency range. The component (c) may not be contained in the diamine diamine composition.
また、成分(b)及び(c)のクロマトグラムの面積パーセントの比率(b/c)が1以上である場合、テトラカルボン酸無水物成分及びジアミン成分のモル比(テトラカルボン酸無水物成分/ジアミン成分)は、好ましくは0.97以上1.0未満とすることがよく、このようなモル比にすることで、ポリイミドの分子量の制御がより容易となる。 When the area percent ratio (b / c) of the chromatograms of the components (b) and (c) is 1 or more, the molar ratio of the tetracarboxylic acid anhydride component and the diamine component (tetracarboxylic acid anhydride component /). The diamine component) is preferably 0.97 or more and less than 1.0, and such a molar ratio makes it easier to control the molecular weight of the polyimide.
また、成分(b)及び(c)の前記クロマトグラムの面積パーセントの比率(b/c)が1未満である場合、テトラカルボン酸無水物成分及びジアミン成分のモル比(テトラカルボン酸無水物成分/ジアミン成分)は、好ましくは0.97以上1.1以下とすることがよく、このようなモル比にすることで、ポリイミドの分子量の制御がより容易となる。 When the area percent ratio (b / c) of the components (b) and (c) in the chromatogram is less than 1, the molar ratio of the tetracarboxylic acid anhydride component and the diamine component (tetracarboxylic acid anhydride component). The / diamine component) is preferably 0.97 or more and 1.1 or less, and by setting such a molar ratio, it becomes easier to control the molecular weight of the polyimide.
ポリイミドの重量平均分子量は、例えば10,000~200,000の範囲内が好ましい。また、例えばFPC用の接着剤として適用する場合、ポリイミドの重量平均分子量は、20,000~150,000の範囲内がより好ましく、40,000~150,000の範囲内が更に好ましい。ポリイミドの重量平均分子量が20,000未満である場合、フロー耐性が悪化する傾向となる。一方、ポリイミドの重量平均分子量が150,000を超えると、過度に粘度が増加して溶剤に不溶になり、塗工作業の際に接着剤層の厚みムラ、スジ等の不良が発生しやすい傾向になる。 The weight average molecular weight of the polyimide is preferably in the range of, for example, 10,000 to 200,000. Further, for example, when applied as an adhesive for FPC, the weight average molecular weight of the polyimide is more preferably in the range of 20,000 to 150,000, and further preferably in the range of 40,000 to 150,000. When the weight average molecular weight of the polyimide is less than 20,000, the flow resistance tends to deteriorate. On the other hand, when the weight average molecular weight of polyimide exceeds 150,000, the viscosity increases excessively and becomes insoluble in a solvent, and defects such as uneven thickness of the adhesive layer and streaks tend to occur during coating work. become.
ダイマージアミン組成物は、(a)成分のダイマージアミン以外の成分を低減する目的で精製することが好ましい。精製方法としては、特に制限されないが、蒸留法や沈殿精製等の公知の方法が好適である。精製前のダイマージアミン組成物は、市販品での入手が可能であり、例えばクローダジャパン社製のPRIAMINE1073(商品名)、同PRIAMINE1074(商品名)、同PRIAMINE1075(商品名)等が挙げられる。 The diamine diamine composition is preferably purified for the purpose of reducing the component (a) other than the diamine diamine. The purification method is not particularly limited, but a known method such as a distillation method or precipitation purification is preferable. The diamine diamine composition before purification can be obtained as a commercially available product, and examples thereof include PRIAMINE 1073 (trade name), PRIAMINE 1074 (trade name), and PRIAMINE 1075 (trade name) manufactured by Croda Japan.
ポリイミドに使用される脂肪族ジアミン以外のジアミン化合物としては、芳香族ジアミン化合物を挙げることができる。それらの具体例としては、1,4-ジアミノベンゼン(p-PDA;パラフェニレンジアミン)、2,2’-ジメチル-4,4’-ジアミノビフェニル(m-TB)、2,2’-n-プロピル-4,4’-ジアミノビフェニル(m-NPB)、4-アミノフェニル-4’-アミノベンゾエート(APAB)、2,2-ビス-[4-(3-アミノフェノキシ)フェニル]プロパン、ビス[4-(3-アミノフェノキシ)フェニル]スルホン、ビス[4-(3-アミノフェノキシ)ビフェニル、ビス[1-(3-アミノフェノキシ)]ビフェニル、ビス[4-(3-アミノフェノキシ)フェニル]メタン、ビス[4-(3-アミノフェノキシ)フェニル]エーテル、ビス[4-(3-アミノフェノキシ)]ベンゾフェノン、9,9-ビス[4-(3-アミノフェノキシ)フェニル]フルオレン、2,2-ビス-[4-(4-アミノフェノキシ)フェニル]ヘキサフルオロプロパン、2,2-ビス-[4-(3-アミノフェノキシ)フェニル]ヘキサフルオロプロパン、3,3’-ジメチル-4,4’-ジアミノビフェニル、4,4’-メチレンジ-o-トルイジン、4,4’-メチレンジ-2,6-キシリジン、4,4’-メチレン-2,6-ジエチルアニリン、3,3’-ジアミノジフェニルエタン、3,3’-ジアミノビフェニル、3,3’-ジメトキシベンジジン、3,3''-ジアミノ-p-テルフェニル、4,4'-[1,4-フェニレンビス(1-メチルエチリデン)]ビスアニリン、4,4'-[1,3-フェニレンビス(1-メチルエチリデン)]ビスアニリン、ビス(p-アミノシクロヘキシル)メタン、ビス(p-β-アミノ-t-ブチルフェニル)エーテル、ビス(p-β-メチル-δ-アミノペンチル)ベンゼン、p-ビス(2-メチル-4-アミノペンチル)ベンゼン、p-ビス(1,1-ジメチル-5-アミノペンチル)ベンゼン、1,5-ジアミノナフタレン、2,6-ジアミノナフタレン、2,4-ビス(β-アミノ-t-ブチル)トルエン、2,4-ジアミノトルエン、m-キシレン-2,5-ジアミン、p-キシレン-2,5-ジアミン、m-キシリレンジアミン、p-キシリレンジアミン、2,6-ジアミノピリジン、2,5-ジアミノピリジン、2,5-ジアミノ-1,3,4-オキサジアゾール、ピペラジン、2'-メトキシ-4,4'-ジアミノベンズアニリド、4,4'-ジアミノベンズアニリド、1,3-ビス[2-(4-アミノフェニル)-2-プロピル]ベンゼン、6-アミノ-2-(4-アミノフェノキシ)ベンゾオキサゾール、1,3-ビス(3-アミノフェノキシ)ベンゼン等のジアミン化合物が挙げられる。 Examples of the diamine compound other than the aliphatic diamine used for the polyimide include aromatic diamine compounds. Specific examples thereof include 1,4-diaminobenzene (p-PDA; paraphenylenediamine), 2,2'-dimethyl-4,4'-diaminobiphenyl (m-TB), 2,2'-n-. Propyl-4,4'-diaminobiphenyl (m-NPB), 4-aminophenyl-4'-aminobenzoate (APAB), 2,2-bis- [4- (3-aminophenoxy) phenyl] propane, bis [ 4- (3-Aminophenoxy) phenyl] sulfone, bis [4- (3-aminophenoxy) biphenyl, bis [1- (3-aminophenoxy)] biphenyl, bis [4- (3-aminophenoxy) phenyl] methane , Bis [4- (3-aminophenoxy) phenyl] ether, bis [4- (3-aminophenoxy)] benzophenone, 9,9-bis [4- (3-aminophenoxy) phenyl] fluorene, 2,2- Bis- [4- (4-aminophenoxy) phenyl] hexafluoropropane, 2,2-bis- [4- (3-aminophenoxy) phenyl] hexafluoropropane, 3,3'-dimethyl-4,4'- Diaminobiphenyl, 4,4'-methylenedi-o-toluidine, 4,4'-methylenedi-2,6-xylidine, 4,4'-methylene-2,6-diethylaniline, 3,3'-diaminodiphenylethane, 3,3'-diaminobiphenyl, 3,3'-dimethoxybenzidine, 3,3''-diamino-p-terphenyl, 4,4'-[1,4-phenylenebis (1-methylethylidene)] bisaniline, 4,4'-[1,3-phenylenebis (1-methylethylidene)] bisaniline, bis (p-aminocyclohexyl) methane, bis (p-β-amino-t-butylphenyl) ether, bis (p-β) -Methyl-δ-aminopentyl) benzene, p-bis (2-methyl-4-aminopentyl) benzene, p-bis (1,1-dimethyl-5-aminopentyl) benzene, 1,5-diaminonaphthalene, 2 , 6-diaminonaphthalene, 2,4-bis (β-amino-t-butyl) toluene, 2,4-diaminotoluene, m-xylene-2,5-diamine, p-xylene-2,5-diamine, m -Xylylene diamine, p-xylylene diamine, 2,6-diaminopyridine, 2,5-diaminopyridine, 2,5-diamino-1,3,4-oxadiazole, piperazine, 2'-methoxy-4, 4'-Diaminobenzanilide, 4,4'-Zia Minovensanilide, 1,3-bis [2- (4-aminophenyl) -2-propyl] benzene, 6-amino-2- (4-aminophenoxy) benzoxazole, 1,3-bis (3-aminophenoxy) ) Examples thereof include diamine compounds such as benzene.
ポリイミドは、上記のテトラカルボン酸無水物成分とジアミン成分を溶媒中で反応させ、ポリアミド酸を生成したのち加熱閉環させることにより製造できる。例えば、テトラカルボン酸無水物成分とジアミン成分をほぼ等モルで有機溶媒中に溶解させて、0~100℃の範囲内の温度で30分~24時間撹拌し重合反応させることでポリイミドの前駆体であるポリアミド酸が得られる。反応にあたっては、生成する前駆体が有機溶媒中に5~50重量%の範囲内、好ましくは10~40重量%の範囲内となるように反応成分を溶解する。重合反応に用いる有機溶媒としては、例えば、N,N-ジメチルホルムアミド(DMF)、N,N-ジメチルアセトアミド(DMAc)、N,N-ジエチルアセトアミド、N-メチル-2-ピロリドン(NMP)、2-ブタノン、ジメチルスルホキシド(DMSO)、ヘキサメチルホスホルアミド、N-メチルカプロラクタム、硫酸ジメチル、シクロヘキサノン、メチルシクロヘキサン、ジオキサン、テトラヒドロフラン、ジグライム、トリグライム、メタノール、エタノール、ベンジルアルコール、クレゾール等が挙げられる。これらの溶媒を2種以上併用して使用することもでき、更にはキシレン、トルエンのような芳香族炭化水素の併用も可能である。また、このような有機溶媒の使用量としては特に制限されるものではないが、重合反応によって得られるポリアミド酸溶液の濃度が5~50重量%程度になるような使用量に調整して用いることが好ましい。 The polyimide can be produced by reacting the above-mentioned tetracarboxylic acid anhydride component and the diamine component in a solvent to generate a polyamic acid, and then heating and closing the ring. For example, a polyimide precursor is obtained by dissolving a tetracarboxylic acid anhydride component and a diamine component in an organic solvent in approximately equimolar amounts, stirring at a temperature in the range of 0 to 100 ° C. for 30 minutes to 24 hours, and carrying out a polymerization reaction. Polyamic acid is obtained. In the reaction, the reaction components are dissolved in the organic solvent so that the precursor to be produced is in the range of 5 to 50% by weight, preferably in the range of 10 to 40% by weight. Examples of the organic solvent used in the polymerization reaction include N, N-dimethylformamide (DMF), N, N-dimethylacetamide (DMAc), N, N-diethylacetamide, N-methyl-2-pyrrolidone (NMP), 2 -Butanone, dimethyl sulfoxide (DMSO), hexamethylphosphoramide, N-methylcaprolactam, dimethylsulfate, cyclohexanone, methylcyclohexane, dioxane, tetrahydrofuran, diglime, triglime, methanol, ethanol, benzyl alcohol, cresol and the like can be mentioned. Two or more of these solvents can be used in combination, and aromatic hydrocarbons such as xylene and toluene can be used in combination. The amount of such an organic solvent used is not particularly limited, but it should be adjusted so that the concentration of the polyamic acid solution obtained by the polymerization reaction is about 5 to 50% by weight. Is preferable.
合成されたポリアミド酸は、通常、反応溶媒溶液として使用することが有利であるが、必要により濃縮、希釈又は他の有機溶媒に置換することができる。また、ポリアミド酸は一般に溶媒可溶性に優れるので、有利に使用される。ポリアミド酸の溶液の粘度は、500cps~100,000cpsの範囲内であることが好ましい。この範囲を外れると、コーター等による塗工作業の際にフィルムに厚みムラ、スジ等の不良が発生し易くなる。 The synthesized polyamic acid is usually advantageous to be used as a reaction solvent solution, but can be concentrated, diluted or replaced with another organic solvent if necessary. In addition, polyamic acid is generally excellent in solvent solubility, and is therefore advantageously used. The viscosity of the polyamic acid solution is preferably in the range of 500 cps to 100,000 cps. If it is out of this range, defects such as uneven thickness and streaks are likely to occur in the film during coating work by a coater or the like.
