JP2022063030A - Resin composition, dynamic-crosslinking resin composition, method for producing resin composition, and extrusion-molded product and method for producing the same - Google Patents
Resin composition, dynamic-crosslinking resin composition, method for producing resin composition, and extrusion-molded product and method for producing the same Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000004132 cross linking Methods 0.000 title abstract description 16
- 229920001973 fluoroelastomer Polymers 0.000 claims abstract description 34
- 229920001577 copolymer Polymers 0.000 claims abstract description 32
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000005977 Ethylene Substances 0.000 claims abstract description 30
- 239000004711 α-olefin Substances 0.000 claims abstract description 27
- 229920000098 polyolefin Polymers 0.000 claims abstract description 21
- 229920005989 resin Polymers 0.000 claims abstract description 15
- 239000011347 resin Substances 0.000 claims abstract description 15
- 238000001125 extrusion Methods 0.000 claims abstract description 14
- 229920001296 polysiloxane Polymers 0.000 claims description 25
- 235000012438 extruded product Nutrition 0.000 claims description 13
- 239000003431 cross linking reagent Substances 0.000 claims description 11
- 238000004898 kneading Methods 0.000 claims description 11
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 239000004971 Cross linker Substances 0.000 abstract 3
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 229920001971 elastomer Polymers 0.000 description 26
- 239000005060 rubber Substances 0.000 description 22
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 19
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 11
- 241000907903 Shorea Species 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 9
- 229920002545 silicone oil Polymers 0.000 description 9
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- 239000000806 elastomer Substances 0.000 description 4
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- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 3
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- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
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- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
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- RIPYNJLMMFGZSX-UHFFFAOYSA-N (5-benzoylperoxy-2,5-dimethylhexan-2-yl) benzenecarboperoxoate Chemical compound C=1C=CC=CC=1C(=O)OOC(C)(C)CCC(C)(C)OOC(=O)C1=CC=CC=C1 RIPYNJLMMFGZSX-UHFFFAOYSA-N 0.000 description 1
- FYRCDEARNUVZRG-UHFFFAOYSA-N 1,1,5-trimethyl-3,3-bis(2-methylpentan-2-ylperoxy)cyclohexane Chemical compound CCCC(C)(C)OOC1(OOC(C)(C)CCC)CC(C)CC(C)(C)C1 FYRCDEARNUVZRG-UHFFFAOYSA-N 0.000 description 1
- VBQCFYPTKHCPGI-UHFFFAOYSA-N 1,1-bis(2-methylpentan-2-ylperoxy)cyclohexane Chemical compound CCCC(C)(C)OOC1(OOC(C)(C)CCC)CCCCC1 VBQCFYPTKHCPGI-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- YAQDPWONDFRAHF-UHFFFAOYSA-N 2-methyl-2-(2-methylpentan-2-ylperoxy)pentane Chemical compound CCCC(C)(C)OOC(C)(C)CCC YAQDPWONDFRAHF-UHFFFAOYSA-N 0.000 description 1
- WXDJDZIIPSOZAH-UHFFFAOYSA-N 2-methylpentan-2-yl benzenecarboperoxoate Chemical compound CCCC(C)(C)OOC(=O)C1=CC=CC=C1 WXDJDZIIPSOZAH-UHFFFAOYSA-N 0.000 description 1
- CGGPFKYFPZUTCV-UHFFFAOYSA-N 2-tert-butylperoxy-3-methylbenzoic acid Chemical compound CC1=CC=CC(C(O)=O)=C1OOC(C)(C)C CGGPFKYFPZUTCV-UHFFFAOYSA-N 0.000 description 1
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 description 1
- FRBAZRWGNOJHRO-UHFFFAOYSA-N 6-tert-butylperoxycarbonyloxyhexyl (2-methylpropan-2-yl)oxy carbonate Chemical compound CC(C)(C)OOC(=O)OCCCCCCOC(=O)OOC(C)(C)C FRBAZRWGNOJHRO-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- VSPBJCAGAJBGKS-UHFFFAOYSA-N Charine Chemical compound OC1=NC(N)=NC(N)=C1OC1C(O)C(O)C(O)CO1 VSPBJCAGAJBGKS-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 239000004129 EU approved improving agent Substances 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
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- 125000000217 alkyl group Chemical group 0.000 description 1
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- 235000010290 biphenyl Nutrition 0.000 description 1
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- 125000006267 biphenyl group Chemical group 0.000 description 1
- BXIQXYOPGBXIEM-UHFFFAOYSA-N butyl 4,4-bis(tert-butylperoxy)pentanoate Chemical compound CCCCOC(=O)CCC(C)(OOC(C)(C)C)OOC(C)(C)C BXIQXYOPGBXIEM-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
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- 239000003054 catalyst Substances 0.000 description 1
- WEXXMKKKIYDELC-UHFFFAOYSA-N charine Natural products Nc1nc(N)c(OC2OC(CO)C(O)C2O)c(O)n1 WEXXMKKKIYDELC-UHFFFAOYSA-N 0.000 description 1
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical compound FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
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- 125000001153 fluoro group Chemical group F* 0.000 description 1
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- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
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- 229920000570 polyether Polymers 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
本発明は、樹脂組成物、動的架橋型樹脂組成物、樹脂組成物の製造方法、並びに押出成形品及びその製造方法に関する。 The present invention relates to a resin composition, a dynamically crosslinked resin composition, a method for producing a resin composition, and an extruded product and a method for producing the same.
従来、自動車用ゴム部材或いは樹脂部材の表層材の原料として動的架橋型の熱可塑性エラストマー(Thermo-plastic Vulcanizates;略称:TPV)を含有する樹脂組成物が使用されている。樹脂部材の摺動性を高める観点からシリコーンオイル等のシリコーン化合物を樹脂組成物に添加して使用されることがある。例えば、特許文献1には、動的架橋型のオレフィン系熱可塑性エラストマーにシリコーン化合物が高含有量で添加された摺動材料が開示されている。 Conventionally, a resin composition containing a dynamically crosslinked thermoplastic elastomer (Thermo-plastic Vulcanizates; abbreviated as TPV) has been used as a raw material for a surface layer material of a rubber member for an automobile or a resin member. From the viewpoint of enhancing the slidability of the resin member, a silicone compound such as silicone oil may be added to the resin composition and used. For example, Patent Document 1 discloses a sliding material in which a silicone compound is added in a high content to a dynamically crosslinked olefin-based thermoplastic elastomer.
本発明者らは、エチレン/酢酸ビニル共重合体とαオレフィン重合体のTPVを用いて樹脂部材を押出成形したところ、ダイの出口周囲に、樹脂カス(目やに)が発生し、樹脂カスが成形品に混入したり、付着したりする問題に直面した。 When the resin member was extruded using TPV of an ethylene / vinyl acetate copolymer and an α-olefin polymer, the present inventors generated resin residue (eyes) around the outlet of the die, and the resin residue was molded. I faced the problem of getting mixed in or sticking to the product.
本発明は、押出成形時にダイ出口周囲に樹脂カス(目やに)が発生することを抑制できる、樹脂組成物、動的架橋型樹脂組成物、樹脂組成物の製造方法、並びに押出成形品及びその製造方法を提供する。 INDUSTRIAL APPLICABILITY The present invention relates to a resin composition, a dynamically crosslinked resin composition, a method for producing a resin composition, and an extruded product and its production, which can suppress the generation of resin residue (rheum) around the die outlet during extrusion molding. Provide a method.
