JP2022078163A - production management system - Google Patents

production management system Download PDF

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JP2022078163A
JP2022078163A JP2022030620A JP2022030620A JP2022078163A JP 2022078163 A JP2022078163 A JP 2022078163A JP 2022030620 A JP2022030620 A JP 2022030620A JP 2022030620 A JP2022030620 A JP 2022030620A JP 2022078163 A JP2022078163 A JP 2022078163A
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suction nozzle
component mounting
mounting
component
mounting machine
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JP7161074B2 (en
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秀行 山口
Hideyuki Yamaguchi
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Fuji Corp
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Fuji Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

PROBLEM TO BE SOLVED: To make it possible to effectively utilize a measured value of a pressing load when a suction nozzle of a component mounting machine is pressed against a load cell from above.
SOLUTION: A component mounting machine 14 has a load cell that presses a suction nozzle and measures a pressing load. When a mounting head 18 and/or a suction nozzle is replaced, a control device of the component mounting machine 14 transmits information regarding the replacement to a production management computer 30, and at the same time, presses the suction nozzle against the load cell from above at predetermined measurement intervals during production, and transmits the measured value of the pressing load at that time to the production management computer 30. The production management computer 30 receives the information regarding the replacement transmitted from the component mounting machine 14 and stores the information with a time stamp.
SELECTED DRAWING: Figure 1
COPYRIGHT: (C)2022,JPO&INPIT

Description

本発明は、フィーダから供給される部品を吸着ノズルで吸着して回路基板に実装する部品実装機の生産を管理する生産管理システムに関する発明である。 The present invention relates to a production control system that manages the production of a component mounting machine that sucks components supplied from a feeder with a suction nozzle and mounts them on a circuit board.

一般に、部品実装機においては、例えば、特許文献1(特開2006-313838号公報)、特許文献2(特開2009-88035号公報)に記載されているように、吸着ノズルで部品を吸着する際や、吸着した部品を基板に実装する際に、衝撃で部品が損傷しないようにするために、ノズルホルダに吸着ノズルを上下動可能に設けると共に、該吸着ノズルをスプリングによって下方に付勢し、部品吸着動作時に吸着ノズルの下端が部品に当接した後や、部品実装動作時に吸着ノズルに吸着した部品が基板に当接した後に、ノズルホルダを保持する実装ヘッドの下降動作が停止するまで、その下降動作に応じて吸着ノズルがスプリングの弾発力に抗して押し込まれることで、部品に加わる衝撃を緩和するようになっている。 Generally, in a component mounting machine, for example, as described in Patent Document 1 (Japanese Patent Laid-Open No. 2006-313838) and Patent Document 2 (Japanese Patent Laid-Open No. 2009-88035), a component is adsorbed by a suction nozzle. In order to prevent the parts from being damaged by impact when mounting the sucked parts on the board, the nozzle holder is provided with a suction nozzle that can move up and down, and the suction nozzle is urged downward by a spring. After the lower end of the suction nozzle abuts on the component during the component suction operation, or after the component adsorbed on the suction nozzle abuts on the substrate during the component mounting operation, until the lowering operation of the mounting head holding the nozzle holder stops. The suction nozzle is pushed against the elastic force of the spring in response to the lowering motion, thereby alleviating the impact applied to the parts.

ところで、ノズルホルダと吸着ノズルとの間の摺動部への異物の噛み込み等により吸着ノズルの摺動性(動き)が悪化して吸着ノズルが固着したり、吸着ノズルの先端側部分が欠けたりすることがあるが、吸着ノズルの固着や欠けは、部品吸着ミスや部品実装ミスを発生させたり、衝撃緩和効果を低下させて部品を傷付ける原因になる。従って、吸着ノズルの固着や欠けが発生したときには、それを早期に検出して部品実装機を停止させて点検する必要がある。 By the way, the slidability (movement) of the suction nozzle deteriorates due to foreign matter getting caught in the sliding portion between the nozzle holder and the suction nozzle, and the suction nozzle sticks or the tip end side portion of the suction nozzle is chipped. However, sticking or chipping of the suction nozzle may cause a component adsorption error or component mounting error, or reduce the impact mitigation effect and cause damage to the component. Therefore, when the suction nozzle is stuck or chipped, it is necessary to detect it at an early stage and stop the component mounting machine for inspection.

そこで、特許文献3(特開2006-108540号公報)に記載されているように、部品実装機に、吸着ノズルの摺動性を測定する手段としてロードセルを設けて、吸着ノズルの摺動性を測定するときに、ロードセルの上方から吸着ノズルを下降させて吸着ノズルの下端をロードセルに押し当てて、その押し当て荷重(吸着ノズルの摺動抵抗)をロードセルで測定して、その測定値から吸着ノズルの固着や欠けの有無を判定するようにしたものがある。 Therefore, as described in Patent Document 3 (Japanese Unexamined Patent Publication No. 2006-108540), a load cell is provided in the component mounting machine as a means for measuring the slidability of the suction nozzle to improve the slidability of the suction nozzle. When measuring, lower the suction nozzle from above the load cell, press the lower end of the suction nozzle against the load cell, measure the pressing load (sliding resistance of the suction nozzle) with the load cell, and suck from the measured value. Some are designed to determine the presence or absence of nozzle sticking or chipping.

特開2006-313838号公報Japanese Unexamined Patent Publication No. 2006-313838 特開2009-88035号公報Japanese Unexamined Patent Publication No. 2009-88035 特開2006-108540号公報Japanese Unexamined Patent Publication No. 2006-108540

ところで、生産中に吸着ノズルの押し当て荷重の測定を頻繁に行うと、生産効率が低下するため、上記特許文献3では、吸着ノズルの押し当て荷重の測定は、吸着ノズルを交換したときや、所定時間毎(例えば2時間毎)、或は、部品吸着ミスの発生率が所定値を超えたときのみに行うようにしている。このため、吸着ノズルの押し当て荷重の測定結果から吸着ノズルの固着や欠けが検出されても、吸着ノズルの固着や欠けが検出されなかった前回の測定時以降、いつの時点で吸着ノズルの固着や欠けが発生したかどうかまでは不明である。部品実装基板を生産する部品実装ラインは、複数の部品実装機を配列して構成されているため、いずれかの部品実装機で、吸着ノズルの押し当て荷重の測定結果から吸着ノズルの固着や欠けが検出されると、作業者は、前回の測定時以降、吸着ノズルの固着や欠けが検出された部品実装機から下流側の部品実装機へ流れていった回路基板の枚数や存在場所(現在位置)を推定して、それらの回路基板を回収して実装不良(接続不良や部品損傷等)の有無を検査する作業を行わなければならない。 By the way, if the pressing load of the suction nozzle is frequently measured during production, the production efficiency is lowered. Therefore, in Patent Document 3, the pressing load of the suction nozzle is measured when the suction nozzle is replaced or when the suction nozzle is replaced. It is performed only every predetermined time (for example, every 2 hours) or when the occurrence rate of component adsorption error exceeds a predetermined value. Therefore, even if sticking or chipping of the suction nozzle is detected from the measurement result of the pressing load of the suction nozzle, sticking or chipping of the suction nozzle is not detected at any time since the previous measurement. It is unknown whether the chip has occurred. Since the component mounting line that produces component mounting boards is configured by arranging multiple component mounting machines, the suction nozzle is stuck or chipped based on the measurement results of the pressing load of the suction nozzle on any of the component mounting machines. When is detected, the operator can see the number and location of circuit boards that have flowed from the component mounting machine where sticking or chipping of the suction nozzle was detected to the component mounting machine on the downstream side since the last measurement. Position) must be estimated, and those circuit boards must be collected and inspected for mounting defects (connection defects, component damage, etc.).