ポリアミド酸をイミド化させてポリイミドを形成させる方法は、特に制限されず、例えば前記溶媒中で、80~400℃の範囲内の温度条件で1~24時間かけて加熱するといった熱処理が好適に採用される。また、温度は一定の温度条件で加熱しても良いし、工程の途中で温度を変えることもできる。 The method of imidizing the polyamic acid to form the polyimide is not particularly limited, and for example, a heat treatment such as heating in the solvent at a temperature in the range of 80 to 400 ° C. for 1 to 24 hours is preferably adopted. Will be done. Further, the temperature may be heated under a constant temperature condition, or the temperature may be changed in the middle of the process.
(A)成分の熱可塑性ポリイミドにおいて、上記テトラカルボン酸無水物成分及びジアミン成分の種類や、2種以上のテトラカルボン酸無水物成分又はジアミン成分を適用する場合のそれぞれのモル比を選定することにより、誘電特性、熱膨張係数、引張弾性率、ガラス転移温度等を制御することができる。また、(A)成分の熱可塑性ポリイミドにおいて、ポリイミドの構造単位を複数有する場合は、ブロックとして存在しても、ランダムに存在していてもよいが、ランダムに存在することが好ましい。 In the thermoplastic polyimide of the component (A), select the types of the tetracarboxylic acid anhydride component and the diamine component, and the molar ratio of each when two or more types of the tetracarboxylic acid anhydride component or the diamine component are applied. Therefore, the dielectric property, the thermal expansion coefficient, the tensile elasticity, the glass transition temperature, and the like can be controlled. Further, in the thermoplastic polyimide of the component (A), when a plurality of structural units of the polyimide are present, it may exist as a block or may exist at random, but it is preferable that it exists at random.
(A)成分の熱可塑性ポリイミドのイミド基濃度は、好ましくは22重量%以下、より好ましくは20重量%以下がよい。ここで、「イミド基濃度」は、ポリイミド中のイミド基部(-(CO)2-N-)の分子量を、ポリイミドの構造全体の分子量で除した値を意味する。イミド基濃度が22重量%を超えると、樹脂自体の分子量が小さくなるとともに、極性基の増加によって低吸湿性も悪化し、Tg及び引張弾性率が上昇する。 The imide group concentration of the thermoplastic polyimide of the component (A) is preferably 22% by weight or less, more preferably 20% by weight or less. Here, the "imide group concentration" means a value obtained by dividing the molecular weight of the imide base portion (-(CO) 2 -N-) in the polyimide by the molecular weight of the entire structure of the polyimide. When the imide group concentration exceeds 22% by weight, the molecular weight of the resin itself becomes small, the low moisture absorption property deteriorates due to the increase in polar groups, and the Tg and the tensile elastic modulus increase.
(A)成分の熱可塑性ポリイミドは、完全にイミド化された構造が最も好ましい。但し、ポリイミドの一部がアミド酸となっていてもよい。そのイミド化率は、フーリエ変換赤外分光光度計(市販品:日本分光社製、商品名;FT/IR620)を用い、1回反射ATR法にてポリイミド薄膜の赤外線吸収スペクトルを測定することによって、1015cm-1付近のベンゼン環吸収体を基準とし、1780cm-1のイミド基に由来するC=O伸縮の吸光度から算出することができる。 The thermoplastic polyimide of the component (A) is most preferably a completely imidized structure. However, a part of the polyimide may be an amic acid. The imidization rate is determined by measuring the infrared absorption spectrum of the polyimide thin film by the single reflection ATR method using a Fourier transform infrared spectrophotometer (commercially available product: manufactured by Nippon Spectroscopy Co., Ltd., trade name; FT / IR620). It can be calculated from the absorbance of C = O expansion and contraction derived from the imide group of 1780 cm -1 with the benzene ring absorber near 1015 cm -1 as a reference.
<(B)成分:ポリスチレンエラストマー樹脂>
(B)成分のポリスチレンエラストマー樹脂は、スチレン又はその誘導体と共役ジエン化合物との共重合体であり、その水素添加物を含む。ここで、スチレン又はその誘導体としては、特に限定されるものではないが、スチレン、メチルスチレン、ブチルスチレン、ジビニルベンゼン、ビニルトルエン等が例示される。また、共役ジエン化合物としては、特に限定されるものではないが、ブタジエン、イソプレン、1,3-ペンタジエン等が例示される。
また、ポリスチレンエラストマー樹脂は水素添加されていることが好ましい。水素添加されていることによって、熱に対する安定性が一層向上し、分解や重合などの変質が起こり難くなるとともに、脂肪族的な性質が高くなり、(A)成分の熱可塑性ポリイミドとの相溶性が高まる。
<Component (B): Polystyrene elastomer resin>
The polystyrene elastomer resin of the component (B) is a copolymer of styrene or a derivative thereof and a conjugated diene compound, and contains a hydrogenated agent thereof. Here, the styrene or a derivative thereof is not particularly limited, and examples thereof include styrene, methylstyrene, butylstyrene, divinylbenzene, and vinyltoluene. The conjugated diene compound is not particularly limited, and examples thereof include butadiene, isoprene, and 1,3-pentadiene.
Further, it is preferable that the polystyrene elastomer resin is hydrogenated. Due to the addition of hydrogen, the stability against heat is further improved, deterioration such as decomposition and polymerization is less likely to occur, and the aliphatic property is enhanced, and the compatibility with the thermoplastic polyimide of the component (A) is improved. Will increase.
(B)成分のポリスチレンエラストマー樹脂の共重合構造は、ブロック構造でもランダム構造でもよい。ポリスチレンエラストマー樹脂の好ましい具体例として、スチレン-ブタジエン-スチレンブロック共重合体(SBS)、スチレン-ブタジエン-ブチレン-スチレンブロック共重合体(SBBS)、スチレン-エチレン-ブチレン-スチレンブロック共重合体(SEBS)、スチレン-エチレン-プロピレン-スチレンブロック共重合体(SEPS)、スチレン-エチレン-エチレン・プロピレン-スチレンブロック共重合体(SEEPS)などを挙げることができるが、これらに限定されるものではない。 The copolymer structure of the polystyrene elastomer resin of the component (B) may be a block structure or a random structure. Preferred specific examples of the polystyrene elastomer resin include styrene-butadiene-styrene block copolymer (SBS), styrene-butadiene-butylene-styrene block copolymer (SBBS), and styrene-ethylene-butylene-styrene block copolymer (SEBS). ), Styrene-ethylene-propylene-styrene block copolymer (SEPS), styrene-ethylene-ethylene-propylene-styrene block copolymer (SEEPS), and the like, but the present invention is not limited thereto.
(B)成分のポリスチレンエラストマー樹脂の酸価は、10mgKOH/g以下であり、1mgKOH/g以下が好ましく、0mgKOH/gであることがより好ましい。ポリイミド組成物に酸価が10mgKOH/g以下であるポリスチレンエラストマー樹脂を配合することによって、樹脂フィルムを形成したときの誘電正接を低下させ得るとともに良好なピール強度を維持することができる。それに対して、酸価が10mgKOH/gを超えると、極性基の増加によって誘電特性が悪化するとともに、(A)成分との相溶性が悪くなって樹脂フィルムを形成したときの密着性が低下する。したがって、酸価は低いほどよく、酸変性していないもの(つまり、酸価が0mgKOH/gであるもの)が本発明の(B)成分として最も適している。本発明では、(A)成分の熱可塑性ポリイミドが脂肪族ジアミン由来の残基を含有する場合に優れた接着性を発現させることが可能となるため、酸変性されていない(つまり、脂肪族的な性質が強い)ポリスチレンエラストマー樹脂を用いても、特許文献1において懸念されているような接着強度の低下は回避することができる。 The acid value of the polystyrene elastomer resin of the component (B) is 10 mgKOH / g or less, preferably 1 mgKOH / g or less, and more preferably 0 mgKOH / g. By blending the polystyrene elastomer resin having an acid value of 10 mgKOH / g or less with the polyimide composition, the dielectric loss tangent when the resin film is formed can be lowered and good peel strength can be maintained. On the other hand, when the acid value exceeds 10 mgKOH / g, the dielectric property deteriorates due to the increase in polar groups, the compatibility with the component (A) deteriorates, and the adhesion when forming the resin film deteriorates. .. Therefore, the lower the acid value, the better, and the one without acid denaturation (that is, the one having an acid value of 0 mgKOH / g) is the most suitable as the component (B) of the present invention. In the present invention, since the thermoplastic polyimide of the component (A) can exhibit excellent adhesiveness when it contains a residue derived from an aliphatic diamine, it is not acid-modified (that is, it is aliphatic-like). Even if a polystyrene elastomer resin (which has strong properties) is used, it is possible to avoid a decrease in adhesive strength as is a concern in Patent Document 1.
(B)成分のポリスチレンエラストマー樹脂は、スチレン単位[-CH2CH(C6H5)-]の含有比率が10重量%以上65重量%以下の範囲内であることが好ましく、20重量%以上65重量%以下の範囲内であることがより好ましく、30重量%以上60重量%以下の範囲内であることが最も好ましい。ポリスチレンエラストマー樹脂中のスチレン単位の含有比率が10重量%未満では樹脂の弾性率が低下してフィルムとしてのハンドリング性が悪化し、65重量%を超えて高くなると、樹脂が剛直になり、接着剤としての使用が困難となるほか、ポリスチレンエラストマー樹脂中のゴム成分が少なくなるため、誘電特性の悪化に繋がる。
また、スチレン単位の含有比率が上記範囲内であることによって、樹脂フィルム中の芳香環の割合が高くなるため、樹脂フィルムを用いて回路基板を製造する過程でレーザー加工によりビアホール(貫通孔)及びブラインドビアホールを形成する場合に、紫外線領域の吸収性を高めることが可能となり、レーザー加工性をより向上させることができる。
The polystyrene elastomer resin as the component (B) preferably has a content ratio of the styrene unit [-CH 2 CH (C 6 H 5 )-] in the range of 10% by weight or more and 65% by weight or less, preferably 20% by weight or more. It is more preferably in the range of 65% by weight or less, and most preferably in the range of 30% by weight or more and 60% by weight or less. When the content ratio of the styrene unit in the polystyrene elastomer resin is less than 10% by weight, the elastic coefficient of the resin deteriorates and the handleability as a film deteriorates, and when it exceeds 65% by weight, the resin becomes rigid and the adhesive becomes adhesive. In addition to being difficult to use as a plastic, the amount of rubber component in the polystyrene elastomer resin is reduced, which leads to deterioration of the dielectric property.
Further, when the content ratio of the styrene unit is within the above range, the ratio of the aromatic ring in the resin film becomes high, so that via holes (through holes) and via holes are formed by laser processing in the process of manufacturing the circuit board using the resin film. When forming a blind via hole, it is possible to enhance the absorption in the ultraviolet region, and it is possible to further improve the laser processability.
(B)成分のポリスチレンエラストマー樹脂の重量平均分子量は、例えば、50,000~300,000の範囲内であることが好ましく、80,000~270,000の範囲内がより好ましい。(B)成分の重量平均分子量が上記範囲よりも低いと、誘電特性の改善効果が低くなる場合があり、逆に高いと、ポリイミド組成物とした場合の粘度が高くなり、樹脂フィルムの作製が困難となる場合がある。 The weight average molecular weight of the polystyrene elastomer resin as the component (B) is preferably in the range of, for example, 50,000 to 300,000, more preferably in the range of 80,000 to 270,000. If the weight average molecular weight of the component (B) is lower than the above range, the effect of improving the dielectric properties may be low, and conversely, if it is high, the viscosity of the polyimide composition becomes high, and a resin film can be produced. It can be difficult.
(B)成分のポリスチレンエラストマー樹脂としては、酸価が10mgKOH/g以下である限り、市販品を適宜選定して用いることができる。そのような市販のポリスチレンエラストマー樹脂として、例えば、KRATON社製のA1535HU(商品名)、G1652MU(商品名)、G1726VS(商品名)、G1645VS(商品名)、FG1901GT(商品名)、G1650MU(商品名)、G1654HU(商品名)、G1730VO(商品名)、MD1653MO(商品名)などを好ましく使用することができる。 As the polystyrene elastomer resin of the component (B), a commercially available product can be appropriately selected and used as long as the acid value is 10 mgKOH / g or less. Examples of such commercially available polystyrene elastomer resins include A1535HU (trade name), G1652MU (trade name), G1726VS (trade name), G1645VS (trade name), FG1901GT (trade name), and G1650MU (trade name) manufactured by KRATON. ), G1654HU (trade name), G1730VO (trade name), MD1653MO (trade name) and the like can be preferably used.