[1] エチレン/酢酸ビニル共重合体と、αオレフィン重合体と、フッ素ゴムと、架橋剤と、を含む、樹脂組成物。
[2] 前記エチレン/酢酸ビニル共重合体の100質量部に対して、前記αオレフィン重合体の含有量が15~65質量部であり、前記架橋剤の含有量が1~8質量部である、
[1]に記載の樹脂組成物。
[3] 前記エチレン/酢酸ビニル共重合体、前記αオレフィン重合体、前記フッ素ゴム、及び前記架橋剤の総質量に対する、前記フッ素ゴムの含有量が0.01~1質量%である、[1]又は[2]に記載の樹脂組成物。
[4] [1]~[3]の何れか一項に記載の樹脂組成物によって形成され、前記エチレン/酢酸ビニル共重合体及び前記αオレフィン重合体のうち少なくとも一部が動的架橋した、動的架橋型樹脂組成物。
[5] [4]に記載の動的架橋型樹脂組成物と、前記エチレン/酢酸ビニル共重合体、前記αオレフィン重合体、及び前記フッ素ゴム以外の熱可塑性エラストマーと、を含む、樹脂組成物。
[6] さらにシリコーン化合物を含む、[5]に記載の樹脂組成物。
[7] [4]に記載の動的架橋型樹脂組成物、又は[5]若しくは[6]に記載の樹脂組成物によって形成された、押出成形品。
[8] [1]~[3]の何れか一項に記載の樹脂組成物を混練しながら、前記樹脂組成物に含まれる前記エチレン/酢酸ビニル共重合体及び前記αオレフィン重合体の少なくとも一部を架橋させることにより動的架橋型樹脂組成物を得ることと、前記動的架橋型樹脂組成物に、前記エチレン/酢酸ビニル共重合体、前記αオレフィン重合体、及び前記フッ素ゴム以外の熱可塑性エラストマーと、シリコーン化合物と、を混練することにより樹脂組成物を得ることと、を含む、樹脂組成物の製造方法。
[9] [8]に記載の製造方法によって得た樹脂組成物を、ダイが備えられた押出成形機にかけて押出成形品を得ることを含む、押出成形品の製造方法。
[1] A resin composition containing an ethylene / vinyl acetate copolymer, an α-olefin polymer, a fluororubber, and a cross-linking agent.
[2] The content of the α-olefin polymer is 15 to 65 parts by mass and the content of the cross-linking agent is 1 to 8 parts by mass with respect to 100 parts by mass of the ethylene / vinyl acetate copolymer. ,
The resin composition according to [1].
[3] The content of the fluororubber is 0.01 to 1% by mass with respect to the total mass of the ethylene / vinyl acetate copolymer, the α-olefin polymer, the fluororubber, and the cross-linking agent [1]. ] Or [2].
[4] The resin composition according to any one of [1] to [3] is formed, and at least a part of the ethylene / vinyl acetate copolymer and the α-olefin polymer is dynamically crosslinked. Dynamically crosslinked resin composition.
[5] A resin composition containing the dynamically crosslinked resin composition according to [4], the ethylene / vinyl acetate copolymer, the α-olefin polymer, and a thermoplastic elastomer other than the fluororubber. ..
[6] The resin composition according to [5], further comprising a silicone compound.
[7] An extruded product formed from the dynamically crosslinked resin composition according to [4] or the resin composition according to [5] or [6].
[8] While kneading the resin composition according to any one of [1] to [3], at least one of the ethylene / vinyl acetate copolymer and the α-olefin polymer contained in the resin composition. A dynamically crosslinked resin composition is obtained by cross-linking the portions, and heat other than the ethylene / vinyl acetate copolymer, the α-olefin polymer, and the fluororubber is added to the dynamically crosslinked resin composition. A method for producing a resin composition, which comprises kneading a plastic elastomer and a silicone compound to obtain a resin composition.
[9] A method for producing an extruded product, which comprises subjecting the resin composition obtained by the production method according to [8] to an extrusion molding machine equipped with a die to obtain an extruded product.
本発明の動的架橋型樹脂組成物及び樹脂組成物によれば、押出成形時にダイ出口周囲に目やにが発生することを抑制できるので、成形品に目やにが混入したり、付着したりすることを防ぎ、高品質の押出成形品を製造することができる。 According to the dynamically cross-linked resin composition and the resin composition of the present invention, it is possible to suppress the occurrence of eyelids around the die outlet during extrusion molding, so that the eyelids may be mixed or adhered to the molded product. It can prevent and produce high quality extruded products.
≪樹脂組成物(1)≫
本発明の第一態様は、エチレン/酢酸ビニル共重合体である成分(A)と、αオレフィン重合体である成分(B)と、フッ素ゴムである成分(C)と、架橋剤である成分(D)と、を含む樹脂組成物である。
<< Resin composition (1) >>
The first aspect of the present invention is a component (A) which is an ethylene / vinyl acetate copolymer, a component (B) which is an α-olefin polymer, a component (C) which is a fluororubber, and a component which is a cross-linking agent. (D) is a resin composition containing.
以下、「~」で示す数値範囲の下限値及び上限値はその数値範囲に含まれるものとする。 Hereinafter, the lower limit value and the upper limit value of the numerical value range indicated by "-" shall be included in the numerical value range.
<EVA;成分(A)>
本態様の樹脂組成物における成分(A)の含有量は、成分(A)、成分(B)、成分(C)及び成分(D)の総質量に対して、例えば、50~90質量%が好ましく、60~80質量%がより好ましく、65~75質量%がさらに好ましい。
上記好適な範囲であると、ShoreA硬度が低く、伸び率に優れた樹脂組成物が得られる。
<EVA; component (A)>
The content of the component (A) in the resin composition of this embodiment is, for example, 50 to 90% by mass with respect to the total mass of the component (A), the component (B), the component (C) and the component (D). Preferably, 60 to 80% by mass is more preferable, and 65 to 75% by mass is further preferable.
Within the above-mentioned suitable range, a resin composition having a low ShoreA hardness and an excellent elongation rate can be obtained.
成分(A)における酢酸ビニル単位の含有比率は、成分(A)の総質量に対して、例えば1~90質量%とすることができ、10~80質量%が好ましく、20~60質量%がより好ましく、25~45質量%がさらに好ましい。
上記好適な範囲であると、ShoreA硬度が低く、伸び率に優れた樹脂組成物が得られる。
The content ratio of the vinyl acetate unit in the component (A) can be, for example, 1 to 90% by mass, preferably 10 to 80% by mass, and 20 to 60% by mass with respect to the total mass of the component (A). More preferably, 25 to 45% by mass is further preferable.
Within the above-mentioned suitable range, a resin composition having a low ShoreA hardness and an excellent elongation rate can be obtained.
成分(A)であるEVAは部分的にけん化された部分けん化物であってもよい。 EVA, which is the component (A), may be a partially saponified partially saponified product.
成分(A)の190℃、2.16kgでのメルトフローレート(MFR)は、特に制限されず、例えば、1~60g/10分が好ましく、1~40g/10分がより好ましく、1~20g/10分がさらに好ましい。ここで成分(A)のMFRは、JIS K7210に準拠して測定された値である。
上記好適な範囲であると、ShoreA硬度が低く、伸び率に優れた樹脂組成物が得られる。
本態様の樹脂組成物に含まれる成分(A)は、1種類でもよいし、2種類以上でもよい。
The melt flow rate (MFR) of the component (A) at 190 ° C. and 2.16 kg is not particularly limited, and is, for example, preferably 1 to 60 g / 10 minutes, more preferably 1 to 40 g / 10 minutes, and 1 to 20 g. / 10 minutes is more preferred. Here, the MFR of the component (A) is a value measured according to JIS K7210.
Within the above-mentioned suitable range, a resin composition having a low ShoreA hardness and an excellent elongation rate can be obtained.
The component (A) contained in the resin composition of this embodiment may be one kind or two or more kinds.