しかし、前回の測定時以降、下流側の部品実装機へ流れていった実装不良の可能性がある回路基板の枚数や存在場所を作業者が正確に推定することは困難である。このため、実装不良の可能性がある回路基板の枚数を実際よりも少なく推定して、実装不良の回路基板を見逃してしまったり、反対に、実装不良の可能性がある回路基板の枚数を必要以上に多く推定して、検査作業の時間が必要以上に長くなってしまったり、或は、既に、実装不良の可能性がある回路基板の一部が他の部品実装ラインに流れていってしまって、作業者が実装不良の可能性がある回路基板を探すのに手間取ったりして、作業性も悪い。 However, it is difficult for the operator to accurately estimate the number and location of circuit boards that may have been defectively mounted and have flowed to the component mounting machine on the downstream side since the last measurement. For this reason, it is necessary to estimate the number of circuit boards that may have a mounting defect to be smaller than the actual number and overlook the circuit board that has a mounting defect, or conversely, to have the number of circuit boards that may have a mounting defect. Estimating more than the above, the inspection work time becomes longer than necessary, or a part of the circuit board that may have a mounting defect has already flowed to another component mounting line. As a result, it takes time for the operator to search for a circuit board that may have a mounting defect, and the workability is also poor.

本発明は、フィーダから供給される部品を実装ヘッドに保持した吸着ノズルで吸着して回路基板に実装する部品実装機が配列された部品実装ラインと、当該部品実装機とネットワークを介して通信可能な生産管理コンピュータとを備えた生産管理システムであって、 前記部品実装機は、
制御装置と、ロードセルを有し、
前記実装ヘッド及び/又は前記吸着ノズルが交換可能に取り付けられ、
前記制御装置は、前記実装ヘッド及び/又は吸着ノズルが交換されたときに、当該交換に関する情報を前記生産管理コンピュータに送信するとともに、生産中に所定の測定間隔で、前記吸着ノズルを上方から前記ロードセルに押し当て、その時の押し当て荷重の測定値を、前記生産管理コンピュータに送信し、
前記生産管理コンピュータは、前記部品実装機から送信された前記交換に関する情報を受信してタイムスタンプ付きで記憶することを特徴とする。
INDUSTRIAL APPLICABILITY According to the present invention, it is possible to communicate with a component mounting line in which component mounting machines for mounting components supplied from a feeder by a suction nozzle held on a mounting head and mounted on a circuit board are arranged, and the component mounting machine and the network. It is a production control system equipped with a production control computer, and the component mounting machine is
It has a control device and a load cell,
The mounting head and / or the suction nozzle is interchangeably mounted and
When the mounting head and / or the suction nozzle is replaced, the control device transmits information about the replacement to the production control computer, and at a predetermined measurement interval during production, the suction nozzle is moved from above. It is pressed against the load cell, and the measured value of the pressing load at that time is transmitted to the production control computer.
The production control computer is characterized in that it receives information about the exchange transmitted from the component mounting machine and stores it with a time stamp.

この場合、吸着ノズルの押し当て荷の測定値は、実装不良の発生原因となる吸着ノズルの固着や欠けの有無を判定するデータとなり、実装不良の早期発見のための実機データとなる。従って、生産中に所定の測定間隔で、吸着ノズルを上方からロードセルに押し当て、その時の押し当て荷重の測定値を生産管理コンピュータに送信して、生産管理コンピュータは、前記部品実装機から送信された前記交換に関する情報を受信してタイムスタンプ付きで記憶するようにすれば、生産中に所定の測定間隔で測定した押し当て荷重の測定値を時系列的に前記交換に関する情報と関連付けて管理することができる。 In this case, the measured value of the pressed load of the suction nozzle becomes the data for determining the presence or absence of sticking or chipping of the suction nozzle which causes the mounting defect, and becomes the actual machine data for early detection of the mounting defect. Therefore, during production, the suction nozzle is pressed against the load cell from above at predetermined measurement intervals, the measured value of the pressing load at that time is transmitted to the production management computer, and the production management computer is transmitted from the component mounting machine. If the information related to the exchange is received and stored with a time stamp, the measured value of the pressing load measured at a predetermined measurement interval during production is managed in chronological order in association with the information related to the exchange. be able to.

図1は本発明の一実施例における部品実装ラインの構成の一例を概略的に示すブロック図である。FIG. 1 is a block diagram schematically showing an example of the configuration of a component mounting line according to an embodiment of the present invention. 図2は部品実装機の制御系の構成を示すブロック図である。FIG. 2 is a block diagram showing a configuration of a control system of a component mounting machine. 図3は各部品実装機の制御装置が実行するルーチン(その1)の前半部の処理の流れを示すフローチャートである。FIG. 3 is a flowchart showing the processing flow of the first half of the routine (No. 1) executed by the control device of each component mounting machine. 図4は各部品実装機の制御装置が実行するルーチン(その1)の後半部の処理の流れを示すフローチャートである。FIG. 4 is a flowchart showing a processing flow of the latter half of the routine (No. 1) executed by the control device of each component mounting machine. 図5は各部品実装機の制御装置が実行するルーチン(その2)の処理の流れを示すフローチャートである。FIG. 5 is a flowchart showing the processing flow of the routine (No. 2) executed by the control device of each component mounting machine. 図6は生産管理コンピュータが実行するルーチンの前半部の処理の流れを示すフローチャートである。FIG. 6 is a flowchart showing the processing flow of the first half of the routine executed by the production control computer. 図7は生産管理コンピュータが実行するルーチンの後半部の処理の流れを示すフローチャートである。FIG. 7 is a flowchart showing a processing flow of the latter half of the routine executed by the production control computer.

以下、本発明を実施するための形態を具体化した一実施例を説明する。
まず、図1に基づいて部品実装ライン10の構成を説明する。
回路基板11を搬送する搬送経路12には、回路基板11に部品を実装する複数の部品実装機14と、部品実装に関連する作業を行う実装関連機が配列されている。ここで、実装関連機は、例えば、半田印刷機13、検査装置15、リフロー装置16、接着剤塗布装置等である。
Hereinafter, an embodiment embodying a mode for carrying out the present invention will be described.
First, the configuration of the component mounting line 10 will be described with reference to FIG.
A plurality of component mounting machines 14 for mounting components on the circuit board 11 and mounting-related machines for performing work related to component mounting are arranged in a transport path 12 for transporting the circuit board 11. Here, the mounting-related machine is, for example, a solder printing machine 13, an inspection device 15, a reflow device 16, an adhesive coating device, or the like.

各部品実装機14のフィーダセット台(図示せず)には、それぞれ部品を供給する複数のフィーダ17が交換可能に搭載されている。各部品実装機14に交換可能に搭載された実装ヘッド18には、各フィーダ17から供給される部品を吸着して回路基板11に実装する1本又は複数本の吸着ノズル(図示せず)が交換可能に保持されている。 A plurality of feeders 17 for supplying parts are interchangeably mounted on a feeder set stand (not shown) of each component mounting machine 14. The mounting head 18 interchangeably mounted on each component mounting machine 14 has one or a plurality of suction nozzles (not shown) that suck the components supplied from the feeders 17 and mount them on the circuit board 11. It is held interchangeably.