[配合量]
ポリイミド組成物における(A)成分100重量部に対する(B)成分の含有量は、10重量部以上100重量部以下の範囲内であり、20重量部以上90重量部以下の範囲内が好ましく、30重量部以上80重量部以下の範囲内がより好ましい。(A)成分100重量部に対する(B)成分の含有量が10重量部未満では、誘電正接を低下させる効果が十分に発現しない場合がある。一方、(B)成分の重量比率が100重量部を超えると、樹脂フィルムを形成したときの接着性が低下するとともに、ポリイミド組成物中の固形分濃度が高くなり過ぎて粘度が上昇し、ハンドリング性が低下する場合がある。
[Mixing amount]
The content of the component (B) with respect to 100 parts by weight of the component (A) in the polyimide composition is in the range of 10 parts by weight or more and 100 parts by weight or less, preferably in the range of 20 parts by weight or more and 90 parts by weight or less, and 30 parts by weight. It is more preferably in the range of 80 parts by weight or more and 80 parts by weight or less. If the content of the component (B) with respect to 100 parts by weight of the component (A) is less than 10 parts by weight, the effect of lowering the dielectric loss tangent may not be sufficiently exhibited. On the other hand, when the weight ratio of the component (B) exceeds 100 parts by weight, the adhesiveness when the resin film is formed is lowered, and the solid content concentration in the polyimide composition is too high to increase the viscosity, resulting in handling. Sex may be reduced.
[任意成分]
(A)成分の熱可塑性ポリイミドがケトン基を有する場合に、該ケトン基と、少なくとも2つの第1級のアミノ基を官能基として有するアミノ化合物(本明細書において「架橋形成用アミノ化合物」と記すことがある)のアミノ基を反応させてC=N結合を形成させることによって、架橋構造を形成することができる。架橋構造の形成によって、接着剤層を形成する熱可塑性ポリイミドの耐熱性を向上させることができる。したがって、本実施の形態のポリイミド組成物は、任意成分として架橋形成用アミノ化合物を含有することができる。
[Arbitrary ingredient]
When the thermoplastic polyimide of the component (A) has a ketone group, it is referred to as an amino compound having the ketone group and at least two primary amino groups as functional groups (in the present specification, "amino compound for cross-linking formation"). A crosslinked structure can be formed by reacting the amino groups (which may be noted) to form a C = N bond. By forming the crosslinked structure, the heat resistance of the thermoplastic polyimide forming the adhesive layer can be improved. Therefore, the polyimide composition of the present embodiment can contain an amino compound for forming a crosslink as an optional component.
ケトン基を有するポリイミドを形成するために好ましいテトラカルボン酸無水物としては、例えば3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物(BTDA)を、ジアミン化合物としては、例えば、4,4’―ビス(3-アミノフェノキシ)ベンゾフェノン(BABP)、1,3-ビス[4-(3-アミノフェノキシ)ベンゾイル]ベンゼン(BABB)等の芳香族ジアミンを挙げることができる。架橋構造を形成させる目的において、本実施の形態のポリイミド組成物は、特に、全テトラカルボン酸残基に対して、BTDAから誘導されるBTDA残基を、好ましくは50モル%以上、より好ましくは60モル%以上含有する上記(A)成分の熱可塑性ポリイミド及び架橋形成用アミノ化合物、を含むことが好ましい。 A preferred tetracarboxylic acid anhydride for forming a polyimide having a ketone group is, for example, 3,3', 4,4'-benzophenone tetracarboxylic acid dianhydride (BTDA), and a diamine compound is, for example, 4 , 4'-Bis (3-aminophenoxy) benzophenone (BABP), 1,3-bis [4- (3-aminophenoxy) benzoyl] benzene (BABB) and other aromatic diamines can be mentioned. For the purpose of forming a crosslinked structure, the polyimide composition of the present embodiment contains BTDA residues derived from BTDA, preferably 50 mol% or more, more preferably 50 mol% or more, particularly with respect to all tetracarboxylic acid residues. It is preferable to contain the thermoplastic polyimide of the component (A) and the amino compound for forming a bridge, which are contained in an amount of 60 mol% or more.
架橋形成用アミノ化合物としては、(I)ジヒドラジド化合物、(II)芳香族ジアミン、(III)脂肪族アミン等を例示することができる。これらの中でも、ジヒドラジド化合物が好ましい。ジヒドラジド化合物以外の脂肪族アミンは、室温でも架橋構造を形成しやすく、ワニスの保存安定性に懸念があり、一方、芳香族ジアミンは、架橋構造の形成のために高温にする必要がある。このように、ジヒドラジド化合物を使用した場合は、ワニスの保存安定性と硬化時間の短縮化を両立させることができる。ジヒドラジド化合物としては、例えば、シュウ酸ジヒドラジド、マロン酸ジヒドラジド、コハク酸ジヒドラジド、グルタル酸ジヒドラジド、アジピン酸ジヒドラジド、ピメリン酸ジヒドラジド、スベリン酸ジヒドラジド、アゼライン酸ジヒドラジド、セバシン酸ジヒドラジド、ドデカン二酸ジヒドラジド、マレイン酸ジヒドラジド、フマル酸ジヒドラジド、ジグリコール酸ジヒドラジド、酒石酸ジヒドラジド、リンゴ酸ジヒドラジド、フタル酸ジヒドラジド、イソフタル酸ジヒドラジド、テレフタル酸ジヒドラジド、2,6-ナフトエ二酸ジヒドラジド、4,4-ビスベンゼンジヒドラジド、1,4-ナフトエ酸ジヒドラジド、2,6-ピリジン二酸ジヒドラジド、イタコン酸ジヒドラジド等のジヒドラジド化合物が好ましい。以上のジヒドラジド化合物は、単独でもよいし、2種類以上混合して用いることもできる。 Examples of the crosslink-forming amino compound include (I) a dihydrazide compound, (II) an aromatic diamine, and (III) an aliphatic amine. Among these, the dihydrazide compound is preferable. Aliphatic amines other than dihydrazide compounds tend to form a crosslinked structure even at room temperature, and there is a concern about the storage stability of the varnish, while aromatic diamines need to be heated to a high temperature in order to form a crosslinked structure. As described above, when the dihydrazide compound is used, both the storage stability of the varnish and the shortening of the curing time can be achieved at the same time. Examples of the dihydrazide compound include oxalic acid dihydrazide, malonic acid dihydrazide, succinic acid dihydrazide, glutarate dihydrazide, adipic acid dihydrazide, pimelliate dihydrazide, suberic acid dihydrazide, azeline acid dihydrazide, sevacinate dihydrazide, and sebacic acid dihydrazide. Dihydrazide, humalic acid dihydrazide, diglycolic acid dihydrazide, tartrate dihydrazide, apple acid dihydrazide, phthalic acid dihydrazide, isophthalic acid dihydrazide, terephthalic acid dihydrazide, 2,6-naphthoenyl dihydrazide, 4,4-bisbenzenedihydrazide, 1,4 -Dihydrazide compounds such as naphthoic acid dihydrazide, 2,6-pyridinediacid dihydrazide and itaconic acid dihydrazide are preferred. The above dihydrazide compounds may be used alone or in combination of two or more.
また、上記(I)ジヒドラジド化合物、(II)芳香族ジアミン、(III)脂肪族アミン等のアミノ化合物は、例えば(I)と(II)の組み合わせ、(I)と(III)との組み合わせ、(I)と(II)と(III)との組み合わせのように、カテゴリーを超えて2種以上組み合わせて使用することもできる。 Further, the amino compounds such as (I) dihydrazide compound, (II) aromatic diamine, and (III) aliphatic amine are, for example, a combination of (I) and (II), a combination of (I) and (III), and the like. It is also possible to use two or more kinds in combination across categories, such as the combination of (I), (II) and (III).
また、架橋形成用アミノ化合物による架橋で形成される網目状の構造をより密にするという観点から、本発明で使用する架橋形成用アミノ化合物は、その分子量(架橋形成用アミノ化合物がオリゴマーの場合は重量平均分子量)が5,000以下であることが好ましく、より好ましくは90~2,000、更に好ましくは100~1,500がよい。この中でも、100~1,000の分子量をもつ架橋形成用アミノ化合物が特に好ましい。架橋形成用アミノ化合物の分子量が90未満になると、架橋形成用アミノ化合物の1つのアミノ基がポリイミド樹脂のケトン基とC=N結合を形成するにとどまり、残りのアミノ基の周辺が立体的に嵩高くなるために残りのアミノ基はC=N結合を形成しにくい傾向となる。 Further, from the viewpoint of making the network-like structure formed by cross-linking with the cross-linking amino compound more dense, the cross-linking amino compound used in the present invention has a molecular weight (when the cross-linking amino compound is an oligomer). The weight average molecular weight) is preferably 5,000 or less, more preferably 90 to 2,000, still more preferably 100 to 1,500. Among these, an amino compound for forming a crosslink having a molecular weight of 100 to 1,000 is particularly preferable. When the molecular weight of the cross-linking amino compound is less than 90, one amino group of the cross-linking amino compound only forms a C = N bond with the ketone group of the polyimide resin, and the periphery of the remaining amino groups is sterically formed. Due to the bulkiness, the remaining amino groups tend to be difficult to form a C = N bond.
(A)成分の熱可塑性ポリイミド中のケトン基と架橋形成用アミノ化合物とを架橋形成させる場合は、(A)成分を含む樹脂溶液に、上記架橋形成用アミノ化合物を加えて、熱可塑性ポリイミド中のケトン基と架橋形成用アミノ化合物の第1級アミノ基とを縮合反応させる。この縮合反応により、樹脂溶液は硬化して硬化物となる。この場合、架橋形成用アミノ化合物の添加量は、ケトン基1モルに対し、第1級アミノ基が合計で0.004モル~1.5モル、好ましくは0.005モル~1.2モル、より好ましくは0.03モル~0.9モル、最も好ましくは0.04モル~0.6モルとすることができる。ケトン基1モルに対して第1級アミノ基が合計で0.004モル未満となるような架橋形成用アミノ化合物の添加量では、架橋形成用アミノ化合物による架橋が十分ではないため、硬化後の耐熱性が発現しにくい傾向となり、架橋形成用アミノ化合物の添加量が1.5モルを超えると未反応の架橋形成用アミノ化合物が熱可塑剤として作用し、接着剤層としての耐熱性を低下させる傾向がある。 In the case of cross-linking the ketone group in the thermoplastic polyimide of the component (A) and the amino compound for cross-linking, the amino compound for cross-linking is added to the resin solution containing the component (A) in the thermoplastic polyimide. The ketone group of No. 1 and the primary amino group of the amino compound for forming a crosslink are subjected to a condensation reaction. By this condensation reaction, the resin solution is cured to become a cured product. In this case, the amount of the amino compound for forming a bridge is 0.004 mol to 1.5 mol, preferably 0.005 mol to 1.2 mol, in total for the primary amino group with respect to 1 mol of the ketone group. It can be more preferably 0.03 mol to 0.9 mol, and most preferably 0.04 mol to 0.6 mol. If the amount of the cross-linking amino compound added so that the total number of primary amino groups is less than 0.004 mol per 1 mol of ketone group, the cross-linking by the cross-linking amino compound is not sufficient, so that after curing, the cross-linking is not sufficient. When the amount of the cross-linking amino compound added exceeds 1.5 mol, the unreacted cross-linking amino compound acts as a thermoplastic and the heat resistance of the adhesive layer is lowered. Tend to let.
架橋形成のための縮合反応の条件は、(A)成分の熱可塑性ポリイミドにおけるケトン基と上記架橋形成用アミノ化合物の第1級アミノ基が反応してイミン結合(C=N結合)を形成する条件であれば、特に制限されない。加熱縮合の温度は、縮合によって生成する水を系外へ放出させるため、又は(A)成分の熱可塑性ポリイミドの合成後に引き続いて加熱縮合反応を行なう場合に当該縮合工程を簡略化するため等の理由で、例えば120~220℃の範囲内が好ましく、140~200℃の範囲内がより好ましい。反応時間は、30分~24時間程度が好ましい。反応の終点は、例えばフーリエ変換赤外分光光度計(市販品:日本分光製FT/IR620)を用い、赤外線吸収スペクトルを測定することによって、1670cm-1付近のポリイミド樹脂におけるケトン基に由来する吸収ピークの減少又は消失、及び1635cm-1付近のイミン基に由来する吸収ピークの出現により確認することができる。 The conditions for the condensation reaction for cross-linking are that the ketone group in the thermoplastic polyimide of component (A) reacts with the primary amino group of the cross-linking amino compound to form an imine bond (C = N bond). If it is a condition, it is not particularly limited. The temperature of the heat condensation is to release the water generated by the condensation to the outside of the system, or to simplify the condensation step when the heat condensation reaction is subsequently performed after the synthesis of the thermoplastic polyimide of the component (A). For this reason, for example, the range of 120 to 220 ° C. is preferable, and the range of 140 to 200 ° C. is more preferable. The reaction time is preferably about 30 minutes to 24 hours. The end point of the reaction is the absorption derived from the ketone group in the polyimide resin near 1670 cm -1 by measuring the infrared absorption spectrum using, for example, a Fourier transform infrared spectrophotometer (commercially available product: FT / IR620 manufactured by Nippon Spectroscopy). It can be confirmed by the decrease or disappearance of the peak and the appearance of the absorption peak derived from the imine group near 1635 cm -1 .