<αオレフィン共重合体;成分(B)>
本態様の樹脂組成物における成分(B)の含有量は、成分(A)の100質量部に対して、例えば、15~65質量部が好ましく、25~55質量部がより好ましく、35~45質量部がさらに好ましい。
上記好適な範囲であると、ShoreA硬度が低く、伸び率に優れた樹脂組成物が得られる。
<Α-olefin copolymer; component (B)>
The content of the component (B) in the resin composition of this embodiment is preferably, for example, 15 to 65 parts by mass, more preferably 25 to 55 parts by mass, and 35 to 45 parts by mass with respect to 100 parts by mass of the component (A). Parts by mass are more preferred.
Within the above-mentioned suitable range, a resin composition having a low ShoreA hardness and an excellent elongation rate can be obtained.
成分(B)としては、例えば、プロピレンホモポリマー、エチレンホモポリマー等のαオレフィンの単独重合体であってもよいし、αオレフィン以外の他のモノマーとの共重合体を用いてもよい。ここで、前記他のモノマーとしては、酢酸ビニル及びフッ素含有モノマー以外であれば特に制限されず、例えば、(メタ)アクリル酸、(メタ)アクリル酸エステル、ビニルアルコール、不飽和カルボン酸、ビニルエステル、スチレン等が挙げられる。
本発明に係る樹脂組成物の押出成形時の目やにの発生を充分に抑制する観点から、成分(B)は、αオレフィン単独重合体であることが好ましく、プロピレンホモポリマーがより好ましい。
本態様の樹脂組成物に含まれる成分(B)は、1種類でもよいし、2種類以上でもよい。
As the component (B), for example, a homopolymer of an α-olefin such as a propylene homopolymer or an ethylene homopolymer may be used, or a copolymer with a monomer other than the α-olefin may be used. Here, the other monomer is not particularly limited as long as it is other than vinyl acetate and a fluorine-containing monomer, and is, for example, (meth) acrylic acid, (meth) acrylic acid ester, vinyl alcohol, unsaturated carboxylic acid, vinyl ester. , Styrene and the like.
From the viewpoint of sufficiently suppressing the occurrence of rheumatism during extrusion molding of the resin composition according to the present invention, the component (B) is preferably an α-olefin homopolymer, more preferably a propylene homopolymer.
The component (B) contained in the resin composition of this embodiment may be one kind or two or more kinds.
<フッ素ゴム;成分(C)>
本態様の樹脂組成物における成分(C)の含有量は、成分(A)、成分(B)、成分(C)及び成分(D)の総質量に対して、例えば、0.01~1質量%が好ましく、0.05~0.5質量%がより好ましく、0.1~0.3質量%がさらに好ましい。
上記好適な範囲であると、押出成形時にダイ出口で目やにが発生することを充分に抑制することができる。
<Fluororubber; component (C)>
The content of the component (C) in the resin composition of this embodiment is, for example, 0.01 to 1 mass with respect to the total mass of the component (A), the component (B), the component (C) and the component (D). % Is preferable, 0.05 to 0.5% by mass is more preferable, and 0.1 to 0.3% by mass is further preferable.
Within the above-mentioned suitable range, it is possible to sufficiently suppress the occurrence of rheumatism at the die outlet during extrusion molding.
成分(C)としては、例えば、ビニリデンフルオライド(VdF)/ヘキサフルオロプロピレン(HFP)系フッ素ゴム、VdF/HFP/テトラフルオロエチレン(TFE)系フッ素ゴム、TFE/プロピレン系フッ素ゴム、TFE/プロピレン/VdF系フッ素ゴム、エチレン/HFP系フッ素ゴム、エチレン/HFP/VdF系フッ素ゴム、エチレン/HFP/TFE系フッ素ゴム、VdF/TFE/パーフルオロアルキルビニルエーテル(PAVE)系フッ素ゴム、VdF/CTFE系フッ素ゴム等が挙げられる。
これらの中でも、ビニリデンフルオライド(VdF)/ヘキサフルオロプロピレン(HFP)系フッ素ゴム、VdF/HFP/テトラフルオロエチレン(TFE)系フッ素ゴム、VdF/TFE/パーフルオロアルキルビニルエーテル(PAVE)系フッ素ゴムからなる群より選択される少なくとも1種のフッ素ゴムであることが好ましい。
成分(C)であるフッ素ゴム中のフッ素原子の割合は、60質量%以上が好ましく、65質量%以上がより好ましく、70質量%以上がさらに好ましい。
成分(C)であるフッ素ゴムには、過酸化物によって架橋可能な部位が導入されていてもよい。そのような部位としては、例えば、ヨウ素原子、臭素原子等が挙げられる。
本態様の樹脂組成物に含まれる成分(C)は、1種類でもよいし、2種類以上でもよい。
Examples of the component (C) include vinylidene fluoride (VdF) / hexafluoropropylene (HFP) -based fluororubber, VdF / HFP / tetrafluoroethylene (TFE) -based fluororubber, TFE / propylene-based fluororubber, and TFE / propylene. / VdF-based fluororubber, ethylene / HFP-based fluororubber, ethylene / HFP / VdF-based fluororubber, ethylene / HFP / TFE-based fluororubber, VdF / TFE / perfluoroalkyl vinyl ether (PAVE) -based fluororubber, VdF / CTFE-based Fluororubber and the like can be mentioned.
Among these, from vinylidene fluoride (VdF) / hexafluoropropylene (HFP) -based fluororubber, VdF / HFP / tetrafluoroethylene (TFE) -based fluororubber, VdF / TFE / perfluoroalkyl vinyl ether (PAVE) -based fluororubber. It is preferable that the fluororubber is at least one selected from the above group.
The proportion of fluorine atoms in the fluororubber as the component (C) is preferably 60% by mass or more, more preferably 65% by mass or more, and further preferably 70% by mass or more.
A moiety that can be crosslinked by a peroxide may be introduced into the fluororubber as the component (C). Examples of such a site include an iodine atom, a bromine atom and the like.
The component (C) contained in the resin composition of this embodiment may be one kind or two or more kinds.
<架橋剤;成分(D)>
本態様の樹脂組成物における成分(D)の含有量は、成分(A)の100質量部に対して、例えば、1~8質量部が好ましく、1.5~6質量部がより好ましく、2~4質量部がさらに好ましい。
また、成分(D)の含有量は、前記樹脂組成物の総質量に対して、例えば、0.1~10質量%が好ましく、0.5~5質量%がより好ましく、1~3質量%がさらに好ましい。
上記好適な範囲であると、成分(A)及び成分(B)の動的架橋を充分に行うことができる。
<Crosslinking agent; component (D)>
The content of the component (D) in the resin composition of this embodiment is preferably, for example, 1 to 8 parts by mass, more preferably 1.5 to 6 parts by mass, based on 100 parts by mass of the component (A). Up to 4 parts by mass is more preferable.
The content of the component (D) is preferably, for example, 0.1 to 10% by mass, more preferably 0.5 to 5% by mass, and 1 to 3% by mass with respect to the total mass of the resin composition. Is more preferable.
Within the above-mentioned suitable range, the dynamic cross-linking of the component (A) and the component (B) can be sufficiently performed.