回路基板11の上面のうちの部品実装領域の外側に、基板識別情報(以下「基板ID」という)を記録(記載)又は記憶した基板ID記録部19が設けられている。この基板ID記録部19は、バーコード、2次元コード等のコードを記録したものでも良いし、電子的に記憶する電子タグや、磁気的に記録する磁気テープ等を用いても良い。 A board ID recording unit 19 for recording (described) or storing board identification information (hereinafter referred to as “board ID”) is provided outside the component mounting area on the upper surface of the circuit board 11. The board ID recording unit 19 may record a code such as a bar code or a two-dimensional code, or may use an electronic tag for electronically storing, a magnetic tape for magnetically recording, or the like.

同様に、実装ヘッド18と吸着ノズルにも、それぞれ識別情報(以下「ID」という)を記録又は記憶したID記録部(図示せず)が設けられている。このID記録部も、バーコード、2次元コード等のコードを記録したものでも良いし、電子的に記憶する電子タグや、磁気的に記録する磁気テープ等を用いても良い。 Similarly, the mounting head 18 and the suction nozzle are each provided with an ID recording unit (not shown) that records or stores identification information (hereinafter referred to as “ID”). As the ID recording unit, a code such as a bar code or a two-dimensional code may be recorded, or an electronic tag for electronically storing, a magnetic tape for magnetically recording, or the like may be used.

一方、図2に示すように、各部品実装機14には、キーボード、タッチパネル、マウス等の入力装置20と、液晶ディスプレイ、CRT等の表示装置21と、吸着ノズルに吸着した部品を撮像して部品の吸着姿勢や吸着位置のずれ量等を画像認識する部品撮像用カメラ22と、回路基板11の基準マーク(図示せず)等を撮像する基板撮像用カメラ23と、回路基板11を搬送するコンベア24と、実装ヘッド18をXY方向(水平方向)に移動させる移動装置25等が設けられている。 On the other hand, as shown in FIG. 2, each component mounting machine 14 captures images of an input device 20 such as a keyboard, a touch panel, and a mouse, a display device 21 such as a liquid crystal display and a CRT, and components adsorbed on a suction nozzle. A component image pickup camera 22 that recognizes an image such as a component suction posture and a displacement amount of a suction position, a board image pickup camera 23 that captures a reference mark (not shown) of the circuit board 11 and the like, and a circuit board 11 are conveyed. A conveyor 24 and a moving device 25 for moving the mounting head 18 in the XY direction (horizontal direction) are provided.

また、各部品実装機14には、回路基板11の基板ID記録部19から基板IDを読み取るID読取り手段としてリーダ26が設けられている。このリーダ26は、実装ヘッド18のID記録部や、吸着ノズルのID記録部からIDを読み取るID読取り手段を兼用しても良いし、それぞれ別々のID読取り手段を設けるようにしても良い。或は、基板撮像用カメラ23等のカメラで、回路基板11の基板ID記録部19や、実装ヘッド18のID記録部、吸着ノズルのID記録部を撮像して、画像処理により各々のIDを読み取るようにしても良い。 Further, each component mounting machine 14 is provided with a reader 26 as an ID reading means for reading the board ID from the board ID recording unit 19 of the circuit board 11. The reader 26 may also serve as an ID reading means for reading an ID from the ID recording unit of the mounting head 18 and the ID recording unit of the suction nozzle, or may be provided with separate ID reading means. Alternatively, a camera such as a substrate imaging camera 23 captures the substrate ID recording unit 19 of the circuit board 11, the ID recording unit of the mounting head 18, and the ID recording unit of the suction nozzle, and each ID is obtained by image processing. You may read it.

更に、各部品実装機14には、生産中に所定の測定間隔で実装不良(接続不良や部品損傷等)の早期発見のための実機データを測定する測定手段としてロードセル27が設けられ、生産中に所定の測定間隔でロードセル27の上方から吸着ノズルを下降させて吸着ノズルの下端をロードセル27に押し当てて、その押し当て荷重(吸着ノズルの摺動抵抗)をロードセル27で測定して、その測定値に基づいて吸着ノズルの固着や欠けの有無を判定するようにしている。 Further, each component mounting machine 14 is provided with a load cell 27 as a measuring means for measuring actual machine data for early detection of mounting defects (connection failure, component damage, etc.) at predetermined measurement intervals during production, and is in production. The suction nozzle is lowered from above the load cell 27 at predetermined measurement intervals, the lower end of the suction nozzle is pressed against the load cell 27, and the pressing load (sliding resistance of the suction nozzle) is measured by the load cell 27. The presence or absence of sticking or chipping of the suction nozzle is determined based on the measured value.

尚、半田印刷機13、検査装置15、リフロー装置16等の実装関連機にも、回路基板11の基板ID記録部19から基板IDを読み取るリーダ等のID読取り手段が設けられている。 Mounting-related machines such as the solder printing machine 13, the inspection device 15, and the reflow device 16 are also provided with ID reading means such as a reader that reads the board ID from the board ID recording unit 19 of the circuit board 11.

図1に示すように、部品実装ライン10を構成する複数の部品実装機14と半田印刷機13、検査装置15等の実装関連機は、部品実装ライン10の生産を管理する生産管理コンピュータ30とネットワーク31を介して相互に通信可能に接続されている。 As shown in FIG. 1, the plurality of component mounting machines 14 constituting the component mounting line 10, the solder printing machine 13, the inspection device 15, and other mounting-related machines include a production management computer 30 that manages the production of the component mounting line 10. They are connected to each other so as to be able to communicate with each other via the network 31.

各部品実装機14の制御装置32は、生産管理コンピュータ30から送信されてくる生産ジョブ(生産プログラム)に従って、実装ヘッド18を部品吸着位置→部品撮像位置→部品実装位置の経路で移動させて、フィーダ17から供給される部品を実装ヘッド18の吸着ノズルで吸着して当該部品を部品撮像用カメラ22で撮像して部品吸着位置のずれ量等を認識して当該部品を回路基板11に実装するという動作を繰り返して、当該回路基板11に所定数の部品を実装して部品実装基板を生産する。 The control device 32 of each component mounting machine 14 moves the mounting head 18 in the route of component suction position → component imaging position → component mounting position according to the production job (production program) transmitted from the production management computer 30. The component supplied from the feeder 17 is sucked by the suction nozzle of the mounting head 18, the component is imaged by the component image pickup camera 22, the amount of deviation of the component suction position is recognized, and the component is mounted on the circuit board 11. This operation is repeated to mount a predetermined number of components on the circuit board 11 to produce a component mounting board.