(A)成分の熱可塑性ポリイミドのケトン基と上記架橋形成用アミノ化合物の第1級のアミノ基との加熱縮合は、例えば、
(1)(A)成分の熱可塑性ポリイミドの合成(イミド化)に引き続き、架橋形成用アミノ化合物を添加して加熱する方法、
(2)ジアミン成分として予め過剰量のアミノ化合物を仕込んでおき、(A)成分の熱可塑性ポリイミドの合成(イミド化)に引き続き、イミド化若しくはアミド化に関与しない残りのアミノ化合物を架橋形成用アミノ化合物として利用して熱可塑性ポリイミドとともに加熱する方法、又は、
(3)架橋形成用アミノ化合物を添加したポリイミド組成物を所定の形状に加工した後(例えば任意の基材に塗布した後やフィルム状に形成した後)に加熱する方法、
等によって行うことができる。
The heat condensation between the ketone group of the thermoplastic polyimide of the component (A) and the primary amino group of the amino compound for forming a crosslink is, for example,
(1) A method of adding and heating an amino compound for forming a crosslink, following the synthesis (imidization) of the thermoplastic polyimide of the component (A).
(2) An excess amount of an amino compound is charged in advance as a diamine component, and following the synthesis (imidization) of the thermoplastic polyimide of the component (A), the remaining amino compounds that are not involved in imidization or amidization are used for cross-linking formation. A method of using it as an amino compound and heating it with a thermoplastic polyimide, or
(3) A method of heating a polyimide composition to which an amino compound for forming a crosslink is added after processing it into a predetermined shape (for example, after applying it to an arbitrary substrate or forming it into a film).
It can be done by such as.
(A)成分の熱可塑性ポリイミドの耐熱性付与のため、架橋構造の形成でイミン結合の形成を説明したが、これに限定されるものではなく、(A)成分の熱可塑性ポリイミドの硬化方法として、例えばエポキシ樹脂、エポキシ樹脂硬化剤、マレイミドや活性化エステル樹脂やスチレン骨格を有する樹脂等の不飽和結合を有する化合物等を配合し硬化することも可能である。 In order to impart heat resistance to the thermoplastic polyimide of the component (A), the formation of an imine bond was described by forming a crosslinked structure, but the present invention is not limited to this, and as a method for curing the thermoplastic polyimide of the component (A). For example, it is also possible to blend and cure a compound having an unsaturated bond such as an epoxy resin, an epoxy resin curing agent, a maleimide, an activated ester resin, or a resin having a styrene skeleton.
本実施の形態のポリイミド組成物には、さらに必要に応じて任意成分として、発明の効果を損なわない範囲で、無機フィラー、有機フィラー、可塑剤、硬化促進剤、カップリング剤、顔料、難燃剤などを適宜配合することができる。ここで、無機フィラーとしては、例えば、二酸化ケイ素、酸化アルミニウム、酸化ベリリウム、酸化ニオブ、酸化チタン、酸化マグネシウム、窒化ホウ素、窒化アルミニウム、窒化ケイ素、フッ化アルミニウム、フッ化カルシウム、フッ化マグネシウム、ケイフッ化カリウム、ホスフィン酸金属塩等を挙げることができる。これらは1種又は2種以上を混合して用いることができる。また、任意成分として、例えばエポキシ樹脂、フッ素樹脂、オレフィン系樹脂などの他の樹脂成分を配合してもよい。 In the polyimide composition of the present embodiment, if necessary, as an optional component, an inorganic filler, an organic filler, a plasticizer, a curing accelerator, a coupling agent, a pigment, and a flame retardant, as long as the effects of the invention are not impaired. Etc. can be appropriately blended. Here, examples of the inorganic filler include silicon dioxide, aluminum oxide, beryllium oxide, niobium oxide, titanium oxide, magnesium oxide, boron nitride, aluminum nitride, silicon nitride, aluminum fluoride, calcium fluoride, magnesium fluoride, and silica. Examples thereof include potassium oxide and metal phosphinic acid salts. These can be used alone or in admixture of two or more. Further, as an optional component, another resin component such as an epoxy resin, a fluororesin, or an olefin resin may be blended.
さらに、本実施の形態のポリイミド組成物は、有機溶媒などの溶剤を含有することができる。(A)成分の熱可塑性ポリイミドは溶剤可溶性を有しており、また、(B)成分のポリスチレンエラストマー樹脂も、例えばキシレン、トルエンなどの芳香族炭化水素系溶媒に良好な溶解性を示すことから、本実施の形態のポリイミド組成物を、溶剤を含有するポリイミド溶液(ワニス)として調製することができる。有機溶媒としては、例えば、N,N-ジメチルホルムアミド(DMF)、N,N-ジメチルアセトアミド(DMAc)、N,N-ジエチルアセトアミド、N-メチル-2-ピロリドン(NMP)、2-ブタノン、ジメチルスルホキシド(DMSO)、ヘキサメチルホスホルアミド、N-メチルカプロラクタム、硫酸ジメチル、シクロヘキサノン、ジオキサン、テトラヒドロフラン、ジグライム、トリグライム、クレゾール等から選ばれる1種又は2種以上と、上記芳香族炭化水素系溶媒とを任意の比率で混合した混合溶媒を用いることが好ましい。
溶剤の含有量としては特に制限されるものではないが、ポリアミド酸又はポリイミドの濃度が5~30重量%程度になるような使用量に調整して用いることが好ましい。
Further, the polyimide composition of the present embodiment can contain a solvent such as an organic solvent. The thermoplastic polyimide of the component (A) is solvent-soluble, and the polystyrene elastomer resin of the component (B) also exhibits good solubility in aromatic hydrocarbon-based solvents such as xylene and toluene. , The polyimide composition of the present embodiment can be prepared as a polyimide solution (wanice) containing a solvent. Examples of the organic solvent include N, N-dimethylformamide (DMF), N, N-dimethylacetamide (DMAc), N, N-diethylacetamide, N-methyl-2-pyrrolidone (NMP), 2-butanone and dimethyl. One or more selected from sulfoxide (DMSO), hexamethylphosphoramide, N-methylcaprolactum, dimethylformamide, cyclohexanone, dioxane, tetrahydrofuran, diglime, triglime, cresol, etc., and the above aromatic hydrocarbon solvent. It is preferable to use a mixed solvent in which the above is mixed at an arbitrary ratio.
The content of the solvent is not particularly limited, but it is preferable to adjust the content so that the concentration of the polyamic acid or the polyimide is about 5 to 30% by weight.
[粘度]
ポリイミド組成物の粘度は、ポリイミド組成物を塗工する際のハンドリング性を高め、均一な厚みの塗膜を形成しやすい粘度範囲として、例えば3000cps~100000cpsの範囲内とすることが好ましく、5000cps~50000cpsの範囲内とすることがより好ましい。上記の粘度範囲を外れると、コーター等による塗工作業の際にフィルムに厚みムラ、スジ等の不良が発生し易くなる。
[viscosity]
The viscosity of the polyimide composition is preferably in the range of, for example, 3000 cps to 100,000 cps as the viscosity range in which the handleability when the polyimide composition is applied is improved and a coating film having a uniform thickness is easily formed. It is more preferably within the range of 50,000 cps. If it is out of the above viscosity range, defects such as thickness unevenness and streaks are likely to occur in the film during coating work by a coater or the like.
[ポリイミド組成物の調製]
ポリイミド組成物は、例えば、任意の溶剤を用いて作製した熱可塑性ポリイミドの樹脂溶液にポリスチレンエラストマー樹脂を配合し、混合することによって調製することができる。このとき、熱可塑性ポリイミドとポリスチレンエラストマー樹脂とを均一に混合するため、ポリスチレンエラストマー樹脂を溶剤に溶解した状態で混合してもよく、あるいは、ポリスチレンエラストマー樹脂に対して高い溶解性を示す溶剤を添加してもよい。
[Preparation of polyimide composition]
The polyimide composition can be prepared, for example, by blending a polystyrene elastomer resin with a resin solution of a thermoplastic polyimide prepared by using an arbitrary solvent and mixing them. At this time, in order to uniformly mix the thermoplastic polyimide and the polystyrene elastomer resin, the polystyrene elastomer resin may be mixed in a state of being dissolved in a solvent, or a solvent showing high solubility in the polystyrene elastomer resin is added. You may.
本実施の形態のポリイミド組成物は、これを用いて接着剤層を形成した場合に優れた柔軟性と熱可塑性を有するものとなる。したがって、例えばFPC、リジッド・フレックス回路基板などにおいて、接着剤層の材料や、配線部を保護するカバーレイフィルム用接着剤などの用途に好ましい特性を有している。 The polyimide composition of the present embodiment has excellent flexibility and thermoplasticity when an adhesive layer is formed by using the polyimide composition. Therefore, for example, in FPCs, rigid flex circuit boards, etc., it has preferable properties for applications such as an adhesive layer material and an adhesive for a coverlay film that protects a wiring portion.
[樹脂フィルム]
本実施の形態の樹脂フィルムは、熱可塑性樹脂層を含む単層もしくは複数層からなる樹脂フィルムであり、該熱可塑性樹脂層が、上記ポリイミド組成物の固形分(溶剤を除いた残部)を主要成分としてフィルム化してなるものである。つまり、熱可塑性樹脂層は、(A)成分及び(B)成分;
(A)熱可塑性ポリイミド、
及び
(B)酸価が10mgKOH/g以下のポリスチレンエラストマー樹脂、
を含有するとともに、前記(A)成分の100重量部に対する前記(B)成分の含有量が10重量部以上100重量部以下の範囲内である。本実施の形態の樹脂フィルムは、優れた高周波特性と、優れた接着性(特にピール強度)を有するものである。
[Resin film]
The resin film of the present embodiment is a resin film composed of a single layer or a plurality of layers including a thermoplastic resin layer, and the thermoplastic resin layer mainly contains the solid content (remaining portion excluding the solvent) of the polyimide composition. It is made into a film as an ingredient. That is, the thermoplastic resin layer has the component (A) and the component (B);
(A) Thermoplastic polyimide,
And (B) a polystyrene elastomer resin having an acid value of 10 mgKOH / g or less,
The content of the component (B) with respect to 100 parts by weight of the component (A) is within the range of 10 parts by weight or more and 100 parts by weight or less. The resin film of the present embodiment has excellent high frequency characteristics and excellent adhesiveness (particularly peel strength).
本実施の形態の樹脂フィルムは、上記の熱可塑性樹脂層を含む絶縁樹脂のフィルムであれば特に限定されるものではなく、絶縁樹脂のみからなるフィルム(シート)であってもよく、銅箔、ガラス板、ポリイミド系フィルム、ポリアミド系フィルム、ポリエステル系フィルムなどの樹脂シート等の基材に積層された状態の絶縁樹脂のフィルムであってもよい。 The resin film of the present embodiment is not particularly limited as long as it is an insulating resin film containing the above-mentioned thermoplastic resin layer, and may be a film (sheet) made of only an insulating resin, such as a copper foil. It may be an insulating resin film laminated on a base material such as a resin sheet such as a glass plate, a polyimide film, a polyamide film, or a polyester film.
(比誘電率)
本実施の形態の樹脂フィルムは、例えばFPC等の回路基板に使用した際のインピーダンス整合性を確保するため、また電気信号のロス低減のために、23℃、50%RHの恒温恒湿条件のもと24時間調湿後の10GHzにおける比誘電率(ε)が、好ましくは3.3以下がよく、より好ましくは3.1以下がよい。この比誘電率が3.3を超えると、例えばFPC等の回路基板に使用した際に、高周波信号の伝送経路上で電気信号のロスなどの不都合が生じやすくなる。
(Relative permittivity)
The resin film of the present embodiment is provided under constant temperature and humidity conditions of 23 ° C. and 50% RH in order to ensure impedance matching when used for a circuit board such as an FPC and to reduce electrical signal loss. The relative dielectric constant (ε) at 10 GHz after humidity control for 24 hours is preferably 3.3 or less, and more preferably 3.1 or less. If this relative permittivity exceeds 3.3, inconveniences such as loss of electrical signals are likely to occur on the transmission path of high-frequency signals when used for circuit boards such as FPCs.
(誘電正接)
また、本実施の形態の樹脂フィルムは、例えばFPC等の回路基板に使用した際の電気信号のロス低減のために、23℃、50%RHの恒温恒湿条件のもと24時間調湿後の10GHzにおける誘電正接(Tanδ)が、好ましくは0.0020以下がよく、より好ましくは0.0018以下がよい。この誘電正接が0.0020を超えると、例えばFPC等の回路基板に使用した際に、高周波信号の伝送経路上で電気信号のロスなどの不都合が生じやすくなる。
(Dissipation factor)
Further, the resin film of the present embodiment is subjected to humidity control for 24 hours under constant temperature and humidity conditions of 23 ° C. and 50% RH in order to reduce the loss of electric signals when used for a circuit board such as an FPC. The dielectric loss tangent (Tanδ) at 10 GHz is preferably 0.0020 or less, more preferably 0.0018 or less. If this dielectric loss tangent exceeds 0.0020, inconveniences such as loss of electrical signals are likely to occur on the transmission path of high-frequency signals when used for circuit boards such as FPCs.