成分(D)としては、成分(A)及び成分(B)の少なくとも一部を架橋して架橋体を形成できるものであれば特に制限されない。例えば、有機過酸化物、ヒドロシリル化剤(及びヒドロシリル化触媒)、フェノール樹脂硬化剤、イオウ、含イオウ化合物、有機多価アミン、金属酸化物等が挙げられる。なかでも、有機過酸化物を用いることが好ましい。有機過酸化物は、成分(A)及び成分(B)のメチル基やメチレン基等の炭化水素部分からの水素引き抜きに基づくラジカル架橋を起すことができる。 The component (D) is not particularly limited as long as it can crosslink at least a part of the component (A) and the component (B) to form a crosslinked body. Examples thereof include organic peroxides, hydrosilylation agents (and hydrosilylation catalysts), phenolic resin curing agents, sulfur, sulfur-containing compounds, organic polyvalent amines, metal oxides and the like. Above all, it is preferable to use an organic peroxide. The organic peroxide can cause radical cross-linking based on hydrogen extraction from a hydrocarbon moiety such as a methyl group or a methylene group of the component (A) and the component (B).
有機過酸化物としては、パーオキシケタール、ジアルキルパーオキサイド、パーオキシエステル、ジアシルパーオキサイド、パーオキシジカーボネート等が好適である。
具体的には、1,1-ジ(t-ヘキシルパーオキシ)シクロヘキサン、1,1-ジ(t-ヘキシルパーオキシ)3,3,5-トリメチルシクロヘキサン、1,1-ジ(t-ブチルパーオキシ)シクロヘキサン、n-ブチル-4,4-ジ(t-ブチルパーオキシ)バレレート、ジクミルパーオキサイド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、ジ(2-t-ブチルパーオキシイソプロピル)ベンゼン、t-ブチルクミルパーオキサイド、ジ-t-ヘキシルパーオキサイド、ジ-t-ブチルパーオキサイド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキシン-3、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキサン、t-ヘキシルパーオキシベンゾエート、t-ブチルパーオキシ-3-メチルベンゾエイト、ジイソプロピルパーオキシジカーボネート、ジ(4-t-ブチルシクロヘキシル)パーオキシジカーボネート、1,6-ビス(t-ブチルパーオキシカルボニルオキシ)ヘキサンが挙げられる。
本態様の樹脂組成物に含まれる成分(D)は、1種類でもよいし、2種類以上でもよい。
As the organic peroxide, peroxyketal, dialkyl peroxide, peroxyester, diacyl peroxide, peroxydicarbonate and the like are suitable.
Specifically, 1,1-di (t-hexylperoxy) cyclohexane, 1,1-di (t-hexylperoxy) 3,3,5-trimethylcyclohexane, 1,1-di (t-butylper). Oxy) cyclohexane, n-butyl-4,4-di (t-butylperoxy) valerate, dicumyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, di (2) -T-Butylperoxyisopropyl) benzene, t-butylcumyl peroxide, di-t-hexyl peroxide, di-t-butyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) ) Hexane-3,2,5-dimethyl-2,5-di (benzoylperoxy) hexane, t-hexylperoxybenzoate, t-butylperoxy-3-methylbenzoate, diisopropylperoxydicarbonate, di ( Examples thereof include 4-t-butylcyclohexyl) peroxydicarbonate and 1,6-bis (t-butylperoxycarbonyloxy) hexane.
The component (D) contained in the resin composition of this embodiment may be one kind or two or more kinds.
≪動的架橋型樹脂組成物≫
本発明の第二態様は、第一態様の樹脂組成物によって形成され、前記成分(A)であるエチレン/酢酸ビニル共重合体及び前記成分(B)であるαオレフィン重合体のうち少なくとも一部が動的架橋した、動的架橋型樹脂組成物である。
本態様の動的架橋型ゴム組成物において、成分(A)同士が架橋していてもよいし、成分(B)同士が架橋していてもよいし、成分(A)と成分(B)が架橋していてもよい。
≪Dynamic crosslink type resin composition≫
The second aspect of the present invention is formed by the resin composition of the first aspect, and at least a part of the ethylene / vinyl acetate copolymer which is the component (A) and the α-olefin polymer which is the component (B). Is a dynamically crosslinked resin composition.
In the dynamically crosslinked rubber composition of this embodiment, the components (A) may be crosslinked with each other, the components (B) may be crosslinked with each other, and the component (A) and the component (B) may be crosslinked. It may be cross-linked.
動的架橋した成分(A)と成分(B)の詳細な構造は未解明であるが、一般的に知られている動的架橋型エラストマーと同様の構造を有すると推測される。すなわち、成分(A)及び成分(B)の何れか一方がドメインを形成し、残る他方がマトリックスを形成し、前記マトリックス中に前記ドメインが分散された構造になっていると推測される。
動的架橋型樹脂組成物に含まれるフッ素ゴムである成分(C)の分布は未解明であるが、後述するゴム組成物が押出成形時にダイから排出される過程で、成分(C)がゴム組成物の表面に偏在することにより、ダイ出口とゴム組成物との摩擦が低減して目やにの発生が抑制されるというメカニズムが考えられる。このメカニズムが働くためには、成分(C)は動的架橋によりドメインに固定されているよりも、動的架橋型樹脂組成物及び樹脂組成物の表面に偏在可能な状態でマトリックス中に自由に分散している方が都合がよいと考えられる。
The detailed structures of the dynamically crosslinked component (A) and the component (B) have not been elucidated, but it is presumed to have a structure similar to that of a generally known dynamically crosslinked elastomer. That is, it is presumed that either one of the component (A) and the component (B) forms a domain, the remaining one forms a matrix, and the domain is dispersed in the matrix.
The distribution of the fluororubber component (C) contained in the dynamically crosslinked resin composition has not been clarified, but the component (C) is a rubber in the process of being discharged from the die during extrusion molding of the rubber composition described later. It is conceivable that the uneven distribution on the surface of the composition reduces the friction between the die outlet and the rubber composition and suppresses the occurrence of rheumatism. In order for this mechanism to work, the component (C) is freely distributed in the matrix in a state where it can be unevenly distributed on the surface of the dynamically cross-linked resin composition and the resin composition, rather than being fixed to the domain by dynamic cross-linking. It is considered more convenient to be dispersed.
[動的架橋の方法]
第一態様の樹脂組成物を動的架橋することによって、本態様の動的架橋型樹脂組成物を得る方法としては、成分(A)、成分(B)、成分(C)及び成分(D)を原料として、これらを混錬しながら成分(A)及び成分(B)のうち少なくとも一部を架橋させられる方法であれば特に制限されず、公知のTPVを作製する動的架橋の方法を採用することができる。例えば、前記原料を二軸押出機で混錬しながら、必要に応じて加熱して、動的架橋させることができる。動的架橋により形成された動的架橋型組成物は、例えばペレットの形態で得ることができる。
[Dynamic cross-linking method]
As a method for obtaining the dynamically crosslinked resin composition of the present embodiment by dynamically cross-linking the resin composition of the first aspect, the component (A), the component (B), the component (C) and the component (D) are used. Is not particularly limited as long as it is a method in which at least a part of the component (A) and the component (B) can be crosslinked while kneading them with the raw material, and a known dynamic cross-linking method for producing a TPV is adopted. can do. For example, the raw material can be kneaded with a twin-screw extruder and heated as necessary to be dynamically crosslinked. The dynamically crosslinked composition formed by dynamic crosslinking can be obtained, for example, in the form of pellets.
動的架橋の程度は、前記原料中の前記架橋剤の配合量によって制御することができる。架橋剤の配合量が前述の好適な範囲であれば、成分(A)及び成分(B)の一部が架橋体を形成し、残部がマトリックスを構成し、前記架橋体からなるドメインが前記マトリックス中に分散された動的架橋型組成物を容易に得ることができる。 The degree of dynamic cross-linking can be controlled by the blending amount of the cross-linking agent in the raw material. When the blending amount of the cross-linking agent is within the above-mentioned preferable range, a part of the component (A) and the component (B) forms a cross-linked body, the rest constitutes a matrix, and the domain composed of the cross-linked body is the matrix. A dynamically crosslinked composition dispersed therein can be easily obtained.