部品実装ライン10を構成する複数の部品実装機14、半田印刷機13、検査装置15、リフロー装置16等の実装関連機は、生産中に搬入された回路基板11の基板ID記録部19から基板IDをリーダ26等で読み取って基板IDを特定し、特定した基板IDの情報を生産管理コンピュータ30に送信し、生産管理コンピュータ30は、複数の部品実装機14、半田印刷機13、検査装置15、リフロー装置16等の実装関連機から送信されてくる基板IDを各装置毎にタイムスタンプ付きで書き換え可能な不揮発性の記憶装置33に保存する(つまりタイムスタンプ付きの基板IDを装置名と関連付けて記憶装置33に保存する)。これにより、各部品実装機14で部品を実装した回路基板11の基板IDと時刻を過去に溯って調査できるようにする。 The mounting-related machines such as the plurality of component mounting machines 14, the solder printing machine 13, the inspection device 15, and the reflow device 16 constituting the component mounting line 10 are boards from the board ID recording unit 19 of the circuit board 11 carried in during production. The ID is read by a reader 26 or the like to specify the board ID, and the information of the specified board ID is transmitted to the production management computer 30, in which the production management computer 30 includes a plurality of component mounting machines 14, a solder printing machine 13, and an inspection device 15. , The board ID transmitted from the mounting-related machine such as the reflow device 16 is stored in the non-volatile storage device 33 that can be rewritten with a time stamp for each device (that is, the board ID with the time stamp is associated with the device name. And store it in the storage device 33). This makes it possible to retroactively investigate the board ID and time of the circuit board 11 on which the parts are mounted by each component mounting machine 14.

更に、複数の部品実装機14は、所定の測定間隔で、ロードセル27の上方から吸着ノズルを下降させて吸着ノズルの下端をロードセル27に押し当てて、その押し当て荷重(吸着ノズルの摺動抵抗)をロードセル27で測定して、その測定結果を生産管理コンピュータ30に送信する。ここで、「所定の測定間隔」とは、例えば、(1) 部品を実装した回路基板11の枚数が所定枚数を超える毎、(2) 所定時間経過毎、(3) 部品吸着ミスの発生率が所定値を超える毎、(4) 検査装置15で実装不良(接続不良や部品損傷等)を検出する毎等のうちのいずれか1つ又は2つ以上の組み合わせを用いれば良い。 Further, the plurality of component mounting machines 14 lower the suction nozzle from above the load cell 27 at predetermined measurement intervals, press the lower end of the suction nozzle against the load cell 27, and press the pressing load (sliding resistance of the suction nozzle). ) Is measured in the load cell 27, and the measurement result is transmitted to the production control computer 30. Here, the "predetermined measurement interval" is, for example, (1) every time the number of circuit boards 11 on which components are mounted exceeds a predetermined number, (2) every time a predetermined time elapses, and (3) the occurrence rate of component adsorption errors. Any one or a combination of two or more may be used every time the value exceeds a predetermined value, or (4) every time the inspection device 15 detects a mounting defect (connection defect, component damage, etc.).

生産管理コンピュータ30は、各部品実装機14から送信されてくる吸着ノズルの押し当て荷重の測定結果に基づいて吸着ノズルの固着や欠けの有無を判定して、吸着ノズルの固着や欠けによる実装不良(接続不良や部品損傷等)の可能性があるか否かを監視して、いずれかの部品実装機14で実装不良の可能性があると判断したときに、記憶装置33に保存されたデータを参照して、前記測定間隔とタイムスタンプ付きの基板IDとに基づいて前回の測定時以降に当該部品実装機14で部品を実装した回路基板11の基板IDを抽出して、当該回路基板11の一覧を「実装不良の可能性がある回路基板の一覧」として各部品実装機14の表示装置21に表示する。 The production control computer 30 determines whether or not the suction nozzle is stuck or chipped based on the measurement result of the pressing load of the suction nozzle transmitted from each component mounting machine 14, and mounting failure due to the sticking or chipping of the suction nozzle. Data stored in the storage device 33 when it is monitored whether or not there is a possibility of (connection failure, component damage, etc.) and it is determined by any component mounting machine 14 that there is a possibility of mounting failure. With reference to the above, the board ID of the circuit board 11 on which the component is mounted by the component mounting machine 14 after the previous measurement is extracted based on the measurement interval and the board ID with the time stamp, and the circuit board 11 is used. Is displayed on the display device 21 of each component mounting machine 14 as a "list of circuit boards having a possibility of mounting failure".

この場合、吸着ノズルの押し当て荷重を測定する測定間隔が長くなるほど、実装不良の可能性がある回路基板11が流れていく距離が長くなり、既に、実装不良の可能性がある回路基板11の一部が他の部品実装ラインに流れていってしまった可能性もある。 In this case, the longer the measurement interval for measuring the pressing load of the suction nozzle, the longer the distance through which the circuit board 11 that may have a mounting defect flows, and the circuit board 11 that may have a mounting defect has already flown. It is possible that some of them have flowed to other component mounting lines.

そこで、生産管理コンピュータ30は、各部品実装機14の表示装置21に表示する実装不良の可能性がある回路基板の一覧に、各回路基板11の現在位置の情報も含めるようにしている。前述したように、各部品実装機14と半田印刷機13等の実装関連機から送信されてくる基板IDが各装置毎にタイムスタンプ付きで記憶装置33に保存されているため、その保存データを参照すれば、前回の測定時以降、実装不良の可能性がある回路基板11が流れついた装置名(現在位置の情報)も分かる。 Therefore, the production control computer 30 includes information on the current position of each circuit board 11 in the list of circuit boards that may be defective in mounting displayed on the display device 21 of each component mounting machine 14. As described above, since the board IDs transmitted from the mounting-related machines such as the component mounting machine 14 and the solder printing machine 13 are stored in the storage device 33 with a time stamp for each device, the stored data is stored. If you refer to it, you can also find out the name of the device (information on the current position) to which the circuit board 11 that may have a mounting defect has flowed since the last measurement.

このようにして、各部品実装機14の表示装置21に表示する実装不良の可能性がある回路基板の一覧に、各回路基板11の現在位置の情報も含めるようにすれば、作業者が実装不良の可能性がある回路基板11の一覧を見ることで、実装不良の可能性がある回路基板11がどこまで流れているかを作業者が正確に且つ容易に知ることができる。 In this way, if the information on the current position of each circuit board 11 is included in the list of circuit boards that may have mounting defects displayed on the display device 21 of each component mounting machine 14, the operator can mount the circuit boards. By looking at the list of circuit boards 11 that may be defective, the operator can accurately and easily know how far the circuit board 11 that may be defective is flowing.

本実施例では、実装不良の早期発見のための実機データとして吸着ノズルの押し当て荷重を測定するようにしたが、吸着ノズルの側面画像をカメラで撮像して、画像処理により吸着ノズルの固着や欠けを測定するようにしても良い。その他、実装不良の早期発見のための実機データは、吸着ノズルの固着や欠けに関するデータに限定されず、例えば、実装不良の発生原因となる機械系の位置決め誤差量等を測定するようにしても良い。 In this embodiment, the pressing load of the suction nozzle is measured as actual machine data for early detection of mounting defects, but the side image of the suction nozzle is captured by a camera, and the suction nozzle is stuck or fixed by image processing. You may try to measure the chipping. In addition, the actual machine data for early detection of mounting defects is not limited to data related to sticking or chipping of suction nozzles, and for example, even if the amount of positioning error of the mechanical system that causes mounting defects is measured. good.