(ガラス転移温度)
本実施の形態の樹脂フィルムは、ガラス転移温度(Tg)が250℃以下であることが好ましく、40℃以上200℃以下の範囲内であることがより好ましい。樹脂フィルムのTgが250℃以下であることによって、低温での熱圧着が可能になるため、積層時に発生する内部応力を緩和し、回路加工後の寸法変化を抑制できる。樹脂フィルムのTgが250℃を超えると、接着温度が高くなり、回路加工後の寸法安定性を損なう恐れがある。
(Glass-transition temperature)
The resin film of the present embodiment preferably has a glass transition temperature (Tg) of 250 ° C. or lower, and more preferably 40 ° C. or higher and 200 ° C. or lower. When the Tg of the resin film is 250 ° C. or lower, thermocompression bonding at a low temperature becomes possible, so that the internal stress generated during laminating can be alleviated and the dimensional change after circuit processing can be suppressed. If the Tg of the resin film exceeds 250 ° C., the bonding temperature becomes high, which may impair the dimensional stability after circuit processing.
(厚み)
本実施の形態の樹脂フィルムは、厚みが、例えば5μm以上125μm以下の範囲内が好ましく、8μm以上100μm以下の範囲内であることがより好ましい。樹脂フィルムの厚みが5μmに満たないと、樹脂フィルムの製造等における搬送時にシワが入るなどの不具合が生じるおそれがあり、一方、樹脂フィルムの厚みが125μmを超えると樹脂フィルムの生産性低下の虞がある。
(Thickness)
The thickness of the resin film of the present embodiment is preferably in the range of, for example, 5 μm or more and 125 μm or less, and more preferably in the range of 8 μm or more and 100 μm or less. If the thickness of the resin film is less than 5 μm, problems such as wrinkles may occur during transportation in the production of the resin film, while if the thickness of the resin film exceeds 125 μm, the productivity of the resin film may decrease. There is.
(引張弾性率)
本実施の形態の樹脂フィルムは、しわ発生の低減、積層時の気泡の噛みこみ防止、ハンドリング性などの観点から、引張弾性率が0.1GPa~3.0GPaの範囲内であることが好ましく、0.2GPa~2.0GPaの範囲内がより好ましい。
(Tension modulus)
The resin film of the present embodiment preferably has a tensile elastic modulus in the range of 0.1 GPa to 3.0 GPa from the viewpoints of reducing wrinkles, preventing air bubbles from being caught during laminating, and handling properties. The range of 0.2 GPa to 2.0 GPa is more preferable.
(最大伸度)
本実施の形態の樹脂フィルムは、FPCの絶縁樹脂層として適用したときの折り曲げ性、クラック防止の観点から、最大伸度が30%~200%の範囲内であることが好ましく、60%~160%の範囲内がより好ましい。
(Maximum elongation)
The resin film of the present embodiment preferably has a maximum elongation in the range of 30% to 200%, preferably 60% to 160, from the viewpoint of bendability and crack prevention when applied as an insulating resin layer of FPC. The range of% is more preferable.
本実施の形態の樹脂フィルムは、低い誘電正接と優れた接着性を有することから、カバーレイフィルムにおける接着剤層、回路基板、多層回路基板、樹脂付き銅箔などにおける接着剤層、ボンドプライ、ボンディングシートなどとして有用である。 Since the resin film of the present embodiment has low dielectric adjacency and excellent adhesiveness, the adhesive layer in the coverlay film, the circuit board, the multilayer circuit board, the adhesive layer in the copper foil with resin, and the bond ply. It is useful as a bonding sheet or the like.
[積層体]
本発明の一実施の形態に係る積層体は、基材と、この基材の少なくとも一方の面に積層された接着剤層と、を有し、接着剤層が上記樹脂フィルムからなるものである。なお、積層体は、上記以外の任意の層を含んでいてもよい。積層体における基材としては、例えば、銅箔、ガラス板などの無機材料の基材や、ポリイミド系フィルム、ポリアミド系フィルム、ポリエステル系フィルムなどの樹脂材料の基材を挙げることができる。
積層体の好ましい態様として、カバーレイフィルム、樹脂付き銅箔などを挙げることができる。
[Laminate]
The laminate according to the embodiment of the present invention has a base material and an adhesive layer laminated on at least one surface of the base material, and the adhesive layer is made of the above resin film. .. The laminated body may include any layer other than the above. Examples of the base material in the laminate include a base material of an inorganic material such as a copper foil and a glass plate, and a base material of a resin material such as a polyimide film, a polyamide film, and a polyester film.
Preferred embodiments of the laminate include a coverlay film, a copper foil with a resin, and the like.
[カバーレイフィルム]
積層体の一態様であるカバーレイフィルムは、基材としてのカバーレイ用フィルム材層と、該カバーレイ用フィルム材層の片側の面に積層された接着剤層とを有し、接着剤層が上記樹脂フィルムからなるものである。なお、カバーレイフィルムは、上記以外の任意の層を含んでいてもよい。
[Coverlay film]
The coverlay film, which is one aspect of the laminated body, has a coverlay film material layer as a base material and an adhesive layer laminated on one side of the coverlay film material layer, and is an adhesive layer. Is made of the above resin film. The coverlay film may contain any layer other than the above.
カバーレイ用フィルム材層の材質は、特に限定されないが、例えばポリイミド樹脂、ポリエーテルイミド樹脂、ポリアミドイミド樹脂等のポリイミド系フィルムや、ポリアミド系フィルム、ポリエステル系フィルムなどを用いることができる。これらの中でも、優れた耐熱性を持つポリイミド系フィルムを用いることが好ましい。また、カバーレイ用フィルム材は、遮光性、隠蔽性、意匠性等を効果的に発現させるために、黒色顔料を含有することもでき、また誘電特性の改善効果を損なわない範囲で、表面の光沢を抑制するつや消し顔料などの任意成分を含むことができる。 The material of the coverlay film material layer is not particularly limited, and for example, a polyimide-based film such as a polyimide resin, a polyetherimide resin, or a polyamide-imide resin, a polyamide-based film, or a polyester-based film can be used. Among these, it is preferable to use a polyimide film having excellent heat resistance. Further, the coverlay film material may contain a black pigment in order to effectively exhibit light-shielding property, concealing property, design property, etc., and the surface of the film material may contain a black pigment as long as the effect of improving the dielectric property is not impaired. It can contain any component such as a matte pigment that suppresses gloss.
カバーレイ用フィルム材層の厚みは、特に限定されるものではないが、例えば5μm以上100μm以下の範囲内が好ましい。
また、接着剤層の厚さは、特に限定されるものではないが、例えば10μm以上75μm以下の範囲内が好ましい。
The thickness of the coverlay film material layer is not particularly limited, but is preferably in the range of, for example, 5 μm or more and 100 μm or less.
The thickness of the adhesive layer is not particularly limited, but is preferably in the range of, for example, 10 μm or more and 75 μm or less.
本実施の形態のカバーレイフィルムは、以下に例示する方法で製造できる。
まず、第1の方法として、カバーレイ用のフィルム材層の片面に、溶剤を含有するワニス状のポリイミド組成物を塗布した後、例えば80~180℃の温度で乾燥させて接着剤層を形成することにより、カバーレイ用フィルム材層と接着剤層を有するカバーレイフィルムを形成できる。
The coverlay film of the present embodiment can be manufactured by the method exemplified below.
First, as a first method, a varnish-like polyimide composition containing a solvent is applied to one side of a film material layer for a coverlay, and then dried at a temperature of, for example, 80 to 180 ° C. to form an adhesive layer. By doing so, it is possible to form a coverlay film having a coverlay film material layer and an adhesive layer.
また、第2の方法として、任意の基材上に、溶剤を含有するワニス状のポリイミド組成物を塗布し、例えば80~180℃の温度で乾燥した後、剥離することにより、接着剤層用の樹脂フィルムを形成し、この樹脂フィルムを、カバーレイ用のフィルム材層と例えば60~220℃の温度で熱圧着させることによってカバーレイフィルムを形成できる。 Further, as a second method, a varnish-like polyimide composition containing a solvent is applied onto an arbitrary substrate, dried at a temperature of, for example, 80 to 180 ° C., and then peeled off for an adhesive layer. The coverlay film can be formed by forming the resin film of the above and heat-bonding the resin film to the film material layer for the coverlay at a temperature of, for example, 60 to 220 ° C.
[樹脂付き銅箔]
積層体の別の態様である樹脂付き銅箔は、基材としての銅箔の少なくとも片側に接着剤層を積層したものであり、接着剤層が上記樹脂フィルムからなるものである。なお、本実施の形態の樹脂付き銅箔は、上記以外の任意の層を含んでいてもよい。
[Copper foil with resin]
A copper foil with a resin, which is another aspect of the laminated body, is obtained by laminating an adhesive layer on at least one side of a copper foil as a base material, and the adhesive layer is made of the above resin film. The copper foil with resin of the present embodiment may contain any layer other than the above.
樹脂付き銅箔における接着剤層の厚みは、例えば2~125μmの範囲内にあることが好ましく、2~100μmの範囲内がより好ましい。接着剤層の厚みが上記下限値に満たないと、十分な接着性が担保出来なかったりするなどの問題が生じることがある。一方、接着剤層の厚みが上記上限値を超えると、寸法安定性が低下するなどの不具合が生じる。また、低誘電率化及び低誘電正接化の観点から、接着剤層の厚みを3μm以上とすることが好ましい。 The thickness of the adhesive layer in the resin-attached copper foil is preferably in the range of, for example, 2 to 125 μm, and more preferably in the range of 2 to 100 μm. If the thickness of the adhesive layer does not reach the above lower limit, there may be a problem that sufficient adhesiveness cannot be guaranteed. On the other hand, if the thickness of the adhesive layer exceeds the above upper limit value, problems such as deterioration of dimensional stability occur. Further, from the viewpoint of low dielectric constant and low dielectric loss tangent, the thickness of the adhesive layer is preferably 3 μm or more.
樹脂付き銅箔における銅箔の材質は、銅又は銅合金を主成分とするものが好ましい。銅箔の厚みは、好ましくは35μm以下であり、より好ましくは5~25μmの範囲内がよい。生産安定性及びハンドリング性の観点から、銅箔の厚みの下限値は5μmとすることが好ましい。なお、銅箔は圧延銅箔でも電解銅箔でもよい。また、銅箔としては、市販されている銅箔を用いることができる。 The material of the copper foil in the copper foil with resin is preferably one containing copper or a copper alloy as a main component. The thickness of the copper foil is preferably 35 μm or less, more preferably in the range of 5 to 25 μm. From the viewpoint of production stability and handleability, the lower limit of the thickness of the copper foil is preferably 5 μm. The copper foil may be rolled copper foil or electrolytic copper foil. Further, as the copper foil, a commercially available copper foil can be used.
樹脂付き銅箔は、例えば、樹脂フィルムに金属をスパッタリングしてシード層を形成した後、例えば銅メッキによって銅層を形成することによって調製してもよく、あるいは、樹脂フィルムと銅箔とを熱圧着などの方法でラミネートすることによって調製してもよい。さらに、樹脂付き銅箔は、銅箔の上に接着剤層を形成するため、ポリイミド組成物の塗布液をキャストし、乾燥して塗布膜とした後、必要な熱処理を行って調製してもよい。 The copper foil with resin may be prepared, for example, by sputtering a metal on a resin film to form a seed layer and then forming a copper layer by, for example, copper plating, or heat the resin film and the copper foil. It may be prepared by laminating by a method such as crimping. Further, in order to form an adhesive layer on the copper foil, the copper foil with resin may be prepared by casting a coating liquid of the polyimide composition, drying it to form a coating film, and then performing the necessary heat treatment. good.
[金属張積層板]
(第1の態様)
本発明の一実施の形態に係る金属張積層板は、絶縁樹脂層と、この絶縁樹脂層の少なくとも一方の面に積層された金属層と、を備え、絶縁樹脂層の少なくとも1層が、上記樹脂フィルムからなるものである。なお、本実施の形態の金属張積層板は、上記以外の任意の層を含んでいてもよい。
[Metal-clad laminate]
(First aspect)
The metal-clad laminate according to the embodiment of the present invention includes an insulating resin layer and a metal layer laminated on at least one surface of the insulating resin layer, and at least one layer of the insulating resin layer is described above. It is made of a resin film. The metal-clad laminate of the present embodiment may include any layer other than the above.
(第2の態様)
本発明の別の実施の形態に係る金属張積層板は、例えば絶縁樹脂層と、絶縁樹脂層の少なくとも片側の面に積層された接着剤層と、この接着剤層を介して絶縁樹脂層に積層された金属層と、を備えた、いわゆる3層金属張積層板であり、接着剤層が、上記樹脂フィルムからなるものである。なお、3層金属張積層板は、上記以外の任意の層を含んでいてもよい。3層金属張積層板は、接着剤層が、絶縁樹脂層の片面又は両面に設けられていればよく、金属層は、接着剤層を介して絶縁樹脂層の片面又は両面に設けられていればよい。つまり、3層金属張積層板は、片面金属張積層板でもよいし、両面金属張積層板でもよい。3層金属張積層板の金属層をエッチングするなどして配線回路加工することによって、片面FPC又は両面FPCを製造することができる。
(Second aspect)
The metal-clad laminate according to another embodiment of the present invention is, for example, an insulating resin layer, an adhesive layer laminated on at least one surface of the insulating resin layer, and an insulating resin layer via the adhesive layer. It is a so-called three-layer metal-clad laminate provided with a laminated metal layer, and the adhesive layer is made of the above resin film. The three-layer metal-clad laminate may include any layer other than the above. In the three-layer metal-clad laminate, the adhesive layer may be provided on one or both sides of the insulating resin layer, and the metal layer may be provided on one or both sides of the insulating resin layer via the adhesive layer. Just do it. That is, the three-layer metal-clad laminate may be a single-sided metal-clad laminate or a double-sided metal-clad laminate. A single-sided FPC or a double-sided FPC can be manufactured by processing a wiring circuit by etching a metal layer of a three-layer metal-clad laminate.