本態様の動的架橋型樹脂組成物における動的架橋の程度は、当該組成物について熱キシレン還流による残分比率を測定することにより評価することができる。前記残分比率は、主として、動的架橋型樹脂組成物中の架橋体含有量や架橋度を反映している。つまり、前記残分比率が大きいほど、架橋体含有量が多く、架橋度が高いことを意味する。
前記残分比率は、動的架橋型樹脂組成物の総質量に対して、10~90質量%であることが好ましい。この範囲であると、より耐久性に優れた動的架橋型ゴム組成物が得られる。
The degree of dynamic cross-linking in the dynamically cross-linked resin composition of this embodiment can be evaluated by measuring the residual ratio of the composition by hot xylene reflux. The residual ratio mainly reflects the content of the crosslinked body and the degree of crosslinking in the dynamically crosslinked resin composition. That is, the larger the residual ratio, the higher the crosslinked body content and the higher the degree of crosslinking.
The residual ratio is preferably 10 to 90% by mass with respect to the total mass of the dynamically crosslinked resin composition. Within this range, a dynamically crosslinked rubber composition having more durability can be obtained.
[熱キシレン還流による残分比率の測定方法]
動的架橋型樹脂組成物のサンプル約3gを秤量して正確な重量(W1)を得る。そのサンプルを円筒形ろ紙に入れ、ソックスレー抽出器にセットし、キシレンで6時間還流抽出を行う。抽出後、サンプルの入ったろ紙を取り出し、120℃のホットプレート上に5時間置いてキシレンを充分蒸発させ、放冷した後にサンプルの正確な重量(W2)を測定する。蒸発のための加熱時間は、キシレンが蒸発しサンプル重量が十分安定するような時間が確保されるように適宜調整される。例えば、加熱時間が5時間である場合、5時間加熱した時と、更に5時間(計10時間)加熱した時の「熱キシレン還流による残分比率%」の変化率が+5%~-8%の範囲であれば、5時間の加熱時間が適切であると判断される。変化率が大きい場合は、1回目に5時間加熱した時と比較して変化率が+5%~-8%の範囲になるように、加熱時間を延長する。熱キシレンに不溶なフィラー等の無機成分の重量をW3とすると、「熱キシレン還流による残分比率」は100×(W2-W3)/W1で求められる。
[Measurement method of residual ratio by reflux of hot xylene]
Approximately 3 g of a sample of the dynamically crosslinked resin composition is weighed to obtain the correct weight (W1). The sample is placed in a cylindrical filter paper, set in a Soxhlet extractor, and reflux-extracted with xylene for 6 hours. After extraction, the filter paper containing the sample is taken out and placed on a hot plate at 120 ° C. for 5 hours to sufficiently evaporate xylene, allow to cool, and then measure the exact weight (W2) of the sample. The heating time for evaporation is appropriately adjusted so that a time is secured so that xylene evaporates and the sample weight is sufficiently stabilized. For example, when the heating time is 5 hours, the rate of change of "residual ratio% due to thermal xylene reflux" between 5 hours heating and 5 hours (10 hours in total) is + 5% to -8%. If it is in the range of, it is judged that the heating time of 5 hours is appropriate. When the rate of change is large, the heating time is extended so that the rate of change is in the range of + 5% to -8% as compared with the first heating for 5 hours. Assuming that the weight of an inorganic component such as a filler insoluble in hot xylene is W3, the "residue ratio due to reflux of hot xylene" is calculated as 100 × (W2-W3) / W1.
≪樹脂組成物(2)≫
本発明の第三態様は、第二態様の動的架橋型樹脂組成物と、前記成分(A)、前記成分(B)及び前記成分(C)以外の、熱可塑性エラストマーである成分(E)と、を含む、樹脂組成物である。
<< Resin composition (2) >>
A third aspect of the present invention is the dynamically crosslinked resin composition of the second aspect, and a component (E) which is a thermoplastic elastomer other than the component (A), the component (B) and the component (C). And, a resin composition comprising.
<熱可塑性エラストマー;成分(E)>
本態様の樹脂組成物が成分(E)を含むことにより、樹脂組成物全体の特性を幅広く調整することができる。
本態様の樹脂組成物に含まれる成分(E)の種類は、1種類でもよいし、2種類以上でもよい。
<Thermoplastic elastomer; component (E)>
When the resin composition of this embodiment contains the component (E), the characteristics of the entire resin composition can be widely adjusted.
The type of the component (E) contained in the resin composition of this embodiment may be one type or two or more types.
本態様の樹脂組成物における成分(E)の含有量は、動的架橋型樹脂組成物及び成分(E)の総質量に対して、例えば、5~95質量%とすることができ、20~90質量%が好ましく、40~85質量%がより好ましく、60~80質量%がさらに好ましい。
前記範囲であると、成分(E)のゴム(弾性)特性を活かしつつ、動的架橋型樹脂組成物による目やに抑制効果を充分に得ることができる。
The content of the component (E) in the resin composition of this embodiment can be, for example, 5 to 95% by mass with respect to the total mass of the dynamically crosslinked resin composition and the component (E), and is 20 to 20 to 90% by mass is preferable, 40 to 85% by mass is more preferable, and 60 to 80% by mass is further preferable.
Within the above range, the effect of suppressing the rheumatism of the dynamically crosslinked resin composition can be sufficiently obtained while utilizing the rubber (elasticity) characteristics of the component (E).
成分(E)としては、JIS K 6253で規定されるShoreA硬度が20~90のものが好ましく、25~70のものがより好ましく、30~50のものがさらに好ましい。
上記範囲のShoreA硬度であると、自動車用ゴム部材或いは樹脂部材の表層材としての耐久性と弾力性が得られやすい。
As the component (E), the ShoreA hardness defined by JIS K 6253 is preferably 20 to 90, more preferably 25 to 70, and even more preferably 30 to 50.
When the ShoreA hardness is in the above range, durability and elasticity as a surface layer material of a rubber member for an automobile or a resin member can be easily obtained.
具体的な成分(E)としては、例えば、共役ジエンを重合してなるオレフィン系ポリマー、共役ジエン重合体や共役ジエンの共重合体の不飽和結合を一部残した水添化物、αオレフィンと共役ジエンの共重合体、αオレフィンと非共役ジエンの共重合体、ジシクロペンタジエン系重合体等が挙げられる。 Specific components (E) include, for example, an olefin polymer obtained by polymerizing a conjugated diene, a hydrogenated product in which a part of the unsaturated bond of the conjugated diene polymer or the copolymer of the conjugated diene remains, and α-olefin. Examples thereof include a conjugated diene copolymer, an α-olefin and a non-conjugated diene copolymer, and a dicyclopentadiene-based polymer.