更に、生産管理コンピュータ30は、いずれかの部品実装機14で実装不良の可能性があると判断したときに、実装不良の可能性がある回路基板11の一覧に含まれる回路基板11が搬入されている部品実装機14に対して運転停止を指示して、当該部品実装機14の運転を停止させるようにしている。このようにすれば、実装不良の回路基板11に部品を実装することを防止できる。 Further, when the production management computer 30 determines that there is a possibility of mounting failure in any of the component mounting machines 14, the circuit board 11 included in the list of circuit boards 11 having a possibility of mounting failure is carried in. The component mounting machine 14 is instructed to stop the operation, so that the operation of the component mounting machine 14 is stopped. By doing so, it is possible to prevent the component from being mounted on the circuit board 11 which is defective in mounting.

また、本実施例では、複数の部品実装機14は、実装ヘッド18と吸着ノズルの両方又は吸着ノズルのみが交換されたときに、実装ヘッド18のID記録部や吸着ノズルのID記録部からIDを読み取って生産管理コンピュータ30に送信する。そして、生産管理コンピュータ30は、各部品実装機14から送信されてくる実装ヘッド18のIDや吸着ノズルのIDを各部品実装機14毎にタイムスタンプ付きで記憶装置33に保存し、いずれかの部品実装機14で実装不良の可能性があると判断したときに、当該部品実装機14に取り付けられている実装ヘッド18や吸着ノズルを使用禁止とすると共に、使用禁止とした実装ヘッド18のIDや吸着ノズルのIDを他の部品実装機14に送信し、当該他の部品実装機14は、使用禁止の実装ヘッド18や吸着ノズルが取り付けられたときに、運転を停止すると共に、使用禁止の実装ヘッド18や吸着ノズルが取り付けられていることを表示装置21に表示して、作業者に使用禁止の実装ヘッド18や吸着ノズルを取り替えるように促す。 Further, in this embodiment, the plurality of component mounting machines 14 receive IDs from the ID recording unit of the mounting head 18 and the ID recording unit of the suction nozzle when both the mounting head 18 and the suction nozzle or only the suction nozzle are replaced. Is read and transmitted to the production control computer 30. Then, the production management computer 30 stores the ID of the mounting head 18 and the ID of the suction nozzle transmitted from each component mounting machine 14 in the storage device 33 with a time stamp for each component mounting machine 14, and any of them. When it is determined by the component mounting machine 14 that there is a possibility of mounting failure, the mounting head 18 and the suction nozzle attached to the component mounting machine 14 are prohibited from being used, and the ID of the mounting head 18 that is prohibited from being used is prohibited. And the ID of the suction nozzle is transmitted to another component mounting machine 14, and when the use-prohibited mounting head 18 or the suction nozzle is attached, the other component mounting machine 14 stops operation and is prohibited from use. The display device 21 indicates that the mounting head 18 and the suction nozzle are attached, and urges the operator to replace the prohibited mounting head 18 and the suction nozzle.

このようにすれば、いずれかの部品実装機14で実装不良の可能性があると判断したときに、当該部品実装機14の実装ヘッド18や吸着ノズルを使用禁止として、以後、当該部品実装機14で回路基板11の実装不良が発生することを防止できる。しかも、使用禁止とされた実装ヘッド18のIDや吸着ノズルのIDを他の部品実装機14に送信し、当該他の部品実装機14は、使用禁止とされた実装ヘッド18や吸着ノズルが取り付けられたときに運転を停止するので、使用禁止とされた実装ヘッド18や吸着ノズルが他の部品実装機14に付け替えられたとしても、その使用禁止とされた実装ヘッド18や吸着ノズルを使用して回路基板11に部品を実装することを未然に防止できる。 By doing so, when it is determined that there is a possibility of mounting failure in any of the component mounting machines 14, the mounting head 18 and the suction nozzle of the component mounting machine 14 are prohibited from being used, and thereafter, the component mounting machine is concerned. It is possible to prevent the circuit board 11 from being defective in mounting at 14. Moreover, the ID of the mounting head 18 and the suction nozzle ID, which are prohibited from use, are transmitted to the other component mounting machine 14, and the mounting head 18 and the suction nozzle, which are prohibited from use, are attached to the other component mounting machine 14. Since the operation is stopped when the use is prohibited, even if the prohibited mounting head 18 or suction nozzle is replaced with another component mounting machine 14, the prohibited mounting head 18 or suction nozzle is used. It is possible to prevent the components from being mounted on the circuit board 11.

また、部品実装ライン10に配置した検査装置15は、回路基板11に実装した部品の実装精度を検査して、その部品の実装精度の検査結果を生産管理コンピュータ30に送信する。そして、生産管理コンピュータ30は、いずれかの部品実装機14で実装不良の可能性があると判断したときに当該部品実装機14で回路基板11に実装した部品の実装位置を実装不良の可能性がある部品の実装位置として抽出し、検査装置15の検査結果に基づいて実装不良の可能性がある部品の実装精度を各部品実装機14の表示装置21に表示する。このようにすれば、実装不良の可能性がある部品の実装精度が許容誤差範囲内であるか否かを作業者が簡単に確認することができる。 Further, the inspection device 15 arranged on the component mounting line 10 inspects the mounting accuracy of the component mounted on the circuit board 11, and transmits the inspection result of the mounting accuracy of the component to the production control computer 30. Then, when the production management computer 30 determines that there is a possibility of mounting failure in any of the component mounting machines 14, the mounting position of the component mounted on the circuit board 11 in the component mounting machine 14 may be defective. It is extracted as a mounting position of a certain component, and the mounting accuracy of a component having a possibility of mounting failure is displayed on the display device 21 of each component mounting machine 14 based on the inspection result of the inspection device 15. By doing so, the operator can easily confirm whether or not the mounting accuracy of the component having a possibility of mounting failure is within the permissible error range.

以上説明した本実施例の部品実装ライン10の生産管理は、各部品実装機14の制御装置32と検査装置15等の実装関連機の制御装置と生産管理コンピュータ30とによって図3乃至図7のルーチン等に従って実行される。以下、図3乃至図7のルーチンの処理内容を説明する。 The production control of the component mounting line 10 of the present embodiment described above is performed by the control device 32 of each component mounting machine 14, the control device of the mounting related machine such as the inspection device 15, and the production management computer 30 in FIGS. 3 to 7. It is executed according to a routine or the like. Hereinafter, the processing contents of the routines of FIGS. 3 to 7 will be described.

[部品実装機実行ルーチン(その1)]
図3及び図4に示す部品実装機実行ルーチン(その1)は、各部品実装機14の制御装置32によって生産中に所定周期で繰り返し実行される。本ルーチンが起動されると、まず、ステップ101で、次の回路基板11が搬入されたか否かを判定し、次の回路基板11がまだ搬入されていないと判定されれば、ステップ105に進む。
[Parts mounting machine execution routine (1)]
The component mounting machine execution routine (No. 1) shown in FIGS. 3 and 4 is repeatedly executed by the control device 32 of each component mounting machine 14 at a predetermined cycle during production. When this routine is started, first, in step 101, it is determined whether or not the next circuit board 11 has been carried in, and if it is determined that the next circuit board 11 has not been carried in yet, the process proceeds to step 105. ..