3層金属張積層板における絶縁樹脂層としては、電気的絶縁性を有する樹脂により構成されるものであれば特に限定はなく、例えばポリイミド、エポキシ樹脂、フェノール樹脂、ポリエチレン、ポリプロピレン、ポリテトラフルオロエチレン、シリコーン、ETFEなどを挙げることができるが、ポリイミドによって構成されることが好ましい。絶縁樹脂層を構成するポリイミド層は、単層でも複数層でもよいが、非熱可塑性ポリイミド層を含むことが好ましい。 The insulating resin layer in the three-layer metal-clad laminate is not particularly limited as long as it is composed of a resin having electrical insulating properties, and is, for example, polyimide, epoxy resin, phenol resin, polyethylene, polypropylene, polytetrafluoroethylene. , Silicone, ETFE and the like, but it is preferably composed of polyimide. The polyimide layer constituting the insulating resin layer may be a single layer or a plurality of layers, but preferably includes a non-thermoplastic polyimide layer.
3層金属張積層板における絶縁樹脂層の厚みは、例えば1~125μmの範囲内にあることが好ましく、5~100μmの範囲内がより好ましい。絶縁樹脂層の厚みが上記下限値に満たないと、十分な電気絶縁性が担保出来ないなどの問題が生じることがある。一方、絶縁樹脂層の厚みが上記上限値を超えると、金属張積層板の反りが生じやすくなるなどの不具合が生じる。 The thickness of the insulating resin layer in the three-layer metal-clad laminate is preferably in the range of, for example, 1 to 125 μm, and more preferably in the range of 5 to 100 μm. If the thickness of the insulating resin layer does not reach the above lower limit, there may be a problem that sufficient electrical insulation cannot be guaranteed. On the other hand, if the thickness of the insulating resin layer exceeds the above upper limit value, problems such as warpage of the metal-clad laminated board are likely to occur.
3層金属張積層板における接着剤層の厚みは、例えば0.1~125μmの範囲内にあることが好ましく、0.3~100μmの範囲内がより好ましい。本実施の形態の3層金属張積層板において、接着剤層の厚みが上記下限値に満たないと、十分な接着性が担保出来なかったりするなどの問題が生じることがある。一方、接着剤層の厚みが上記上限値を超えると、寸法安定性が低下するなどの不具合が生じる。また、絶縁樹脂層と接着剤層との積層体である絶縁層全体の低誘電率化及び低誘電正接化の観点から、接着剤層の厚みは、3μm以上とすることが好ましい。
また、絶縁樹脂層の厚みと接着剤層との厚みの比(絶縁樹脂層の厚み/接着剤層の厚み)は、例えば0.1~3.0の範囲内が好ましく、0.15~2.0の範囲内がより好ましい。このような比率にすることで、3層金属張積層板の反りを抑制することができる。また、絶縁樹脂層は、必要に応じて、フィラーを含有してもよい。フィラーとしては、例えば二酸化ケイ素、酸化アルミニウム、酸化マグネシウム、酸化ベリリウム、窒化ホウ素、窒化アルミニウム、窒化ケイ素、フッ化アルミニウム、フッ化カルシウム、有機ホスフィン酸の金属塩等が挙げられる。これらは1種又は2種以上を混合して用いることができる。
The thickness of the adhesive layer in the three-layer metal-clad laminate is preferably in the range of, for example, 0.1 to 125 μm, and more preferably in the range of 0.3 to 100 μm. In the three-layer metal-clad laminate of the present embodiment, if the thickness of the adhesive layer does not reach the above lower limit value, there may be a problem that sufficient adhesiveness cannot be guaranteed. On the other hand, if the thickness of the adhesive layer exceeds the above upper limit value, problems such as deterioration of dimensional stability occur. Further, from the viewpoint of reducing the dielectric constant and the low dielectric loss tangent of the entire insulating layer, which is a laminate of the insulating resin layer and the adhesive layer, the thickness of the adhesive layer is preferably 3 μm or more.
The ratio of the thickness of the insulating resin layer to the thickness of the adhesive layer (thickness of the insulating resin layer / thickness of the adhesive layer) is preferably in the range of, for example, 0.1 to 3.0, and is preferably 0.15 to 2. The range of 0.0 is more preferable. By setting such a ratio, it is possible to suppress the warp of the three-layer metal-clad laminate. Further, the insulating resin layer may contain a filler, if necessary. Examples of the filler include silicon dioxide, aluminum oxide, magnesium oxide, beryllium oxide, boron nitride, aluminum nitride, silicon nitride, aluminum fluoride, calcium fluoride, metal salts of organic phosphinic acid and the like. These can be used alone or in admixture of two or more.
[回路基板]
本発明の実施の形態に係る回路基板は、上記いずれかの実施の形態の金属張積層板の金属層を配線加工してなるものである。金属張積層板の一つ以上の金属層を、常法によってパターン状に加工して配線層(導体回路層)を形成することによって、FPCなどの回路基板を製造できる。なお、回路基板は、配線層を被覆するカバーレイフィルムを備えていてもよい。
[Circuit board]
The circuit board according to the embodiment of the present invention is formed by wiring the metal layer of the metal-clad laminate according to any one of the above embodiments. A circuit board such as an FPC can be manufactured by processing one or more metal layers of a metal-clad laminate into a pattern by a conventional method to form a wiring layer (conductor circuit layer). The circuit board may include a coverlay film that covers the wiring layer.
以下に実施例を示し、本発明の特徴をより具体的に説明する。ただし、本発明の範囲は、実施例に限定されない。なお、以下の実施例において、特にことわりのない限り各種測定、評価は下記によるものである。 Examples are shown below, and the features of the present invention will be described more specifically. However, the scope of the present invention is not limited to the examples. In the following examples, various measurements and evaluations are as follows unless otherwise specified.
[ポリイミドの重量平均分子量(Mw)の測定]
重量平均分子量は、ゲル浸透クロマトグラフ(東ソー株式会社製、商品名;HLC-8220GPCを使用)により測定した。標準物質としてポリスチレンを用い、展開溶媒にテトラヒドロフラン(THF)を用いた。
[Measurement of Weight Average Molecular Weight (Mw) of Polyimide]
The weight average molecular weight was measured by a gel permeation chromatograph (manufactured by Tosoh Corporation, trade name; HLC-8220GPC was used). Polystyrene was used as a standard substance, and tetrahydrofuran (THF) was used as a developing solvent.
[貯蔵弾性率の測定]
動的粘弾性測定装置(DMA:ティー・エイ・インスツルメント社製、商品名:RSA-G2)を用いて測定した。
[Measurement of storage elastic modulus]
The measurement was performed using a dynamic viscoelasticity measuring device (DMA: manufactured by TA Instruments, trade name: RSA-G2).
[誘電特性の評価]
ベクトルネットワークアナライザ(Agilent社製、商品名;ベクトルネットワークアナライザE8363C)およびSPDR共振器を用いてポリイミドフィルム(硬化後のポリイミドフィルム)を温度;23℃、湿度;50%RHの条件下で、24時間放置した後、周波数10GHzにおける比誘電率(ε)および誘電正接(Tanδ)を測定した。
[Evaluation of dielectric properties]
Using a vector network analyzer (manufactured by Agilent, trade name; vector network analyzer E8633C) and an SPDR resonator, the polyimide film (cured polyimide film) is heated under the conditions of temperature; 23 ° C., humidity; 50% RH for 24 hours. After being left to stand, the relative permittivity (ε) and the dielectric positive tangent (Tanδ) at a frequency of 10 GHz were measured.
[ガラス転移温度(Tg)]
温度;160℃、圧力;3.5MPa、時間;60分間の条件でプレスした接着剤シートを5mm×20mmのサイズの試験片に切り出し、動的粘弾性測定装置(DMA:ティー・エイ・インスツルメント社製、商品名;RSA―G2)を用いて、30℃から200℃まで昇温速度4℃/分、周波数11Hzで測定を行い、弾性率変化(tanδ)が最大となる温度をガラス転移温度とした。
[Glass transition temperature (Tg)]
The adhesive sheet pressed under the conditions of temperature: 160 ° C., pressure: 3.5 MPa, time: 60 minutes was cut into a test piece having a size of 5 mm × 20 mm, and a dynamic viscoelastic modulus measuring device (DMA: TA Instrument) was cut out. Using RSA-G2) manufactured by Ment, measurement was performed from 30 ° C to 200 ° C at a temperature rise rate of 4 ° C / min and a frequency of 11 Hz, and the temperature at which the elastic modulus change (tan δ) was maximized was transferred to glass. The temperature was set.
[引張弾性率及び最大伸度]
テンションテスター(オリエンテック製テンシロン)を用いて、樹脂フィルムの試験片(幅;12.7mm、長さ;127mm)について、50mm/minの引張試験を行い、25℃における引張弾性率及び最大伸度を求めた。
[Tension modulus and maximum elongation]
Using a tension tester (Tensilon manufactured by Orientech), a tensile test of 50 mm / min was performed on a test piece (width; 12.7 mm, length; 127 mm) of a resin film, and a tensile elastic modulus and maximum elongation at 25 ° C. Asked.
[半田耐熱試験(乾燥)]
両面銅張積層板(日鉄ケミカル&マテリアル社製、商品名;エスパネックスMB12-25-12UEG)の片方の銅箔をエッチング除去して、もう一方の銅箔面と接着剤シートを銅箔で挟む形で積層し、温度;160℃、圧力;3.5MPa、時間;60分間の条件でプレスした。この銅箔付きの試験片を135℃/60分で乾燥した後、260℃から10℃きざみで300℃までの各評価温度に設定した半田浴中に10秒間浸漬し、その接着状態を観察して、発泡、ふくれ、剥離等の不具合の有無を確認した。判定として280℃にて不具合が認められない場合は〇(良好)、不具合が認められた場合は×(不良)とした。
[Solder heat resistance test (drying)]
Etching and removing one of the copper foils of the double-sided copper-clad laminate (manufactured by Nittetsu Chemical & Materials Co., Ltd., trade name; Espanex MB12-25-12UEG), and the other copper foil surface and the adhesive sheet with copper foil. They were laminated in a sandwiched manner and pressed under the conditions of temperature; 160 ° C., pressure; 3.5 MPa, time; 60 minutes. After drying this test piece with copper foil at 135 ° C./60 minutes, it was immersed in a solder bath set at each evaluation temperature from 260 ° C. to 300 ° C. in increments of 260 ° C. for 10 seconds, and the adhesive state was observed. It was confirmed that there were no problems such as foaming, blistering, and peeling. As a judgment, if no defect was found at 280 ° C, it was evaluated as 〇 (good), and if a defect was observed, it was evaluated as × (defective).
[半田耐熱試験(吸湿)]
両面銅張積層板(日鉄ケミカル&マテリアル社製、商品名;エスパネックスMB12-25-12UEG)の片面の銅箔をエッチング除去して、もう一方の銅箔面と接着剤シートを銅箔で挟む形で積層し、温度;160℃、圧力;3.5MPa、時間;60分間の条件でプレスした。この銅箔付きの試験片を40℃、相対湿度;90%RHで72時間放置した後、240℃から10℃きざみで300℃までの各評価温度に設定した半田浴中に10秒間浸漬し、その接着状態を観察して、発泡、ふくれ、剥離等の不具合の有無を確認した。判定として260℃にて不具合が認められない場合は〇(良好)、不具合が認められた場合は×(不良)とした。
[Solder heat resistance test (moisture absorption)]
The copper foil on one side of the double-sided copper-clad laminate (manufactured by Nittetsu Chemical & Materials Co., Ltd., trade name; Espanex MB12-25-12UEG) is removed by etching, and the other copper foil surface and the adhesive sheet are removed with copper foil. They were laminated in a sandwiched manner and pressed under the conditions of temperature; 160 ° C., pressure; 3.5 MPa, time; 60 minutes. The test piece with the copper foil was left at 40 ° C. and relative humidity; 90% RH for 72 hours, and then immersed in a solder bath set at each evaluation temperature from 240 ° C. to 10 ° C. in increments of 10 ° C. for 10 seconds. By observing the adhesive state, it was confirmed whether there were any problems such as foaming, blistering, and peeling. As a judgment, if no defect was found at 260 ° C., it was evaluated as 〇 (good), and if a defect was found, it was evaluated as × (defective).