成分(E)の具体例としては、エチレン・プロピレン・ジエンゴム(EPDM)、エチレン・プロピレンゴム(EPM)、ブタジエンゴム(BR)、スチレン・ブタジエンゴム(SBR)、スチレン・ブタジエン・スチレンゴム(SBS)、イソプレンゴム(IR)、天然ゴム、スチレン・イソプレンゴム(SIR)、スチレン・イソプレンブロック共重合体(SIS)、アクリロニトリル・ブタジエンゴム(NBR)、ブチルゴム(イソブチレン・イソプレンゴム)(IIR)、1,2-ポリブタジエン、及びこれらの水添化物等が挙げられる。
また、水添化されたゴム成分として、例えば、スチレン・ブタジエン・ブチレン・スチレン共重合体(SBBS)、スチレン・エチレン/ブチレン・スチレンブロック共重合体(SEBS)、水添スチレン・ブタジエンゴム(HSBR)、スチレン・エチレン/プロピレン・スチレンブロック共重合体(SEPS)、スチレン・(エチレン・エチレン/プロピレン)・スチレンブロック共重合体(SEEPS)、スチレン・エチレン・ブチレン・エチレンブロック共重合体(SEBC)、エチレン結晶・(エチレン・ブチレン)・エチレン結晶共重合体(CEBC)等が挙げられる。
Specific examples of the component (E) include ethylene / propylene / diene rubber (EPDM), ethylene / propylene rubber (EPM), butadiene rubber (BR), styrene / butadiene rubber (SBR), and styrene / butadiene / styrene rubber (SBS). , Isoprene rubber (IR), natural rubber, styrene / isoprene rubber (SIR), styrene / isoprene block copolymer (SIS), acrylonitrile-butadiene rubber (NBR), butyl rubber (isobutylene / isoprene rubber) (IIR), 1, Examples thereof include 2-polybutadiene and hydrogenated products thereof.
Further, as the hydrogenated rubber component, for example, styrene / butadiene / butylene / styrene copolymer (SBBS), styrene / ethylene / butylene / styrene block copolymer (SEBS), hydrogenated styrene / butadiene rubber (HSBR). ), Styrene / ethylene / propylene / styrene block copolymer (SEPS), styrene / (ethylene / ethylene / propylene) / styrene block copolymer (SEEPS), styrene / ethylene / butylene / ethylene block copolymer (SEBC) , Styrene crystals, (ethylene, butylene), ethylene crystal copolymers (CEBC), and the like.
上記のうち、EPDM、EPM等のαオレフィンをモノマー単位として有するエラストマーが好ましい。 Of the above, elastomers having α-olefins such as EPDM and EPM as a monomer unit are preferable.
<シリコーン化合物;成分(F)>
本態様の樹脂組成物には、シリコーン化合物である成分(F)が含まれていることが好ましい。前記成分(F)は前記成分(A)~(E)以外の化合物である。
本態様の樹脂組成に含まれる成分(F)は、1種類でもよいし、2種類以上でもよい。
<Silicone compound; component (F)>
It is preferable that the resin composition of this embodiment contains a component (F) which is a silicone compound. The component (F) is a compound other than the components (A) to (E).
The component (F) contained in the resin composition of this embodiment may be one kind or two or more kinds.
本態様の樹脂組成物が含む第二態様の動的架橋型樹脂組成物は、前述したように、マトリックス中にドメインが分散した構造を有すると推測される。マトリックスとドメインの間には両者の物性の違いから微小な間隙が生じると考えられる。この間隙に成分(F)が入り込み、ドメインとともに成分(F)もマトリックス中に分散し、成分(F)のブリードアウトが抑制される。 As described above, it is presumed that the dynamically crosslinked resin composition of the second aspect contained in the resin composition of this aspect has a structure in which domains are dispersed in the matrix. It is considered that a minute gap is created between the matrix and the domain due to the difference in physical characteristics between the two. The component (F) enters this gap, and the component (F) is dispersed in the matrix together with the domain, and the bleed-out of the component (F) is suppressed.
本態様の樹脂組成物における成分(F)の含有量は、前記成分(A)~(E)の合計を100質量部として、例えば、1~20質量部が好ましく、2~15質量部がより好ましく、3~10質量部がさらに好ましい。
上記好適な範囲であると、本態様の樹脂組成物の摺動性が良好となる。
The content of the component (F) in the resin composition of this embodiment is preferably 1 to 20 parts by mass, preferably 2 to 15 parts by mass, with the total of the components (A) to (E) being 100 parts by mass. It is preferable, and 3 to 10 parts by mass is more preferable.
Within the above-mentioned suitable range, the slidability of the resin composition of this embodiment becomes good.
成分(F)としては、シリコーンオイル、シリコーンガム(ゴム)、シリコーン系共重合体等が挙げられる。
シリコーンオイル又はシリコーンガム(ゴム)としては、ジメチルシリコーン、ジフェニルシリコーン、メチルフェニルシリコーン、及び5mol%以下のビニル基を有するそれらのシリコーン、ハイドロジェンポリシロキサン、アルキル変性、高級脂肪酸エステル変性、フッ素変性、ポリエーテル変性、アミノ変性、アルコール変性、エポキシ変性、カルボキシ変性等の変性シリコーンオイルが挙げられる。なかでも、ビニル基含有量が1mol%未満で、数平均分子量が102~108の鎖状ジメチルポリシロキサン(ジメチルシリコーンオイル/ガム)、鎖状メチルハイドロジェンポリシロキサン、アルキレン基を有するメチルハイドロジェンポリシロキサン、メチルフェニルシリコーンオイルやガムが、耐久性の点で優れているため好ましい。
Examples of the component (F) include silicone oil, silicone gum (rubber), and a silicone-based copolymer.
As silicone oil or silicone gum (rubber), dimethyl silicone, diphenyl silicone, methyl phenyl silicone, and those silicones having a vinyl group of 5 mol% or less, hydrogen polysiloxane, alkyl modification, higher fatty acid ester modification, fluorine modification, Examples thereof include modified silicone oils such as polyether modification, amino modification, alcohol modification, epoxy modification and carboxy modification. Among them, chain dimethylpolysiloxane (dimethylsilicone oil / gum) having a vinyl group content of less than 1 mol% and a number average molecular weight of 102 to 108, chain methylhydrogenpolysiloxane, and methylhydrogenpoly having an alkylene group. Siloxane, methylphenyl silicone oil and gum are preferred because they are superior in durability.
前記シリコーン系共重合体は、上述のシリコーンオイル又はシリコーンガム(ゴム)と他の樹脂を共重合させたものである。シリコーン系共重合体としては、例えば、シリコーン-アクリル共重合体「シャリーヌ」(日信化学社製、商品名)、シリコーン-アクリル共重合体「X-22-8171」(信越化学工業社製、商品名)、ビニル基の含有量が0~1mol%含有のジメチル・ビニルポリシロキサンと、不飽和基の含有量が0~5重量%のEPDM、SBS、SISとの部分架橋物が挙げられる。また、これらを樹脂でマスターバッチ化したペレットである「X-22-2101」、「X-22-2147」(信越化学工業社製、商品名)、「BY27-001S」(東レ・ダウコーニング社製、商品名)や、樹脂と部分グラフト重合したペレットである「BY27-201」(東レ・ダウコーニング社製、商品名)なども挙げられる。 The silicone-based copolymer is a copolymer of the above-mentioned silicone oil or silicone gum (rubber) with another resin. Examples of the silicone-based copolymer include a silicone-acrylic copolymer "Charine" (manufactured by Shin-Etsu Chemical Co., Ltd., trade name) and a silicone-acrylic copolymer "X-22-8171" (manufactured by Shin-Etsu Chemical Co., Ltd., trade name). (Commercial name), a partially crosslinked product of dimethyl-vinylpolysiloxane having a vinyl group content of 0 to 1 mol% and EPDM, SBS, or SIS having an unsaturated group content of 0 to 5% by weight. In addition, these are pellets made into master batches with resin, "X-22-2101", "X-22-2147" (manufactured by Shin-Etsu Chemical Co., Ltd., trade name), "BY27-001S" (Toray Dow Corning Co., Ltd.). (Product name) and “BY27-201” (manufactured by Toray Dow Corning, trade name), which is a pellet partially graft-polymerized with a resin.