一方、上記ステップ101で、次の回路基板11が搬入されたと判定されれば、ステップ102に進み、当該回路基板11の基板IDの読み取り前であるか否かを判定し、基板IDの読み取り前と判定されれば、ステップ103に進み、回路基板11の基板ID記録部19から基板IDをリーダ26で読み取って、次のステップ104で、当該基板IDを生産管理コンピュータ30に送信して、ステップ105に進む。上記ステップ102で、当該回路基板11の基板IDの読み取りが終了していると判定されれば、上記ステップ103と104の処理を行う必要がないため、ステップ105に進む。尚、上記ステップ101~104の処理は、検査装置15等の実装関連機の制御装置でも、同様に実行される。 On the other hand, if it is determined in step 101 that the next circuit board 11 has been carried in, the process proceeds to step 102 to determine whether or not the board ID of the circuit board 11 has been read before reading the board ID. If it is determined, the process proceeds to step 103, the board ID is read by the reader 26 from the board ID recording unit 19 of the circuit board 11, and the board ID is transmitted to the production management computer 30 in the next step 104. Proceed to 105. If it is determined in step 102 that the reading of the board ID of the circuit board 11 has been completed, it is not necessary to perform the processes of steps 103 and 104, so the process proceeds to step 105. The processes of steps 101 to 104 are similarly executed by the control device of the mounting-related machine such as the inspection device 15.

上述したステップ105で、実装ヘッド18及び/又は吸着ノズルが交換されたか否かを判定し、実装ヘッド18と吸着ノズルのどちらも交換されていないと判定されれば、図4のステップ108へ進む。一方、上記ステップ105で、実装ヘッド18及び/又は吸着ノズルが交換されたと判定されれば、ステップ106に進み、当該実装ヘッド18及び/又は吸着ノズルのID記録部からIDを読み取って、次のステップ107で、読み取ったIDを生産管理コンピュータ30に送信して、図4のステップ108へ進む。 In step 105 described above, it is determined whether or not the mounting head 18 and / or the suction nozzle has been replaced, and if it is determined that neither the mounting head 18 nor the suction nozzle has been replaced, the process proceeds to step 108 of FIG. .. On the other hand, if it is determined in step 105 that the mounting head 18 and / or the suction nozzle has been replaced, the process proceeds to step 106, and the ID is read from the ID recording unit of the mounting head 18 and / or the suction nozzle to read the next. In step 107, the read ID is transmitted to the production control computer 30, and the process proceeds to step 108 in FIG.

この図4のステップ108では、生産管理コンピュータ30から送信されてくる使用禁止の実装ヘッド18及び/又は吸着ノズルのIDを受信した後、ステップ109に進み、交換された実装ヘッド18及び/又は吸着ノズルのIDが使用禁止のIDに該当するか否かで、交換された実装ヘッド18及び/又は吸着ノズルが使用禁止とされているか否かを判定する。その結果、交換された実装ヘッド18及び/又は吸着ノズルが使用禁止とされていると判定されれば、ステップ110に進み、当該部品実装機14の運転を停止し、次のステップ111で、使用禁止の実装ヘッド18及び/又は吸着ノズルが取り付けられていることを表示装置21に表示して、作業者に使用禁止の実装ヘッド18及び/又は吸着ノズルを取り替えるように促して、本ルーチンを終了する。尚、上記ステップ109で、交換された実装ヘッド18及び/又は吸着ノズルが使用禁止とされていないと判定されれば、そのまま本ルーチンを終了する。 In step 108 of FIG. 4, after receiving the ID of the prohibited mounting head 18 and / or the suction nozzle transmitted from the production control computer 30, the process proceeds to step 109, and the replaced mounting head 18 and / or suction is performed. Whether or not the replaced mounting head 18 and / or the suction nozzle is prohibited is determined based on whether or not the nozzle ID corresponds to the prohibited ID. As a result, if it is determined that the replaced mounting head 18 and / or the suction nozzle is prohibited from use, the process proceeds to step 110, the operation of the component mounting machine 14 is stopped, and the component mounting machine 14 is used in the next step 111. The display device 21 indicates that the prohibited mounting head 18 and / or the suction nozzle is attached, prompts the operator to replace the prohibited mounting head 18 and / or the suction nozzle, and ends this routine. do. If it is determined in step 109 that the replaced mounting head 18 and / or the suction nozzle is not prohibited from use, the routine is terminated as it is.

[部品実装機実行ルーチン(その2)]
図5に示す部品実装機実行ルーチン(その2)は、各部品実装機14の制御装置32によって生産中に所定周期で繰り返し実行される。本ルーチンが起動されると、まず、ステップ201で、前回の吸着ノズルの押し当て荷重の測定時から所定期間が経過したか否かで、吸着ノズルの押し当て荷重の測定タイミングであるか否かを判定する。その結果、測定タイミングであると判定されれば、ステップ202に進み、ロードセル27の上方から吸着ノズルを下降させて吸着ノズルの下端をロードセル27に押し当てて、その押し当て荷重をロードセル27で測定して、次のステップ203で、当該吸着ノズルの押し当て荷重の測定結果を生産管理コンピュータ30に送信して、ステップ204に進む。一方、上記ステップ201で、吸着ノズルの押し当て荷重の測定タイミングではないと判定されれば、上記ステップ202と203の処理を行わずに、ステップ204に進む。
[Parts mounting machine execution routine (2)]
The component mounting machine execution routine (No. 2) shown in FIG. 5 is repeatedly executed at a predetermined cycle during production by the control device 32 of each component mounting machine 14. When this routine is started, first, in step 201, whether or not a predetermined period has elapsed from the time of the previous measurement of the pressing load of the suction nozzle, and whether or not it is the measurement timing of the pressing load of the suction nozzle. Is determined. As a result, if it is determined that the measurement timing is reached, the process proceeds to step 202, the suction nozzle is lowered from above the load cell 27, the lower end of the suction nozzle is pressed against the load cell 27, and the pressing load is measured by the load cell 27. Then, in the next step 203, the measurement result of the pressing load of the suction nozzle is transmitted to the production control computer 30, and the process proceeds to step 204. On the other hand, if it is determined in step 201 that it is not the measurement timing of the pressing load of the suction nozzle, the process proceeds to step 204 without performing the processes of steps 202 and 203.

このステップ204では、生産管理コンピュータ30から実装不良の可能性がある回路基板11の一覧が送信されてきたか否かを判定し、その一覧が送信されてきたと判定されれば、ステップ205に進み、実装不良の可能性がある回路基板11の一覧を表示装置21に表示して、ステップ206に進む。この際、実装不良の可能性がある回路基板11の一覧には、各回路基板11の現在位置の情報と、実装不良の可能性がある部品の実装精度も表示される。一方、上記ステップ204で、生産管理コンピュータ30から実装不良の可能性がある回路基板11の一覧が送信されていないと判定されれば、上記ステップ205の一覧表示を行わずにステップ206に進む。 In this step 204, it is determined whether or not a list of circuit boards 11 that may have mounting defects has been transmitted from the production control computer 30, and if it is determined that the list has been transmitted, the process proceeds to step 205. A list of circuit boards 11 that may have a mounting defect is displayed on the display device 21, and the process proceeds to step 206. At this time, in the list of circuit boards 11 having a possibility of mounting failure, information on the current position of each circuit board 11 and mounting accuracy of a component having a possibility of mounting failure are also displayed. On the other hand, if it is determined in step 204 that the list of circuit boards 11 that may have mounting defects has not been transmitted from the production control computer 30, the process proceeds to step 206 without displaying the list in step 205.