[ピール強度の測定]
両面銅張積層板(日鉄ケミカル&マテリアル社製、商品名;エスパネックスMB12-25-12UEG)を幅;50mm、長さ;100mmに切り出した後、片面の銅箔をエッチング除去したサンプルの銅箔側に接着剤シートを置き、更にこの接着剤シートの上にポリイミドフィルム(東レ・デュポン株式会社製、商品名;カプトン50EN-S)を積層し、温度;160℃、圧力;3.5MPa、時間;60分の条件でプレスして積層体を調製した。この積層体を幅5mmに切り出し試験片とし、引張試験機(東洋精機製作所製、商品名;ストログラフVE)を用いて、試験片の180°方向に、速度50mm/minで引っ張ったときの接着剤層と銅箔の剥離強度を測定し、ピール強度とした。
[Measurement of peel strength]
Double-sided copper-clad laminate (manufactured by Nittetsu Chemical & Materials Co., Ltd., trade name; Espanex MB12-25-12UEG) was cut into a width of 50 mm and a length of 100 mm, and then the copper foil on one side was removed by etching. An adhesive sheet is placed on the foil side, and a polyimide film (manufactured by Toray DuPont Co., Ltd., trade name; Kapton 50EN-S) is further laminated on this adhesive sheet, and the temperature; 160 ° C., pressure; 3.5 MPa, The laminate was prepared by pressing under the condition of time; 60 minutes. This laminated body is cut out to a width of 5 mm and used as a test piece, and is adhered when the test piece is pulled in the 180 ° direction at a speed of 50 mm / min using a tensile tester (manufactured by Toyo Seiki Seisakusho, trade name; Strograph VE). The peel strength between the agent layer and the copper foil was measured and used as the peel strength.
[フィルム保持性の評価方法]
接着剤シートを幅20mm、長さ20mmの試験片に切り出し、対角線に沿って折り目がつくように折り曲げた後、開いてフィルムの状態を観察した。この時、折り目をつけて開いた後も試験片に亀裂がないものを「良」、一部でも亀裂が入っているものを「不可」とした。
[Evaluation method of film retention]
The adhesive sheet was cut into test pieces having a width of 20 mm and a length of 20 mm, bent so as to have creases along the diagonal line, and then opened to observe the state of the film. At this time, those with no cracks in the test piece even after making creases and opening were rated as "good", and those with some cracks were rated as "impossible".
[フィルム欠陥の評価方法]
ポリイミドワニスを離型処理されたPETフィルムの片面に塗布し、100℃で5分間乾燥した後、120℃で10分間乾燥を行い、剥離したフィルムの状態を観察した。この時、凝集物起因やエラストマー樹脂の溶解性不良のためのかすれ(引きずった跡)などがないものを「良」、かすれが入っているものを「不可」とした。
[Evaluation method for film defects]
A polyimide varnish was applied to one side of the release-treated PET film, dried at 100 ° C. for 5 minutes, and then dried at 120 ° C. for 10 minutes, and the state of the peeled film was observed. At this time, those having no faintness (dragging marks) due to agglomerates or poor solubility of the elastomer resin were rated as "good", and those with faintness were rated as "impossible".
[酸価]
酸価は、試料1gを中和するのに要する水酸化カリウム(KOH)のmg数である。これは、例えば、次のような方法により測定される。まず試料を精密に量り、250mLのフラスコに入れ、エタノールまたはエタノールおよびエーテルの等容量混液50mLを加え、加温して溶かし、必要に応じて振り混ぜながら0.1N水酸化カリウム液で滴定する(指示薬:フェノールフタレイン)。滴定の終点は、液の淡紅色が30秒持続する点とする。次いで、同様の方法で空試験を行なって補正し、次の式から酸価の値を求める。
酸価=〔0.1N水酸化カリウム液の消費量(mL)×5.611〕/〔試料量(g)〕
[Acid value]
The acid value is the number of mg of potassium hydroxide (KOH) required to neutralize 1 g of the sample. This is measured, for example, by the following method. First, weigh the sample precisely, put it in a 250 mL flask, add 50 mL of ethanol or an equal volume mixture of ethanol and ether, heat to dissolve, and if necessary, titrate with 0.1N potassium hydroxide solution while shaking (shaking). Indicator: Phenolphthalein). The end point of the titration is the point where the pink color of the liquid lasts for 30 seconds. Then, a blank test is performed in the same manner for correction, and the acid value value is obtained from the following formula.
Acid value = [Consumption of 0.1N potassium hydroxide solution (mL) x 5.611] / [Sample amount (g)]
本実施例で用いた略号は以下の化合物を示す。
BTDA:3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物
DDA:クローダジャパン株式会社製、商品名;PRIAMINE1075を蒸留精製したもの(a成分;99.2重量%、b成分:0%、c成分;0.8%、アミン価:210mg KOH/g)
N-12:ドデカン二酸ジヒドラジド
NMP:N-メチル-2-ピロリドン
エラストマー樹脂1:KRATON社製、商品名;A1535HU(水添ポリスチレンエラストマー樹脂、スチレン単位含有割合58重量%、比重;0.96、酸価無し)
エラストマー樹脂2:KRATON社製、商品名;G1652MU(水添ポリスチレンエラストマー樹脂、スチレン単位含有割合30重量%、比重;0.91、酸価無し)
エラストマー樹脂3:KRATON社製、商品名;G1726VS(水添ポリスチレンエラストマー樹脂、スチレン単位含有割合30重量%、比重;0.91、酸価無し)
エラストマー樹脂4:KRATON社製、商品名;G1645VS(水添ポリスチレンエラストマー樹脂、スチレン単位含有割合13重量%、比重;0.89、酸価無し)
エラストマー樹脂5:KRATON社製、商品名;FG1901GT(水添ポリスチレンエラストマー樹脂、スチレン単位含有割合30重量%、比重;0.91、酸価10mgKOH/g)
エラストマー樹脂6:旭化成社製、商品名;タフテックM1913(水添ポリスチレンエラストマー樹脂、スチレン単位含有割合30重量%、比重;0.91、酸価11mgKOH/g)
エラストマー樹脂7:旭化成社製、商品名;タフテックM1943(水添ポリスチレンエラストマー樹脂、スチレン単位含有割合20重量%、比重;0.91、酸価11mgKOH/g)
なお、上記DDAにおいて、a成分、b成分及びc成分の「%」は、GPC測定におけるクロマトグラムの面積パーセントを意味する。また、DDAの分子量は下記式(1)により算出した。
分子量=56.1×2×1000/アミン価・・・(1)
The abbreviations used in this example indicate the following compounds.
BTDA: 3,3', 4,4'-benzophenone tetracarboxylic acid dianhydride DDA: manufactured by Croda Japan Co., Ltd., trade name: PRIAMINE 1075 distilled and purified (a component; 99.2% by weight, b component: 0 %, C component; 0.8%, amine value: 210 mg KOH / g)
N-12: Dihydrazide dodecanedioate NMP: N-methyl-2-pyrrolidone elastomer resin 1: KRATON, trade name; A1535HU (hydrogenated polystyrene elastomer resin, styrene unit content: 58% by weight, specific gravity; 0.96, No acid value)
Elastomer resin 2: Made by KRATON, trade name; G1652MU (hydrogenated polystyrene elastomer resin, styrene unit content ratio 30% by weight, specific gravity; 0.91, no acid value)
Elastomer resin 3: Made by KRATON, trade name; G1726VS (hydrogenated polystyrene elastomer resin, styrene unit content ratio 30% by weight, specific gravity; 0.91, no acid value)
Elastomer resin 4: KRATON, trade name; G1645VS (hydrogenated polystyrene elastomer resin, styrene unit content 13% by weight, specific gravity; 0.89, no acid value)
Elastomer resin 5: manufactured by KRATON, trade name; FG1901GT (hydrogenated polystyrene elastomer resin, styrene unit content ratio 30% by weight, specific gravity; 0.91, acid value 10 mgKOH / g)
Elastomer resin 6: Manufactured by Asahi Kasei Corporation, trade name; Tuftec M1913 (hydrogenated polystyrene elastomer resin, styrene unit content ratio 30% by weight, specific gravity; 0.91, acid value 11 mgKOH / g)
Elastomer resin 7: manufactured by Asahi Kasei Corporation, trade name; Tuftec M1943 (hydrogenated polystyrene elastomer resin, styrene unit content 20% by weight, specific gravity; 0.91, acid value 11 mgKOH / g)
In the above DDA, "%" of the a component, the b component and the c component means the area percentage of the chromatogram in the GPC measurement. The molecular weight of DDA was calculated by the following formula (1).
Molecular weight = 56.1 x 2 x 1000 / amine value ... (1)
(合成例1)
1000mlのセパラブルフラスコに、55.51gのBTDA(0.1721モル)、94.49gのDDA(0.1735モル)、210gのNMP及び140gのキシレンを装入し、40℃で1時間良く混合して、ポリアミド酸溶液を調製した。このポリアミド酸溶液を190℃に昇温し、10時間加熱、攪拌し、125gのキシレンを加えてイミド化を完結したポリイミド溶液1(固形分;31重量%、重量平均分子量;80,900、熱可塑性ポリイミド)を調製した。
(Synthesis Example 1)
A 1000 ml separable flask is charged with 55.51 g BTDA (0.1721 mol), 94.49 g DDA (0.1735 mol), 210 g NMP and 140 g xylene and mixed well at 40 ° C. for 1 hour. Then, a polyamic acid solution was prepared. This polyamic acid solution was heated to 190 ° C., heated for 10 hours, stirred, and 125 g of xylene was added to complete imidization of polyimide solution 1 (solid content; 31% by weight, weight average molecular weight; 80,900, heat). Plastic polyimide) was prepared.
[実施例1]
合成例1で調製したポリイミド溶液1の100gに、1.12gのN-12及び7.8gのエラストマー樹脂1を配合し、固形分が27重量%になるようにキシレンを加えて希釈し、攪拌することでポリイミドワニス1aを調製した。
[Example 1]
1.12 g of N-12 and 7.8 g of the elastomer resin 1 are mixed with 100 g of the polyimide solution 1 prepared in Synthesis Example 1, xylene is added so that the solid content becomes 27% by weight, and the mixture is diluted and stirred. The polyimide varnish 1a was prepared by the above.
[実施例2~8]
エラストマー樹脂1、2、3、4、5を使用して配合量を表1のように変えた以外は、実施例1と同様にしてポリイミドワニス2a~8aを調製した。
[Examples 2 to 8]
Polyimide varnishes 2a to 8a were prepared in the same manner as in Example 1 except that the blending amounts were changed as shown in Table 1 using elastomer resins 1, 2, 3, 4, and 5.
比較例1、2
エラストマー樹脂6、7を使用して配合量を表1のように変えたこと、及び、ポリイミドワニスの固形分濃度を31重量%としたこと以外は、実施例1と同様にしてポリイミドワニス9a、10aを調製した。
Comparative Examples 1 and 2
Polyimide varnish 9a, the same as in Example 1, except that the blending amounts of the elastomer resins 6 and 7 were changed as shown in Table 1 and the solid content concentration of the polyimide varnish was 31% by weight. 10a was prepared.
比較例3
エラストマーを使用しなかったこと、及び、ポリイミドワニスの固形分濃度を31重量%としたこと以外は、実施例1と同様にしてポリイミドワニス11aを調製した。
Comparative Example 3
A polyimide varnish 11a was prepared in the same manner as in Example 1 except that no elastomer was used and the solid content concentration of the polyimide varnish was 31% by weight.
表1及び表2に、実施例1~8及び比較例1~3の配合を示した。 Tables 1 and 2 show the formulations of Examples 1 to 8 and Comparative Examples 1 to 3.
[実施例9]
実施例1で調製したポリイミドワニス1aを離型処理されたPETフィルムの片面に塗布し、100℃で5分間乾燥した後、120℃で10分間乾燥を行い、剥離することによって、接着剤シート1b(厚さ;25μm)を調製した。
接着剤シート1bの各種評価結果は以下のとおりである。
比誘電率;2.5、誘電正接;0.0018、引張弾性率;0.3GPa、最大伸度;136%、Tg;41℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);〇、ピール強度;1.5kN/m、フィルム欠陥;良
[Example 9]
The polyimide varnish 1a prepared in Example 1 is applied to one side of a PET film that has been mold-released, dried at 100 ° C. for 5 minutes, dried at 120 ° C. for 10 minutes, and peeled off to obtain an adhesive sheet 1b. (Thickness; 25 μm) was prepared.
The various evaluation results of the adhesive sheet 1b are as follows.
Relative permittivity; 2.5, dielectric loss tangent; 0.0018, tensile elastic modulus; 0.3 GPa, maximum elongation; 136%, Tg; 41 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); 〇, peel strength; 1.5 kN / m, film defect; good
[実施例10]
ポリイミドワニス2aを使用し、実施例9と同様にして接着剤シート2bを調製した。
接着剤シート2bの各種評価結果は以下のとおりである。
比誘電率;2.5、誘電正接;0.0015、引張弾性率;0.3GPa、最大伸度;195%、Tg;43℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);〇、ピール強度;1.4kN/m、フィルム欠陥;良
[Example 10]
An adhesive sheet 2b was prepared in the same manner as in Example 9 using the polyimide varnish 2a.
The various evaluation results of the adhesive sheet 2b are as follows.
Relative permittivity; 2.5, dielectric loss tangent; 0.0015, tensile modulus; 0.3 GPa, maximum elongation; 195%, Tg; 43 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); 〇, peel strength; 1.4 kN / m, film defect; good
[実施例11]
ポリイミドワニス3aを使用し、実施例9と同様にして接着剤シート3bを調製した。
接着剤シート3bの各種評価結果は以下のとおりである。
比誘電率;2.5、誘電正接;0.0013、引張弾性率;0.3GPa、最大伸度;230%、Tg;42℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);〇、ピール強度;1.3kN/m、フィルム欠陥;良
[Example 11]
An adhesive sheet 3b was prepared in the same manner as in Example 9 using the polyimide varnish 3a.