成分(F)としては、シリコーンオイルと、シリコーンガムと、シリコーンを40質量%以上含むシリコーン共重合体とからなる群より選ばれる粘度10mPa・s以上のものが好ましい。このような成分(F)を用いることにより、耐久性が向上する。また、成形時や使用時の成分(F)のふき出しがなく外観が良くなる傾向にある。成分(F)の粘度は10~1011mPa・sであることが好ましく、102~107mPa・sであることがより好ましい。
10mPa・s以上の粘度を有する、シリコーンオイル、シリコーンガム及びシリコーン共重合体としては、分子量に換算して100~2000000程度、好ましくは4000~1500000程度のものが適用できる。
The component (F) preferably has a viscosity of 10 mPa · s or more, which is selected from the group consisting of silicone oil, silicone gum, and a silicone copolymer containing 40% by mass or more of silicone. By using such a component (F), durability is improved. In addition, the component (F) does not come out during molding or use, and the appearance tends to be improved. The viscosity of the component (F) is preferably 10 to 1011 mPa · s, more preferably 102 to 107 mPa · s.
As the silicone oil, silicone gum and silicone copolymer having a viscosity of 10 mPa · s or more, those having a molecular weight of about 100 to 2000000, preferably about 4000 to 1500,000 can be applied.
成分(F)のなかでも、樹脂組成物の摺動性が向上することから、分子量1000~150000のシリコーンオイルが好ましい。 Among the components (F), silicone oil having a molecular weight of 1000 to 150,000 is preferable because the slidability of the resin composition is improved.
[その他の添加剤]
本態様の樹脂組成物には、その他の添加剤を含有させることができる。その他の添加剤としては、例えば、顔料、シリカ、カーボンブラック等の補強剤、酸化防止剤、耐候性向上剤、防徽剤、抗菌剤、難燃剤、パラフィン系等の軟化剤、加工助剤、滑剤、フッ素系等の潤滑剤等が挙げられる。これらの混錬を容易にする観点から、成分(E)又は成分(F)と同時に混練することが好ましい。
本態様の樹脂組成物において、成分(A)~(F)の合計を100質量部として、その他の添加剤の配合量は、例えば0.1~10質量部で配合することができる。
[Other additives]
The resin composition of this embodiment may contain other additives. Other additives include, for example, pigments, reinforcing agents such as silica and carbon black, antioxidants, weather resistance improving agents, lubricants, antibacterial agents, flame retardants, paraffin-based softeners, processing aids, etc. Examples thereof include lubricants and lubricants such as fluorine-based lubricants. From the viewpoint of facilitating these kneading, it is preferable to knead at the same time as the component (E) or the component (F).
In the resin composition of this embodiment, the total of the components (A) to (F) may be 100 parts by mass, and the blending amount of the other additives may be, for example, 0.1 to 10 parts by mass.
<樹脂組成物の物性>
本態様の樹脂組成物の下記物性は、後述する実施例の通り、JIS規格に準拠して測定された値である。
<Physical characteristics of resin composition>
The following physical properties of the resin composition of this embodiment are values measured in accordance with JIS standards as in Examples described later.
(ShoreA硬度)
本態様の樹脂組成物のShoreA硬度は、40~80が好ましく、50~75がより好ましく、60~70がさらに好ましい。
上記範囲であると、自動車用ゴム部材のうち特にドアとボディの間を気密するゴム部材の表層材として適したバランスの剛性、弾性及び気密性が得られる。
(ShoreA hardness)
The ShoreA hardness of the resin composition of this embodiment is preferably 40 to 80, more preferably 50 to 75, and even more preferably 60 to 70.
Within the above range, it is possible to obtain a balanced rigidity, elasticity and airtightness suitable as a surface layer material of a rubber member for airtightness, which is particularly airtight between a door and a body among rubber members for automobiles.
(引張強度)
本態様の樹脂組成物の引張強度(単位:MPa)は、1.0以上が好ましく、1.5以上がより好ましく、2.0以上がさらに好ましい。上限値は特に制限されず、例えば10以下が目安となる。
上記範囲であると、自動車用樹脂部材のうち特にドアとボディの間を気密するゴム部材の表層材として適したバランスの剛性、弾性及び気密性が得られる。
(Tensile strength)
The tensile strength (unit: MPa) of the resin composition of this embodiment is preferably 1.0 or more, more preferably 1.5 or more, still more preferably 2.0 or more. The upper limit is not particularly limited, and for example, 10 or less is a guide.
Within the above range, it is possible to obtain balanced rigidity, elasticity and airtightness suitable as a surface layer material of a rubber member that is airtight between a door and a body among resin members for automobiles.
(伸び率)
本態様の樹脂組成物の伸び率は、200%以上が好ましく、250%以上がより好ましく、300%以上がさらに好ましい。上限値は特に制限されず、例えば500%以下が目安となる。
上記範囲であると、自動車用ゴム部材のうち特にドアとボディの間を気密するゴム部材の表層材として適したバランスの剛性、弾性及び気密性が得られる。
(Growth rate)
The elongation rate of the resin composition of this embodiment is preferably 200% or more, more preferably 250% or more, still more preferably 300% or more. The upper limit is not particularly limited, and for example, 500% or less is a guide.
Within the above range, it is possible to obtain a balanced rigidity, elasticity and airtightness suitable as a surface layer material of a rubber member for airtightness, which is particularly airtight between a door and a body among rubber members for automobiles.
≪樹脂組成物の製造方法≫
本発明の第四態様は、第一態様の樹脂組成物(1)を混練しながら、前記成分(A)及び前記成分(B)の少なくとも一部を架橋させることにより、第二態様の動的架橋型樹脂組成物を得ることと、前記動的架橋型樹脂組成物に前記成分(E)と、前記成分(F)と、を混練することにより樹脂組成物(2)を得ることと、を含む、第三態様の樹脂組成物の製造方法である。
≪Manufacturing method of resin composition≫
The fourth aspect of the present invention is the dynamic of the second aspect by kneading the resin composition (1) of the first aspect and cross-linking at least a part of the component (A) and the component (B). Obtaining a crosslinked resin composition and obtaining a resin composition (2) by kneading the component (E) and the component (F) into the dynamically crosslinked resin composition. It is a method for producing the resin composition of the third aspect including.
前記樹脂組成物(1)から動的架橋型樹脂組成物を得る方法は前述した通りである。前記動的架橋型樹脂組成物と他の原料を混合する方法は特に制限されず、樹脂組成物を混錬する一般的な方法を採用できる。例えば、2軸押出機、1軸押出機、ニーダー、バンバリーミキサー等の混錬機が挙げられる。混合により形成された樹脂組成物(2)は、例えばペレットの形態で得ることができる。 The method for obtaining the dynamically crosslinked resin composition from the resin composition (1) is as described above. The method of mixing the dynamically crosslinked resin composition with other raw materials is not particularly limited, and a general method of kneading the resin composition can be adopted. Examples thereof include a twin-screw extruder, a single-screw extruder, a kneader, a kneader such as a Banbury mixer, and the like. The resin composition (2) formed by mixing can be obtained, for example, in the form of pellets.
≪押出成形品≫
本発明の第五態様は、第二態様の動的架橋型樹脂組成物、又は第三態様の樹脂組成物によって形成された、押出成形品である。
本態様の押出成形品は、耐久性や摺動性等に優れるので、自動車用ゴム部材或いは樹脂部材の表層材に好適であり、特にドアとボディの間を気密するゴム部材の表層材(摺動材)として好適である。
本態様の押出成形品は、自動車用ゴム部材以外の任意の成形品であってもよい。
≪Extruded product≫
A fifth aspect of the present invention is an extruded article formed by the dynamically crosslinked resin composition of the second aspect or the resin composition of the third aspect.
Since the extruded product of this embodiment is excellent in durability, slidability, etc., it is suitable as a surface layer material for a rubber member for an automobile or a resin member, and in particular, a surface layer material (slide) for a rubber member that is airtight between a door and a body. Suitable as a moving material).