このステップ206では、生産管理コンピュータ30から運転停止の指示があるか否かを判定し、運転停止の指示があると判定されれば、ステップ207に進み、当該部品実装機14の運転を停止し、その旨を表示装置21に表示して、本ルーチンを終了する。尚、上記ステップ206で、運転停止の指示がないと判定されれば、そのまま本ルーチンを終了する。 In this step 206, it is determined whether or not there is an operation stop instruction from the production control computer 30, and if it is determined that there is an operation stop instruction, the process proceeds to step 207 and the operation of the component mounting machine 14 is stopped. , A display device 21 is displayed to that effect, and this routine is terminated. If it is determined in step 206 that there is no instruction to stop the operation, the routine is terminated as it is.

[生産管理コンピュータ実行ルーチン]
図6及び図7に示す生産管理コンピュータ実行ルーチンは、生産管理コンピュータ30によって生産中に所定周期で繰り返し実行される。本ルーチンが起動されると、まず、ステップ301で、各部品実装機14と検査装置15等の実装関連機から送信されてくる基板IDを各部品実装機14毎にタイムスタンプ付きで記憶装置33に保存する(つまりタイムスタンプ付きの基板IDを装置名と関連付けて記憶装置33に保存する)。
[Production control computer execution routine]
The production control computer execution routine shown in FIGS. 6 and 7 is repeatedly executed by the production control computer 30 at a predetermined cycle during production. When this routine is activated, first, in step 301, the board ID transmitted from each component mounting machine 14 and mounting related machines such as the inspection device 15 is stored in the storage device 33 with a time stamp for each component mounting machine 14. (That is, the board ID with the time stamp is stored in the storage device 33 in association with the device name).

この後、ステップ302に進み、各部品実装機14から送信されてくる吸着ノズルの押し当て荷重の測定結果に基づいて吸着ノズルの固着や欠けの有無を判定して、吸着ノズルの固着や欠けによる実装不良の可能性があるか否かを判定する。その結果、実装不良の可能性があると判定されれば、ステップ303からステップ304に進み、記憶装置33に保存されたデータを参照して、測定間隔とタイムスタンプ付きの基板IDとに基づいて前回の測定時以降に当該部品実装機14で部品を実装した回路基板11の基板IDを抽出して、次のステップ305で、当該回路基板11の一覧を「実装不良の可能性がある回路基板の一覧」として各部品実装機14に送信する。そして、次のステップ306で、実装不良の可能性がある回路基板11の一覧に含まれる回路基板11が搬入されている部品実装機14に対して運転停止を指示して、図7のステップ307へ進む。一方、上記ステップ303で、実装不良の可能性がないと判定されれば、上記ステップ304~306の処理を行わずに図7のステップ307へ進む。 After that, the process proceeds to step 302, and it is determined whether or not the suction nozzle is stuck or chipped based on the measurement result of the pressing load of the suction nozzle transmitted from each component mounting machine 14, and the suction nozzle is stuck or chipped. Determine if there is a possibility of mounting failure. As a result, if it is determined that there is a possibility of mounting failure, the process proceeds from step 303 to step 304, referring to the data stored in the storage device 33, based on the measurement interval and the board ID with the time stamp. The board ID of the circuit board 11 on which the component is mounted by the component mounting machine 14 after the previous measurement is extracted, and in the next step 305, the list of the circuit board 11 is "a circuit board with a possibility of mounting failure". As a "list of", it is transmitted to each component mounting machine 14. Then, in the next step 306, the component mounting machine 14 to which the circuit board 11 included in the list of the circuit boards 11 having a possibility of mounting failure is carried is instructed to stop the operation, and step 307 of FIG. 7 is instructed. Proceed to. On the other hand, if it is determined in step 303 that there is no possibility of mounting failure, the process proceeds to step 307 of FIG. 7 without performing the processes of steps 304 to 306.

この図7のステップ307では、各部品実装機14から送信されてくる実装ヘッド18及び/又は吸着ノズルのIDを各部品実装機14毎にタイムスタンプ付きで記憶装置33に保存し、次のステップ308で、上記ステップ303の判定結果から、新たに判明した実装不良の可能性がある部品実装機14が存在するか否かを判定する。その結果、新たに判明した実装不良の可能性がある部品実装機14が存在すると判定されれば、ステップ309に進み、当該部品実装機14に取り付けられている実装ヘッド18及び/又は吸着ノズルのステータスを使用禁止とし、次のステップ310で、使用禁止とした実装ヘッド18及び/又は吸着ノズルのIDを各部品実装機14に送信して、本ルーチンを終了する。尚、上記ステップ308で、新たに判明した実装不良の可能性がある部品実装機14が存在しないと判定されれば、そのまま本ルーチンを終了する。 In step 307 of FIG. 7, the IDs of the mounting head 18 and / or the suction nozzle transmitted from each component mounting machine 14 are stored in the storage device 33 with a time stamp for each component mounting machine 14, and the next step is At 308, it is determined from the determination result in step 303 whether or not there is a newly found component mounting machine 14 that may have a mounting defect. As a result, if it is determined that there is a newly found component mounting machine 14 that may have a mounting defect, the process proceeds to step 309, and the mounting head 18 and / or the suction nozzle mounted on the component mounting machine 14 The status is disabled, and in the next step 310, the IDs of the mounted head 18 and / or the suction nozzles prohibited from use are transmitted to each component mounting machine 14, and this routine is terminated. If it is determined in step 308 that there is no newly found component mounting machine 14 that may have a mounting defect, this routine is terminated as it is.

以上説明した本実施例によれば、生産管理コンピュータ30は、複数の部品実装機14から送信されてくる基板IDを各部品実装機14毎にタイムスタンプ付きで保存することで、各部品実装機14で部品を実装した回路基板11の基板IDと時刻を過去に溯って調査できるようにした上で、生産管理コンピュータ30は、いずれかの部品実装機14で実装不良の可能性があると判断したときに、各部品実装機14毎に保存されたタイムスタンプ付きの基板IDの保存データを参照して、前回の測定時以降に当該部品実装機14で部品を実装した回路基板11の基板IDを抽出して、当該回路基板11の一覧を実装不良の可能性がある回路基板の一覧として表示するようにしたので、いずれかの部品実装機14で、今回の測定結果から実装不良の可能性があることが判明した時点で、前回の測定時以降、下流側の部品実装機14へ流れていった実装不良の可能性がある回路基板11の一覧を作業者が正確に且つ容易に知ることができ、作業者が実装不良の可能性がある回路基板11の回収・検査を能率良く行うことができる。 According to the present embodiment described above, the production management computer 30 stores the board IDs transmitted from the plurality of component mounting machines 14 with time stamps for each component mounting machine 14, so that each component mounting machine can be stored. After making it possible to investigate the board ID and time of the circuit board 11 on which the components are mounted in 14 in the past, the production management computer 30 determines that there is a possibility of mounting failure in any of the component mounting machines 14. At that time, referring to the saved data of the board ID with the time stamp saved for each component mounting machine 14, the board ID of the circuit board 11 on which the component is mounted on the component mounting machine 14 after the previous measurement. Was extracted and the list of the circuit boards 11 is displayed as a list of circuit boards that may have mounting defects. Therefore, there is a possibility of mounting defects from the measurement results of this time on any component mounting machine 14. At the time when it is found that there is, the operator can accurately and easily know the list of the circuit boards 11 which may have been defectively mounted and have flowed to the component mounting machine 14 on the downstream side since the last measurement. Therefore, the operator can efficiently collect and inspect the circuit board 11 which may have a mounting defect.