The various evaluation results of the adhesive sheet 3b are as follows.
Relative permittivity; 2.5, dielectric loss tangent; 0.0013, tensile elastic modulus; 0.3 GPa, maximum elongation; 230%, Tg; 42 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); 〇, peel strength; 1.3 kN / m, film defect; good
[実施例12]
ポリイミドワニス4aを使用し、実施例9と同様にして接着剤シート4bを調製した。
接着剤シート4bの各種評価結果は以下のとおりである。
比誘電率;2.6、誘電正接;0.0018、引張弾性率;0.4GPa、最大伸度;118%、Tg;40℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);〇、ピール強度;1.5kN/m、フィルム欠陥;良
[Example 12]
An adhesive sheet 4b was prepared in the same manner as in Example 9 using the polyimide varnish 4a.
The various evaluation results of the adhesive sheet 4b are as follows.
Relative permittivity; 2.6, dielectric loss tangent; 0.0018, tensile modulus; 0.4 GPa, maximum elongation; 118%, Tg; 40 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); 〇, peel strength; 1.5 kN / m, film defect; good
[実施例13]
ポリイミドワニス5aを使用し、実施例9と同様にして接着剤シート5bを調製した。
接着剤シート5bの各種評価結果は以下のとおりである。
比誘電率;2.8、誘電正接;0.0017、引張弾性率;0.3GPa、最大伸度;144%、Tg;40℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);〇、ピール強度;1.6kN/m、フィルム欠陥;良
[Example 13]
An adhesive sheet 5b was prepared in the same manner as in Example 9 using the polyimide varnish 5a.
The various evaluation results of the adhesive sheet 5b are as follows.
Relative permittivity; 2.8, dielectric loss tangent; 0.0017, tensile modulus; 0.3 GPa, maximum elongation; 144%, Tg; 40 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); 〇, peel strength; 1.6 kN / m, film defect; good
[実施例14]
ポリイミドワニス6aを使用し、実施例9と同様にして接着剤シート6bを調製した。
接着剤シート6bの各種評価結果は以下のとおりである。
比誘電率;2.6、誘電正接;0.0018、引張弾性率;0.3GPa、最大伸度;103%、Tg;42℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);〇、ピール強度;1.4kN/m、フィルム欠陥;良
[Example 14]
An adhesive sheet 6b was prepared in the same manner as in Example 9 using the polyimide varnish 6a.
The various evaluation results of the adhesive sheet 6b are as follows.
Relative permittivity; 2.6, dielectric loss tangent; 0.0018, tensile modulus; 0.3 GPa, maximum elongation; 103%, Tg; 42 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); 〇, peel strength; 1.4 kN / m, film defect; good
[実施例15]
ポリイミドワニス7aを使用し、実施例9と同様にして接着剤シート7bを調製した。
接着剤シート7bの各種評価結果は以下のとおりである。
比誘電率;2.6、誘電正接;0.0020、引張弾性率;0.2GPa、最大伸度;103%、Tg;41℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);〇、ピール強度;1.4kN/m、フィルム欠陥;良
[Example 15]
Using the polyimide varnish 7a, the adhesive sheet 7b was prepared in the same manner as in Example 9.
The various evaluation results of the adhesive sheet 7b are as follows.
Relative permittivity; 2.6, dielectric loss tangent; 0.0020, tensile modulus; 0.2 GPa, maximum elongation; 103%, Tg; 41 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); 〇, peel strength; 1.4 kN / m, film defect; good
[実施例16]
ポリイミドワニス8aを使用し、実施例9と同様にして接着剤シート8bを調製した。
接着剤シート8bの各種評価結果は以下のとおりである。
比誘電率;2.6、誘電正接;0.0019、引張弾性率;0.3GPa、最大伸度;122%、Tg;41℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);〇、ピール強度;1.2kN/m、フィルム欠陥;良
[Example 16]
An adhesive sheet 8b was prepared in the same manner as in Example 9 using the polyimide varnish 8a.
The various evaluation results of the adhesive sheet 8b are as follows.
Relative permittivity; 2.6, dielectric loss tangent; 0.0019, tensile modulus; 0.3 GPa, maximum elongation; 122%, Tg; 41 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); 〇, peel strength; 1.2 kN / m, film defect; good
比較例4
ポリイミドワニス9aを使用し、実施例9と同様にして接着剤シート9bを調製した。
接着剤シート9bの各種評価結果は以下のとおりである。
比誘電率;2.8、誘電正接;0.0022、引張弾性率;0.3GPa、最大伸度;201%、Tg;43℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);×、ピール強度;1.6kN/m、フィルム欠陥;不可
Comparative Example 4
An adhesive sheet 9b was prepared in the same manner as in Example 9 using the polyimide varnish 9a.
The various evaluation results of the adhesive sheet 9b are as follows.
Relative permittivity; 2.8, dielectric loss tangent; 0.0022, tensile modulus; 0.3 GPa, maximum elongation; 201%, Tg; 43 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); ×, peel strength; 1.6 kN / m, film defect; not possible
比較例5
ポリイミドワニス10aを使用し、実施例9と同様にして接着剤シート10bを調製した。
接着剤シート10bの各種評価結果は以下のとおりである。
比誘電率;2.8、誘電正接;0.0022、引張弾性率;0.2GPa、最大伸度;185%、Tg;41℃、フィルム保持性;良、半田耐熱試験(乾燥);〇、半田耐熱試験(吸湿);〇、ピール強度;1.4kN/m、フィルム欠陥;不可
Comparative Example 5
An adhesive sheet 10b was prepared in the same manner as in Example 9 using the polyimide varnish 10a.
The various evaluation results of the adhesive sheet 10b are as follows.
Relative permittivity; 2.8, dielectric loss tangent; 0.0022, tensile modulus; 0.2 GPa, maximum elongation; 185%, Tg; 41 ° C., film retention; good, solder heat resistance test (dry); 〇, Solder heat resistance test (moisture absorption); 〇, peel strength; 1.4 kN / m, film defect; not possible
比較例6
ポリイミドワニス11aを使用し、実施例9と同様にして接着剤シート11bを調製した。
接着剤シート11bの各種評価結果は以下のとおりである。
比誘電率;2.6、誘電正接;0.0021、引張弾性率;0.5GPa、最大伸度;119%、Tg;44℃、フィルム保持性;良、半田耐熱試験(乾燥);×、半田耐熱試験(吸湿);×、ピール強度;1.0kN/m、フィルム欠陥;良
Comparative Example 6
An adhesive sheet 11b was prepared in the same manner as in Example 9 using the polyimide varnish 11a.
The various evaluation results of the adhesive sheet 11b are as follows.
Relative permittivity; 2.6, dielectric loss tangent; 0.0021, tensile modulus; 0.5 GPa, maximum elongation; 119%, Tg; 44 ° C., film retention; good, solder heat resistance test (dry); ×, Solder heat resistance test (moisture absorption); ×, peel strength; 1.0 kN / m, film defect; good
以上の結果をまとめて表3に示す。 The above results are summarized in Table 3.
表3より、比較例4、5の接着剤シート9b、10bと比較して、エラストマー樹脂1およびエラストマー樹脂2、3,4、5を添加した実施例9~16の接着剤シート1b~8bは、誘電正接が0.0020以下であり、高いピール強度が得られ、フィルムの欠陥もないことが確認された。このような結果から、本実施の形態に係る樹脂フィルムとしての接着剤シートは、例えば10~20GHz程度の高周波帯における伝送損失の低減が期待でき、かつ、柔軟性やフィルム保持性を維持しつつ、優れたピール強度を有することが確認された。 From Table 3, the adhesive sheets 1b to 8b of Examples 9 to 16 to which the elastomer resin 1 and the elastomer resins 2, 3, 4, and 5 were added were compared with the adhesive sheets 9b and 10b of Comparative Examples 4 and 5. It was confirmed that the dielectric loss tangent was 0.0020 or less, high peel strength was obtained, and there were no film defects. From these results, the adhesive sheet as the resin film according to the present embodiment can be expected to reduce the transmission loss in the high frequency band of, for example, about 10 to 20 GHz, and while maintaining flexibility and film retention. , It was confirmed that it has excellent peel strength.
以上、各実施例に示すように、脂肪族ジアミンを原料とするポリイミドに酸価が10mgKOH/g以下の水添ポリスチレンエラストマー樹脂を添加することによって、明確な誘電特性の向上が見られ、さらにピール強度の向上も見られた。
さらに、各実施例で得られた接着剤シートは、酸価が10mgKOH/g以下の水添ポリスチレンエラストマー樹脂を実用範囲の配合量で使用することによって、フィルムとしての形状を保持していることも確認された。
As described above, as shown in each example, by adding a hydrogenated polystyrene elastomer resin having an acid value of 10 mgKOH / g or less to a polyimide made from an aliphatic diamine, a clear improvement in dielectric properties can be seen, and further peeling is observed. There was also an improvement in strength.
Further, the adhesive sheet obtained in each example may retain its shape as a film by using a hydrogenated polystyrene elastomer resin having an acid value of 10 mgKOH / g or less in a practical range. confirmed.
以上のような結果から、本実施の形態に係る樹脂フィルムは、高周波対応FPCなどの回路基板用材料として好適に使用されることが確認された。 From the above results, it was confirmed that the resin film according to the present embodiment is suitably used as a material for a circuit board such as a high frequency FPC.
以上、本発明の実施の形態を例示の目的で詳細に説明したが、本発明は上記実施の形態に制約されることはなく、種々の変形が可能である。
Although the embodiments of the present invention have been described in detail for the purpose of illustration, the present invention is not limited to the above embodiments and can be modified in various ways.
Claims (12)
(A)熱可塑性ポリイミド、及び
(B)酸価が10mgKOH/g以下のポリスチレンエラストマー樹脂、
を含有するとともに、前記(A)成分の100重量部に対する前記(B)成分の含有量が10重量部以上100重量部以下の範囲内であるポリイミド組成物。 The following components (A) and (B);
(A) thermoplastic polyimide, and (B) polystyrene elastomer resin having an acid value of 10 mgKOH / g or less.
The polyimide composition containing the above component (A) and having the content of the component (B) in the range of 10 parts by weight or more and 100 parts by weight or less with respect to 100 parts by weight of the component (A).
前記熱可塑性樹脂層が、下記の(A)成分及び(B)成分;
(A)熱可塑性ポリイミド、及び
(B)酸価が10mgKOH/g以下のポリスチレンエラストマー樹脂、
を含有するとともに、前記(A)成分の100重量部に対する前記(B)成分の含有量が10重量部以上100重量部以下の範囲内であることを特徴とする樹脂フィルム。 A resin film containing a thermoplastic resin layer.
The thermoplastic resin layer has the following components (A) and (B);
(A) thermoplastic polyimide, and (B) polystyrene elastomer resin having an acid value of 10 mgKOH / g or less.
The resin film is characterized in that the content of the component (B) with respect to 100 parts by weight of the component (A) is within the range of 10 parts by weight or more and 100 parts by weight or less.
前記接着剤層が、請求項6に記載の樹脂フィルムからなることを特徴とする積層体。 A laminate having a substrate and an adhesive layer laminated on at least one surface of the substrate.
A laminate characterized in that the adhesive layer is made of the resin film according to claim 6.
前記接着剤層が、請求項6に記載の樹脂フィルムからなることを特徴とするカバーレイフィルム。 A coverlay film having a coverlay film material layer and an adhesive layer laminated on the coverlay film material layer.
A coverlay film, wherein the adhesive layer is made of the resin film according to claim 6.
前記接着剤層が、請求項6に記載の樹脂フィルムからなることを特徴とする樹脂付き銅箔。 A copper foil with a resin in which an adhesive layer and a copper foil are laminated.
A copper foil with a resin, wherein the adhesive layer is made of the resin film according to claim 6.
前記絶縁樹脂層の少なくとも1層が、請求項6に記載の樹脂フィルムからなることを特徴とする金属張積層板。 A metal-clad laminate having an insulating resin layer and a metal layer laminated on at least one surface of the insulating resin layer.
A metal-clad laminate characterized in that at least one of the insulating resin layers is made of the resin film according to claim 6.
A circuit board obtained by wiring the metal layer of the metal-clad laminate according to claim 11.
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CN202111336066.4A CN114656874A (en) | 2020-12-23 | 2021-11-11 | Polyimide composition, resin film, laminate, coverlay film, resin-containing copper foil, metal-clad laminate, and circuit board |
TW110142816A TW202225274A (en) | 2020-12-23 | 2021-11-17 | Polyimide composition, adhesive film, laminate, coverlay film, copper foil with resin, metal-crad laminate and circuit board |
KR1020210159460A KR20220091354A (en) | 2020-12-23 | 2021-11-18 | Polyimide composition, adhesive film, laminate, coverlay film, copper foil with resin, metal-crad laminate and circuit board |
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JP5777944B2 (en) | 2011-06-13 | 2015-09-09 | 新日鉄住金化学株式会社 | Crosslinked polyimide resin, adhesive resin composition and cured product thereof, coverlay film, and circuit board |
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