The extruded product of this embodiment may be any molded product other than the rubber member for automobiles.
≪押出成形品の製造方法≫
本発明の第六態様は、第四態様の製造方法で得た樹脂組成物(2)を、ダイ(ダイス)が備えられた押出成形機にかけて押出成形品を得ることを含む、押出成形品の製造方法である。
押出成形の条件は、公知のエラストマー組成物の押出成形と同様でよい。
本態様にあっては、第三態様の樹脂組成物を原料として使用しているので、ダイから押し出される際の目やにの発生が抑制されている。
≪Manufacturing method of extruded products≫
A sixth aspect of the present invention comprises subjecting the resin composition (2) obtained by the production method of the fourth aspect to an extrusion molding machine equipped with a die (die) to obtain an extrusion molded product. It is a manufacturing method.
The conditions for extrusion molding may be the same as those for extrusion molding of known elastomer compositions.
In this embodiment, since the resin composition of the third aspect is used as a raw material, the occurrence of rheumatism when extruded from the die is suppressed.
以下、本発明について実施例を示して具体的に説明するが、本発明はこれら実施例だけに限定されるものではない。 Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to these examples.
表1に記載の原材料の詳細は次の通りである。
「FKM」:ダイキン工業社製、2元系型フッ素ゴム(フッ化ビニリデン-6フッ化プロピレン共重合体)
「EVA」:ランクセス社製、エチレン/酢酸ビニル共重合体(酢酸ビニル比率40%)
「PP」:日本ポリプロ社製、ポリプロピレン
「架橋剤」:有機酸化物
「TPE」:JSR社製、熱可塑性エラストマー(具体名:オレフィン系熱可塑性エラストマー)、ShoreA硬度=35(15s)
「シリコーン」:信越化学工業社製、ジメチルシリコーン、分子量:2~8万
The details of the raw materials shown in Table 1 are as follows.
"FKM": Binary type fluororubber (vinylidene fluoride-6-propylene fluoride copolymer) manufactured by Daikin Industries, Ltd.
"EVA": Lanxess, ethylene / vinyl acetate copolymer (vinyl acetate ratio 40%)
"PP": Nippon Polypro Co., Ltd., Polypropylene "Crossing agent": Organic oxide "TPE": JSR Co., Ltd., Thermoplastic elastomer (specific name: Olefin-based thermoplastic elastomer), ShoreA hardness = 35 (15s)
"Silicone": Shin-Etsu Chemical Co., Ltd., dimethyl silicone, molecular weight: 20,000 to 80,000
<樹脂組成物の作製>
表1に記載の量(質量部)で、EVA、PP、架橋剤、及びFKMを二軸押出機に投入し、混錬しながら架橋させる動的架橋を行った。その後、表1に記載の量(質量部)のTPEを二軸押出機に投入して混錬しながら、二軸押出機の中間部から定量ポンプを使って、表1に記載の量(質量部)のシリコーンオイルを注入して混練することにより、目的の樹脂組成物(2)を得た後、続けてダイからストランド状に押し出した。
上記押し出しの際、ダイの出口周囲にストランドが擦れて樹脂のカス(目やに)発生するか否かを確認した。その結果を表1に示す。
なお、表中の空欄は、その材料を添加していないことを示す。
<Preparation of resin composition>
EVA, PP, a cross-linking agent, and FKM were charged into a twin-screw extruder in the amounts (parts by mass) shown in Table 1 and subjected to dynamic cross-linking while kneading. Then, while charging the amount (mass part) of TPE shown in Table 1 into the twin-screw extruder and kneading it, the amount (mass) shown in Table 1 is used from the middle part of the twin-screw extruder using a metering pump. The silicone oil (part) was injected and kneaded to obtain the desired resin composition (2), which was subsequently extruded from the die into a strand shape.
At the time of the above extrusion, it was confirmed whether or not the strands rubbed around the outlet of the die and resin residue (rheumatism) was generated. The results are shown in Table 1.
The blanks in the table indicate that the material is not added.
上記の各例で得た樹脂組成物(2)について、ShoreA硬度、引張強度、伸び率をそれぞれ下記のJIS規格に準拠して測定した。その結果を表1に示す。
・硬度; JIS K 6253
・引張強度;JIS K 6251
・伸び; JIS K 6251
For the resin composition (2) obtained in each of the above examples, ShoreA hardness, tensile strength, and elongation were measured in accordance with the following JIS standards. The results are shown in Table 1.
-Hardness; JIS K 6253
-Tensile strength; JIS K 6251
・ Growth; JIS K 6251
実施例1~7の樹脂組成物(2)はフッ素ゴムを含むので、ダイから押し出された際に目やにの発生がなかった(図1の写真参照)。
比較例1の樹脂組成物はフッ素ゴムを含まないので、ダイから押し出された際に目やにが発生していた(図2の写真参照)。
Since the resin compositions (2) of Examples 1 to 7 contained fluororubber, no rheumatism was generated when extruded from the die (see the photograph in FIG. 1).
Since the resin composition of Comparative Example 1 did not contain fluororubber, rheumatism was generated when it was extruded from the die (see the photograph in FIG. 2).
以上の結果から、本発明の第三態様の樹脂組成物(2)は押出成形に適したものであることが明らかである。また、本発明の第一態様の樹脂組成物(1)及び第二態様の動的架橋型樹脂組成物は、第三態様の樹脂組成物(2)の原料として有用であることが分かる。 From the above results, it is clear that the resin composition (2) of the third aspect of the present invention is suitable for extrusion molding. Further, it can be seen that the resin composition (1) of the first aspect and the dynamically crosslinked resin composition of the second aspect of the present invention are useful as raw materials for the resin composition (2) of the third aspect.
Claims (9)
前記αオレフィン重合体の含有量が15~65質量部であり、
前記架橋剤の含有量が1~8質量部である、
請求項1に記載の樹脂組成物。 With respect to 100 parts by mass of the ethylene / vinyl acetate copolymer
The content of the α-olefin polymer is 15 to 65 parts by mass, and the content is 15 to 65 parts by mass.
The content of the cross-linking agent is 1 to 8 parts by mass.
The resin composition according to claim 1.
前記フッ素ゴムの含有量が0.01~1質量%である、
請求項1又は2に記載の樹脂組成物。 With respect to the total mass of the ethylene / vinyl acetate copolymer, the α-olefin polymer, the fluororubber, and the cross-linking agent.
The content of the fluororubber is 0.01 to 1% by mass.
The resin composition according to claim 1 or 2.
前記エチレン/酢酸ビニル共重合体、前記αオレフィン重合体、及び前記フッ素ゴム以外の熱可塑性エラストマーと、を含む、樹脂組成物。 The dynamically crosslinked resin composition according to claim 4,
A resin composition comprising the ethylene / vinyl acetate copolymer, the α-olefin polymer, and a thermoplastic elastomer other than the fluororubber.
前記動的架橋型樹脂組成物に、前記エチレン/酢酸ビニル共重合体、前記αオレフィン重合体、及び前記フッ素ゴム以外の熱可塑性エラストマーと、シリコーン化合物と、を混練することにより樹脂組成物を得ることと、を含む、樹脂組成物の製造方法。 While kneading the resin composition according to any one of claims 1 to 3, at least a part of the ethylene / vinyl acetate copolymer and the α-olefin polymer contained in the resin composition is crosslinked. To obtain a dynamically crosslinked resin composition by
A resin composition is obtained by kneading the ethylene / vinyl acetate copolymer, the α-olefin polymer, a thermoplastic elastomer other than the fluororubber, and a silicone compound into the dynamically crosslinked resin composition. A method for producing a resin composition, including the above.
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