尚、本実施例では、実装不良の可能性がある回路基板11の一覧を各部品実装機14の表示装置21に表示するようにしたが、生産管理コンピュータ30の表示装置に表示するようにしても良く、要は、作業者が見やすい位置に設置されている表示装置であれば、どの様な表示装置に実装不良の可能性がある回路基板11の一覧を表示するようにしても良い。 In this embodiment, the list of circuit boards 11 that may have mounting defects is displayed on the display device 21 of each component mounting machine 14, but is displayed on the display device of the production management computer 30. In short, any display device may display a list of circuit boards 11 that may be defective in mounting, as long as the display device is installed at a position that is easy for the operator to see.

また、本実施例では、各部品実装機14にそれぞれリーダ26を設けて、各部品実装機14毎にリーダ26で回路基板11の基板ID記録部19から基板IDを読み取って基板IDを特定するようにしたが、本発明は、この構成に限定されず、例えば、部品実装ライン10の最上流の部品実装機14又はそれよりも上流側にリーダを設けて、このリーダで読み取った基板IDの情報をネットワーク31を介して上流から下流の部品実装機14に送信する等の別の方法で各部品実装機14が基板IDを特定するようにしても良い。 Further, in this embodiment, a reader 26 is provided for each component mounting machine 14, and the board ID is specified by reading the board ID from the board ID recording unit 19 of the circuit board 11 with the reader 26 for each component mounting machine 14. However, the present invention is not limited to this configuration, and for example, a reader is provided on the most upstream component mounting machine 14 of the component mounting line 10 or on the upstream side of the reader, and the board ID read by this reader is used. Each component mounting machine 14 may specify the board ID by another method such as transmitting information from the upstream to the downstream component mounting machine 14 via the network 31.

その他、本発明は、上述した実施例に限定されず、例えば、部品実装ライン10の構成を変更しても良い等、要旨を逸脱しない範囲内で種々変更して実施できることは言うまでもない。 In addition, the present invention is not limited to the above-described embodiment, and it is needless to say that the present invention can be variously modified without departing from the gist, for example, the configuration of the component mounting line 10 may be modified.

10…部品実装ライン、11…回路基板、12…搬送経路、14…部品実装機、15…検査装置、17…フィーダ、18…実装ヘッド、21…表示装置、26…リーダ、27…ロードセル、30…生産管理コンピュータ、32…制御装置、33…記憶装置 10 ... component mounting line, 11 ... circuit board, 12 ... transfer path, 14 ... component mounting machine, 15 ... inspection device, 17 ... feeder, 18 ... mounting head, 21 ... display device, 26 ... reader, 27 ... load cell, 30 ... Production control computer, 32 ... Control device, 33 ... Storage device

Claims (3)

フィーダから供給される部品を実装ヘッドに保持した吸着ノズルで吸着して回路基板に実装する部品実装機が配列された部品実装ラインと、当該部品実装機とネットワークを介して通信可能な生産管理コンピュータとを備えた生産管理システムであって、
前記部品実装機は、
制御装置と、ロードセルを有し、
前記実装ヘッド及び/又は前記吸着ノズルが交換可能に取り付けられ、
前記制御装置は、前記実装ヘッド及び/又は吸着ノズルが交換されたときに、当該交換に関する情報を前記生産管理コンピュータに送信するとともに、生産中に所定の測定間隔で、前記吸着ノズルを上方から前記ロードセルに押し当て、その時の押し当て荷重の測定値を、前記生産管理コンピュータに送信し、
前記生産管理コンピュータは、前記部品実装機から送信された前記交換に関する情報を受信してタイムスタンプ付きで記憶する、生産管理システム。
A production management computer capable of communicating via a component mounting line in which component mounting machines are arranged to suck components supplied from a feeder with a suction nozzle held in the mounting head and mount them on a circuit board, and the component mounting machines and the network. It is a production control system equipped with
The component mounting machine is
It has a control device and a load cell,
The mounting head and / or the suction nozzle is interchangeably mounted and
When the mounting head and / or the suction nozzle is replaced, the control device transmits information about the replacement to the production control computer, and at a predetermined measurement interval during production, the suction nozzle is moved from above. It is pressed against the load cell, and the measured value of the pressing load at that time is transmitted to the production control computer.
The production control computer is a production control system that receives information about the exchange transmitted from the component mounting machine and stores it with a time stamp.
前記交換に関する情報は、交換された前記実装ヘッドのID及び/又は前記吸着ノズルのIDである、請求項1に記載の生産管理システム。 The production control system according to claim 1, wherein the information regarding the exchange is an ID of the exchanged mounting head and / or an ID of the suction nozzle. 前記押し当て荷重の測定値に基づいて前記実装ヘッド及び/又は前記吸着ノズルの不良を判定して当該実装ヘッド及び/又は吸着ノズルを使用禁止とし、
使用禁止とされた前記実装ヘッド及び/又は前記吸着ノズルが前記部品実装機に取り付けられたときに当該部品実装機の運転を停止するとともにその旨を表示する、請求項1又は2に記載の生産管理システム。
Based on the measured value of the pressing load, the defect of the mounting head and / or the suction nozzle is determined, and the mounting head and / or the suction nozzle is prohibited from use.
The production according to claim 1 or 2, wherein when the mounting head and / or the suction nozzle prohibited from use is attached to the component mounting machine, the operation of the component mounting machine is stopped and a display to that effect is displayed. Management system.
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Citations (6)

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Publication number Priority date Publication date Assignee Title
JPH10284900A (en) * 1997-04-10 1998-10-23 Matsushita Electric Ind Co Ltd System for presuming cause of insufficient suction
JP2007220836A (en) * 2006-02-16 2007-08-30 Juki Corp Electronic component mounting equipment
JP2012064831A (en) * 2010-09-17 2012-03-29 Fuji Mach Mfg Co Ltd Method and device of inspecting and managing substrate
WO2015115426A1 (en) * 2014-01-30 2015-08-06 オムロン株式会社 Quality control device and quality control method
WO2015136662A1 (en) * 2014-03-13 2015-09-17 富士機械製造株式会社 Mounting misalignment correction apparatus and component mounting system
JP2020194975A (en) * 2020-08-21 2020-12-03 株式会社Fuji Component mounting machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10284900A (en) * 1997-04-10 1998-10-23 Matsushita Electric Ind Co Ltd System for presuming cause of insufficient suction
JP2007220836A (en) * 2006-02-16 2007-08-30 Juki Corp Electronic component mounting equipment
JP2012064831A (en) * 2010-09-17 2012-03-29 Fuji Mach Mfg Co Ltd Method and device of inspecting and managing substrate
WO2015115426A1 (en) * 2014-01-30 2015-08-06 オムロン株式会社 Quality control device and quality control method
WO2015136662A1 (en) * 2014-03-13 2015-09-17 富士機械製造株式会社 Mounting misalignment correction apparatus and component mounting system
JP2020194975A (en) * 2020-08-21 2020-12-03 株式会社Fuji Component mounting machine

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